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OPERATION AND SERVICE INFORMATION
Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
Vehicle Without PDS
To prevent injury or death resulting from coasting at above recommended speeds, limit speed with foot brake.
On steep hills, it is possible for non-PDS vehicles to coast at faster than normal speeds that may be encountered on a flat surface. To prevent loss of vehicle control, speeds should be limited to no more than the maximum speed on level ground (see GENERAL SPECIFICA-
TIONS). Limit speed by releasing the accelerator and applying foot brake. Severe damage to the drive train components due to excessive speed may result from driving the vehicle above specified speed. Damage caused by excessive speed may cause a loss of control, is costly, is considered abuse and will not be covered under warranty.
Performance
PDS vehicles operate only when the Run - Tow/Maintenance/
Storage switch is in the ’RUN’ position. (Refer to Run - Tow/
Maintenance/Storage Switch (48V PDS VEHICLES ONLY) on page 3)
The options are defined as follows (Ref Fig. 7 on page 6)
Performance
No Plugs
Top Speed
13.5 mph (22 kph)
Pedal-Up
Speed Control
Mild
Fig. 7 Performance Characteristics
The vehicle’s top speed is sensed and regulated directly by the controller and the feature to slow the vehicle when the accelerator pedal is up is mild.
Speed Control
To prevent the possibility of loss of control that could cause severe injury or death, use foot brake to control speed. The PDS system is not a substitute for the foot brake.
PDS models are equipped with a motor control system.
Example: If all of the following events occur...
a) the vehicle is being driven down a slope b) the vehicle attempts to exceed the specified top speed with the accelerator pedal depressed or released the motor control system will limit the speed of the vehicle to the specified top speed (the warning beeper will not sound). When the system is activated by this sequence of events, the motor generates power which is returned to the batteries.
If the operator attempts to override the feature by moving the direction selector or key switch to another position, the warning beeper will sound and the vehicle will slow rapidly until it reaches the speed of approximately 2 mph
(3 kph).
Pedal-Up Feature
The pedal-up feature slows the vehicle when the accelerator pedal is released while the vehicle is moving between 8 mph (13 kph) and the vehicle’s top speed.
Example: If all of the following events occur...
a) the vehicle is being driven down a slope b) the accelerator pedal is released for more than one second the pedal-up feature will slow the vehicle (the warning beeper will not sound) until either the vehicle speed is reduced to 8 mph (13 kph), at which it freely coasts between 8 and 3 mph (5 kph), or the accelerator pedal is applied. When pedal-up feature is activated by this sequence of events, the motor generates power which is returned to the batteries.
Walk-Away Feature
Walk-Away limits vehicle movement without driver input, slowing the vehicle to 2 mph (3 kph) and sounding an audible alarm (reverse beeper).
Example: If all of the following events occur...
a) the vehicle has been stopped for more than 1.5
seconds b) the accelerator pedal has been released for more than one second c) the vehicle begins to roll above 2 mph (3 kph) the walk-away feature will limit speed to approximately 2 mph (3 kph) and the warning beeper will sound. When the accelerator pedal is depressed, the walk-away feature and warning beeper will be overridden and normal vehicle operation resumes. Any unusual situation sensed by the PDS system will cause a similar response. The system functions in all key switch positions.
Page 6 Owner’s Manual and Service Guide
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Table of contents
- 19 BEFORE INITIAL USE
- 19 Fig. 1 Initial Service Chart
- 19 ON-BOARD CHARGER
- 19 Fig. 2 On-board Charger
- 20 CONTROLS AND INDICATORS
- 20 KEY/LIGHT SWITCH
- 20 Fig. 3 Key/Light Switch, State of Charge Meter, Horn and Hour Meter
- 20 DIRECTION SELECTOR
- 20 Fig. 4 Direction Selector Types
- 20 STATE OF CHARGE METER
- 20 HOUR METER
- 21 ACCELERATOR PEDAL
- 21 Fig. 5 Accelerator and Brake Controls
- 21 BRAKE PEDAL
- 21 PARK BRAKE
- 21 RUN - TOW/MAINTENANCE/STORAGE SWITCH (PDS VEHICLES ONLY)
- 21 4 PASSENGER MODEL
- 21 48V PDS VEHICLES
- 21 Fig. 6 Run-Tow/Maintenance/Storage Switch
- 22 OPERATING THE VEHICLE
- 23 STARTING VEHICLE ON A HILL
- 23 PDS VEHICLE (48V)
- 23 36V VEHICLE
- 23 ANTI-STALL FEATURE (PDS VEHICLE)
- 23 COASTING
- 23 VEHICLE WITH PDS
- 24 VEHICLE WITHOUT PDS
- 24 PERFORMANCE
- 24 Fig. 7 Performance Characteristics
- 24 SPEED CONTROL
- 24 PEDAL-UP FEATURE
- 24 WALK-AWAY FEATURE
- 25 ANIT-ROLL BACK FEATURE
- 25 ANTI-STALL FEATURE
- 25 HIGH PEDAL DISABLE FEATURE
- 25 DIAGNOSTIC MODE FEATURE
- 25 STARTING AND DRIVING
- 25 LABELS AND PICTOGRAMS
- 25 TOWING A TRAILER
- 25 CAB AND WINDSHIELD
- 26 VEHICLE CLEANING AND CARE
- 26 VEHICLE CLEANING
- 26 REPAIR
- 26 LIFTING THE VEHICLE
- 27 Fig. 8 Lifting the Vehicle
- 27 WHEELS AND TIRES
- 28 Fig. 9 Wheel Installation
- 28 WHEEL INSTALLATION
- 28 LIGHT BULB REPLACEMENT
- 28 Fig. 10 Headlight, Turn Signal & Marker Light Bulb Replacement
- 29 Fig. 11 Tail and Brake Light Bulb Replacement
- 29 FUSE REPLACEMENT
- 29 TRANSPORTING VEHICLE
- 29 TOWING
- 29 HAULING
- 29 SERVICE AND MAINTENANCE
- 30 SERIAL AND MANUFACTURING NUMBER LABEL LOCATIONS
- 31 Fig. 12 Serial Number Plate & Location
- 31 TIRE INSPECTION
- 31 BRAKES
- 31 PERIODIC BRAKE TEST FOR HYDRAULIC BRAKES
- 31 PDS SYSTEM TEST
- 31 CAPACITIES AND REPLACEMENT PARTS
- 31 Fig. 13 Capacities and Replacement Parts
- 31 REAR AXLE
- 31 CHECKING THE LUBRICANT LEVEL
- 32 Fig. 14 Add, Check and Drain Axle Lubricant
- 32 LUBRICATION
- 32 Fig. 15 Lubrication Points
- 33 HARDWARE
- 34 PERIODIC SERVICE SCHEDULE
- 34 Fig. 16 Periodic Service Schedule
- 35 Fig. 17 Torque Specifications and Bolt Grades
- 36 BATTERIES AND CHARGING
- 36 SAFETY
- 36 BATTERY
- 37 SWING OUT BATTERY TRAY
- 37 Fig. 18 Swing Out Battery Tray
- 37 BATTERY MAINTENANCE
- 37 AT EACH CHARGING CYCLE
- 37 MONTHLY
- 37 ELECTROLYTE LEVEL AND WATER
- 37 Fig. 19 Correct Electrolyte Level
- 38 Fig. 20 Water Purity Table
- 38 Fig. 21 Automatic Watering Gun
- 38 BATTERY CLEANING
- 39 Fig. 22 Preparing Acid Neutralizing Solution
- 39 BATTERY WATERING, CLEANING AND REPLACEMENT
- 39 Fig. 23 36V (4 Passenger) Battery Connections
- 39 Fig. 24 48V (4 Passenger) Battery Connections
- 40 Fig. 25 36V (2 Passenger) Battery Connections
- 40 Fig. 26 36V (2 Passenger) Battery Connections beginning mid-model year
- 41 Fig. 27 48V (2 Passenger) Battery Connections
- 41 PROLONGED STORAGE
- 41 Fig. 28 Freezing Point of Electrolyte
- 41 BATTERY CHARGING
- 42 AC VOLTAGE
- 42 TROUBLESHOOTING
- 42 HYDROMETER
- 42 Fig. 29 Hydrometer
- 43 USING A HYDROMETER
- 43 Fig. 30 Hydrometer Temperature Correction
- 45 GENERAL SPECIFICATIONS
- 46 TITAN 36V - 2 PASSENGER (Model Year 2005 - Mid 2007)
- 47 TITAN 36V - 2 PASSENGER (Mid 2007)
- 48 TITAN 48V - 2 PASSENGER (Model Year 2005 - Mid 2007)
- 49 TITAN 48V - 2 PASSENGER (Mid 2007)
- 50 TITAN 36V - 4 PASSENGER (Model Year 2005 - Mid 2007)
- 51 TITAN 36V - 4 PASSENGER (Mid 2007)
- 52 TITAN 48V - 4 PASSENGER (Mid 2009)
- 53 Fig. 30 Vehicle Dimensions
- 54 Fig. 31 Vehicle Dimensions and Incline Specifications
- 55 Fig. 32 Vehicle Turning Clearance Diameter
- 57 LIMITED WARRANTIES
- 58 DOMESTIC WARRANTY
- 59 DECLARATION OF CONFORMITY(EUROPE ONLY)