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�
Complete Parts List is available at www.MillerWelds.com
6-8.
Using Optional MDX-250 EZ-Select
™
Gun In Program Mode
2
1
Ref. 800797-A
1 Trigger Switch
2 Program LEDS
The optional MDX-250 EZ-Select gun gives the operator the ability to change weld programs at the gun. When the MDX-250 is connected, "EZ Select" is displayed in the last tab. Push the soft key below the EZ Select tab to enable.
When this feature is enabled, the 4 LEDs on the MDX-250 gun handle indicate which program is active. Tap the gun trigger to select the program. The number of lit LEDs on the gun indicates the selected program and allows the operator to know which program is being used without going back to or seeing the machine.
Tap the trigger once. LED 1 on the gun illuminates. Program 1 is selected.
Tap the trigger twice. LEDs 1 and 2 on the gun illuminate. Program 2 is selected.
Tap the trigger three times. LEDs 1, 2, and 3 on the gun illuminate. Program 3 is selected.
Tap the trigger 4 times. LEDs 1, 2, 3, and 4 on the gun illuminate. Program 4 is selected
When the EZ-Select feature is disabled on the welder, LEDs 1 and 4 on the gun are illuminated.
OM-279299 Page 39
�
Complete Parts List is available at www.MillerWelds.com
6-9.
Pulsed MIG Auto-Set
™
Mode
1 2
7
6
297061-D
3
4
5
1 Auto-Set Button
2 Pulse Button
Press Auto-Set and Pulse buttons.
3 Wire and Gas Buttons
Use soft keys to select wire and gas for
Pulsed MIG.
4 Wire Diameter
Use soft key to select wire diameter.
5 Material Thickness
Use soft keys to move cursor to left or right to select material thickness.
6 Left Knob
Use left knob to fine tune arc length. Arc length defaults to 50.
7 Right Knob
Use right knob to fine tune wire feed speed.
Arc Length
Arc length can be adjusted from 0-99. All
Pulse MIG programs are set with a value of
50. Adjusting the Arc Length will vary the length of the welding arc cone.
(0 Setting)
Low Setting
(99 Setting)
High Setting
If a gas is used other than what is listed on the Pulse MIG welding program chart, the
Arc Length can be adjusted to help customize your arc to the gas being used.
OM-279299 Page 40
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Table of contents
- 5 SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING
- 5 Symbol Usage
- 5 Arc Welding Hazards
- 7 Additional Hazards For Installation, Operation, And Maintenance
- 8 California Proposition 65 Warnings
- 8 Principal Safety Standards
- 8 EMF Information
- 9 SECTION 2 – CONSIGNES DE SÉCURITÉ - LIRE AVANT UTILISATION
- 9 Symboles utilisés
- 9 Dangers relatifs au soudage à l’arc
- 11 Symboles de dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance
- 13 Proposition californienne 65 Avertissements
- 13 Principales normes de sécurité
- 13 Informations relatives aux CEM
- 14 SECTION 3 – DEFINITIONS
- 14 Additional Safety Symbol Definitions
- 14 Miscellaneous Symbols And Definitions
- 16 SECTION 4 – SPECIFICATIONS
- 16 Serial Number And Rating Label Location
- 16 Software Licensing Agreement
- 16 Information About Default Weld Parameters And Settings
- 16 Unit Specifications For MIG (GMAW)
- 16 Environmental Specifications
- 17 Dimensions And Weight
- 18 Duty Cycle And Overheating
- 18 Static Characteristics
- 19 SECTION 5 – INSTALLATION
- 19 Selecting A Location
- 20 Electrical Service Guide
- 21 Connecting 1-Phase Input Power
- 22 Power
- 23 Generator Or Inverter Requirements
- 23 Selecting Cable Sizes
- 24 Weld Output Terminals
- 24 Process/Polarity Table
- 25 MIG Welding Connections
- 26 MIG Gun Connection Inside Unit
- 27 Connecting Shielding Gas Supply
- 28 Installing Wire Spool And Adjusting Hub Tension
- 29 Threading Welding Wire
- 30 15A Or 30A Or Spoolmate 200 Gun
- 31 Connecting XR-Aluma-Pro Or XR-Aluma-Pro-Lite
- 32 Threading Welding Wire For XR-Aluma-Pro Or XR-Aluma-Pro Lite
- 33 Threading Welding Wire For Spoolmate
- 34 Threading Welding Wire For Spoolmatic 15/30A
- 35 Calibrating Spoolgun
- 36 SECTION 6 – OPERATION
- 36 Controls
- 37 Special Features
- 38 Elite
- 39 Using Manual Mode
- 40 Manual MIG Set-Up Mode
- 41 Setting Crater Time
- 42 Manual Program Mode
- 43 Gun In Program Mode
- 45 Pulsed MIG Manual Mode
- 46 System
- 47 Support
- 48 MIG Welding Parameter Chart
- 49 SECTION 7 – MAINTENANCE AND TROUBLESHOOTING
- 49 Routine Maintenance
- 49 Changing Drive Roll Or Wire Inlet Guide
- 49 Overheating
- 50 Aligning Drive Rolls and Wire Guide
- 50 Error Messages
- 52 Troubleshooting
- 53 SECTION 8 – PARTS LIST
- 53 MDX-250 MIG Gun Consumables And Recommended Spare Parts
- 53 Drive Roll And Wire Guide Kits
- 54 SECTION 9 – ELECTRICAL DIAGRAMS
- 56 SECTION 10 – GMAW WELDING (MIG) GUIDELINES
- 56 Typical GMAW (MIG) Process Connections
- 56 Typical GMAW (MIG) Process Control Settings
- 57 Holding And Positioning Welding Gun
- 60 Troubleshooting – Excessive Spatter
- 61 10-11 Troubleshooting – Lack Of Penetration
- 67 WARRANTY