4.7 Check first when you have a trouble. Mitsubishi Electric Marine Battery FR-HC2, FR-HC2-7.5K, FR-HC2, FR-HC2-H7.5K
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HC2.book 136 ページ 2012年11月19日 月曜日 午前10時52分
Check first when you have a trouble
4.7 Check first when you have a trouble
Trouble
Converter does not operate properly.
Checkpoint
Check the connection.
Check if the wiring is performed correctly.
Check if appropriate power supply voltage is applied.
Check if the phase sequence is correct.
POWER lamp is unlit.
Charge lamp is unlit.
Reactor heats up abnormally.
Unable to run the inverter.
Breaker trips.
If the phase sequence is correct, check for the short circuit across terminals SOF and SD and across terminals RES and SD.
Check the connection.
Check if the connection is performed correctly.
Check if the main circuit terminals R/L1, S/L2 and T/L3 are wired correctly.
Check for any damage to the inrush current limit resistor
Check the connection.
Check if the connection is performed correctly.
Check if the main circuit terminals R4/L14, S4/L24 and T4/L34 are wired correctly.
Check the connection.
Check if the order of the reactor 1 and the reactor 2 is correct.
Check the setting.
Check if the parameter setting of the inverter is correct. (Parameter setting method differs by the inviter series. For the parameter setting method, refer to page
Abnormal acoustic noise is generated from the reactor.
Check if the phase sequence is correct.
Check the connection.
Check if the wiring is performed correctly.
Check if appropriate power supply voltage is applied.
Check if the phase sequence is correct.
Check the above points, identify the cause of the trip and remove it before turning ON the breaker power .
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HC2.book 137 ページ 2012年11月19日 月曜日 午前10時52分
5
MAINTENANCE
AND INSPECTION
This chapter provides the "MAINTENANCE AND
INSPECTION" of this product.
Always read the instructions before using the equipment.
Inspection items............................................................................ 138
Measurement of main circuit voltages, currents and powers .. 145
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Table of contents
- 9 1.1 Pre-operation instructions
- 9 Features of FR-HC2 (high power factor converter)
- 9 Japanese harmonic suppression guideline
- 12 Product checking and parts identification
- 14 1.2 Converter and peripheral devices
- 15 1.3 Precautions for selecting peripheral devices
- 15 Measures against noises (EMI)
- 18 Peripheral device list
- 21 Selecting the rated sensitivity current for the earth leakage circuit breaker
- 23 2.1 Removal and installation of the converter (FR-HC2) front cover
- 25 cover
- 26 2.3 Installation
- 26 Converter placement
- 28 2.4 Protruding the heatsink
- 28 When using a heatsink protrusion attachment (FR-A7CN)
- 28 Heatsink protrusion for 160K or higher
- 30 2.5 Installation of peripheral devices
- 30 Installation of reactor 1 and reactor
- 31 Installation of the outside box (FR-HCB2-7.5K to 75K, FR-HCB2-H7.5K to H220K)
- 32 Installation of filter capacitor (FR-HCC2-H280K to H560K)
- 32 Installation of inrush current limit resistor (FR-HCR2-H280K to H560K)
- 33 Installation of MC power supply stepdown transformer (FR-HCM2-H280K to H560K)
- 34 2.6 Main circuit terminal specifications
- 34 Description of main circuit terminal
- 35 Terminal arrangement of the main circuit terminal
- 38 Cable sizes of the main control circuit terminals and earth (ground) terminals
- 41 (FR-HC2-7.5K to 75K, FR-HC2-H7.5K to H220K)
- 41 Connection diagram (when using with the FR-A700 series)
- 42 Wiring of main circuit
- 48 2.8 Wiring of main circuit (FR-HC2-H280K)
- 48 Connection diagram (when using with the FR-A700 series)
- 50 Wiring of main circuit
- 54 2.9 Wiring of main circuit (FR-HC2-H400K, H560K)
- 54 Connection diagram (when using with the FR-A700 series)
- 55 Wiring of main circuit
- 60 2.10 Notes on earthing (grounding)
- 61 2.11 Compatible inverter for the high power factor converter
- 61 2.11.1 Applicable inverter capacity
- 62 2.11.2 Inverter parameter settings
- 63 2.12 Wiring of several inverters to one converter
- 65 2.13 Wiring of control circuit
- 65 2.13.1 Description of control circuit terminal
- 67 2.13.2 Changing the control logic
- 69 2.13.3 Control circuit terminal layout
- 70 2.13.4 Wiring instructions
- 71 2.13.5 When connecting the operation panel or parameter unit using a connection cable
- 71 2.13.6 Communication operation (computer link operation)
- 73 3.1 Operation panel (FR-DU07-CNV)
- 73 Names and functions of the operation panel (FR-DU07-CNV)
- 74 Basic operation (factory setting)
- 75 Changing the parameter setting value
- 76 parameter unit with battery pack (FR-PU07BB(-L))
- 76 Parts identification of the parameter unit
- 76 Explanation of keys
- 77 Monitoring function
- 78 Function menu
- 80 3.3 Parameter list
- 82 3.4 Description of parameters
- 82 Displaying and hiding extended parameters (Pr. 0)
- 82 Input frequency to converter (Pr. 1, Pr. 2)
- 83 Input terminal function selection (Pr. 3 to Pr. 7)
- 84 Operation selection of SOF signal and OH signal (Pr. 8, Pr. 9)
- 85 Output terminal function selection (Pr. 10 to Pr. 16)
- 86 DC voltage control (Pr. 22 to Pr. 24, Pr. 80, Pr. 81)
- 87 Input current detection function (Y12 signal, Y13 signal, Pr. 25 to Pr. 30)
- 88 Displaying the life of the converter parts (Pr. 31 to Pr. 33)
- 89 Maintenance timer alarm (Pr. 34, Pr. 35)
- 90 3.4.10 Cooling fan operation selection (Pr. 36)
- 90 3.4.11 Instantaneous power failure detection hold (Pr. 44)
- 91 Pr. 51, Pr. 53, Pr. 55, Pr. 56)
- 93 3.4.13 DU/PU, terminal FM/AM monitor display selection (Pr. 46 to Pr. 48, Pr. 50, Pr. 52, Pr. 54)
- 96 3.4.14 Operation selection at instantaneous power failure (Pr. 57)
- 97 3.4.15 Free parameter (Pr. 58, Pr. 59)
- 97 3.4.16 Key lock selection of operation panel(Pr. 61)
- 98 3.4.17 Retry function (Pr. 65, Pr. 67 to Pr. 69)
- 99 3.4.18 Reset selection/disconnected PU detection/PU stop selection (Pr. 75)
- 101 3.4.19 Parameter write disable selection (Pr. 77)
- 102 3.4.20 Current control (Pr. 82, Pr. 83)
- 102 3.4.21 Wiring and configuration of PU connector
- 104 3.4.22 Initial settings and specifications of RS-485 communication (Pr. 117 to Pr. 124)
- 105 3.4.23 Mitsubishi inverter protocol (computer link communication)
- 116 3.4.24 Initial setting and specification for the CC-Link communication function (Pr. 542 to Pr. 544)
- 122 3.4.25 Operation at a communication error (Pr. 500 to Pr. 502)
- 123 3.4.26 Communication EEPROM write selection (Pr. 342)
- 124 3.4.27 Setting of the parameter unit and operation panel (Pr. 145, Pr. 990, Pr. 991)
- 125 3.4.28 Terminal FM and AM calibration (calibration parameter C0 (Pr. 900), C1 (Pr. 901))
- 127 3.5 Parameter clear / All parameter clear
- 128 3.6 Parameter copy and parameter verification
- 131 4.1 Troubleshooting
- 131 4.2 Reset method of protective function
- 132 4.3 List of fault and alarm indications
- 133 4.4 Causes and corrective actions
- 140 4.5 Correspondences between digital and actual characters
- 141 4.6 Check and clear of the faults history
- 143 4.7 Check first when you have a trouble
- 145 5.1 Inspection items
- 145 Daily inspection
- 145 Periodic inspection
- 146 Daily and periodic inspection list
- 147 Checking the converter module
- 147 Cleaning
- 148 Replacement of parts
- 152 5.2 Measurement of main circuit voltages, currents and powers
- 153 Insulation resistance test using megger
- 153 Pressure test
- 155 6.1 Rated specifications
- 156 6.2 Common specifications
- 157 6.3 Outline dimensions
- 157 Converter (FR-HC2)
- 164 Reactor 1 (FR-HCL21)
- 172 Reactor 2 (FR-HCL22)
- 179 Difference between the reactor 1 (FR-HCL21) and the reactor 2 (FR-HCL22)
- 179 Outside box (FR-HCB2)
- 186 Filter capacitor (FR-HCC2)
- 188 FR-HCM
- 192 Inrush current limit resistor (FR-HCR2)
- 193 Parameter unit
- 195 Appendix 1 Instruction code list
- 196 Appendix 2 Instructions for compliance with the EU Directives
- 198 Appendix 3 Instructions for UL and cUL