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1. Safety
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
WARNING! BE ALERT!
Personnel operating or working around electric fans should read this manual. This manual must be delivered with the equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment.
PNEG-552 100 Series Dryer
NOTE indicates information about the equipment that you should pay special attention.
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Table of contents
- 5 Chapter 1 Safety
- 5 Safety Guidelines
- 6 Dryer Operation
- 6 Emergency Stop
- 7 Safety Precautions
- 8 Chapter 2 Safety Alert Decals
- 12 Chapter 3 Dryer Control Panel
- 13 Dryer Control Panel Featuring the 100 Series Control System
- 18 Special Features
- 18 Safety Circuit Shut Down Messages
- 20 Chapter 4 Error Conditions
- 22 Chapter 5 Dryer Pre-Start Checks
- 22 Inspect the Metering Rolls
- 22 Set Control Switches
- 23 Electrical Power
- 23 Control Power Switch
- 23 Power Start Button
- 23 Fuel Check
- 23 Load Auger
- 23 1 Speed Operation
- 24 Metering Roll Operation
- 24 Fan Switch
- 25 Burner Safety
- 25 Heater Test Fire
- 25 Staged Batch Check
- 26 Dryer Shut Down
- 26 Stopping Dryer Operation
- 26 Emergency Stop
- 27 Chapter 6 Dryer Start-Up
- 27 Continuous Flow Operation
- 27 Full Start-Up Check
- 27 Filling the Dryer
- 28 Staged Batch Operation
- 30 Starting the Dryer
- 31 Adjusting the Temperature
- 32 Full Heat Continuous Flow Operation
- 33 Adjusting the Moisture Control
- 34 Chapter 7 Service
- 34 Seasonal Inspection and Service
- 35 Suggested Lubricants
- 35 Lubrication Procedures
- 35 Additional Checks
- 37 Fan Propeller Removal and Installation
- 37 Threaded Bushing Holes
- 37 Clearance Holes
- 38 Fan Motor Removal and Installation
- 40 Heater Parts Removal and Installation
- 41 Metering Roll Servicing
- 42 How to Determine a Metering Roll Problem
- 43 How to Clear a Jammed Metering Roll
- 44 Chapter 8 Wiring Diagrams
- 44 100 Series Single Fan Wiring to Control Box
- 45 100 Series Front Panel External Wiring
- 46 100 Series Front Panel Internal Wiring
- 47 100 Series Lower Back Panel Wiring
- 48 100 Series External Wiring to Dryer
- 49 100 Series Upper Control Box Wiring
- 50 100 Series Main Power Wiring
- 51 Chapter 9 Schematic Diagram
- 51 100 Series Control Schematic
- 54 100 Series 220 Volt 1 Phase Power Schematic
- 55 100 Series 220VAC 3 Phase Power Schematic
- 56 100 Series 440VAC 3 Phase Power Schematic
- 57 Chapter 10 Troubleshooting
- 61 Chapter 11 FAQs
- 63 Chapter 12 Warranty