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Preface
Important Initial Steps
ATTENTION: This assembly contains parts and sub-assemblies that are sensitive to electrostatic discharge. Static control precautions are required when servicing this assembly. Component damage may result if you ignore electrostatic discharge control procedures. If you are not familiar with static control procedures, refer to Guarding Against Electrostatic Damage, Allen-Bradley publication 8000-4.5.2
, or any other applicable ESD protection handbook.
The information in this publication is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code (national, local, or otherwise) for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored.
Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up, and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
HOT surfaces can cause severe burns. Do not touch the heatsink surface during operation of the drive. After disconnecting power, allow time for cooling.
Replace all protective shields before applying power to the drive.
Failure to replace protective shields may result in death or serious injury.
Read and follow these statements before performing any service on the drive.
ă Read and follow the precautions in Safety Precautions on page 9 .
ă Identify components to be replaced using Drive Components on page 13 .
ă Remove protective shields only as necessary.
ă Before disconnecting any wire or cable, verify that it is labeled. Also, when removing components, note hardware type and location.
ă When torquing any fasteners, use a colored marker or torque seal to mark each screw after torquing so you know when all are done and to indicate signs of any subsequent tampering.
ă See the product installation documentation for startup and other instructions after servicing.
10 Rockwell Automation Publication 20B-IN025B-EN-P - January 2011
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Table of contents
- 5 New and Updated Information
- 7 Introduction
- 7 Component Kits
- 8 Recommended Tools
- 9 Safety Precautions
- 10 Important Initial Steps
- 11 Overview
- 16 Circuit Boards
- 17 Fastener Torque Specifications
- 21 Overview
- 22 Main Control Panel
- 24 Blower Control Panel
- 25 Stacking Panel
- 28 Transitional Busbar
- 35 Overview
- 35 Main Control Board
- 38 T-Comm Board
- 40 Power Interface Board
- 43 Switch Mode Power Supply Board
- 45 24V Power Supply Board (for Current Transducers)
- 46 Precharge Board
- 48 DC Bus Filter Board
- 49 Bus Capacitor
- 51 Capacitor Bank Fan
- 52 Balancing Resistor
- 53 Inverter Power Module (IGBT)
- 58 Gate Interface Board
- 60 Current Transducer
- 62 Converter Power Module (SCR) - AC Input Only
- 64 Converter Snubber Resistors - AC Input Only
- 66 Converter Snubber Board - AC Input Only
- 67 Fan Transformer
- 68 Heatsink Fan - Removal from Back of Drive
- 70 Heatsink Fan - Removal from Front of Drive
- 75 Thermal Sensors
- 78 DC Link Choke - AC Input Only
- 79 MOV Surge Suppressor - AC Input Only
- 80 Precharge SCR Module and Diode - DC Input Only