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2.7 Disassembling the
Distributor
5800 Refrigerated Sampler Service Guide
Section 2 Sample Delivery System
Begin disassembly by removing the distributor module according
to steps 1 through 5 in Section 2.6.
1. Remove the nut and washer holding the ferrite bead in
2. Remove the two screws and washers from the stepper motor mounting plate.
3. Slide the stepper motor assembly slightly toward the distributor shaft to disengage it from the timing belt and remove it.
4. Remove the two screws holding the optical sensor in place.
5. Slide the sensor away from the index disk and remove, taking care not to scrape it against the index disk.
Stepper motor
Ferrite bead
Optical sensor
Figure 2-26 Removal of stepper motor and optical sensor
Index disk
Timing belt
Note
The optical sensor is fragile. Set it aside so that it does not get broken. Inspect the sensor and replace if broken.
6. Remove the three large screws holding the cover plate in place. Remove the plate to expose the timing belt.
7. The timing belt, distributor shaft assembly, and band gasket simply lift out of the base.
2-21
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Table of contents
- 3 Safety
- 7 Table of Contents
- 13 Section 1 Introduction and General Maintenance
- 13 1.1 About this Manual
- 14 1.2 Technical Specifications
- 16 1.3 Connection to Other Devices
- 17 1.4 General Maintenance
- 17 1.4.1 Pump
- 19 1.4.2 Pump Tube Replacement
- 21 1.4.3 Cleaning the Pump Rollers
- 22 1.4.4 Cleaning the Pump Housing
- 22 1.4.5 Cleaning or Replacing Wetted Parts
- 23 1.4.6 Refrigerator Cleaning Guidelines
- 23 1.5 Software
- 23 1.5.1 Updating the Software
- 24 1.5.2 Software Reset
- 24 1.5.3 System IDs
- 25 1.6 Major Assembly Removal and Replacement
- 25 1.6.1 Removing a Module
- 25 1.6.2 Replacing a Module
- 25 1.6.3 Safety Precautions
- 26 1.6.4 Module Reassembly
- 27 1.7 Accessing the Rear Components
- 29 1.8 Closing the Rear Compartment
- 33 Section 2 Sample Delivery System
- 33 2.1 Pump
- 34 2.2 Pump Module Replacement
- 35 2.2.1 Pump Tubing Removal
- 35 2.2.2 Pump Module Removal
- 35 2.2.3 Pump Module Installation
- 38 2.3 Pump Disassembly and Parts Replacement
- 38 2.3.1 Pump Part Numbers
- 38 2.3.2 Thumb Screw
- 39 2.3.3 Pump Housing Cover and Band
- 41 2.3.4 Optical Disk & Sensor
- 42 2.3.5 Pump Motor and Wiring
- 43 2.3.6 Motor Replacement
- 44 2.3.7 Rotor
- 45 2.3.8 Gasket
- 46 2.3.9 Detector Protective Barrier
- 48 2.4 Optional Heater
- 48 2.4.1 Installation
- 50 2.5 Distributor
- 51 2.6 Distributor Module Replacement
- 53 2.7 Disassembling the Distributor
- 54 2.8 Rebuilding the Distributor
- 54 2.8.1 Gasket
- 55 2.8.2 Distributor Shaft
- 56 2.8.3 Belt and Motor
- 58 2.8.4 Optical Sensor
- 58 2.8.5 Distributor Parts List
- 59 Section 3 Refrigeration System
- 59 3.1 Overview
- 59 3.1.1 Tools
- 59 3.1.2 Parts
- 60 3.2 Door
- 60 3.3 Temperature Sensors
- 61 3.3.1 Temperature Sensor Cable Assembly
- 65 3.3.2 CPU Temperature Sensor
- 65 3.3.3 Sample Compartment Thermometer (optional)
- 67 3.4 Refrigeration Module
- 68 3.4.1 Inspection, Troubleshooting, and Servicing
- 70 3.4.2 Inspection
- 74 3.4.3 Refrigerant Charging
- 75 3.4.4 Condenser Fan
- 77 3.4.5 Module Replacement
- 81 3.5 Refrigeration Cool Down Test
- 83 Section 4 CPU and Power Supply
- 83 4.1 5800 CPU Circuit Board Description
- 83 4.1.1 Processor – U11
- 84 4.1.2 Memory – U13, 14
- 84 4.1.3 I/O Ports – U26, 29
- 84 4.1.4 Power Supplies – U9, 27, 28, VR1, P10
- 84 4.1.5 Serial Port – U1
- 85 4.1.6 Flow Meter Interface – U25, 36, P12
- 85 4.1.7 Liquid Detector – U4, 10, P2
- 85 4.1.8 Temperature Inputs – U12, P3
- 85 4.1.9 Microprocessor Supervision – U18
- 85 4.1.10 Distributor Motor Drive – U40, P11/Rotation Sensor – P14, U32
- 86 4.1.11 LCD – U2, 3, 5, 6, 8
- 86 4.1.12 Pump Drive – U20, 21, 22, 23, 24, 25, Q8, Q14, Q16, P8-10
- 86 4.1.13 Case Heater – U33
- 87 4.1.14 General Outputs – U37, U39, P13
- 87 4.1.15 Analog Input – U7, 25, 34, 35, P13
- 87 4.1.16 Vref – U15
- 88 4.2 Test Points
- 89 4.3 CPU Board Tests
- 89 4.3.1 TIME-DATE Read/Write
- 89 4.3.2 Sampling Reports
- 89 4.3.3 Functional Tests
- 93 4.4 Control Panel
- 93 4.4.1 Software Version
- 94 4.4.2 Control Panel Removal
- 94 4.4.3 Control Panel Installation
- 96 4.4.4 Power Backup
- 97 4.5 Power Supply
- 97 4.5.1 Power Supply Removal
- 102 4.5.2 Fuse
- 102 4.5.3 Power Supply Replacement
- 104 4.6 Line Cord
- 104 4.6.1 Line Cord Removal
- 107 4.6.2 Line Cord Replacement
- 109 Section 5 Electrical Troubleshooting and Diagnostics
- 109 5.1 5800 Diagnostics
- 110 5.1.1 Test ‘RAM’
- 110 5.1.2 Test ‘ROM’
- 110 5.1.3 Test Display
- 111 5.1.4 Test Keypad
- 111 5.1.5 Test Pump
- 112 5.1.6 Test Distributor
- 114 5.1.7 Test Flow Meter Port
- 114 5.1.8 Refrig Temperature
- 115 5.1.9 PCB Temperature
- 115 5.1.10 Input Voltage
- 115 5.1.11 Battery Voltage
- 116 5.1.12 Loaded Battery Voltage
- 116 5.1.13 Display Analog Input
- 119 Appendix A Electrical Diagrams
- 125 Appendix B Replacement Parts List
- 126 B.1 5800 Refrigerated Sampler
- 156 B.2 Bottle Configurations
- 171 Index