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Assembly and functions
Engine compartment
The engine compartment (figure below) is positioned at the rear of the swivel frame; it is covered by a lockable hinged cover.
10 1 2
3
4
9
1.
Engine
2.
V-belt tensioner
3.
V-belt
4.
Oil filler opening
5.
Water separator
8 7 6 5
6.
Fuel filter
7.
Coolant expansion reservoir
8.
Oil dipstick
9.
Muffler
10.
Air filter
54 RH418-8135-3
07/2015
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Table of contents
- 3 CONTENTS
- 8 Abbreviations
- 9 General symbols
- 11 GENERAL INFORMATION
- 11 Foreword
- 11 EC declaration of conformity
- 12 Date of issue of the operating instructions
- 12 Operating personnel
- 12 Location of the operating instructions
- 13 Spare parts
- 14 SAFETY RULES
- 14 Basic safety instructions
- 14 Duties, liability and warranty
- 15 Safety symbols
- 16 Approved use
- 16 Unapproved use
- 17 Special duties of the owner
- 18 Noise emission and vibration
- 19 Safety instructions on the excavator
- 26 Safety devices
- 26 Locking the controls
- 26 Engine stop knob
- 27 Protective structure canopy and cab
- 28 Emergency hammer
- 28 Hazards coming from the hydraulic system
- 29 Fire protection
- 30 RECOVERY, LOADING AND TRANSPORT
- 30 Safety rules for recovery
- 30 Safety rules while loading with a crane
- 31 Safety rules for transport
- 32 Recovery
- 32 Hoisting the excavator with a crane
- 34 Transport on a flat bed trailer
- 36 DESCRIPTION OF THE EXCAVATOR
- 36 Dimensions
- 38 Specifications
- 40 Identification of the excavator
- 40 Serial # of the machine
- 40 Engine number
- 41 Standard equipment
- 42 ASSEMBLY AND FUNCTIONS
- 42 Component overview
- 43 Operator's place
- 43 Left control console
- 44 Drive levers and control pedals
- 45 Right control console
- 46 Display and control unit
- 48 Other equipment at the operator's place
- 48 Interior lighting
- 48 Fuse box
- 48 Tool compartment
- 49 Cup holder
- 49 12-V socket
- 49 Other equipment to be found at the machine
- 49 Main battery
- 50 Battery cut-off switch
- 50 Return change valve for direct return flow
- 50 Tank filler neck and fill level monitor
- 51 Main fuses
- 51 Rear view mirror
- 51 Heating and ventilation (cab version)
- 53 Hydraulic oil tank
- 53 Coolant radiator and hydraulic oil radiator
- 54 Engine compartment
-
55
RH - 55 OPERATION
- 55 Safety rules for operation
- 56 Safety for children
- 56 Guiding the operator
- 57 Working in the vicinity of overhead power lines
- 57 Working in the vicinity of underground power lines
- 57 Initial operation
- 58 Getting on the excavator
- 58 Explanation of the display indications
- 59 Setting the clock
- 60 Running-in of the excavator
- 60 Special maintenance instructions
- 60 Pre-operational services
- 60 Walk-around inspection
- 61 Dust valve - clean
- 61 Engine oil level - check
- 61 Coolant level - check
- 62 Coolant radiator and oil cooler - check
- 62 V-belt - check
- 62 Exhaust system leakage - check
- 63 Hydraulic oil - check
- 63 Water separator - check
- 64 Bucket bolt and bucket linkage bolt - grease
- 64 Swing bracket - grease
- 65 Other greasing points - grease
- 66 Fuel level - check
- 66 Washer system liquid level (cab version) - check
- 66 Electrical instrumentation - check
- 67 Setting up the workplace
- 67 Opening and closing the cab door (cab version)
- 68 Opening and closing the windows (cab version)
- 69 Adjusting the operator's seat
- 69 Rear view mirrors adjustment
- 69 Seat belt
- 70 Operating the excavator
- 70 Safety instructions for starting the engine
- 70 Starting the engine
- 72 Stopping the engine
- 72 Observation of the displays after starting and during operation
- 75 Driving the excavator
- 78 Driving uphill and downhill
- 78 Stopping on gradients
- 79 Notes for rubber crawler operation
- 80 Operating the controls during excavation work
- 80 Note on using wider and deeper buckets
- 81 Operating the dozer
- 81 Overview of control lever functions
- 82 Operating the boom
- 82 Operating the arm
- 83 Operating the bucket
- 84 Swivelling the swivel frame
- 84 Swinging the boom
- 85 Operating the auxiliary port
- 86 Return change valve for direct return flow
- 87 Pressure relief of the hydraulic system
- 87 Placing out of operation
- 88 Operating other equipment at the operator's place
- 88 Operating the heating system (cab version)
- 90 Operating the wiper/washer system (cab version)
- 91 Operating the interior light (cab version)
- 91 Operating the rotary beacon (accessories)
- 91 Operating the 12 V plug
- 92 Operating the working lights
- 92 Operating the battery cut-off switch
- 93 Cold weather operation
- 93 Necessary preparations prior to the winter season
- 93 Operation during the winter season
- 94 Jump-starting the excavator
- 95 Operating in emergency situations
- 95 Engine stop knob
- 95 Manual lowering of the front attachments
- 96 Maintenance
- 96 Filling up the washer system
- 96 Refilling the coolant
- 97 Refuelling the excavator
- 97 Fill level monitor when refuelling
- 98 Bleeding the fuel system
- 98 Replacing the fuses
- 100 Fuse layout of the fuse box
- 100 Main fuses
- 101 Cleaning the excavator
- 101 Replacing the bucket
- 102 Anti-theft system
- 102 Black (individual) key
- 103 Red key (for registering)
- 103 The key system
- 104 Registering a black key for the machine
- 106 TROUBLESHOOTING
- 106 Safety rules for troubleshooting
- 106 Troubleshooting: Before operation
- 107 Troubleshooting: Operation
- 108 Troubleshooting: Display indications
- 111 MAINTENANCE
- 111 Safety rules for maintenance
- 111 Personnel requirements
- 112 Repair work on the machine
- 112 Maintenance intervals
- 112 Maintenance interval display
- 114 Operator maintenance chart
- 116 Skilled personnel maintenance chart
- 118 Operating materials
- 120 Make the maintenance points accessible
- 120 Opening and closing the engine compartment cover
- 121 Opening/closing the side cover
- 121 Opening and closing the left service cover
- 122 Opening and closing the right ventilation grille
- 123 Maintenance work for the operator
- 123 Every 50 hours of operation
- 123 Fuel tank - drain
- 124 Battery service
- 124 Battery - check
- 124 Battery - load
- 125 Battery - change
- 126 Swivel gear - grease
- 126 Crawler tension - check/adjust
- 127 Crawler tension - check
- 128 Crawler tension - adjust
- 128 Water separator - clean
- 130 Every 200 hours of operation
- 130 Swivel bearing - grease
- 130 Interior air filter element - check/clean
- 131 Air filter element - check/clean
- 132 Coolant hoses and clamps - check
- 133 Fuel line and intake air hose - check
- 133 Every 1000 hours of operation
- 133 Air filter element - change
- 134 Servicing by skilled personnel
- 134 Every 250 hours of operation
- 134 V-belt - adjust
- 134 Pilot valve - grease
- 135 Every 500 hours of operation
- 135 Engine oil and engine oil filter - change
- 135 Engine oil - drain
- 135 Engine oil filter - change
- 136 Engine oil - fill
- 136 Drive unit oil - change
- 137 Fuel filter cartridge - change
- 138 Return filter - change
- 139 Every 1000 hours of operation
- 139 Hydraulic oil - fill/change
- 139 Hydraulic oil - drain
- 140 Hydraulic oil - fill
- 140 Suction filter - change
- 141 Heating pipes and hoses - check
- 141 In-line filter - change
- 142 Interior air filter element - change
- 142 Pilot circuit filter - change
- 143 Every 2 years
- 143 Coolant - change
- 145 Bolted joints - check
- 145 Tightening torque for screws
- 145 Tightening torque for hose clamps
- 146 Tightening torque for hydraulic hoses
- 146 Tightening torque for hydraulic pipes
- 146 Tightening torque for hydraulic adapters
- 147 SAFETY INSPECTION
- 148 TAKING OUT OF SERVICE AND STORAGE
- 148 Safety rules for taking out of service and storage
- 148 Storage conditions
- 148 Measures before taking out of service
- 148 Measures during taking out of service
- 149 Start-up after taking out of service
- 150 LIFTING CAPACITY OF THE EXCAVATOR
- 150 Constructive calculation of lifting capacity
- 151 Lifting attachment
- 152 Load suspension device
- 153 Max. lifting load during swivel operation is
- 156 ACCESSORIES
- 156 KUBOTA Rotary beacon
- 156 KUBOTA Pipe safety valve
- 157 Note on use
- 157 KUBOTA Overload warning system
- 157 KUBOTA Quick coupling systems and attachments
- 157 KUBOTA Bucket accessories