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Maintenance
Reconnect the hydraulic line.
Reinstall the trim panels.
Change the RH control lever in-line filter.
Dispose of cleaning cloths and the old filter element in accordance with applicable environmental protection regulations.
Interior air filter element - change
Unlock and unfold the cover plate (1).
Remove the interior air filter (2) from the mounting.
Take care not to damage the filter when installing it.
When using a damaged filter, dirt will get into the heater assembly and lead to considerable damage there.
Insert a new fresh air filter.
Close the cover.
2
Dispose of the old filter element according to the applicable environmental protection regulations.
Pilot circuit filter - change
Pay attention to utmost cleanliness when servicing the hydraulic system.
Open the engine compartment cover.
Remove the screws (2) and take off the left side cover (1).
Put cleaning cloths in the working area under the pilot circuit filter.
1
142 RH418-8135-3
07/2015
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Table of contents
- 3 CONTENTS
- 8 Abbreviations
- 9 General symbols
- 11 GENERAL INFORMATION
- 11 Foreword
- 11 EC declaration of conformity
- 12 Date of issue of the operating instructions
- 12 Operating personnel
- 12 Location of the operating instructions
- 13 Spare parts
- 14 SAFETY RULES
- 14 Basic safety instructions
- 14 Duties, liability and warranty
- 15 Safety symbols
- 16 Approved use
- 16 Unapproved use
- 17 Special duties of the owner
- 18 Noise emission and vibration
- 19 Safety instructions on the excavator
- 26 Safety devices
- 26 Locking the controls
- 26 Engine stop knob
- 27 Protective structure canopy and cab
- 28 Emergency hammer
- 28 Hazards coming from the hydraulic system
- 29 Fire protection
- 30 RECOVERY, LOADING AND TRANSPORT
- 30 Safety rules for recovery
- 30 Safety rules while loading with a crane
- 31 Safety rules for transport
- 32 Recovery
- 32 Hoisting the excavator with a crane
- 34 Transport on a flat bed trailer
- 36 DESCRIPTION OF THE EXCAVATOR
- 36 Dimensions
- 38 Specifications
- 40 Identification of the excavator
- 40 Serial # of the machine
- 40 Engine number
- 41 Standard equipment
- 42 ASSEMBLY AND FUNCTIONS
- 42 Component overview
- 43 Operator's place
- 43 Left control console
- 44 Drive levers and control pedals
- 45 Right control console
- 46 Display and control unit
- 48 Other equipment at the operator's place
- 48 Interior lighting
- 48 Fuse box
- 48 Tool compartment
- 49 Cup holder
- 49 12-V socket
- 49 Other equipment to be found at the machine
- 49 Main battery
- 50 Battery cut-off switch
- 50 Return change valve for direct return flow
- 50 Tank filler neck and fill level monitor
- 51 Main fuses
- 51 Rear view mirror
- 51 Heating and ventilation (cab version)
- 53 Hydraulic oil tank
- 53 Coolant radiator and hydraulic oil radiator
- 54 Engine compartment
-
55
RH - 55 OPERATION
- 55 Safety rules for operation
- 56 Safety for children
- 56 Guiding the operator
- 57 Working in the vicinity of overhead power lines
- 57 Working in the vicinity of underground power lines
- 57 Initial operation
- 58 Getting on the excavator
- 58 Explanation of the display indications
- 59 Setting the clock
- 60 Running-in of the excavator
- 60 Special maintenance instructions
- 60 Pre-operational services
- 60 Walk-around inspection
- 61 Dust valve - clean
- 61 Engine oil level - check
- 61 Coolant level - check
- 62 Coolant radiator and oil cooler - check
- 62 V-belt - check
- 62 Exhaust system leakage - check
- 63 Hydraulic oil - check
- 63 Water separator - check
- 64 Bucket bolt and bucket linkage bolt - grease
- 64 Swing bracket - grease
- 65 Other greasing points - grease
- 66 Fuel level - check
- 66 Washer system liquid level (cab version) - check
- 66 Electrical instrumentation - check
- 67 Setting up the workplace
- 67 Opening and closing the cab door (cab version)
- 68 Opening and closing the windows (cab version)
- 69 Adjusting the operator's seat
- 69 Rear view mirrors adjustment
- 69 Seat belt
- 70 Operating the excavator
- 70 Safety instructions for starting the engine
- 70 Starting the engine
- 72 Stopping the engine
- 72 Observation of the displays after starting and during operation
- 75 Driving the excavator
- 78 Driving uphill and downhill
- 78 Stopping on gradients
- 79 Notes for rubber crawler operation
- 80 Operating the controls during excavation work
- 80 Note on using wider and deeper buckets
- 81 Operating the dozer
- 81 Overview of control lever functions
- 82 Operating the boom
- 82 Operating the arm
- 83 Operating the bucket
- 84 Swivelling the swivel frame
- 84 Swinging the boom
- 85 Operating the auxiliary port
- 86 Return change valve for direct return flow
- 87 Pressure relief of the hydraulic system
- 87 Placing out of operation
- 88 Operating other equipment at the operator's place
- 88 Operating the heating system (cab version)
- 90 Operating the wiper/washer system (cab version)
- 91 Operating the interior light (cab version)
- 91 Operating the rotary beacon (accessories)
- 91 Operating the 12 V plug
- 92 Operating the working lights
- 92 Operating the battery cut-off switch
- 93 Cold weather operation
- 93 Necessary preparations prior to the winter season
- 93 Operation during the winter season
- 94 Jump-starting the excavator
- 95 Operating in emergency situations
- 95 Engine stop knob
- 95 Manual lowering of the front attachments
- 96 Maintenance
- 96 Filling up the washer system
- 96 Refilling the coolant
- 97 Refuelling the excavator
- 97 Fill level monitor when refuelling
- 98 Bleeding the fuel system
- 98 Replacing the fuses
- 100 Fuse layout of the fuse box
- 100 Main fuses
- 101 Cleaning the excavator
- 101 Replacing the bucket
- 102 Anti-theft system
- 102 Black (individual) key
- 103 Red key (for registering)
- 103 The key system
- 104 Registering a black key for the machine
- 106 TROUBLESHOOTING
- 106 Safety rules for troubleshooting
- 106 Troubleshooting: Before operation
- 107 Troubleshooting: Operation
- 108 Troubleshooting: Display indications
- 111 MAINTENANCE
- 111 Safety rules for maintenance
- 111 Personnel requirements
- 112 Repair work on the machine
- 112 Maintenance intervals
- 112 Maintenance interval display
- 114 Operator maintenance chart
- 116 Skilled personnel maintenance chart
- 118 Operating materials
- 120 Make the maintenance points accessible
- 120 Opening and closing the engine compartment cover
- 121 Opening/closing the side cover
- 121 Opening and closing the left service cover
- 122 Opening and closing the right ventilation grille
- 123 Maintenance work for the operator
- 123 Every 50 hours of operation
- 123 Fuel tank - drain
- 124 Battery service
- 124 Battery - check
- 124 Battery - load
- 125 Battery - change
- 126 Swivel gear - grease
- 126 Crawler tension - check/adjust
- 127 Crawler tension - check
- 128 Crawler tension - adjust
- 128 Water separator - clean
- 130 Every 200 hours of operation
- 130 Swivel bearing - grease
- 130 Interior air filter element - check/clean
- 131 Air filter element - check/clean
- 132 Coolant hoses and clamps - check
- 133 Fuel line and intake air hose - check
- 133 Every 1000 hours of operation
- 133 Air filter element - change
- 134 Servicing by skilled personnel
- 134 Every 250 hours of operation
- 134 V-belt - adjust
- 134 Pilot valve - grease
- 135 Every 500 hours of operation
- 135 Engine oil and engine oil filter - change
- 135 Engine oil - drain
- 135 Engine oil filter - change
- 136 Engine oil - fill
- 136 Drive unit oil - change
- 137 Fuel filter cartridge - change
- 138 Return filter - change
- 139 Every 1000 hours of operation
- 139 Hydraulic oil - fill/change
- 139 Hydraulic oil - drain
- 140 Hydraulic oil - fill
- 140 Suction filter - change
- 141 Heating pipes and hoses - check
- 141 In-line filter - change
- 142 Interior air filter element - change
- 142 Pilot circuit filter - change
- 143 Every 2 years
- 143 Coolant - change
- 145 Bolted joints - check
- 145 Tightening torque for screws
- 145 Tightening torque for hose clamps
- 146 Tightening torque for hydraulic hoses
- 146 Tightening torque for hydraulic pipes
- 146 Tightening torque for hydraulic adapters
- 147 SAFETY INSPECTION
- 148 TAKING OUT OF SERVICE AND STORAGE
- 148 Safety rules for taking out of service and storage
- 148 Storage conditions
- 148 Measures before taking out of service
- 148 Measures during taking out of service
- 149 Start-up after taking out of service
- 150 LIFTING CAPACITY OF THE EXCAVATOR
- 150 Constructive calculation of lifting capacity
- 151 Lifting attachment
- 152 Load suspension device
- 153 Max. lifting load during swivel operation is
- 156 ACCESSORIES
- 156 KUBOTA Rotary beacon
- 156 KUBOTA Pipe safety valve
- 157 Note on use
- 157 KUBOTA Overload warning system
- 157 KUBOTA Quick coupling systems and attachments
- 157 KUBOTA Bucket accessories