- No category
advertisement
Isco 5800
Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
Replacement parts are called out in the following pages. Refer to the call-out in the adjacent table to determine the part number for the item.
Replacement parts can be purchased by contacting Teledyne
Isco’s Customer Service Department.
Teledyne Isco
Customer Service Department
P.O. Box 82531
Lincoln, NE 68501 USA
Phone: (800) 228-4373
(402) 464-0231
FAX:(402) 465-3022
E-mail:[email protected]
WARNING
Servicing of this product without proper training and qualifications can potentially expose you to electrical and mechanical hazards that can result in serious or fatal injury.
Servicing must be performed only by trained and qualified personnel.
WARNING
Removing a module exposes you to electrical and mechanical hazards. Always disconnect from AC power before attempting to remove any module. Only trained service personnel may remove or replace these modules.
WARNING
The sampler has a safety interlock that prevents the pump from operating when the pump housing band is open. The pump is extremely powerful and can injure you severely if the sampler activates the pump during maintenance/servicing. Remove power from the sampler before opening the pump housing.
B-1
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B.1 5800 Refrigerated
Sampler
B-2
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-3
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-4
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-5
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-6
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-7
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-8
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-9
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-10
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-11
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-12
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-13
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-14
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-15
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-16
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-17
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
CAUTION
When installing/replacing the refrigeration unit, the line cord
MUST be properly secured. Hold the line cord taut to remove any slack, and attach a cable tie, as shown. This is to ensure that the cord cannot be pushed into the enclosure and be caught in the fan.
B-18
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-19
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-20
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-21
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
CAUTION
When installing/replacing the refrigeration unit, the line cord
MUST be properly secured. Hold the line cord taut to remove any slack, and attach a cable tie, as shown. This is to ensure that the cord cannot be pushed into the enclosure and be caught in the fan.
B-22
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-23
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-24
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-25
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-26
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-27
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-28
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-29
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-30
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
D
B-31
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B.2 Bottle Configurations
B-32
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-33
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-34
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-35
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-36
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-37
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-38
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-39
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-40
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-41
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-42
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-43
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-44
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-45
Isco 5800 Refrigerated Sampler Service Guide
Appendix B Replacement Parts List
B-46
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
Related manuals
advertisement
Table of contents
- 3 Safety
- 7 Table of Contents
- 13 Section 1 Introduction and General Maintenance
- 13 1.1 About this Manual
- 14 1.2 Technical Specifications
- 16 1.3 Connection to Other Devices
- 17 1.4 General Maintenance
- 17 1.4.1 Pump
- 19 1.4.2 Pump Tube Replacement
- 21 1.4.3 Cleaning the Pump Rollers
- 22 1.4.4 Cleaning the Pump Housing
- 22 1.4.5 Cleaning or Replacing Wetted Parts
- 23 1.4.6 Refrigerator Cleaning Guidelines
- 23 1.5 Software
- 23 1.5.1 Updating the Software
- 24 1.5.2 Software Reset
- 24 1.5.3 System IDs
- 25 1.6 Major Assembly Removal and Replacement
- 25 1.6.1 Removing a Module
- 25 1.6.2 Replacing a Module
- 25 1.6.3 Safety Precautions
- 26 1.6.4 Module Reassembly
- 27 1.7 Accessing the Rear Components
- 29 1.8 Closing the Rear Compartment
- 33 Section 2 Sample Delivery System
- 33 2.1 Pump
- 34 2.2 Pump Module Replacement
- 35 2.2.1 Pump Tubing Removal
- 35 2.2.2 Pump Module Removal
- 35 2.2.3 Pump Module Installation
- 38 2.3 Pump Disassembly and Parts Replacement
- 38 2.3.1 Pump Part Numbers
- 38 2.3.2 Thumb Screw
- 39 2.3.3 Pump Housing Cover and Band
- 41 2.3.4 Optical Disk & Sensor
- 42 2.3.5 Pump Motor and Wiring
- 43 2.3.6 Motor Replacement
- 44 2.3.7 Rotor
- 45 2.3.8 Gasket
- 46 2.3.9 Detector Protective Barrier
- 48 2.4 Optional Heater
- 48 2.4.1 Installation
- 50 2.5 Distributor
- 51 2.6 Distributor Module Replacement
- 53 2.7 Disassembling the Distributor
- 54 2.8 Rebuilding the Distributor
- 54 2.8.1 Gasket
- 55 2.8.2 Distributor Shaft
- 56 2.8.3 Belt and Motor
- 58 2.8.4 Optical Sensor
- 58 2.8.5 Distributor Parts List
- 59 Section 3 Refrigeration System
- 59 3.1 Overview
- 59 3.1.1 Tools
- 59 3.1.2 Parts
- 60 3.2 Door
- 60 3.3 Temperature Sensors
- 61 3.3.1 Temperature Sensor Cable Assembly
- 65 3.3.2 CPU Temperature Sensor
- 65 3.3.3 Sample Compartment Thermometer (optional)
- 67 3.4 Refrigeration Module
- 68 3.4.1 Inspection, Troubleshooting, and Servicing
- 70 3.4.2 Inspection
- 74 3.4.3 Refrigerant Charging
- 75 3.4.4 Condenser Fan
- 77 3.4.5 Module Replacement
- 81 3.5 Refrigeration Cool Down Test
- 83 Section 4 CPU and Power Supply
- 83 4.1 5800 CPU Circuit Board Description
- 83 4.1.1 Processor – U11
- 84 4.1.2 Memory – U13, 14
- 84 4.1.3 I/O Ports – U26, 29
- 84 4.1.4 Power Supplies – U9, 27, 28, VR1, P10
- 84 4.1.5 Serial Port – U1
- 85 4.1.6 Flow Meter Interface – U25, 36, P12
- 85 4.1.7 Liquid Detector – U4, 10, P2
- 85 4.1.8 Temperature Inputs – U12, P3
- 85 4.1.9 Microprocessor Supervision – U18
- 85 4.1.10 Distributor Motor Drive – U40, P11/Rotation Sensor – P14, U32
- 86 4.1.11 LCD – U2, 3, 5, 6, 8
- 86 4.1.12 Pump Drive – U20, 21, 22, 23, 24, 25, Q8, Q14, Q16, P8-10
- 86 4.1.13 Case Heater – U33
- 87 4.1.14 General Outputs – U37, U39, P13
- 87 4.1.15 Analog Input – U7, 25, 34, 35, P13
- 87 4.1.16 Vref – U15
- 88 4.2 Test Points
- 89 4.3 CPU Board Tests
- 89 4.3.1 TIME-DATE Read/Write
- 89 4.3.2 Sampling Reports
- 89 4.3.3 Functional Tests
- 93 4.4 Control Panel
- 93 4.4.1 Software Version
- 94 4.4.2 Control Panel Removal
- 94 4.4.3 Control Panel Installation
- 96 4.4.4 Power Backup
- 97 4.5 Power Supply
- 97 4.5.1 Power Supply Removal
- 102 4.5.2 Fuse
- 102 4.5.3 Power Supply Replacement
- 104 4.6 Line Cord
- 104 4.6.1 Line Cord Removal
- 107 4.6.2 Line Cord Replacement
- 109 Section 5 Electrical Troubleshooting and Diagnostics
- 109 5.1 5800 Diagnostics
- 110 5.1.1 Test ‘RAM’
- 110 5.1.2 Test ‘ROM’
- 110 5.1.3 Test Display
- 111 5.1.4 Test Keypad
- 111 5.1.5 Test Pump
- 112 5.1.6 Test Distributor
- 114 5.1.7 Test Flow Meter Port
- 114 5.1.8 Refrig Temperature
- 115 5.1.9 PCB Temperature
- 115 5.1.10 Input Voltage
- 115 5.1.11 Battery Voltage
- 116 5.1.12 Loaded Battery Voltage
- 116 5.1.13 Display Analog Input
- 119 Appendix A Electrical Diagrams
- 125 Appendix B Replacement Parts List
- 126 B.1 5800 Refrigerated Sampler
- 156 B.2 Bottle Configurations
- 171 Index