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Chapter
1
Installation/Wiring
This chapter provides information on mounting and wiring the
PowerFlex 40 Drive.
For information on…
See page
AC Supply Source Considerations 1-5
For information on… See page
Fuses and Circuit Breakers 1-8
General Grounding Requirements 1-7
Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed.
All items must be read and understood before the actual installation begins.
!
ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
Opening the Cover
IP20, NEMA/UL Type Open
1. Press and hold in the tabs on each side of the cover.
2. Pull the cover out and up to release.
1-2
Installation/Wiring
!
IP66, NEMA/UL Type 4X
ATTENTION: To avoid an electric shock hazard, ensure isolation of mains supply from line inputs [R, S, T (L1, L2, L3)] and wait three minutes for capacitors to discharge before removing the external cover.
Once the cover is removed, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the
DC bus voltage at the DC– and DC+ terminals on the Power Terminal
Block (refer to
for Power Terminal descriptions). The voltage must be zero.
1. Loosen the four captive cover screws.
2. Pull cover straight off chassis.
IP66, NEMA/UL Type 4X Cover Installation
1. Squarely align the cover on the chassis.
2. Lightly tighten the four captive cover screws.
3. Torque the cover screws using an alternating pattern.
1
4
1
2
3
2
0.8 ±0.2 N-m
(7.0 ±2.0 lb.-in.)
3
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Table of contents
- 7 Who Should Use this Manual?
- 7 Reference Materials
- 8 Manual Conventions
- 8 Drive Frame Sizes
- 9 General Precautions
- 10 Catalog Number Explanation
- 11 Opening the Cover
- 13 Mounting Considerations
- 15 AC Supply Source Considerations
- 17 General Grounding Requirements
- 18 Fuses and Circuit Breakers
- 20 Power Wiring
- 24 IP66, NEMA/UL Type 4X Installations
- 24 I/O Wiring Recommendations
- 33 Start and Speed Reference Control
- 35 EMC Instructions
- 39 Prepare For Drive Start-Up
- 41 Integral Keypad
- 42 Viewing and Editing Parameters
- 43 Remote HIM Menu Structure
- 45 About Parameters
- 46 Parameter Organization
- 47 Display Group
- 53 Basic Program Group
- 58 Advanced Program Group
- 88 Parameter Cross Reference - by Name
- 89 Drive Status
- 89 Faults
- 91 Fault Descriptions
- 93 Common Symptoms and Corrective Actions
- 97 Drive, Fuse & Circuit Breaker Ratings
- 98 Specifications
- 103 Product Selection
- 109 Product Dimensions
- 121 Network Wiring
- 122 Parameter Configuration
- 122 Supported Modbus Function Codes
- 123 Writing (06) Logic Command Data
- 123 Writing (06) Reference
- 124 Reading (03) Logic Status Data
- 124 Reading (03) Feedback
- 125 Reading (03) Drive Error Codes
- 125 Reading (03) and Writing (06) Drive Parameters
- 125 Additional Information
- 127 Connectivity Guidelines
- 128 DSI Cable Accessories
- 129 Connecting One Temporary Peripheral
- 129 Connecting One Temporary Peripheral and One Permanent Peripheral
- 130 Connecting Two Permanent Peripherals
- 130 Connecting an RS-485 Network
- 132 StepLogic Using Timed Steps
- 133 StepLogic Using Basic Logic Functions
- 134 Timer Function
- 136 Counter Function
- 139 PID Loop
- 142 PID Reference and Feedback
- 143 Analog PID Reference Signals