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Troubleshooting – Refrigerant Compressor
If a ground fault does not exist, leave the power off and all external components disconnected from the terminal pins.
Check for continuity and proper resistance using the procedure under Section 5.4.2.
Why use a megger or Hi-Pot?
A conventional ohmmeter will not reliably detect a ground fault under certain circumstances.
A megohmmeter (“megger”) is a special type of ohmmeter that is capable of measuring very high resistances by using high voltages.
A Hi-Potential Ground Tester (“Hi-Pot”) is a device that uses high voltages to measure the flow of current across the insulation. Unlike an ohmmeter, even one that can measure millions of ohms, a megger or a Hi-Pot can detect a breakdown in motor winding insulation before the motor fails.
WARNING! To reduce the risk of electrocution, always follow the manufacturers’ procedures and safety rules.
Figure 21. “Megger” and “Hi-Pot”
“megger”
“Hi-Pot”
5.4.2
Checking for Continuity and Proper Resistance
short circuit in the motor windings or if the heater element of the thermal protector is open.
Use the procedures in Table 5 to check the single phase motor.
Step 1: Allow Thermal Protector to Reset
When servicing single compressors with internal thermal protectors, be sure to allow time for the thermal protector to reset prior to starting these electrical wiring checks.
Step 2: Check Continuity
Check the start winding by measuring continuity between terminal pins C and
S. (See “Identification of Hermetic Terminal” on page). If there is no continuity, replace the compressor. See “System Cleanup and Compressor Replacement
After Compressor Failure” under Section 6.1.
Check the run winding by measuring continuity between terminal pins C and R.
If there is no continuity, replace the compressor.
Table 5. Checking for Proper Continuity and Resistance
32
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Table of contents
- 5 The Kenworth Clean Power System
- 5 Location of Components
- 6 Safety Signals
- 6 Recommended Service Tools
- 6 Electrical Tests - Prior to Troubleshooting and Servicing
- 6 Electrical Tests - After Servicing or Repairs
- 6 Servicing the Refrigerant Circuit
- 11 Charging (Refrigeration) Unit
- 11 Storage Cooler Assembly
- 11 Air-handler Assembly
- 11 Cold Transfer System (Coolant Circuit)
- 12 Storage Cooler Control Unit (SCCU)
- 12 Temperature Control Thermostat
- 12 Ambient Temperature Limiter
- 13 High Refrigerant Pressure Switch
- 13 Low Refrigerant Pressure Switch
- 13 2.10 External Thermal Protector – Hermetic Compressor Motor
- 14 2.11 Sleeper Control Panel
- 14 2.12 Charge Enable Switch
- 14 2.13 Main Battery Box
- 15 Charging Under Inverter Power
- 15 Charging Under Shore Power
- 15 Charging Mode
- 16 Discharge Mode
- 21 General Information
- 22 Storage Cooler Control Unit – SCCU
- 22 Preparation for Functional Checks
- 24 SCCU Troubleshooting – Electrical Layout Diagram
- 25 Charge Unit Troubleshooting
- 26 Discharging Mode Troubleshooting
- 26 Preparation for Troubleshooting
- 26 Discharge Mode Troubleshooting
- 27 General Information
- 27 General Service and Safety Precautions Concerning Refrigerant Compressors
- 27 Introduction
- 27 Trained Personnel Only
- 27 Terminal Venting and Electrocution
- 27 Fire Hazard from Terminal Venting with Ignition
- 27 Terminal Venting and Electrocution Precautions
- 28 Refrigerants and Other Chemicals
- 28 Compressor Removal
- 29 System Flushing, Purging, and Pressure Testing for Leaks
- 30 System Charging
- 30 5.2.10 Capacitor Overheating
- 30 5.2.11 System Evacuation
- 30 5.2.12 Follow the Labels
- 31 Troubleshooting Table – Refrigerant Compressor and Related Components
- 33 Identifying Compressor Electrical Problems
- 33 Checking for a Ground Fault (a Short to Ground)
- 34 Checking for Continuity and Proper Resistance
- 35 Checking for Other Electrical Problems in Single Phase Motors
- 37 Checking for Adequate Compressor Pumping
- 37 Is Your Compressor Eligible for Return Under Warranty?
- 38 System Cleanup and Compressor Replacement After Compressor Failure
- 41 General Information and Safety Precautions
- 41 Charging Unit Removal
- 43 Installation
- 44 Side Panel Removal for Access
- 44 Compressor Replacement
- 45 Condenser Replacement
- 46 Condenser Fan Replacement
- 46 Low or High Pressure Switch Replacement
- 46 Ambient Temperature Switch Replacement
- 47 Refrigerant Bypass Valve Replacement
- 48 Thermal Expansion Valve (TXV) Replacement
- 48 Storage Cooler Control Unit Replacement
- 49 Coolant Circulation Pump Replacement
- 50 Air Handler Assembly Removal
- 52 10.1 General Information
- 52 10.1.1 Technical Data of the Storage Cooler Assembly
- 52 10.1.2 Technical Data of the Air Handler Unit
- 52 10.1.3 Technical Data of the Charging Unit
- 53 10.2 Torque Values Table
- 55 11.1 Legend
- 56 11.1.1 Control Schematic Part A (Continued on Next Page)
- 57 11.1.2 Control Schematic Part B (Continued on Previous Page)
- 58 11.1.3 Charging Unit Wiring Harness - 12 VDC
- 59 11.1.4 Charging Unit Wiring Harness - 120 VAC
- 60 11.1.5 120 Volt AC Connections and System
- 61 12.1 5700 Series One-Shot™ Brass Couplings
- 61 12.1.1 Reconnecting Instructions