Appendix A - Spare Parts List. ABB DCS800
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ABB DCS800 is a powerful and versatile drive designed for a wide range of industrial applications. It offers a variety of features and functions that make it ideal for controlling AC motors in demanding environments. Some of the key features of the DCS800 include precise speed and torque control, advanced diagnostics, and a rugged design. The DCS800 is also easy to install and operate, making it a great choice for both new and experienced users.
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Appendix A - Spare Parts List
Item
8.03
8.04 - 8.05
8.06
8.07
8.08
8.09
10.00 - 29.00
30.00 - 36.00
40.00 - 49.00
50.00 - 65.00
Content
Control Panels and plug-in options D1 - D7
Field exciters FEX-425-Int, DCF803-0035 and DCF503/4B
Overvoltage protection DCF506-... for fieldexciter DCS800-S0x-0020, …, 0520, 20 A - 520 A
Common parts for DCS800-A0 Enclosed Converters
Parts for DCS800-R0 Rebuild Kit
Parts for 12-pulse, supply voltage >= 800 VAC and hardparallel D7P
Modules D1 - D4, 20 A - 1000 A, 400 V, 525 V and 600 V
Modules D5, 900 A - 2000 A, 400 V, 525 V, 600 V and 690 V
Modules D6, 1900 A - 3000 A, 400 V, 500 V, 600 V, 690 V and 800 V
Modules D7, 2050 A - 5200 A, 400 V, 500 V, 600 V, 690 V, 800 V, 990 V and 1200 V
Item 8.03
Control Panels and plug-in options D1 - D7
145
8.03
Control Panels and plug-in options D1 - D7
DESCRIPTION QTY CODE
DCS Control Panel 1 3ADT220129R0002
CDP312RD Control Panel
DCSLink board
DDCS communication board
DDCS communication board
PROFIBUS-DP
DeviceNet
Modbus
CANopen
ControlNet
Ethernet Adapter Module
EtherCat Adapter Module
Analog I/O Extension
Digital I/O Extension
Pulse Encoder Interface (12 V)
Pulse Encoder Interface (TTL)
I/O Extension Adapter
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3ADT220071R0006
3ADT200005R0001
3ADT220134R0001
3ADT220134R0002
3AFE64606859
3AFE64606891
3AFE64606778
3AFE64606905
3AFE64751701
3AFE64751727
3AUA0000045102
3AFE64606841
3AFE64606816
3AFE64610805
3AFE68654947
3AFE68286778
Item 8.04 to 8.05
Field exciters FEX-425-Int, DCF803-0035, DCF503/4B
8.04
Field exciters 25 A, 16 A and 35 A, overvoltage protection included
DESCRIPTION QTY CODE TYPE/DATA
FEX-425-Int, 1-Q, 25 A 1 3ADT209022R0001 FEX-425-Int
Fuses for FEX-425-Int
DCF803-0016, 1-Q, 16 A
DCF803-0035, 1-Q, 35 A
Semiconductor fuses field
Semiconductor fuses field
Semiconductor fuses field
Semiconductor fuses field
Semiconductor fuses field
3
3
3
1
3
3
1
3
3ADC770032P0025
3ADT209027R0001
3ADT209023R0001
3ADT730004R0001
3ADT730004R0002
3ADT730004R0003
3ADT730004R0004
3ADT730004R0005
KTK 25
DCF803-0016
DCF803-0035
UR 10A / 660V
UR 16A / 660V
UR 25A / 660V
UR 50A / 660V
UR 63A / 660V
TYPE/DATA
DCS-CP-P
CDP312RD Rev.G
SDCS-DSL-4
SDCS-COM-81
SDCS-COM-82
RPBA-01
RDNA-01
RMBA-01
RCAN-01
RCNA-01
RETA-01
RECA-01
RAIO-01
RDIO-01
RTAC-01
RTAC-03
AIMA-01
NOTES
Control Panel for DCS800
Possible via SDCS-COM-8 only
(+S199)
(+L508), 10 Mbd (e.g. AC 800M)
(+L509), 5 Mbd (fieldbus)
(+K454)
(+K451)
(+K458)
(+K457)
(+K462)
(+K466)
(+K469)
(+L500)
(+L501)
(+L502)
(+L517)
NOTES
Internal field exciter for D5
25 A / 600 V
Complete unit
Complete unit
For fieldcurrent >= 6 ADC
For fieldcurrent >= 12 ADC
For fieldcurrent >= 16 ADC
For fieldcurrent >= 35 ADC
For fieldcurrent >= 50 ADC
Appendix A - Spare Parts List
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
3ADW000195R0501 DCS800 Service Manual e e
146
8.05
Field exciters 50 A and 60 A, overvoltage protection included
DESCRIPTION
DCF503B0050, 1-Q, 50 A
QTY
1
CODE
3ADT209019R0201
TYPE/DATA
DCF503B0050
DCF504B0050, 4-Q, 50 A 1 3ADT209019R0202 DCF504B0050
DCF503B0060, 1-Q, 60 A
DCF504B0060, 4-Q, 60 A
Fan for DCF50xB0060
1
1
2
3ADT209019R0211
3ADT209019R0212
GHSN700002P0001
DCF503B0060
DCF504B0060
AC220V 8556V
Item 8.06
NOTES
Complete unit
Complete unit
Complete unit
Complete unit
Fan M55/M56 for DCF50xB0060
Overvoltage protection DCF506-... for fieldexciter DCS800-S0x-0020, …, 0520, 20 A - 520 A
8.06
Overvoltage protection DCF506-... for fieldexciter DCS800-S0x-0020, …, 0520, 20 A - 520 A
DESCRIPTION QTY CODE TYPE/DATA NOTES
Control board DCF505/506 1 3ADT220090R0021 SDCS-FEP-1 (1400 V) for DCF505/506
Overvoltage protection field
Overvoltage protection field
1
1
DCF1127101R0001
DCF1127119R0001
DCF506-0140-51
DCF506-0520-51
Field exciter 25 A - 100 A
Field exciter 200 A - 520 A
Item 8.07
Common parts for DCS800-A Enclosed Converters
8.07
Common parts for DCS800-A Enclosed Converters
DESCRIPTION QTY CODE
DI/DO connection board 1 3ADT220090R0014
DI/DO connection board
DI/DO connection board
AI/AO connection board
1
1
1
3ADT220090R0013
3ADT220090R0023
3ADT220090R0020
TYPE/DATA
SDCS-IOB-21
SDCS-IOB-22
SDCS-IOB-23
SDCS-IOB-3
NOTES
24 VDC - 48 VDC, digital (A9)
115 VAC, digital (A9)
230 VAC, digital (A9)
Analog and encoder (A10)
Item 8.08
Parts for DCS800-R Rebuild Kit
DCR-Kit contains:
Pulse interface board
2-Q 4-Q
8.08
Parts for DCS800-R Rebuild Kit
DESCRIPTION 2-Q 4-Q
1 1
Pulse amplifier board
Pulse distribution board
Power supply for SDCS-REB-2
Pulstransformer board
Power interface board
Current transformer 2500 / 1 A
Current transformer 4000 / 1 A
FEX-425-Int, 1-Q, 25 A
2
1
1
1
1
2
2
1
2
2
1
1
1
2
2
1
CODE
3ADT220090R0009
3ADT220090R0034
3ADT309300R0001
3ADT200003P0001
3ADT220090R0043
3ADT220090R0006
3ADT751010P0001
3ADT751007P0001
3ADT209022R0001
TYPE/DATA
SDCS-REB-1
SDCS-REB-2
SDCS-REB-3
QUINT-240/24/2A
SDCS-PIN-48
SDCS-PIN-51
LT2032 2500/1A
4000/1A
FEX-425-Int
NOTES
115 - 240 VAC / 24 VDC
SDCS-PIN-48 replaces SDCS-PIN-41
For 400 VAC - 1000 VAC
T51 / T52 for D5 and D6
T51 / T52 for D7
Internal field exciter for Rebuild Kit
Appendix A - Spare Parts List
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
3ADW000195R0501 DCS800 Service Manual e e
147
Item 8.09
Parts for 12-pulse, supply voltage >= 800 VAC, hardparallel D7P and galvanic isolation
8.09
Parts for 12-pulse, supply voltage >= 800 VAC, hardparallel D7P and galvanic isolation
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA NOTES
Current measurement aid 1 1 3ADT220090R0022 SDCS-CMA-2 For D5 - D7 (12-pulse, hardparrallel)
Insulation monitor
Insulation monitor
Insulation monitor
Voltage adaption for IRDH
Voltage adaption for IRDH
DC-DC transducer (Knick) A92
1
1
1
1
1
1
1
1
1
1
1
1
DCA0019192P0001
3ADV050058P0005
3ADV050058P0001
DCA0019711P0001
3ADV050058P0002
3ADN260008P0001
IRDH 265-4
IRDH 365-4
IRDH 265-3
AGH 204 S
AGH 150 W-4
P42000D3-0111
Inside cabinet, 10 - 990 kOhm
Door mounted, 10 - 990 kOhm
Inside cabinet EMBR, 2 - 200 kOhm
For IRDH >= 690 VAC, 6-pulse
For IRDH >= 690 VAC, 12-pulse
For U >= 690 VAC, 12-pulse, replaches Knick
8680 A1/A92
High volt. transformer T90
High volt. fuses for U >= 750 VAC
High volt. fuses for U >= 750 VAC
Power Interface U>=750 VAC
Hardparrallel board 1
Hardparrallel board 2
1
1
1
3
2
1
1
1
1
3
2
1
3ADT745047P0001
3ADV050092P0015
3ADV050092P0017
3ADT780007R0002
3ADT220090R0031
3ADT220090R0032
Item 10.00 to 29.00
Modules D1 - D4, 20 A - 1000 A, 400 V, 525 V and 600 V
T 90, 500 -1200 VAC For U >= 690 VAC, 12-pulse
CC 1051CP 10A/1000V 3 for T90 and capacitors
CC 1551CP 10A/1500V 2 for A92
SDCS-PIN-5x-1190 meas. Special test procedure & modified
SDCS-PAR-1 Hardparallel master
SDCS-PAR-2 Hardparallel slave
10.00
Common parts for modules D1 - D4, 20 A - 1000 A
DESCRIPTION 2-Q 4-Q CODE
Control board 1 1 3ADT313900R1501
Interface board and field supply
Fuses on SDCS-PIN-4
Half controlled bridge block
Temperatur sensor (D1and D2)
Temperatur Sensor (D3 and D4)
1
3
1
1
1
1
3
1
1
1
3ADT314100R1001
3ADC770032P0025
3ADC340091R0001
3ADT710005P0001
3ADT710005P0002
TYPE/DATA
SDCS-CON-4
SDCS-PIN-4
KTK 25
VVZF 70-16xxx
KTY10-6-M4/250mm
KTY10-6-M4/400mm
NOTES
Replaces 3ADT313900R1001
OnBoard field up to 525 VAC
25 A / 600 V
OnBoard field up to 525 VAC
20 A - 260 A, cable 250 mm
315 A - 1000 A, cable 400 mm
Module contains: 2-Q 4-Q
11.00
DCS800-S01-0020-04/05 & DCS800-S02-0025-04/05 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor modules
Semiconductor fuses
3
3
6
3
3ADC340063P0001
3ADT730004R0004
SKKT27B/xxx
UR 50 A / 660 V
Semiconductor fuses (as field) 3 3 3ADV050169P0050 UR 50 A / 600 V
NOTES
MCC 26 - 16 xxx
Blade- or knife fuse
When used as field in D6 or D7 cabinets
Module contains: 2-Q 4-Q
12.00
DCS800-S01-0045-04/05 & DCS800-S02-0050-04/05 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor modules 3 6 3ADC340063P0001 SKKT27B/xxx
Semiconductor fuses
Cooling fan 115 V, 50/60 Hz
Semiconductor fuses (as field)
3
2
3
3
2
3
3ADT730004R0005
3ADT754014P0001
3ADV050169P0080
UR 63 A / 660 V
CN2B2
UR 80 A / 600 V
NOTES
MCC 26 -16 xxx
Blade- or knife fuse
4715 MS-12T-B5Axxx
When used as field in D6 or D7 cabinets
Module contains: 2-Q 4-Q
13.00
DCS800-S01-0065-04/05 & DCS800-S02-0075-04/05 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor modules
Semiconductor fuses
3
3
6
3
3ADC340067P0001
3ADT730004R0007
SKKT42B/xxx
UR 125 A / 660 V
Cooling fan 115 V, 50/60 Hz
Semiconductor fuses (as field)
2
3
2
3
3ADT754014P0001
3ADV050169P0125
CN2B2
UR 125 A / 600 V
NOTES
MCC 44 -16 xxx
Blade- or knife fuse
4715 MS-12T-B5Axxx
When used as field in D6 or D7 cabinets
Appendix A - Spare Parts List
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
3ADW000195R0501 DCS800 Service Manual e e
148
Module contains:
Thyristor modules
2-Q 4-Q
14.00
DCS800-S01-0090-04/05 & DCS800-S02-0100-04/05 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
3 6 3ADC340068P0001 SKKT57B/xxx
Semiconductor fuses
Cooling fan 115V, 50/60Hz
Semiconductor fuses (as field)
3
2
3
3
2
3
3ADT730004R0007
3ADT754014P0001
3ADV050092P0036
UR 125 A / 660 V
CN2B2
UR 200 A / 660 V
NOTES
MCC 56 -16 xxx
Blade- or knife fuse
4715 MS-12T-B5Axxx
When used as field in D6 or D7 cabinets
Module contains: 2-Q 4-Q
15.00
DCS800-S01-0125-04705 & DCS800-S02-0140-04/05 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor modules 3 6 3ADC340064P0001 SKKT106B/xxx
Semiconductor fuses
Cooling fan 115 V, 50/60 Hz
3
2
3
2
3ADT730004R0008
3ADT754014P0001
UR 200 A / 660 V
CN2B2
NOTES
MCC 95 -16 xxx
Blade- or knife fuse
4715 MS-12T-B5Axxx
Module contains:
Thyristor modules
2-Q 4-Q
16.00
DCS800-S01-0180-04/05 & DCS800-S02-0200-04/05 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
3 6 3ADC340064P0001 SKKT106B/xxx
Semiconductor fuses
Cooling fan 115 V, 50/60 Hz
Semiconductor fuses (as field)
3
2
3
3
2
3
3ADT730004R0009
3ADT754014P0001
3ADV050169P0250
UR 250 A / 660 V
CN2B2
UR 250 A / 660 V
NOTES
MCC 95 -16 xxx
Blade- or knife fuse
4715 MS-12T-B5Axxx
When used as field in D6 or D7 cabinets
Module contains: 2-Q 4-Q
17.00
DCS800-S01-0230-04/05 & DCS800-S02-0260-04/05 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor modules 3 6 3ADC340094P0001 MCC162-16xxx
Semiconductor fuses
Cooling fan 115 V, 50/60 Hz
3
2
3
2
3ADT730004R0010
3ADT754014P0001
UR 315 A / 660 V
CN2B2
NOTES
TT 162 Nxxx
Blade- or knife fuse
4715 MS-12T-B5Axxx
Module contains:
Semiconductor fuses
Cooling fan 115 V, 50/60 Hz
2-Q 4-Q
18.00
DCS800-S01-0290-06 & DCS800-S02-0320-06 (600 V)
DESCRIPTION 2-Q 4-Q CODE
Thyristor modules 3 6 3ADC340096P0001
3
2
3
2
3ADT730004R0012
3ADT754014P0001
TYPE/DATA
MCC 224-xxx
UR 500 A / 660 V
CN2B2
NOTES
Blade- or knife fuse
4715 MS-12T-B5Axxx
Module contains: 2-Q 4-Q
19.00
DCS800-S01-0315-04/05 & DCS800-S02-0350-04/05 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor modules 3 6 GHSN610089P0002 TT250 Nxxx
Semiconductor fuses
Cooling fan 115 V, 50/60 Hz
Semiconductor fuses (as field)
3
2
3
3
2
3
3ADT730004R0013
3ADT754014P0001
3ADV050092P0032
UR 700 A / 660 V
CN2B2
UR 450 A / 660 V
NOTES
MCC 255 - xxx
Blade- or knife fuse
4715 MS-12T-B5Axxx
When used as field in D6 or D7 cabinets
Appendix A - Spare Parts List
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
3ADW000195R0501 DCS800 Service Manual e e
149
Module contains: 2-Q 4-Q
20.00
DCS800-S01-0405-04/05 & DCS800-S02-0450-04/05 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor modules 3 6 GHSN610089P0002 TT250 Nxxx
Semiconductor fuses
Cooling fan 115 V, 50/60 Hz
3
4
3
4
3ADT730004R0013
3ADT754014P0001
UR 700 A / 660 V
CN2B2
NOTES
MCC 255 - xxx
Blade- or knife fuse
4715 MS-12T-B5Axxx
Module contains:
Thyristor modules
2-Q 4-Q
21.00
DCS800-S01-0470-04/05 & DCS800-S02-0520-04/05 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
3 6 3ADC340092P0001 TT330 Nxxx
Semiconductor fuses
Cooling fan 115 V, 50/60 Hz
3
4
3
4
3ADT730004R0013
3ADT754014P0001
UR 700 A / 660 V
CN2B2
NOTES
MCC 312 - xxx
Blade- or knife fuse
4715 MS-12T-B5Axxx
Module contains: 2-Q 4-Q
22.00
DCS800-S01-0590-06 & DCS800-S02-0650-06 (600 V)
DESCRIPTION 2-Q 4-Q CODE
Thyristor modules 3 6 3ADC340097P0001
Semiconductor fuses
Cooling fan 230 V, 50/60 Hz
3
1
3
1
3ADT730004R0014
DCA0012171P0001
TYPE/DATA
SKKT 430/20xxx
UR 900 A / 660 V
W2E 200-HH38-06
NOTES
TT430 Nxxx, MT3-430-xx
Blade- or knife fuse
Module contains: 2-Q 4-Q
23.00
DCS800-S01-0590-06 & DCS800-S02-0650-06 +S171 (600 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor modules 3 6 3ADC340097P0001 SKKT 430xxx
Semiconductor fuses
Cooling fan 115 V, 50/60 Hz
3
1
3
1
3ADT730004R0014
3ADT754012P0001
UR 900 A / 660 V
W2E 200-HH86-14
NOTES
TT430 Nxxx, MT3-430-xx
Blade- or knife fuse
(+S171)
Module contains: 2-Q 4-Q
24.00
DCS800-S01-0610-04/05 & DCS800-S02-0680-04/05 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor modules
Semiconductor fuses
3
3
6
3
3ADC340032P0001
3ADT730004R0015
TT 425 Nxxx
UR 900 A / 660 V
Cooling fan 230 V, 50/60 Hz
Fuses as Enclosed Converter
1
3
1
3
DCA0012171P0001
DCA0012724P0001
W2E 200-HH38-06
170M6813
MCC 501 - xxx
Screw type fuse
NOTES
Fuses as Enclosed Converter with OESA
Module contains: 2-Q 4-Q
25.00
DCS800-S01-0740-04/05 & DCS800-S02-0820-04/05 (400 V - 525 V)
DESCRIPTION
Thyristor modules
2-Q 4-Q
3 6
CODE
3ADC340066P0001
TYPE/DATA
TT 570 Nxxx
Semiconductor fuses
Cooling fan 230 V, 50/60 Hz
Fuses as Enclosed Converter
3
1
3
3
1
3
3ADT730004R0015
DCA0012171P0001
DCA0012724P0001
UR 900 A / 660 V
W2E 200-HH38-06
170M6813
MT3-595-xxx
Screw type fuse
NOTES
Fuses as Enclosed Converter with OESA
Appendix A - Spare Parts List
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
3ADW000195R0501 DCS800 Service Manual e e
150
Module contains: 2-Q 4-Q
26.00
DCS800-S01-0900-04/05 & DCS800-S02-1000-04/05 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor modules 3 6 3ADC3400066P0001 TT 570 Nxxx
Semiconductor fuses
Cooling fan 230 V, 50/60 Hz
Fuses as Enclosed Converter
3
1
3
3
1
3
3ADT730004R0016
3ADT754017P0001
3ADV050092P0020
UR 1250 A / 660 V
W2E250-HL06-10
170M6016
MT3-595-xxx
Screw type fuse
NOTES
Fuses as Enclosed Converter with OESA
Module contains:
Thyristor modules
2-Q 4-Q
27.00
DCS800-S01-0610-04/05 & DCS800-S02-0680-04/05 +S171 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
3 6 3ADC340032P0001 TT 425 Nxxx MCC 501 - xxx
Semiconductor fuses
Cooling fan 115 V, 50/60 Hz
Fuses as Enclosed Converter
3
1
3
3
1
3
3ADT730004R0015
3ADT754012P0001
DCA0012724P0001
UR 900 A / 660 V
W2E 200-HH86-14
170M6813
NOTES
Screw type fuse
(+S171)
Fuses as Enclosed Converter with OESA
Module contains: 2-Q 4-Q
28.00
DCS800-S01-0740-04/05 & DCS800-S02-0820-04/05 +S171 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor modules 3 6 3ADC3400066P0001 TT 570 Nxxx MT3-595-xxx
Semiconductor fuses 3 3 3ADT730004R0015 UR 900 A / 660 V Screw type fuse
Cooling fan 115 V, 50/60 Hz
Fuses as Enclosed Converter
1
3
1
3
3ADT754012P0001
DCA0012724P0001
W2E 200-HH86-14
170M6813
NOTES
(+S171)
Fuses as Enclosed Converter with OESA
Module contains: 2-Q 4-Q
29.00
DCS800-S01-0900-04/05 & DCS800-S02-1000-04/05 +S171 (400 V - 525 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor modules 3 6 3ADC3400066P0001 TT 570 Nxxx MT3-595-xxx
Semiconductor fuses
Cooling fan 115 V, 50/60 Hz
Fuses as Enclosed Converter
3
1
3
3
1
3
3ADT730004R0016
3ADT754015P0001
3ADV050092P0020
UR 1250 A / 660 V
W2E250-HL08-09
170M6016
NOTES
Screw type fuse
(+S171)
Fuses as Enclosed Converter with OESA
Item 30.00 to 36.00
Modules D5, 900 A - 2000 A, 400 V, 525 V, 600 V and 690 V
30.00
Common parts for modules D5, 900 A - 2000 A
DESCRIPTION
Control board
2-Q 4-Q
1 1
CODE
3ADT313900R1501
Power supply board
Puls transformer board
Power interface board
Temperatur sensor (R57)
Current transformer 2500 / 1 A
Cooling fan
1
2
1
1
1
1
1
2
1
1
2
1
3ADT315100R1001
3ADT220090R0043
3ADT220090R0006
3ADT710003P0001
3ADT751010P0001
3ADT754018P0001
TYPE/DATA
SDCS-CON-4
SDCS-POW-4
SDCS-PIN-48
SDCS-PIN-51
KTY 2K-M4-800
LT2032 2500/1A
D2E 160-AH02-15
NOTES
Replaces 3ADT313900R1001
SDCS-PIN-48 replaces SDCS-PIN-41
T51 / T52 for D5 and D6
Appendix A - Spare Parts List
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
3ADW000195R0501 DCS800 Service Manual e e
Module contains:
Semiconductor fuses
2-Q 4-Q
31.00
DCS800-S01-0900-06/07 & DCS800-S02-0900-06/07 (600 V - 690 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor 6 12 DCA0012007P0001 T459Nxxx
6 6 3ADC770009P0007 UR 630 A / 1250 V
Module contains: 2-Q 4-Q
31.00a
DCS800-S01-0900-06a/07a & DCS800-S02-0900-06a/07a (600 V - 690 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor
Semiconductor fuses
6
6
12
6
3ADC340105P0001
3ADC770009P0007
T460Nxxx
UR 630 A / 1250 V
NOTES second thyristor type
Screw type fuse
Module contains: 2-Q 4-Q
32.00
DCS800-S01-1200-04/05 & DCS800-S02-1200-04/05 (400 V - 500 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor 6 12 DCA0012015P0001 T589Nxxx
Semiconductor fuses 6 6 3ADC770010P0005 UR 800 A / 660 V
NOTES original thyristor type
Screw type fuse
Module contains: 2-Q 4-Q
32.00a
DCS800-S01-1200-04a/05a & DCS800-S02-1200-04a/05a (400 V - 500 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor 6 12 3ADC340106P0001 T590Nxxx
Semiconductor fuses 6 6 3ADC770010P0005 UR 800 A / 660 V
NOTES second thyristor type
Screw type fuse
Module contains:
Semiconductor fuses
2-Q 4-Q
33.00
DCS800-S01-1500-04/05 & DCS800-S02-1500-04/05 (400 V - 500 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor 6 12 3ADC340102P0001 T2 XXX-xx
6 6 3ADC770010P0009 UR 1250 A / 660 V
NOTES original thyristor type
Screw type fuse
Screw type fuse
NOTES
Module contains:
Semiconductor fuses
2-Q 4-Q
34.00
DCS800-S01-1500-06/07 & DCS800-S02-1500-06/07 (600 V - 690 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor 6 12 3ADC340098P0001 T1 XXX-xx
6 6 3ADC770009P0012 UR 1100 A / 1250 V Screw type fuse
NOTES
Module contains:
Semiconductor fuses
2-Q 4-Q
35.00
Thyristor
DCS800-S01-2000-04/05 & DCS800-S02-2000-04/05 (400 V - 500 V)
DESCRIPTION 2-Q 4-Q
6 12
CODE
3ADC340102P0001
TYPE/DATA
T2-XXX-xx
6 6 3ADC770010P0012 UR 1600 A / 660 V Screw type fuse
NOTES
Module contains:
Semiconductor fuses
2-Q n.a.
36.00
DCS800-S01-2000-06/07 (600 V - 690 V)
DESCRIPTION 2-Q n.a.
CODE
Thyristor 6 --3ADC340090P0001
6 --3ADC770009P0013
TYPE/DATA
TV 989-2700-xxx
UR 1400 A / 1100 V Screw type fuse
NOTES
151
Appendix A - Spare Parts List
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3ADW000195R0501 DCS800 Service Manual e e
152
Item 40.00 to 49.00
Modules D6, 1900 A - 3000 A, 400 V, 500 V, 600 V, 690 V and 800 V
40.00
Common parts for modules D6, 1900 A - 3000 A
DESCRIPTION 2-Q 4-Q CODE
Control board 1 1 3ADT313900R1501
Power supply board
Power interface board
Air Flow detector (P1)
Temperatur Sensor (R57)
Current transformer 2500 / 1 A
1
1
1
1
2
1
1
1
1
2
3ADT315100R1001
3ADT220090R0006
DCF1066659P0001
DCA0012139P0004
3ADT751010P0001
TYPE/DATA
SDCS-CON-4
SDCS-POW-4
SDCS-PIN-51
P 233A-4-AHC
KTY 10-6 M4
LT2032 2500/1A
NOTES
Replaces 3ADT313900R1001 cable 1200 mm
T51 / T52 for D5 and D6
Module contains: 2-Q 4-Q
41.00
DCS800-S01-1900-08 & DCS800-S02-1900-08 (800 V)
DESCRIPTION 2-Q 4-Q CODE
Thyristor 6 12 3ADC340081P0001
Puls transformer board
Semiconductor fuses
Cooling fan
1
12
1
2
12
1
3ADT220090R0043
3ADC770009P0007
3ADT754008P0001
TYPE/DATA
T 1329Nxxx
SDCS-PIN-48
UR 630 A / 1250 V
GR31M-..(500V)
NOTES original thyristor type
SDCS-PIN-48 replaces SDCS-PIN-41
Screw type fuse (double fuses)
400 V - 500 V / 50/60 Hz
Module contains: 2-Q 4-Q
41.00a
DCS800-S01-1900-08a & DCS800-S02-1900-08a (800 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor
Puls transformer board
6
1
12
2
3ADC340098P0001
3ADT220090R0043
T 1xxx-24
SDCS-PIN-48
Semiconductor fuses
Cooling fan
12
1
12
1
3ADC770009P0007
3ADT754008P0001
UR 630 A / 1250 V
GR31M-..(500V)
NOTES second thyristor type
SDCS-PIN-48
Screw type fuse (double fuses)
400 V - 500 V / 50/60 Hz
Thyristor
Module contains: 2-Q 4-Q
42.00
DCS800-S01-2050-05 & DCS800-S02-2050-05 (500 V)
DESCRIPTION 2-Q 4-Q CODE
6 12 3ADC340081P0001
Puls transformer board
Semiconductor fuses
Cooling fan
1
6
1
2
6
1
3ADT220090R0043
3ADC770010P0011
3ADT754008P0001
TYPE/DATA
T 1329Nxxx
SDCS-PIN-48
UR 1500 A / 660 V
GR31M-..(500V)
NOTES original thyristor type
SDCS-PIN-48 replaces SDCS-PIN-41
Screw type fuse
400 V - 500 V / 50/60 Hz
Module contains: 2-Q 4-Q
42.00a
DCS800-S01-2050-05a & DCS800-S02-2050-05a (500 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor 6 12 3ADC340098P0001 T 1xxx-24
Puls transformer board
Semiconductor fuses
Cooling fan
1
6
1
2
6
1
3ADT220090R0043
3ADC770010P0011
3ADT754008P0001
SDCS-PIN-48
UR 1500 A / 660 V
GR31M-..(500V)
NOTES second thyristor type
SDCS-PIN-48
Screw type fuse
400 V - 500 V / 50/60 Hz
Appendix A - Spare Parts List
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
3ADW000195R0501 DCS800 Service Manual e e
Module contains: 2-Q 4-Q
43.00
DCS800-S01-2050-06/07 & DCS800-S02-2050-06/07 (600 V - 690 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor 6 12 3ADC340081P0001 T 1329Nxxx
Puls transformer board
Semiconductor fuses
Cooling fan
1
12
1
2
12
1
3ADT220090R0043
3ADC770009P0008
3ADT754008P0002
SDCS-PIN-48
UR 700 A / 1250 V
GR31M-..(690V)
NOTES original thyristor type
SDCS-PIN-48 replaces SDCS-PIN-41
Screw type fuse (double fuses)
525 V - 690 V / 50/60 Hz
153
Thyristor
Module contains: 2-Q 4-Q
43.00a
DCS800-S01-2050-06a/07a & DCS800-S02-2050-06a/07a (600 V - 690 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
6 12 3ADC340098P0001 T 1xxx-24
Puls transformer board
Semiconductor fuses
Cooling fan
1
12
1
2
12
1
3ADT220090R0043
3ADC770009P0008
3ADT754008P0002
SDCS-PIN-48
UR 700 A / 1250 V
GR31M-..(690V)
NOTES second thyristor type
SDCS-PIN-48
Screw type fuse (double fuses)
525 V - 690 V / 50/60 Hz
Module contains: 2-Q 4-Q
44.00
DCS800-S01-2500-04/05 & DCS800-S02-2500-04/05 (400 V - 500 V)
DESCRIPTION
Thyristor for DCS800-S01, 2-Q
Thyristor for DCS800-S02, 4-Q
2-Q 4-Q
6
-
-
6
CODE
3ADC340089P0001
3ADC340079P0001
TYPE/DATA
T 989-3030xxx
5 STB 24-Qxxx
Puls transformer board
Puls transformer board
1
-
-
2
3ADT220090R0043
3BSE004939R1003
SDCS-PIN-48
SDCS-PIN-46
Semiconductor fuses
Cooling fan
12
1
12
1
3ADC770010P0006
3ADT754008P0001
UR 900 A / 660 V
GR31M-..(500V)
NOTES
B
idirectional-Controlled-Thyristor (BCT)
SDCS-PIN-48 replaces SDCS-PIN-41 only used for BCT's
Screw type fuse (double fuses)
400 V - 500 V / 50/60 Hz
Module contains:
Semiconductor fuses
2-Q 4-Q
45.00
DCS800-S01-2500-06/07 & DCS800-S02-2500-06/07 (600 V - 690 V)
DESCRIPTION
Thyristor for DCS800-S01, 2-Q
Thyristor for DCS800-S02, 4-Q
Puls transformer board
Puls transformer board
2-Q 4-Q
6
-
1
-
-
6
-
2
CODE
3ADC340090P0001
3ADC340079P0001
3ADT220090R0043
3BSE004939R1003
TYPE/DATA
TV 989-2700-2xxx
5 STB 24-Qxxx
SDCS-PIN-48
SDCS-PIN-46
12 12 3ADC770009P0011 UR 1000 A / 1250 V
Cooling fan 1 1 3ADT754008P0002 GR31M-..(690V)
NOTES
B
idirectional-Controlled-Thyristor (BCT)
SDCS-PIN-48 replaces SDCS-PIN-41 only used for BCT's
Screw type fuse (double fuses)
525 V - 690 V / 50/60 Hz
Module contains: 2-Q 4-Q
46.00
DCS800-S01-2500-08 & DCS800-S02-2500-08 (800 V)
DESCRIPTION
Thyristor for DCS800-S01, 2-Q
Thyristor for DCS800-S02, 4-Q
Puls transformer board
Puls transformer board
2-Q 4-Q
6
-
1
-
-
6
-
2
CODE
3ADC340087P0001
3ADC340079P0001
3ADT220090R0043
3BSE004939R1003
Semiconductor fuses
Cooling fan
12
1
12
1
3ADC770009P0011
3ADT754008P0001
TYPE/DATA
TV 989-2770xxx
5 STB 24-Qxxx
SDCS-PIN-48
SDCS-PIN-46
UR 1000 A / 1250 V
GR31M-..(500V)
NOTES
B
idirectional-Controlled-Thyristor (BCT)
SDCS-PIN-48 replaces SDCS-PIN-41 only used for BCT's
Screw type fuse (double fuses)
400 V - 500 V / 50/60 Hz
Appendix A - Spare Parts List
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3ADW000195R0501 DCS800 Service Manual e e
154
Cooling fan
Module contains: 2-Q 4-Q
47.00
DCS800-S01-3000-04/05 & DCS800-S02-3000-04/05 (400 V - 500 V)
DESCRIPTION
Thyristor for DCS800-S01, 2-Q
Thyristor for DCS800-S02, 4-Q
Puls transformer board
Puls transformer board
2-Q 4-Q
6
-
1
-
-
-
6
2
CODE
3ADC340088P0001
3ADC340079P0001
3ADT220090R0043
3BSE004939R1003
TYPE/DATA
T 989-3300xxx
5 STB 24-Qxxx
SDCS-PIN-48
SDCS-PIN-46
Semiconductor fuses 12 12 3ADC770010P0009 UR 1250 A / 660 V
1 1 3ADT754008P0001 GR31M-..(500V)
NOTES
B
idirectional-Controlled-Thyristor (BCT)
SDCS-PIN-48 replaces SDCS-PIN-41 only used for BCT's
Screw type fuse (double fuses)
400 V - 500 V / 50/60 Hz
Module contains: 2-Q 4-Q
48.00
DCS800-S01-3000-06/07 & DCS800-S02-3000-06/07 (600 V - 690 V)
DESCRIPTION
Thyristor for DCS800-S01, 2-Q
Thyristor for DCS800-S02, 4-Q
Puls transformer board
Puls transformer board
2-Q 4-Q
6
-
1
-
-
-
6
2
CODE
3ADC340046P0002
3ADC340079P0001
3ADT220090R0043
3BSE004939R1003
TYPE/DATA
5STP 3328Lxxx
5 STB 24-Qxxx
SDCS-PIN-48
SDCS-PIN-46
Semiconductor fuses
Cooling fan
12
1
12
1
3ADC770009P0012
3ADT754008P0002
UR 1100 A / 1250 V
GR31M-..(690V)
NOTES
B
idirectional-Controlled-Thyristor (BCT)
SDCS-PIN-48 replaces SDCS-PIN-41 only used for BCT's
Screw type fuse (double fuses)
525 V - 690 V / 50/60 Hz
Cooling fan
Module contains: 2-Q 4-Q
49.00
DCS800-S01-3000-08 & DCS800-S02-3000-08 (800 V)
DESCRIPTION
Thyristor for DCS800-S01, 2-Q
Thyristor for DCS800-S02, 4-Q
Puls transformer board
Puls transformer board
2-Q 4-Q
6
-
-
6
1
-
-
2
CODE
3ADC340046P0002
3ADC340079P0001
3ADT220090R0043
3BSE004939R1003
Semiconductor fuses 12 12 3ADC770009P0012
1 1 3ADT754008P0001
TYPE/DATA
5STP 3328Lxxx
5 STB 24-Qxxx
SDCS-PIN-48
SDCS-PIN-46
UR 1100 A / 1250 V
GR31M-..(500V)
NOTES
B
idirectional-Controlled-Thyristor (BCT)
SDCS-PIN-48 replaces SDCS-PIN-41 only used for BCT's
Screw type fuse (double fuses)
400 V - 500 V / 50/60 Hz
Item 50.00 to 65.00
Modules D7, 2050 A - 5200 A, 400 V, 500 V, 600 V, 690 V, 800 V, 990 V and 1200 V
50.00
Common parts for modules D7, 2050 A - 5200 A
DESCRIPTION 2-Q 4-Q CODE
Control Board 1 1 3ADT313900R1001
Power supply board 1 1 3ADT315100R1001
Puls transformer board
Power interface board
Air Flow detector (P1)
Temperatur Sensor (R57)
Current Transformer 4000 / 1 A
Cooling fan
1
1
1
1
2
1
2
1
1
1
2
1
3ADT220090R0043
3ADT220090R0006
DCF1066659P0001
DCA0012139P0005
3ADT751007P0001
3ADT754020P0001
TYPE/DATA
SDCS-CON-4
SDCS-POW-4
SDCS-PIN-48
SDCS-PIN-51
P233 A-4 AHC
KTY 10-6 -M4
4000/1A
GR 35C
NOTES
SDCS-PIN-48 replaces SDCS-PIN-41 cable 1750 mm
T51 / T52 for D7
400 V - 690 V / 50/60 Hz
Module contains:
Semiconductor fuses
2-Q 4-Q
51.00
Thyristor
DCS800-S01-2050-10 & DCS800-S02-2050-10 (990 V)
DESCRIPTION 2-Q 4-Q
6 12
CODE
3ADC340086P0001
6 6 3ADC770030P0003
TYPE/DATA
TV 989-2700-xxx
UR 1800 A / 1250 V
NOTES
Flush-end contact fuse
Appendix A - Spare Parts List
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3ADW000195R0501 DCS800 Service Manual e e
155
Module contains:
Semiconductor fuses
2-Q 4-Q
52.00
DCS800-S01-2600-10 & DCS800-S02-2600-10 (990 V)
DESCRIPTION 2-Q 4-Q CODE
Thyristor 6 12 3ADC340086P0001
6 6 3ADC770030P0003
TYPE/DATA
TV 989-2700-xxx
UR 1800 A / 1250 V
NOTES
Flush-end contact fuse
Module contains: 2-Q 4-Q
53.00
DCS800-S01-2600-12 & DCS800-S02-2600-12 (1200 V)
DESCRIPTION 2-Q 4-Q CODE
Thyristor 6 12 DCA0012066P0001
Power Interface U>=750 VAC
Semiconductor fuses
1
6
1
6
3ADT780007R0002
3ADC770025P0001
TYPE/DATA
5 STP 28Lxxx
NOTES
SDCS-PIN-5x-1190 meas. Prepared for galvanic isolation (A92)
UR 1700 A / 1500 V Flush-end contact fuse
Thyristor
Module contains: 2-Q 4-Q
54.00
DCS800-S01-3300-04/05 & DCS800-S02-3300-04/05 (400 V - 500 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
6 12 3ADC340089P0001 T 989-3030xxx
Semiconductor fuses 6 6 DCA0012821P0001 UR 2500 A / 660 V
NOTES
Flush-end contact fuse
Module contains: 2-Q 4-Q
55.00
DCS800-S01-3300-06/07 & DCS800-S02-3300-06/07 (600 V - 690 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor
Semiconductor fuses
6
6
12
6
3ADC340087P0001
DCA0012856P0001
TV 989-2770xxx
UR 2500 A / 1000 V
NOTES
Flush-end contact fuse
Module contains: 2-Q 4-Q
56.00
DCS800-S01-3300-08 & DCS800-S02-3300-08 (800 V)
DESCRIPTION 2-Q 4-Q CODE
Thyristor
Semiconductor fuses
6
6
12
6
3ADC340087P0001
DCA0012856P0001
TYPE/DATA
TV 989-2770xxx
UR 2500 A / 1000 V
NOTES
Flush-end contact fuse
Module contains:
Semiconductor fuses
2-Q 4-Q
57.00
DCS800-S01-3300-10 & DCS800-S02-3300-10 (990 V)
DESCRIPTION 2-Q 4-Q CODE
Thyristor 6 12 3ADC340084P0001
6 6 3ADC770030P0005
TYPE/DATA
5 STP 38 Qxxx
UR 2500 A / 1250 V
NOTES
Flush-end contact fuse
Module contains: 2-Q 4-Q
58.00
DCS800-S01-3300-12 & DCS800-S02-3300-12 (1200 V)
DESCRIPTION 2-Q 4-Q CODE
Thyristor 6 12 3ADC340084P0001
Power Interface U>=750 VAC
Semiconductor fuses
1
6
1
6
3ADT780007R0002
3ADC770030P0006
TYPE/DATA
5 STP 38 Qxxx
NOTES
SDCS-PIN-5x-1190 meas. Prepared for galvanic isolation (A92)
UR 2300 A / 1500 V Flush-end contact fuse
Module contains:
Semiconductor fuses
2-Q 4-Q
59.00
Thyristor
DCS800-S01-4000-04/05 & DCS800-S02-4000-04/05 (400 V - 500 V)
DESCRIPTION 2-Q 4-Q
6 12
CODE
3ADC340088P0001
TYPE/DATA
T 989-3300xxx
6 6 DCA0012830P0001 UR 3000 A / 660 V
NOTES
Flush-end contact fuse
Appendix A - Spare Parts List
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
3ADW000195R0501 DCS800 Service Manual e e
156
Module contains:
Semiconductor fuses
2-Q 4-Q
60.00
DCS800-S01-4000-06/07 & DCS800-S02-4000-06/07 (600 V - 690 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor 6 12 3ADC340046P0002 5 STP 3328 Lxxx
6 6 3ADC770030P0002 UR 3000 A / 1000 V
NOTES
Flush-end contact fuse
Module contains:
Semiconductor fuses
2-Q 4-Q
61.00
DCS800-S01-4000-08 & DCS800-S02-4000-08 (800 V)
DESCRIPTION 2-Q 4-Q CODE
Thyristor 6 12 3ADC340046P0002
6 6 3ADC770030P0002
TYPE/DATA
5 STP 3328 Lxxx
UR 3000 A / 1000 V
NOTES
Flush-end contact fuse
Module contains:
Semiconductor fuses
2-Q 4-Q
62.00
DCS800-S01-4000-10 & DCS800-S02-4000-10 (990 V)
DESCRIPTION 2-Q 4-Q CODE
Thyristor 6 12 3ADC340084P0001
6 6 3ADC770030P0005
TYPE/DATA
5 STP 38 Qxxx
UR 2500 A / 1250 V
NOTES
62.10
Module contains:
DESCRIPTION
Thyristor
Power Interface U>=750 VAC
2-Q 4-Q
DCS800-S01-4000-12 & DCS800-S02-4000-12 (1200 V)
2-Q 4-Q
6
1
12
1
CODE
3ADC340084P0001
3ADT780007R0002
TYPE/DATA NOTES
5 STP 38 Qxxx
SDCS-PIN-5x-1190 meas. Prepared for galvanic isolation (A92)
Semiconductor fuses 6 6 3ADC770030P0006 UR 3300 A / 1500 V Flush-end contact fuse
Module contains: 2-Q 4-Q
63.00
DCS800-S01-4800-06/07 & DCS800-S02-4800-06/07 (600 V - 690 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor
Semiconductor fuses
6
6
12
6
3ADC340083P0001
3ADC770030P0002
5 STP 45 Qxxx
UR 3000 A / 1000 V
Flush-end contact fuse
NOTES
Flush-end contact fuse
Module contains:
Semiconductor fuses
2-Q 4-Q
64.00
DCS800-S01-4800-08 & DCS800-S02-4800-08 (800 V)
DESCRIPTION 2-Q 4-Q CODE
Thyristor 6 12 3ADC340083P0001
6 6 3ADC770030P0002
TYPE/DATA
5 STP 45 Qxxx
UR 3000 A / 1000 V
NOTES
Flush-end contact fuse
Module contains:
Semiconductor fuses
2-Q 4-Q
65.00
DCS800-S01-5200-04/05 & DCS800-S02-5200-04/05 (400 V - 500 V)
DESCRIPTION 2-Q 4-Q CODE TYPE/DATA
Thyristor 6 12 3ADC340083P0001 5 STP 45 Qxxx
6 6 3ADC770030P0001 UR 3500 A / 6900 V
NOTES
Flush-end contact fuse
Appendix A - Spare Parts List
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
3ADW000195R0501 DCS800 Service Manual e e
157
Appendix A - Spare Parts List
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
3ADW000195R0501 DCS800 Service Manual e e
*195R0401A9370000*
*195R0401A9370000*
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
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Key Features
- Precise speed and torque control
- Advanced diagnostics
- Rugged design
- Easy to install and operate
- Wide range of applications
Related manuals
Frequently Answers and Questions
What are the main benefits of using the DCS800 drive?
What are some of the applications that the DCS800 drive is suitable for?
How do I install and operate the DCS800 drive?
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Table of contents
- 1 DCS800
- 5 Safety instructions
- 5 What this chapter contains
- 5 To which products this chapter applies
- 5 Usage of warnings and notes
- 6 Installation and maintenance work
- 7 Grounding
- 9 Mechanical installation
- 10 Operation
- 13 Table of contents
- 16 Introduction
- 16 How to use this manual
- 16 Contents of this manual
- 16 Target group
- 16 Associated publications
- 17 Storage and transport
- 17 Name plate and type code
- 18 Type code
- 19 Current and voltage ratings
- 21 Fault Tracing Thyristors
- 21 Tools
- 21 For commissioning and fault tracing
- 22 Additionally for service and preventive maintenance
- 22 How to detect a faulty thyristor
- 22 A fuse is blown
- 23 DC-current pulses measured by an oscilloscope
- 23 Thyristor diagnosis
- 23 Ripple monitor
- 24 How to find a faulty thyristor
- 24 Converters size D1 to D4 (20...1000 A)
- 24 Blown fuses
- 25 Converters size D5, D6, and D7 (900...5200 A)
- 25 Blown fuses
- 25 Ripple monitor
- 27 Handling the Semiconductors
- 27 General Instruction how to handle the Semiconductors
- 29 Exchange of Thyristors for Size D1 to D4
- 29 Installation of OnBoard bridge and thyristor modules in converters size D1 to D4 (20...1000 A)
- 29 Required Tools
- 29 Find faulty thyristor modules
- 30 Remove faulty thyristor modules
- 34 Install new thyristor modules
- 36 Remove faulty OnBoard bridge (V1)
- 36 Install new OnBoard bridge (V1)
- 37 OnBoard bridge (V1) and thyristor module location in DCS800-S01 (2-Q) units
- 38 OnBoard bridge (V1) and thyristor module location in DCS800-S02 (4-Q) units
- 39 OnBoard bridge and thyristor module terminals
- 41 Exchange of Thyristors for Size D5
- 41 Installation of "Disc Type" thyristor in converters size D5 (900...2000 A)
- 41 Required Tools
- 42 Disk type thyristors
- 42 Original thyristor type (900 A)
- 43 Second thyristor type (900 A)
- 43 Original thyristor type (1200 A)
- 44 Second thyristor type (1200 A)
- 45 Find faulty thyristor
- 46 Remove faulty thyristor
- 47 Install new thyristor
- 51 Exchange of Thyristors for Size D6
- 51 Installation of "Disc Type" thyristor in converters size D6 (1900...3000 A)
- 51 Required Tools
- 52 Disk type thyristors
- 52 Original thyristor type
- 53 Second thyristor type
- 53 BCT thyristors
- 54 Find faulty thyristor
- 55 Remove faulty thyristor
- 58 Install new thyristor
- 65 Exchange of Thyristors for Size D7
- 65 Installation of "Disc Type" thyristor in converters size D7 (2050...5200 A)
- 65 Required Tools
- 66 Find faulty thyristor
- 69 Install new thyristor
- 75 Exchange of SDCS-CON-4
- 75 General
- 75 Required Tools
- 75 Overview SDCS-CON-4 exchange
- 75 1. Save parameters
- 77 2. Write down type code of the drive
- 77 3. Set jumpers on the new SDCS-CON-4 according to the old SDCS-CON-4
- 77 4. Exchange the SDCS-CON-4
- 80 5. Set type code of the drive
- 80 6. Enable application program
- 80 7. Download and compare parameters
- 83 Service
- 83 How to remove the converter fans in frames D1 to D3 (two fans)
- 83 230 VAC:
- 83 115 VAC:
- 84 Removing the converter fans
- 87 How to remove the converter fans in a frame D3 (four fans)
- 87 230 VAC:
- 87 115 VAC:
- 88 Removing the converter fans
- 92 How to remove the converter fan in a frame D6
- 93 How to remove the converter fan in a frame D7
- 94 DCS800 firmware download
- 94 General
- 94 Download SDCS-CON-4 firmware
- 94 Requirements:
- 94 Workspaces
- 94 Firmware / text file
- 97 Start download tool:
- 97 Choose workspace:
- 98 Activate firmware download:
- 99 Choose COM Port and communication speed:
- 100 Download firmware file to device:
- 101 Disconnect tool:
- 102 Activate text download:
- 103 Choose COM Port and communication speed:
- 104 Download text file to device:
- 105 Disconnect tool:
- 106 Close download tool
- 107 Add firmware or text files
- 107 Start download tool:
- 107 Choose workspace:
- 113 Close download tool:
- 114 Create a workspace
- 114 Start download tool:
- 114 Create new workspace:
- 115 Name new workspace:
- 117 Choose Device And Kernel:
- 118 Communication Port:
- 119 Device Settings:
- 120 Connection Type:
- 121 Programming Options:
- 121 Now the project for the firmware file is finished:
- 123 Choose Device And Kernel:
- 124 Communication Port:
- 125 Device Settings:
- 126 Connection Type:
- 127 Programming Options:
- 127 Now the project for the text file is finished:
- 128 Close download tool:
- 129 Download SDCS-COM-8 firmware
- 131 Set type code
- 133 Type code table
- 134 DC-Motor neutral zone adjustment
- 134 Types concerned
- 134 Summary
- 134 General
- 135 Preventive Maintenance
- 136 Recommended regular maintenance
- 136 Maintenance schedule
- 137 Annual preventive maintenance
- 140 3 years preventive maintenance
- 141 6 years preventive maintenance
- 143 9 years preventive maintenance
- 145 Appendix A - Spare Parts List