COMPLIANCE WITH EC DIRECTIVES. Mitsubishi Electric MR-J2S-22KB, MR-J2S-40B1, MR-J2S-350B, MR-J2S-200B, Melservo-J2-SUPER series, MR-J2S-100B, MR-J2S-500B, MR-J2S-10B, MR-J2S-11KB, MR-J2S-70B
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COMPLIANCE WITH EC DIRECTIVES
1. WHAT ARE EC DIRECTIVES?
The EC directives were issued to standardize the regulations of the EU countries and ensure smooth distribution of safety-guaranteed products. In the EU countries, the machinery directive (effective in
January, 1995), EMC directive (effective in January, 1996) and low voltage directive (effective in January,
1997) of the EC directives require that products to be sold should meet their fundamental safety requirements and carry the CE marks (CE marking). CE marking applies to machines and equipment into which servo amplifiers have been installed.
(1) EMC directive
The EMC directive applies not to the servo units alone but to servo-incorporated machines and equipment. This requires the EMC filters to be used with the servo-incorporated machines and equipment to comply with the EMC directive. For specific EMC directive conforming methods, refer to the EMC Installation Guidelines (IB(NA)67310).
(2) Low voltage directive
The low voltage directive applies also to servo units alone. Hence, they are designed to comply with the low voltage directive.
This servo is certified by TUV, third-party assessment organization, to comply with the low voltage directive.
(3) Machine directive
Not being machines, the servo amplifiers need not comply with this directive.
2. PRECAUTIONS FOR COMPLIANCE
(1) Servo amplifiers and servo motors used
Use the servo amplifiers and servo motors which comply with the standard model.
Servo amplifier :MR-J2S-10B to MR-J2S-22KB
MR-J2S-10B1 to MR-J2S-40B1
Servo motor :HC-KFS
HC-MFS
HC-SFS
HC-RFS
HC-UFS
HA-LFS
HC-LFS
(2) Configuration
Control box
(Note)
Reinforced insulating transformer
No-fuse breaker
Magnetic contactor
Reinforced insulating type
24VDC power supply
NFB MC
Servo amplifier
Servo motor
M
Note. The insulating transformer is not required for the 11kW or more servo amplifier.
(3) Environment
Operate the servo amplifier at or above the contamination level 2 set forth in IEC60664-1. For this purpose, install the servo amplifier in a control box which is protected against water, oil, carbon, dust, dirt, etc. (IP54).
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(4) Power supply
(a) Operate the servo amplifier 7kW or less to meet the requirements of the overvoltage category II set forth in IEC60664-1. For this purpose, a reinforced insulating transformer conforming to the IEC or EN standard should be used in the power input section.
Since the 11kW or more servo amplifier can be used under the conditions of the overvoltage category III set forth in IEC60664-1, a reinforced insulating transformer is not required in the power input section.
(b) When supplying interface power from external, use a 24VDC power supply which has been insulation-reinforced in I/O.
(5) Grounding
(a) To prevent an electric shock, always connect the protective earth (PE) terminals (marked ) of the servo amplifier to the protective earth (PE) of the control box.
(b) Do not connect two ground cables to the same protective earth (PE) terminal Always connect the cables to the terminals one-to-one.
PE terminals PE terminals
(c) If a leakage current breaker is used to prevent an electric shock, the protective earth (PE) terminals of the servo amplifier must be connected to the corresponding earth terminals.
(6) Wiring
(a) The cables to be connected to the terminal block of the servo amplifier must have crimping terminals provided with insulating tubes to prevent contact with adjacent terminals.
Crimping terminal
Insulating tube
Cable
(b) Use the servo motor side power connector which complies with the EN Standard. The EN Standard compliant power connector sets are available from us as options.
(7) Auxiliary equipment and options
(a) The no-fuse breaker and magnetic contactor used should be the EN or IEC standard-compliant products of the models described in Section 12.2.2.
(b) The sizes of the cables described in Section 12.2.1 meet the following requirements. To meet the other requirements, follow Table 5 and Appendix C in EN60204-1.
Ambient temperature: 40 (104) [ ( )]
Sheath: PVC (polyvinyl chloride)
Installed on wall surface or open table tray
(c) Use the EMC filter for noise reduction.
(8) Performing EMC tests
When EMC tests are run on a machine/device into which the servo amplifier has been installed, it must conform to the electromagnetic compatibility (immunity/emission) standards after it has satisfied the operating environment/electrical equipment specifications.
For the other EMC directive guidelines on the servo amplifier, refer to the EMC Installation
Guidelines(IB(NA)67310).
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Table of contents
- 2 Safety Instructions
- 7 About processing of waste
- 8 COMPLIANCE WITH EC DIRECTIVES
- 10 CONFORMANCE WITH UL/C-UL STANDARD
- 11 About the manuals
- 12 CONTENTS
- 16 Optional Servo Motor Instruction Manual CONTENTS
- 18 1. FUNCTIONS AND CONFIGURATION
- 18 1.1 Introduction
- 19 1.2 Function block diagram
- 22 1.3 Servo amplifier standard specifications
- 23 1.4 Function list
- 24 1.5 Model code definition
- 25 1.6 Combination with servo motor
- 26 1.7 Structure
- 26 1.7.1 Parts identification
- 31 1.7.2 Removal and reinstallation of the front cover
- 34 1.8 Servo system with auxiliary equipment
- 40 2. INSTALLATION
- 40 2.1 Environmental conditions
- 41 2.2 Installation direction and clearances
- 42 2.3 Keep out foreign materials
- 43 2.4 Cable stress
- 44 3. SIGNALS AND WIRING
- 45 3.1 Connection example of control signal system
- 45 3.1.1 MR-J2S-700B or less
- 47 3.1.2 MR-J2S-11KB or more
- 49 3.2 I/O signals
- 49 3.2.1 Connectors and signal arrangements
- 51 3.2.2 Signal explanations
- 52 3.3 Alarm occurrence timing chart
- 53 3.4 Interfaces
- 53 3.4.1 Common line
- 54 3.4.2 Detailed description of the interfaces
- 57 3.5 Power line circuit
- 57 3.5.1 Connection example
- 59 3.5.2 Terminals
- 60 3.5.3 Power-on sequence
- 61 3.6 Connection of servo amplifier and servo motor
- 61 3.6.1 Connection instructions
- 61 3.6.2 Connection diagram
- 63 3.6.3 I/O terminals
- 65 3.7 Servo motor with electromagnetic brake
- 68 3.8 Grounding
- 69 3.9 Servo amplifier terminal block (TE2) wiring method
- 69 3.9.1 For servo amplifier produced earlier later than January, 2006
- 71 3.9.2 For the servo amplifier produced earlier than December, 2005
- 72 3.10 Instructions for the 3M connector
- 73 3.11 Control axis selection
- 74 3.12 Power line circuit of the MR-J2S-11KB to MR-J2S-22KB
- 74 3.12.1 Connection example
- 75 3.12.2 Servo amplifier terminals
- 76 3.12.3 Servo motor terminals
- 78 4. OPERATION AND DISPLAY
- 78 4.1 When switching power on for the first time
- 79 4.2 Start up
- 81 4.3 Servo amplifier display
- 83 4.4 Test operation mode
- 86 5. PARAMETERS
- 86 5.1 Parameter write inhibit
- 86 5.2 Lists
- 100 5.3 Analog monitor
- 103 5.4 Replacement of MR-J2-[]B by MR-J2S-[]B
- 103 5.4.1 Main modifications made to the parameters
- 104 5.4.2 Explanation of the modified parameters
- 108 6. GENERAL GAIN ADJUSTMENT
- 108 6.1 Different adjustment methods
- 108 6.1.1 Adjustment on a single servo amplifier
- 110 6.1.2 Adjustment using MR Configurator (servo configuration software)
- 111 6.2 Auto tuning
- 111 6.2.1 Auto tuning mode
- 112 6.2.2 Auto tuning mode operation
- 113 6.2.3 Adjustment procedure by auto tuning
- 114 6.2.4 Response level setting in auto tuning mode
- 115 6.3 Manual mode 1 (simple manual adjustment)
- 115 6.3.1 Operation of manual mode 1
- 115 6.3.2 Adjustment by manual mode 1
- 118 6.4 Interpolation mode
- 119 6.5 Differences in auto tuning between MELSERVO-J2 and MELSERVO-J2-Super
- 119 6.5.1 Response level setting
- 119 6.5.2 Auto tuning selection
- 120 7. SPECIAL ADJUSTMENT FUNCTIONS
- 120 7.1 Function block diagram
- 120 7.2 Machine resonance suppression filter
- 122 7.3 Adaptive vibration suppression control
- 123 7.4 Low-pass filter
- 124 7.5 Gain changing function
- 124 7.5.1 Applications
- 124 7.5.2 Function block diagram
- 125 7.5.3 Parameters
- 127 7.5.4 Gain changing operation
- 130 8. INSPECTION
- 132 9. TROUBLESHOOTING
- 132 9.1 Alarms and warning list
- 133 9.2 Remedies for alarms
- 139 9.3 Remedies for warnings
- 140 10. OUTLINE DIMENSION DRAWINGS
- 140 10.1 Servo amplifiers
- 147 10.2 Connectors
- 150 11. CHARACTERISTICS
- 150 11.1 Overload protection characteristics
- 151 11.2 Power supply equipment capacity and generated loss
- 154 11.3 Dynamic brake characteristics
- 156 11.4 Encoder cable flexing life
- 157 11.5 Inrush currents at power-on of main circuit and control circuit
- 158 12. OPTIONS AND AUXILIARY EQUIPMENT
- 158 12.1 Options
- 158 12.1.1 Regenerative brake options
- 167 12.1.2 Brake unit
- 169 12.1.3 Power regeneration converter
- 172 12.1.4 External dynamic brake
- 175 12.1.5 Cables and connectors
- 188 12.1.6 Maintenance junction card (MR-J2CN3TM)
- 189 12.1.7 Battery (MR-BAT, A6BAT)
- 190 12.1.8 MR Configurator (servo configurations software)
- 191 12.1.9 Power regeneration common converter
- 195 12.1.10 Heat sink outside mounting attachment (MR-JACN)
- 198 12.2 Auxiliary equipment
- 198 12.2.1 Recommended wires
- 201 12.2.2 No-fuse breakers, fuses, magnetic contactors
- 201 12.2.3 Power factor improving reactors
- 202 12.2.4 Power factor improving DC reactors
- 203 12.2.5 Relays
- 203 12.2.6 Surge absorbers
- 203 12.2.7 Noise reduction techniques
- 209 12.2.8 Leakage current breaker
- 211 12.2.9 EMC filter
- 214 13. ABSOLUTE POSITION DETECTION SYSTEM
- 214 13.1 Features
- 215 13.2 Specifications
- 216 13.3 Battery installation procedure
- 217 13.4 Confirmation of absolute position detection data
- 218 Appendix
- 218 App. Combination of servo amplifier and servo motor
- 219 REVISIONS