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ZPL Configuration
This section provides an overview of managing printer configuration, the Configuring Status Report, and
Printer and Memory Printouts.
Managing the ZPL Printer Configuration
The ZPL printer is designed to allow you to change printer settings dynamically for fast first label out printing. Printer parameters that are persistent will be retained for future formats to use. Those settings will remain in effect until they are changed by subsequent commands, the printer is reset, power is cycled, or when you restore a parameter that has a factory default by resetting the printer to factory defaults. The
ZPL Configuration Update command (
^JU
) saves and restores printer configurations to initialize (or re-initialize) the printer with pre-configured settings.
• To keep settings after a power cycle or printer reset, a
^JUS
can be sent to the printer to save all current persistent settings.
• The values are recalled with a
^JUR
command to restore the last saved values to the printer.
ZPL stores all parameters at once with a single command mentioned above. The legacy EPL programming language (supported by this printer) changes and saves individual commands immediately. Most printer settings are shared between ZPL and EPL. For example, changing the speed setting with EPL will also change the speed set for ZPL operations. The changed EPL setting will persist even after a power cycle or reset issued by either printer language.
A printer Configuration Report is available to assist the developer. The Configuration Report lists operating parameters, sensor settings, and printer status. It can be accessed by using the procedure in Test Printing with the Configuration Report . The Zebra Setup Utility and the ZebraDesigner ™ Windows driver also print this report and other printer reports to help you manage your printer.
307
ZPL Configuration
ZPL Printer Configuration Format
Managing more than one printer can be done by creating a printer configuration programming file to send to one or more printers or ZebraNet ™ Bridge can be used to clone a printer’s setup. Figure 1 below shows the basic structure of a ZPL programming configuration file.
See the ZPL programmer’s guide and the Configuration Setting to Command Cross-reference to create a programming file. The Zebra Setup Utility (ZSU) can be used to send programming files to the printer.
Windows Notepad (text editor) can be used to create programing files.
Figure 7 • Configuration Parameter Format Structure
308
ZPL Configuration
Configuration Setting to Command Cross-reference
The Printer Configuration Report, shown below, provides a listing of a majority of the configurations settings that can be set by ZPL command.
Figure 8 • Configuration Report Printout
Sensor Settings used for
Service Purposes
309
ZPL Configuration
1. ZPL Commands and Configuration Report Callout Cross-Reference
Command
~SD
—
^PR
~TA
^MN
Listing Name
DARKNESS
DARKNESS SWITCH
PRINT SPEED
TEAR OFF
MEDIA TYPE
SENSOR SELECT
Description
Default: 10.0
LOW (Default), MEDIUM, or HIGH
Default: 152.4 mm/s / 6 IPS (max.) - 203 dpi
101.6 mm/s / 4 IPS (max.) - 300 dpi
Default: +000
Default: GAP/NOTCH
Default: AUTO (
^MNA
- Auto-Detect)
^MT
^PW
^LL
^ML
—
^SCa
^SC,b
^SC,,c
PRINT METHOD
PRINT WIDTH
LABEL LENGTH
MAXIMUM LENGTH
USB COMM.
BAUD
DATA BITS
PARITY
^SC,,,,e HOST HANDSHAKE
^SC,,,,,f PROTOCOL
— SGD —** COMMUNICATIONS
SER COMM. MODE
^CT / ~CT CONTROL CHAR
^CC / ~CC COMMAND CHAR
^CD / ~CD DELIM./CHAR
^SZ ZPL MODE
THERMAL-TRANS or DIRECT-THERMAL
Default: 448 (dots for 203 dpi) or 640(dots for 300 dpi)
Default: 1225 (dots) (dynamically updated while printing)
Default: 39.0IN 989MM
Connection Status: Connected / Not Connected
Default: 9600
Default: 8 BITS
Default: NONE
Default: AUTO
Default: NONE
Default: NORMAL MODE
Default: AUTO
Default: <~> 7EH
Default: <^> 5EH
Default: <,> 2CH
Default: ZPL II
— SGD —** COMMAND OVERRIDE Default: INACTIVE
^MFa MEDIA POWER UP Default: NO MOTION
^MF,b
~JS
HEAD CLOSE
BACKFEED
Default: FEED
Default: DEFAULT
^LT
^LS
LABEL TOP
LEFT POSITION
~JD / ~JE HEXDUMP
Default: +000
Default: +0000
Default: NO (
~JE
)
REPRINT MODE Default: DISABLED
From this point in the Configuration Receipt listing, the printout has sensor settings and values displayed to troubleshoot sensor and media operations. These are typically used by Zebra Tech Support to diagnose printer problems.
** - Not supported with a ZPL command, uses the Set Get Do command in the ZPL manual. See device.command_override.xxxxx
in the ZPL Programmer’s manual.
310
ZPL Configuration
The configuration settings listed here resume after the TAKE LABEL sensor value. These listings contain printer features seldom changed from default or provide status information.
Table 4 ZPL Commands and Configuration Receipt Callout Cross-Reference
Command
^MP
Listing Name
MODES ENABLED
Description
Default: CWF (See
^MP
Command)
^JM
—
—
—
—
—
—
^MU
MODES DISABLED
RESOLUTION
FIRMWARE
XML SCHEMA
HARDWARE ID
LINK-OS VERSION
CONFIGURATION
RAM
ONBOARD FLASH
FORMAT CONVERT
RTC DATE
RTC TIME
Default: (nothing set)
Default: 448 8/mm (203 dpi); 640 8/mm (300 dpi)
Lists ZPL Firmware Version
1.3
Lists Firmware Boot-block Version
CUSTOMIZED (after first use)
2104k........ R:
6144k.........E:
NONE
Date Displayed
Time Displayed
^JI
/
—
—
^JH
^MA
~RO
—
^JH
~JI
ZBI DISABLED (Requires key to enable)
ZBI VERSION
ZBI STATUS
LAST CLEANED
HEAD USAGE
2.1 (Displayed if installed)
READY
X,XXX IN
X,XXX IN
TOTAL USAGE
RESET CNTR1
X,XXX IN
X,XXX IN
RESET CNTR2 X,XXX IN
NONRESET CNTR0 (1, 2) X,XXX IN
RESET CNTR1
RESET CNTR2
X,XXX IN
X,XXX IN
SLOT1 EMPTY / SERIAL / WIRED
MASS STORAGE COUNT 0
HID COUNT
USB HOST LOCK OUT
SERIAL NUMBER
EARLY WARNING
0
OFF /ON
XXXXXXXXXXX
MAINT. OFF
The printer has the ability to set a command or a group of commands once for all receipts (or labels) that follow. Those settings will remain in effect until they are changed by subsequent commands, the printer is reset, or you restore factory defaults.
311
ZPL Configuration
Printer Memory Management and Related Status Reports
To help you manage printer resources, the printer supports a variety of format commands to manage memory, transfer objects (between memory areas, import and export), object naming, and provide various printer operating status reports. They are very similar to the old DOS commands like DIR (directory listing) and DEL (delete file). The most common reports are also part of the Zebra Setup Utility and
ZebraDesigner ™ Windows driver.
It is recommended that a single command be processed within this type of format (form).A single command is easily reused as a maintenance and development tool.
Many of the commands that transfer objects, manage and report on memory are control ( printer whether in a format (form) or not.
~
) commands.
They do not need the be within a format (form). They will be processed immediately upon receipt by the
ZPL Programming for Memory Management
ZPL has various printer memory locations that are used to run the printer, assemble the print image, store formats (forms), graphics, fonts and configuration settings.
• ZPL treats Formats (Forms), Fonts, and Graphics like files; and memory locations like disk drives in the DOS operating system environment:
• Memory Object Naming: Up to sixteen (16) alphanumeric characters followed by a three (3) alphanumeric character file extension, for example:
123456789ABCDEF.TTF
Legacy ZPL printers with V60.13 firmware and earlier can only use the 8.3 file name format verses today’s 16.3 file name format.
• Allows moving objects between memory locations and deleting objects.
• Supports DOS directory style file list reports as printouts or status to the host.
• Allows use of ‘wild cards’ (*) in file access
312
ZPL Configuration
Table 5 Object Management and Status Report Commands
Command
^WD
~WC
^ID
^TO
^CM
^JB
~JB
~DY
~DG
^FL
^LF
^CW
Name
Print Directory
Label
Print Configuration
Label
Object Delete
Description
Prints a list of objects and resident barcodes and fonts in all addressable memory locations
Prints a configuration Status Receipt (Label)
Same as FEED Button mode one flash routine
Deletes objects from printer memory
Transfer Object
Change Memory
Letter Designation
Initialize Flash memory
Used to copy an object or group of objects from one memory area to another.
Reassigns a letter designation to a printer memory area.
Similar to formatting a disk - erases all objects from the specified memory locations B: or E:.
Reset Optional
Memory
Similar to formatting a disk - erases all objects from the B: memory (factory option).
Download Objects Downloads and installs wide variety of printer usable programming objects: fonts (OpenType and TrueType), graphics, and other object data types.
Recommendation: Use ZebraNet™ Bridge for downloading graphics and fonts in the printer.
Download Graphic Downloads an ASCII Hex representation of a graphic image. This is used by ZebraDesigner ™ (label creation application) for graphics.
Font Linking Appends secondary TrueType font or fonts to the primary
TrueType font to add glyphs (characters).
List Font Links Prints a list of the linked fonts
Font Identifier Assigns a single alphanumeric character as an alias to a font stored in memory.
Important • Some factory installed ZPL fonts in your printer cannot be copied, cloned or restored to your printer by reloading or updating firmware. If these license restricted ZPL fonts are removed by an explicit ZPL object delete command, they must be repurchased and reinstalled via a font activation and installation utility. EPL fonts do not have this restriction.
313
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Table of contents
- 2 Terms of Use
- 2 Proprietary Statement
- 2 Product Improvements
- 2 Liability Disclaimer
- 2 Limitation of Liability
- 2 Publication Date
- 3 About
- 4 Other Valuable Printer Resources
- 4 Zebra OneCare Printer Service and Support
- 4 Using This Document and Its Internally Attached Files
- 5 Document Conventions
- 6 Contents
- 14 Introduction
- 14 Link-OS 4 inch Desktop Thermal Printers
- 15 Common Desktop Link-OS Printer Features:
- 16 Link-OS 4 inch Desktop Printer Options:
- 18 Zebra Label Printing Solution
- 18 Modes of Printing
- 19 What’s in the Box?
- 19 Unpack and Inspect the Printer
- 21 Printer Features
- 22 Printer Features
- 23 Inside the ZD620 Dual Capacity Ribbon Roll Printer
- 25 Inside the ZD620 and ZD420 Direct Thermal Printers
- 26 Inside the ZD420 Ribbon Cartridge Printer
- 28 Label Dispenser Option (field installable) - All Models
- 28 Cutter Option (field installable) - All Models
- 29 Linerless Media Tear-Off Option (Direct Thermal Models Only)
- 29 Linerless Cutter Option (Direct Thermal Models Only)
- 30 Identifying Platen Drive Rollers Types
- 31 Printer Power Supply Options
- 33 ZD620 Locking Printer Features
- 34 Zebra Print Touch
- 35 Install Hardware Options
- 36 Field Installable printer Accessories and Options
- 37 Printer Connectivity Modules
- 37 Accessing the Connectivity Module Slot
- 38 Installing the Serial Port Module
- 39 Installing the Internal Ethernet (LAN) Module
- 41 Media Handling Options
- 41 Removing the Standard Bezel
- 42 Installing the Label Dispenser
- 43 Installing the Standard Media Cutter
- 44 Installing the Linerless Media Cutter
- 45 Installing the Linerless Media ‘Tear-Off’ Bezel
- 46 Media Roll Core Size Adapters
- 48 Print Resolution Upgrade Kits
- 49 Installing the Attached Power Supply Base Options
- 51 Installing the Attached Battery Base Options
- 52 Installing the Battery into the Attached Power Base
- 53 User Interface
- 54 Standard Interface Controls
- 57 LCD User Interface
- 58 Meaning of the Indicator Light Patterns
- 58 Status - Typical Operating Conditions
- 60 Status - Printhead Operation
- 61 Status - Bluetooth Low Energy (BTLE) Option
- 61 Status - Ethernet (LAN) Option
- 62 Status - Wi-Fi (WLAN) Option
- 63 Display Controls and Menus
- 64 Navigating through Menu Display Screens
- 67 Battery Indicators and Controls
- 68 Printer Configuration Menus
- 68 Adjust Printer Settings
- 69 User Menus
- 70 SETTINGS Menu
- 70 DARKNESS
- 71 PRINT SPEED
- 71 MEDIA TYPE
- 72 PRINT METHOD
- 73 TEAR OFF
- 74 PRINT WIDTH
- 75 PRINT MODE
- 76 LABEL TOP
- 77 LEFT POSITION
- 78 REPRINT MODE
- 79 LABEL LENGTH MAX
- 80 TOOLS Menu
- 80 PRINT INFORMATION
- 82 IDLE DISPLAY
- 83 POWER UP ACTION
- 84 HEAD CLOSE ACTION
- 85 LOAD DEFAULTS
- 86 MEDIA/RIBBON CAL
- 86 DIAGNOSTIC MODE
- 87 CONFIG INFO TO USB
- 87 ZBI ENABLED?
- 88 RUN ZBI PROGRAM
- 89 STOP ZBI PROGRAM
- 90 PRINT USB FILE
- 91 COPY USB FILE TO E:
- 92 STORE E: FILE TO USB
- 93 PRINT STATION
- 94 PASSWORD PROTECT
- 94 PRINT TEST FORMAT
- 95 NETWORK
- 95 ACTIVE PRINT SERVER
- 95 PRIMARY NETWORK
- 96 WIRED IP ADDRESS
- 96 WIRED SUBNET MASK
- 97 WIRED GATEWAY
- 98 WIRED IP PROTOCOL
- 99 WIRED MAC ADDRESS
- 99 WLAN IP ADDRESS
- 100 WLAN SUBNET MASK
- 100 WLAN GATEWAY
- 101 WLAN IP PROTOCOL
- 101 WLAN MAC ADDRESS
- 102 ESSID
- 102 CHANNEL
- 103 SIGNAL
- 103 IP PORT
- 104 IP ALTERNATE PORT
- 104 RESET NETWORK
- 105 VISIBILITY AGENT
- 106 BATTERY Menu
- 106 BATTERY STATUS
- 107 LANGUAGE Menu
- 107 LANGUAGE
- 108 COMMAND LANGUAGE
- 108 COMMAND CHAR
- 109 CONTROL CHAR
- 110 DELIMITER CHAR
- 111 ZPL MODE
- 111 VIRTUAL DEVICE
- 112 SENSORS
- 112 SENSOR TYPE
- 112 LABEL SENSOR
- 113 TAKE LABEL
- 114 PORTS
- 114 BAUD RATE
- 114 DATA BITS
- 115 PARITY
- 115 HOST HANDSHAKE
- 116 WML
- 117 BLUETOOTH
- 117 BLUETOOTH ADDRESS
- 117 MODE
- 118 DISCOVERY
- 118 CONNECTED
- 119 BT SPEC VERSION
- 119 MIN SECURITY MODE
- 120 Setup
- 120 Printer Setup Overview
- 121 Select a Location for the Printer
- 121 Install Printer Options and Connectivity Modules
- 122 Attaching Power
- 123 Getting Ready to Print
- 123 Preparing and Handling Media
- 123 Media Storage Tips
- 124 Loading Roll Media
- 124 Setting Media Sensing by Media type
- 125 Instructions for media loading:
- 131 Loading Thermal Transfer Roll Ribbon
- 132 Loading Zebra Transfer Roll Ribbon
- 142 Loading the ZD420 Ribbon Cartridge
- 143 Run a SmartCal Media Calibration
- 143 SmartCal Procedure
- 144 Test Printing with the Configuration Report
- 145 Detecting a Media Out Condition
- 146 Detecting a Ribbon Out Condition
- 147 Connecting your Printer to a Computer
- 147 Interface Cable Requirements
- 151 Wi-Fi and Bluetooth Classic Wireless Connectivity Option
- 152 Setup for Windows® OS
- 152 Windows to Printer Communication Setup (Overview)
- 153 Pre-install Windows® Printer Drivers
- 153 Setting Up the Wi-Fi Print Server Option
- 154 Configure Using the ZebraNet Bridge’s Connectivity Wizard
- 160 Using a Configuration Script
- 162 Bluetooth Option Configuration
- 164 Connecting to a Windows XP® SP2 Master Device
- 165 Connecting to a Windows Vista® SP2 or Windows 7® Master Device
- 168 Connecting the Printer to a Windows 8
- 169 Connecting the Printer to a Windows 10 PC
- 172 After Your Printer is Connected
- 174 Print Operations
- 174 Thermal Printing
- 174 Determining Your Printer’s Configuration Settings
- 175 Select a Print Mode
- 175 Adjusting the Print Quality
- 176 Darkness Control
- 177 Adjusting the Print Width
- 177 Replacing Supplies while Using the Printer
- 178 Printing on Fan-Fold Media
- 180 Printing with Externally Mounted Roll Media
- 180 Externally Mounted Roll Media Considerations:
- 181 Using the Label Dispenser Option
- 185 Using the Linerless Options
- 185 Linerless Printing
- 186 Sending Files to the Printer
- 186 Ribbon Cartridge Programming Commands
- 187 Printing with the Attached Battery Base and Battery Option
- 188 Printer Fonts
- 188 Identifying Fonts in Your Printer
- 188 Localizing the Printer with Code Pages
- 189 Asian fonts and Other Large Font Sets
- 190 EPL Line Mode - Direct Thermal Printers only
- 190 ZD620 and ZD420 Locking Printer Option
- 191 Zebra® ZKDU — Printer Accessory
- 191 ZBI 2.0™ — Zebra Basic Interpreter
- 192 Setting the Power Failure Recovery Mode Jumper
- 193 USB Host Port and Link-OS Usage Examples
- 193 USB Host
- 194 Using USB Host for Firmware Updates
- 195 USB Host and Printer Usage Examples
- 195 Items Required for the USB Host Exercises
- 195 Files for Completing the Exercises
- 198 Exercise 1: Copy Files to a USB Flash Drive and Perform USB Mirror
- 200 Exercise 2: Print a Label Format from a USB Flash Drive
- 201 Exercise 3: Copy Files to/from a USB Flash Drive
- 203 Exercise 4: Enter Data for a Stored File with a USB Keyboard and Print a Label
- 204 Using the USB Hosts Port and the NFC Capabilities
- 205 Exercise 5: Enter Data for a Stored File with a Smart Device and Print a Label
- 207 Maintenance
- 207 Cleaning
- 207 Cleaning Supplies
- 208 Recommended Cleaning Schedule
- 210 Cleaning the Printhead
- 213 Media Path Cleaning
- 218 Sensor Cleaning
- 222 Platen Cleaning and Replacement
- 226 Replacing the Printhead
- 227 ZD620 and ZD420 Direct Thermal
- 231 ZD620 and ZD420 Thermal Transfer Ribbon Roll
- 236 ZD420 Thermal Transfer Ribbon Cartridge
- 240 Updating Printer Firmware
- 241 Other Printer Maintenance
- 241 RTC Battery
- 241 Fuses
- 242 Troubleshooting
- 242 Resolving Alerts and Errors
- 242 Alert: Printhead Open
- 243 Alert: Media Out
- 245 Alert: Ribbon In (ZD420 Cartridge Printer only)
- 246 Alert: Ribbon Out
- 247 Alert: Ribbon Low (ZD420 Cartridge Printer only)
- 247 Alert: CUT ERROR
- 248 Alert: PRINTHEAD OVER TEMP
- 248 Alert: PRINTHEAD SHUTDOWN
- 249 Alert: PRINTHEAD UNDER TEMP
- 250 Alert: OUT OF MEMORY
- 251 Resolving Print Issues
- 251 Issue: General Print Quality Issues
- 252 Issue: No Print on the Label
- 253 Issue: Labels Are Distorted in Size or Print Area Start Position Varies
- 254 Communication Issues
- 254 Issue: Label Job Sent, No Data Transfer
- 254 Issue: Label Job Sent, Skips Labels or Prints Bad Content
- 255 Issue: Label Job Sent, Data Transfers, But No Print
- 256 Miscellaneous Issues
- 256 Issue: Settings are Lost or Ignored
- 257 Issue: Non-continuous labels act as Continuous labels.
- 257 Issue: Printer Locks-Up
- 257 Issue: Erroneous Ribbon Cartridge Faults
- 258 Issue: Battery has a Red Indicator
- 259 Tools
- 260 Printer Diagnostics
- 260 Power-On Self Test
- 260 SmartCal Media Calibration
- 261 Configuration Report (CANCEL Self Test)
- 262 Printer Network (and Bluetooth) Configuration Report
- 263 Print Quality Report (FEED self test)
- 266 Reset Printer Factory Defaults (PAUSE + FEED Self Test)
- 266 Reset Network Factory Defaults (PAUSE + CANCEL Self Test)
- 267 Reset Button
- 268 Communication Diagnostics Test
- 269 Sensor Profile
- 271 Advanced Mode
- 271 Manual Media Calibration
- 272 Manual Print Width Adjustment
- 273 Manual Print Darkness Adjustment
- 274 Factory Test Modes
- 275 Universal Serial Bus (USB) Interface
- 276 Serial Port Interface
- 276 Connecting the Printer to a DTE Device
- 277 Connecting the Printer to a DCE Device
- 279 ZD620 / ZD420 Thermal Transfer Models
- 287 ZD620 / ZD420 Ribbon Cartridge Thermal Transfer Models
- 295 ZD620 / ZD420 Direct Thermal Models
- 301 Media
- 302 Types of Thermal Media
- 302 Determining Thermal Media Types
- 303 General Media and Print Specifications
- 307 ZPL Configuration
- 307 Managing the ZPL Printer Configuration
- 309 Configuration Setting to Command Cross-reference
- 312 Printer Memory Management and Related Status Reports
- 312 ZPL Programming for Memory Management