Repair Kits. Dixon Rotary Lobe Pumps - JRZL-300 Series, JRZL-300 Series Rotary Lobe Pumps
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64
Part Number
RZL-330B-3E-KIT
RZL-330B-3V-KIT
Repair kits include items 51, 55, 56 & 57
RZL-330B-2E-KIT
RZL-330B-2V-KIT
Repair kits include items 51, 52 & 53
RZL-330B-4E-KIT
RZL-330B-4V-KIT
Repair kits include items 51, 52, 53, 62 & 64
RZL-330B-1E-KIT
RZL-330B-1V-KIT
Repair kits include items 51, 53 & 57
RZL-330B-5E-KIT
RZL-330B-5V-KIT
Repair kits include items 51, 53, 57, 62 & 71
Repair Kits
Description
Complete Replacement Seal Kits
Triple Lip Seal Repair Kit
Triple Lip Seal Repair Kit
Single Mech. Seal Repair Kit TC/TC
Single Mech. Seal Repair Kit TC/TC
Double Mech. Seal Repair Kit TC/TC
Double Mech. Seal Repair Kit TC/TC
Single O-ring Seal Repair Kit
Single O-ring Seal Repair Kit
Double O-ring Seal Repair Kit
Double O-ring Seal Repair Kit
Pump Elastomers Only
Triple Lip Seal EPDM Elastomers
Triple Lip Seal FKM Elastomers
RZL-330B-3E-EK
RZL-330B-3V-EK
Repair Kits include items 34, 37, 51 & 55
RZL-330B-2E-EK
RZL-330B-2V-EK
Repair Kits include items 34, 37, 51 & 53
RZL-330B-4E-EK
RZL-330B-4V-EK
Repair kits include items 34, 37, 51, 53, 62 & 64
RZL-330B-1E-EK
RZL-330B-1V-EK
Repair Kits include items 34, 37, 51 & 53
RZL-330B-5E-EK
RZL-330B-5V-EK
Repair Kits include items 34, 37, 51, 53 & 62
Single Mech. Seal EPDM Elastomers
Single Mech. Seal FKM Elastomers
Double Mech. Seal EPDM Elastomer
Double Mech. Seal FKM Elastomers
Single O-ring Seal EPDM Elastomers
Single O-ring Seal FKM Elastomers
Double O-ring Seal EPDM Elastomers
Double O-ring Seal FKM Elastomers
RZL-330B-TC-SET
Includes item 52
Set of TC Seats
TC Seal Ring
Material
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
800.789.1718
Rotary Lobe Pumps - JRZL-300 Series
Parts List for JRZL-300 Series Pumps
Basic Assembly (Single M/Seal)
Rotary Lobe Pumps - JRZL-300 Series 800.789.1718
65
66
11
19
20
21
16
17
18
12
12-1
13
14
15
22
27
28
29
30
23
24
25
26
9
10
4
5
6
Item
1
2
3
7
8
Parts List for JRZL-300 Series Pumps
Gear Box Assembly (Basic)
Used Dixon Sanitary Part #
RZL-330B-GBSS
RZL-330B-GBSSB
RZL-330B-BWB
RZL-330B-GBCSS
RZL-330B-PLD
RZL-330B-GBWB
RZL-330B-DSKEY
RZL-330-DSHAFT
RZL-340-DSHAFT
RZL-330-ISHAFT
RZL-340-ISHAFT
RZL-330B-GKEY
RZL-330B-OSCB
RZL-330B-OSCV
RZL-330B-TGWASH
RZL-330B-TGNUT
RZL-330B-RVLV
RZL-330B-TGHELG
RZL-330B-GBDOW
RZL-330B-GSPAC
RZL-330B-RBEAR
RZL-330B-BSPAC
RZL-330B-IBOLT
RZL-330B-FBEAR
RZL-330B-OSGOV
RZL-330B-OSGB
RZL-330B-OSGV
RZL-330B-OSGWB
RZL-330B-OSGLD
RZL-330B-DSPIN
RZL-330B-GCGP
RZL-330B-PLUG
RZL-330B-VADPT
RZL-115B-LFP
RZL-115B-ERT
Description
Gear Box
Base, Gear Box
Wrench Bolt, Base (M12x30L)
Cover, Gear Box
Plug, Level, Drain
Wrench Bolt, Gear Box Cover (M8x70L)
Key, Shaft (14x9x53)
Shaft, Drive
Shaft, Drive
Shaft, Idle
Shaft, Idle
Key, Gear (14x9x35)
Oil Seal, Cover (45x70x12t)
Oil Seal, Cover (45x70x12t)
Lock Washer
Lock Nut
Breather, Gearbox
Hellical Gear
Dowel, Gear Box (Φ8)
Spacer, Gear (Φ35x6L)
Bearing, Rear (#5210)
Spacer, Bearing
I-bolt / M8
Bearing, Front (#5212)
O-ring, Oil Seal Gland (AN045)
Oil Seal, Gear box (65x90x12t)
Oil Seal, Gear box (65x90x12t)
Wrench Bolt, Oil Seal Gland (M12x25L)
Gland, Oil Seal
Pin, Double Seal
Gasket
Plug (M12)
Vertical Adapter
Pad, Leg feet
Rotor tool, Extraction
Material
SUS304
SUS304
SUS304
SUS304
PE
S45C
SUS304
S45C
S45C
S45C
SUS304
S45C
FKM
NBR
FKM
SUS304
SUS304
S45C
SUS304
SUS304
SUS304
SUS304
S45C
NBR
FKM
S45C
S45C
SUS304
SUS304
Paper
PE
SUS304
SS+Rubber
FCD40
RZL300
RZL300
RZL330
RZL340
RZL330
RZL340
RZL300
RZL300
RZL300
RZL Series
RZL Series
2
2
2
2
2
2
1
2
2
1
2
2
Quantity Per Pump
1
1
4
1
3
4
1
2
1
1
1
1
1
8
4
4
1
2
2
1
2
2
6
800.789.1718
Rotary Lobe Pumps - JRZL-300 Series
45
46
47
51
36
37
38
39
40
41
44
1A
31
32
33
34
Item
53
Dixon Sanitary
Part #
RZL-330-GBASS
RZL-340-GBASS
See page 65
RZL-330B-FCVR
RZL-330B-CNUT
RZL-330B-FCORB
RZL-330B-FCORE
RZL-330B-FCORV
RZL-330B-RBW
RZL-330B-RBORB
RZL-330B-RBORE
RZL-330B-RBORV
See page 68
RZL-330B-RTSLP
RZL-330B-CSSLP
RZL-330B-RCDOW
RZL-330-CSSB
RZL-340-CSSB
RZL-330B-SHIM05
RZL-330B-SHIM1
RZL-330B-SHIM2
RZL-330B-SBHXN
RZL-330B-FSNIP
RZL-330B-RTORB
RZL-330B-RTORE
RZL-330B-RTORV
RZL-330B-RCORB
RZL-330B-RCORE
RZL-330B-RCORV
Parts List for JRZL-300 Series Pumps
Pump Assembly
Description
Gear Box Ass'y - Stainless Steel
Gear Box Ass'y - Stainless Steel
Rotor Case
Front Cover
Cap Nut
O-ring, Front Cover (AN271)
O-ring, Front Cover (AN271)
O-ring, Front Cover (AN271)
Rotor Bolt & Spring Washer
O-ring, Rotor Bolt (AN225)
O-ring, Rotor Bolt (AN225)
O-ring, Rotor Bolt (AN225)
Rotor
Seal Pin , Rotor
Seal Pin, Case
Dowel, Rotor Case (Φ13)
Stud Bolt, Case
Stud Bolt, Case
Shim (0.05mm)
Shim (0.1mm)
Shim (0.2mm)
Hex Nut, Stud Bolt (M14)
Nipple, Flush (PT 1/8")
O-ring, Rotor (AN142)
O-ring, Rotor (AN142)
O-ring, Rotor (AN142)
O-ring, Rotor Case (AN230)
O-ring, Rotor Case (AN230)
O-ring, Rotor Case (AN230)
Material
SUS304
SUS304
SUS304
SUS304
SUS304
SUS304
SUS304
NBR
EPDM
FKM
NBR
EPDM
FKM
SUS304
SUS304
SUS316L
SUS316L
SUS304
NBR
EPDM
FKM
SUS304
NBR
EPDM
FKM
SUS316L
SUS304
SUS304
SUS304
Used
RZL330
RZL340
RZL300
RZL330
RZL340
RZL300
RZL300
RZL300
RZL300
RZL300
RZL300
• Please contact Dixon Sanitary or local distributor for purchased product before 2011 October.
- Rotor case, Front cover, Gear box, Stud bolt, and Shim.
Quantity
1
1
1
1
1
1
2
1
1
1
1
1
1
1
3
2
1
1
1
1
1
1
Assembly
1
1
1
1
1
1
1
2
2
2
4
2
2
4
4
2
2
2
2
2
4
2
2
6
2
2
2
2
1
1
4
1
1
1
1
1
Rotary Lobe Pumps - JRZL-300 Series 800.789.1718
67
Parts List for JRZL-300 Series Pumps
Rotor Case / Rotor
Item
31
31
38
38
Dixon Sanitary Part #
RZL-330-RCCLMP
RZL-330-RCFLNG
RZL-340-RCCLMP
RZL-340-RCFLNG
RZL-330-SWA
RZL-330-BWA
RZL-330-BWTIA
RZL-330-HWA
RZL-330-BLA
RZL-330-3LA
RZL-330-H3LA
RZL-330-HELIA
RZL-340-SWA
RZL-340-BWA
RZL-340-BWTIA
RZL-340-HWA
RZL-340-BLA
RZL-340-3LA
RZL-340-H3LA
RZL-340-HELIA
RZL-340-RHELIA
Description
Rotor Case - 3" TRICLAMP
Rotor Case - 3" FLANGE
Rotor Case - 4" TRICLAMP
Rotor Case - 4" FLANGE
Rotor Set (2), Single-Wing
Rotor Set (2), Bi-Wing
Rotor Set (2), Bi-Wing, PTFE Inserted
Rotor Set (2), Bi-Wing, High Temp Clearance
Rotor Set (2), Bi-Lobe
Rotor Set (2), Tri-Lobe
Rotor Set (2), Tri-Lobe, High Temp Clearance
Rotor Set (2), Heli-Lobe
Rotor Set (2), Single-Wing
Rotor Set (2), Bi-Wing
Rotor Set (2), Bi-Wing, PTFE Inserted
Rotor Set (2), Bi-Wing, High Temp Clearance
Rotor Set (2), Bi-Lobe
Rotor Set (2), Tri-Lobe
Rotor Set (2), Tri-Lobe, High Temp Clearance
Rotor Set (2), Heli-Lobe
Rotor Set (2), Heli-Lobe
Material
SUS316L
SUS316L
SUS316L
SUS316L
SUS316L
SUS316L
SUS316L PTFE
SUS316L
SUS316L
SUS316L
SUS316L
SUS316L
SUS316L
SUS316L
SUS316L/PTFE
SUS316L
SUS316L
SUS316L
SUS316L
SUS316L
EPDM
• All standard rotor cases do not have tap holes for flushing on jacketed options.
Used
RZL330
RZL340
RZL330
RZL340
Quantity Per Pump
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
68 800.789.1718
Rotary Lobe Pumps - JRZL-300 Series
Parts List for JRZL-300 Series Pumps
Triple Lip Seal
55
56
57
Item
43
51
Dixon Sanitary Part #
RZL-330B-MSGWB
RZL-330B-RTORB
RZL-330B-RTORE
RZL-330B-RTORV
RZL-330B-TRPLSC
RZL-330B-TRPLS
RZL-330B-LSC
RZL-330B-CERCS
Description
Wrench Bolt, M/Seal Gland (M6x10L)
O-ring, Rotor (AN142)
O-ring, Rotor (AN142)
O-ring, Rotor (AN142)
Triple Lip Seal, Product
Triple Lip Seal, Product
Lip Seal Cover
Ceramic Coated Sleeve, Product
Material
SUS304
NBR
EPDM
FKM
PTFE+Copper
PTFE+Glass
SUS304
CERAMIC
SUS304
Used
RZL300
Quantity Per Pump
4
2
2
2
2
2
2
2
Rotary Lobe Pumps - JRZL-300 Series 800.789.1718
69
Parts List for JRZL-300 Series Pumps
Single Mechanical Seal
70
Item
42
43
51
52
53
54
Dixon Sanitary Part #
RZL-330B-MSGFW
RZL-330B-MSGWB
RZL-330B-RTORB
RZL-330B-RTORE
RZL-330B-RTORV
RZL-330B-TCSEAL
RZL-340-RHLTCSR
RZL-330B-RCORB
RZL-330B-RCORE
RZL-330B-RCORV
RZL-330B-CSSB
Description
Flat Washer, M/Seal Gland (Φ6)
Wrench Bolt, M/Seal Gland (M6x10L)
O-ring, Rotor (AN142)
O-ring, Rotor (AN142)
O-ring, Rotor (AN142)
Seal Ring
Seal Ring, Rubber Heli-lobe
O-ring, Rotor Case (AN230)
O-ring, Rotor Case (AN230)
O-ring, Rotor Case (AN230)
Single Seal Body, Case
Material
SUS304
SUS304
NBR
EPDM
FKM
TC
TC
NBR
EPDM
FKM
SUS304
Used
RZL300
RZL340
RZL300
Quantity Per Pump
4
4
2
2
2
2
2
2
4
4
2
800.789.1718
Rotary Lobe Pumps - JRZL-300 Series
Parts List for JRZL-300 Series Pumps
Double Mechanical Seal
Item
53
61
62
63
64
51
52
Dixon Sanitary
Part #
RZL-330B-RTORB
RZL-330B-RTORE
RZL-330B-RTORV
RZL-330B-TCSEAL
RZL-340-RHLTCSR
RZL-330B-RCORB
RZL-330B-RCORE
RZL-330B-RCORV
RZL-330B-CDSBTC
RZL-330B-CDHPTC
RZL-330B-CORDSB
RZL-330B-CORDSE
RZL-330B-CORDSV
RZL-330B-SDSBC
RZL-330B-SORDSB
RZL-330B-SORDSE
RZL-330B-SORDSV
Description
O-ring, Rotor (AN142)
O-ring, Rotor (AN142)
O-ring, Rotor (AN142)
Seal Ring
Seal Ring, Rubber Heli-lobe
O-ring, Rotor Case (AN230)
O-ring, Rotor Case (AN230)
O-ring, Rotor Case (AN230)
Double Seal Body,Case
Double Seal Body, Case, High Pressure
O-ring, Case, Double seal (AN043)
O-ring, Case, Double seal (AN043)
O-ring, Case, Double seal (AN043)
Rotation part, Double Seal, Shaft
O-ring, Shaft, Double Seal (AN033)
O-ring, Shaft, Double Seal (AN033)
O-ring, Shaft, Double Seal (AN033)
Material
NBR
EPDM
FKM
TC
TC
NBR
EPDM
FKM
TC/SUS304
TC/SUS304
NBR
EPDM
FKM
Carbon/SUS304
NBR
EPDM
FKM
Used
RZL300
RZL340
RZL300
Quantity Per
Pump
2
2
2
2
2
2
2
2
2
2
2
4
2
2
4
2
2
Rotary Lobe Pumps - JRZL-300 Series 800.789.1718
71
Parts List for JRZL-300 Series Pumps
Single O-ring Seal
Item
51
53
57
Dixon Sanitary Part #
RZL-330B-RTORB
RZL-330B-RTORE
RZL-330B-RTORV
RZL-330B-RCORB
RZL-330B-RCORE
RZL-330B-RCORV
RZL-330B-CERCS
Description
O-ring, Rotor (AN142)
O-ring, Rotor (AN142)
O-ring, Rotor (AN142)
O-ring, Rotor Case (AN230)
O-ring, Rotor Case (AN230)
O-ring, Rotor Case (AN230)
Ceramic Coated Sleeve
Material
NBR
EPDM
FKM
NBR
EPDM
FKM
CERAMIC/
SUS304
Used
RZL300
Quantity Per Pump
2
2
2
2
2
2
2
72 800.789.1718
Rotary Lobe Pumps - JRZL-300 Series
Parts List for JRZL-300 Series Pumps
Single Mechanical Seal with Flush
62
81
83
53
54
82
84
Item
43
51
52
Dixon Sanitary Part #
RZL-330B-MSGWB
RZL-330B-RTORB
RZL-330B-RTORE
RZL-330B-RTORV
RZL-330B-TCSEAL
RZL-330B-RCORB
RZL-330B-RCORE
RZL-330B-RCORV
RZL-330B-CSSB
RZL-330B-CORDSB
RZL-330B-CORDSE
RZL-330B-CORDSV
RZL-330B-CERFL
RZL-330B-LSFLT
RZL-330B-ORFLB
RZL-330B-ORFLE
RZL-330B-ORFLV
RZL-330B-SLPFLG
Description
Wrench Bolt, Lip Seal Gland (M6x10L)
O-ring, Rotor (AN142)
O-ring, Rotor (AN142)
O-ring, Rotor (AN142)
Mech. Seal Ring
O-ring, Rotor Case (AN230)
O-ring, Rotor Case (AN230)
O-ring, Rotor Case (AN230)
Seal Base, Single Mech.
O-ring, Flushed Seal Case (AN042)
O-ring, Flushed Seal Case (AN042)
O-ring, Flushed Seal Case (AN042)
Ceramic Sleeve, Flushing
Lip seal, flushing
O-ring, Ceramic Sleeve, Flushing (AN033)
O-ring, Ceramic Sleeve, Flushing (AN033)
O-ring, Ceramic Sleeve, Flushing (AN033)
Gland, Flushing
Material
SUS304
NBR
EPDM
FKM
TC
NBR
EPDM
FKM
SUS304
NBR
EPDM
FKM
Ceramic
PTFE
NBR
EPDM
FKM
SUS304
Used
RZL300
RZL340
RZL300
Quantity Per Pump
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
2
2
Rotary Lobe Pumps - JRZL-300 Series 800.789.1718
73
Parts List for JRZL-300 Series Pumps
Pressure Relief Front Cover
Item
91
91A
92
93
94
95
96
97
98
99
100
Dixon Sanitary Part #
RZL-330B-RVFC
RZL-330B-C
RZL-330B-OR1B
RZL-330B-OR1E
RZL-330B-OR1V
RZL-330B-OR2B
RZL-330B-OR2E
RZL-330B-OR2V
RZL-330B-VP
RZL-330B-RVSP
RZL-330B-SPGP
RZL-330B-RVWB
RZL-330B-RVC
RZL-330B-RVLN
RZL-330B-RVAB
• Must supply setting pressure
Description
Front Cover, Relief Valve
Pressure Relief Front Cover Ass'y
O-ring, 1 Stage, Plate (AN242)
O-ring, 1 Stage, Plate (AN242)
O-ring, 1 Stage, Plate (AN242)
O-ring, 2 Stage, Plate (AN239)
O-ring, 2 Stage, Plate (AN239)
O-ring, 2 Stage, Plate (AN239)
Plate, Valve
Spring
Plate, Spring
Wrench Bolt
Cover, Relief Valve (M8x25)
Lock Nut (M20)
Adjusting Bolt (M20x80L)
Material
SUS316L
SUS316L
NBR
EPDM
FKM
NBR
EPDM
FKM
SUS316L
SS41 + Cr
SUS304
SUS304
SUS304
SUS304
SUS304
Used
RZL300
Quantity Per Pump
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
74 800.789.1718
Rotary Lobe Pumps - JRZL-300 Series
Parts List for JRZL-300 Series Pumps
Jacket Front Cover and Case
Item
111
112
113
114
Dixon Sanitary Part #
RZL-330B-FCJ
RZL-330-CTJ
RZL-330-CBJ
RZL-340-CTJ
RZL-340-CBJ
RZL-330-JT
RZL-340-JT
RZL-330B-JWB
Description
Front Cover Jacket
Jacket, Case Top
Jacket, Case Bottom
Jacket, Case Top
Jacket, Case Bottom
Tube, Jacket
Tube, Jacket
Wrench Bolt, Jacket
Material
SUS316L
SUS304
SUS304
SUS304
SUS304
SUS304
SUS304
SUS304
Used
RZL300
RZL330
RZL340
RZL330
RZL340
RZL300
Quantity Per Pump
1
1
1
1
1
1
1
4
Rotary Lobe Pumps - JRZL-300 Series 800.789.1718
75
76
Parts List for JRZL-300 Series Pumps
Rectangular Inlet
Item
151
152
153
154
31
Dixon Sanitary Part #
RZL-330-RCRIA
RZL-330-RCRIA
RZL-330-RIORB
RZL-330-R10R
RZL-330-RIORV
RZL-340-RIORB
RZL-340-RIOR
RZL-340-RIORV
RZL-330B-RIHB
RZL-330-ROORB
RZL-330-ROOR
RZL-330-ROORV
RZL-340-ROORB
RZL-340-ROOR
RZL-340-ROORV
RZL-330-RCRI2C
RZL-330B-RFLG
Description
Adapter, Rectangular Inlet
Adapter, Rectangular Inlet
O-ring, Rectangular Inlet (AN248)
O-ring, Rectangular Inlet (AN248)
O-ring, Rectangular Inlet (AN248)
O-ring, Rectangular Inlet (AN253)
O-ring, Rectangular Inlet (AN253)
O-ring, Rectangular Inlet (AN253)
Hex Bolt & S/W (M10x30)
O-ring, Rectangular Adapter (AN257)
O-ring, Rectangular Adapter (AN257)
O-ring, Rectangular Adapter (AN257)
O-ring, Rectangular Adapter (AN260)
O-ring, Rectangular Adapter (AN260)
O-ring, Rectangular Adapter (AN260)
Rotor Case - RECT /3" TRICLAMP
Rotor Case - RECT / 3" JISFLANGE
Material
SUS304
SUS304
NBR
EPDM
FKM
NBR
EPDM
FKM
SUS304
NBR
EPDM
FKM
NBR
EPDM
FKM
SUS316L
SUS316L
Used
RZL330
RZL340
RZL330
RZL340
RZL300
RZL330
RZL340
RZL300
Quantity Per Pump
1
1
1
1
1
4
1
1
1
1
1
1
1
1
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800.789.1718
Rotary Lobe Pumps - JRZL-300 Series
Certificates
Rotary Lobe Pumps - JRZL-300 Series 800.789.1718
77
Certificates
78 800.789.1718
Rotary Lobe Pumps - JRZL-300 Series
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Table of contents
- 3 Safety
- 4 Care of Stainless Steel
- 6 Curves
- 10 Unpacking Installation & Start Up
- 20 Tools needed
- 20 Maintenance
- 20 Pump Housing Disassembly
- 20 Single Mechanical Seal
- 29 Double Mechanical Seal
- 39 Single O-ring Seal
- 45 Triple Lip Seal
- 52 Inspection
- 52 Pump Housing Assembly
- 53 Rotor Clearance
- 54 Shimming
- 56 Rotor Timing
- 57 Gear Box Disassembly
- 58 Gear Box Assembly
- 58 Scheduled Maintenance
- 59 Maximum RPM
- 59 Maximum Solids
- 60 Dimensions
- 61 Troubleshooting
- 64 Repair Kits
- 79 Warranty