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6-11. System
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Complete Parts List is available at www.MillerWelds.com
297061-D
1 2 3 4 5
From the System Setting screen, the operator can monitor how the unit is being used, view system software information, restore the unit to factory default settings, and select optional welding guns.
Access the System information screen from the manual MIG home screen by pressing
Setup, then System
System Screen
The System screen displays four or five tabs above the soft keys, depending on which welding gun is connected.
1 Back
Press soft key to return to Setup screen.
2 Counters
Press soft key to access timer logs with a
USB thumb drive. In the counters menu, there are two options:
Reset Log : Press soft key to reset all system timers.
Save Log : Insert USB thumb drive into USB port on front of welder. Press soft key to download all system timers to the drive. This system information can then be loaded into an Excel spreadsheet.
3 Software
Press soft key to display the system software versions. This information is used by factory authorized service agents.
License : Press soft key to display Miller Licensing Agreement.
4 Reset
Press soft key to reset unit to original factory settings
5 EZ-Select ™
This tab is only present when using the optional EZ Select MIG gun or an AlumaPro or
AlumaPro Lite push pull gun.
EZ Selectt : The system detects that the optional EZ Select MIG gun is connected to the system. Press soft key to enable or disable the trigger tap program select feature of the EZ Select gun.
PPG: Press soft key to match the push-pull gun being used. The selected gun, AlumaPro or AlumaPro Lite, appears above the blue tab.
OM-279299 Page 42
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Table of contents
- 5 SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING
- 5 Symbol Usage
- 5 Arc Welding Hazards
- 7 Additional Hazards For Installation, Operation, And Maintenance
- 8 California Proposition 65 Warnings
- 8 Principal Safety Standards
- 8 EMF Information
- 9 SECTION 2 – CONSIGNES DE SÉCURITÉ - LIRE AVANT UTILISATION
- 9 Symboles utilisés
- 9 Dangers relatifs au soudage à l’arc
- 11 Symboles de dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance
- 13 Proposition californienne 65 Avertissements
- 13 Principales normes de sécurité
- 13 Informations relatives aux CEM
- 14 SECTION 3 – DEFINITIONS
- 14 Additional Safety Symbol Definitions
- 14 Miscellaneous Symbols And Definitions
- 16 SECTION 4 – SPECIFICATIONS
- 16 Serial Number And Rating Label Location
- 16 Software Licensing Agreement
- 16 Information About Default Weld Parameters And Settings
- 16 Unit Specifications For MIG (GMAW)
- 16 Environmental Specifications
- 17 Dimensions And Weight
- 18 Duty Cycle And Overheating
- 18 Static Characteristics
- 19 SECTION 5 – INSTALLATION
- 19 Selecting A Location
- 20 Electrical Service Guide
- 21 Connecting 1-Phase Input Power
- 22 Power
- 23 Generator Or Inverter Requirements
- 23 Selecting Cable Sizes
- 24 Weld Output Terminals
- 24 Process/Polarity Table
- 25 MIG Welding Connections
- 26 MIG Gun Connection Inside Unit
- 27 Connecting Shielding Gas Supply
- 28 Installing Wire Spool And Adjusting Hub Tension
- 29 Threading Welding Wire
- 30 15A Or 30A Or Spoolmate 200 Gun
- 31 Connecting XR-Aluma-Pro Or XR-Aluma-Pro-Lite
- 32 Threading Welding Wire For XR-Aluma-Pro Or XR-Aluma-Pro Lite
- 33 Threading Welding Wire For Spoolmate
- 34 Threading Welding Wire For Spoolmatic 15/30A
- 35 Calibrating Spoolgun
- 36 SECTION 6 – OPERATION
- 36 Controls
- 37 Special Features
- 38 Elite
- 39 Using Manual Mode
- 40 Manual MIG Set-Up Mode
- 41 Setting Crater Time
- 42 Manual Program Mode
- 43 Gun In Program Mode
- 45 Pulsed MIG Manual Mode
- 46 System
- 47 Support
- 48 MIG Welding Parameter Chart
- 49 SECTION 7 – MAINTENANCE AND TROUBLESHOOTING
- 49 Routine Maintenance
- 49 Changing Drive Roll Or Wire Inlet Guide
- 49 Overheating
- 50 Aligning Drive Rolls and Wire Guide
- 50 Error Messages
- 52 Troubleshooting
- 53 SECTION 8 – PARTS LIST
- 53 MDX-250 MIG Gun Consumables And Recommended Spare Parts
- 53 Drive Roll And Wire Guide Kits
- 54 SECTION 9 – ELECTRICAL DIAGRAMS
- 56 SECTION 10 – GMAW WELDING (MIG) GUIDELINES
- 56 Typical GMAW (MIG) Process Connections
- 56 Typical GMAW (MIG) Process Control Settings
- 57 Holding And Positioning Welding Gun
- 60 Troubleshooting – Excessive Spatter
- 61 10-11 Troubleshooting – Lack Of Penetration
- 67 WARRANTY