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Spirit II User’s Manual
“JII” Cable (for Optional Internal Inova)
Part Number
BK300904-XX
Length
Where -XX is the length in feet.
Available in 10 foot increments.
STRAIN RELIEF BK709025
PLUG BK709020
STRAIN RELIEF BK709021
CABLE BK711049
PLUG BK709364
Section 7: Parts List
BK709018 SOCKET
BK709365 PIN
BK709018 SOCKET
BK709019 KEY
BK709365 PIN
This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.
7-15
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Table of contents
- 2 Revision History
- 3 Table of Contents
- 6 Limited Warranty
- 6 Returned Goods Procedure
- 6 Electromagnetic Compatibility (EMC)
- 7 General Precautions
- 11 Safety Standards Booklet Index
- 7 Ultraviolet Radiation Protection
- 7 Noise Protection
- 8 Toxic Fume Prevention
- 8 Electric Shock Prevention
- 9 Fire Prevention
- 9 Explosion Prevention
- 10 Health Support Equipment
- 13 System Description
- 14 System Components
- 15 Power Supply Specifications
- 16 Torch Coolant Specifications
- 17 Manual Gas Console (MGC) Specifications
- 18 Gas Supply Requirements
- 19 Impulse Start Console (ISC) Specifications
- 20 Torch and 2-Gang Manifold Specifications
- 21 5-Gang Manifold Specifications
- 22 Airborne Noise Emissions
- 23 Initial Inspection
- 23 Component Placement
- 24 System Interconnection
- 27 Power Supply Primary Power Connections
- 29 Power Supply Output Connections
- 31 ISC Control Cable and ISC Ground Connections
- 31 Cooling System Connections
- 33 Torch Leads to Impulse Start Console Connections
- 35 Torch Leads to Torch Base Connections
- 36 Torch Gas Connections
- 39 Gas Supply Connections
- 40 CAN Communication Connections
- 41 CNC Machine Interface Connections
- 42 Filling the Cooling System
- 43 Operating the Manual Gas Console (MGC)
- 44 Setting up to Cut
- 45 Setting up to Mark (Overrides Cut)
- 45 Verifying Input Gas Pressures
- 46 Making a Cut or Mark
- 47 Piercing Thick Materials
- 47 Moving Pierces and Edge Starts
- 48 Cut Quality
- 49 Checking Errors
- 49 Checking the Version and Serial Number
- 50 Changing the Language
- 50 Adjusting the Screen Contrast
- 51 Installing / Removing the Torch Head
- 52 Installing / Replacing Consumables
- 53 Maximizing Consumable Life
- 54 Inspecting for Damage
- 55 Selecting Consumables
- 55 Mild Steel Copper Electrode
- 56 Mild Steel Silver Electrode
- 57 Stainless Steel - H17 Plasma Copper Electrode
- 58 Stainless Steel - Air or Nitrogen Plasma Copper Electrode
- 59 Stainless Steel - Air or Nitrogen Plasma Silver Electrode
- 60 Aluminum Copper Electrode
- 61 Aluminum Silver Electrode
- 62 Cutting Charts
- 63 Mild Steel - 30 Amps - Oxygen Plasma / Oxygen Shield Copper Electrode
- 64 Mild Steel - 50 amps - Oxygen Plasma / Oxygen or Air Shield Copper Electrode
- 65 Mild Steel - 70 Amps - Oxygen Plasma / Air Shield Copper Electrode
- 66 Mild Steel - 100 Amps - Oxygen Plasma / Air Shield Copper Electrode
- 67 Mild Steel - 150 Amps - Oxygen Plasma / Air Shield Copper Electrode
- 68 Stainless Steel - 30 Amps - Air Plasma / Air Shield Copper Electrode
- 69 Stainless Steel - 50 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- 70 Stainless Steel - 70 Amps - H17 Plasma / Nitrogen Shield Copper Electrode
- 71 Stainless Steel - 70 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- 72 Stainless Steel - 100 Amps - H17 Plasma / Nitrogen Shield Copper Electrode
- 73 Stainless Steel - 100 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- 74 Stainless Steel - 150 Amps - H17 Plasma / Nitrogen Shield Copper Electrode
- 75 Stainless Steel - 150 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- 76 Aluminum - 30 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- 77 Aluminum - 50 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- 78 Aluminum - 70 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- 79 Aluminum - 100 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- 80 Aluminum - 150 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- 81 Mild Steel - 100 Amps - Oxygen Plasma / Air Shield Silver Electrode
- 82 Mild Steel - 150 Amps - Oxygen Plasma / Air Shield Silver Electrode
- 83 Stainless Steel - 100 Amps - Air Plasma / Nitrogen Shield Silver Electrode
- 84 Stainless Steel - 150 Amps - Air Plasma / Nitrogen Shield Silver Electrode
- 85 Aluminum - 100 Amps - Air Plasma / Nitrogen Shield Silver Electrode
- 86 Aluminum - 150 Amps - Air Plasma / Nitrogen Shield Silver Electrode
- 87 Routine Maintenance
- 87 Power Supply
- 88 Manual Gas Console (MGC)
- 88 Torch, Torch Leads, and Gas Hoses
- 89 Impulse Start Console (ISC)
- 89 Work Ground
- 90 Replacing the Torch Coolant and Filter
- 91 Microprocessor (DSP) Status Indicators
- 92 Microprocessor (DSP) Sequence of Operation
- 93 Error Codes
- 95 General Troubleshooting
- 97 Chopper Test Procedure
- 101 Power Supply (BK300211 - BK300219)
- 105 Manual Gas Console (BK300600)
- 107 Impulse Start Console (BK300500)
- 108 Torch and Manifold Assemblies
- 109 Shielded Torch Leads
- 109 CAN Communication Cable and Termination Plug
- 109 Manifold Control Cables
- 110 Gas Hose Package with MGC
- 111 Coolant and Power Leads
- 111 Work Ground Lead
- 112 Oxygen Supply Gas Hose (Optional)
- 112 Nitrogen Supply Gas Hose (Optional)
- 112 Air Supply Gas Hose (Optional)
- 112 H17 Supply Gas Hose (Optional)
- 113 “CII” Cable (for Optional External Inova)
- 114 “FII” Cable (for Optional Internal Inova)
- 115 “JII” Cable (for Optional Internal Inova)
- 116 PCB Assemblies – Component Reference Locations
- 116 Power Supply, Microprocessor DSP (BK300101) – Quadrant 1
- 117 Power Supply, Microprocessor DSP (BK300101) – Quadrant 2
- 118 Power Supply, Microprocessor DSP (BK300101) – Quadrant 3
- 119 Power Supply, Microprocessor DSP (BK300101) – Quadrant 4
- 120 Power Supply, Output (BK300108)
- 121 Power Supply, A.C. Detect (BK300112)
- 122 Gas Supply, Microprocessor DSP (BK300301) – Quadrant 1
- 123 Gas Supply, Microprocessor DSP (BK300301) – Quadrant 2
- 124 Gas Supply, Microprocessor DSP (BK300301) – Quadrant 3
- 125 Gas Supply, Microprocessor DSP (BK300301) – Quadrant 4
- 126 Chopper, Gate Driver (BK300106)
- 127 Overview
- 127 Plug Identification
- 127 Unique Interconnect Cables
- 128 Grounding
- 129 Parts List
- 129 Location in Spirit II 150 & 275
- 131 Location in Spirit II 400
- 133 Background
- 133 Installation and Use
- 134 Assessment of Area
- 134 Methods of Reducing Emissions
- 134 Mains Supply
- 134 Maintenance of the Plasma Cutting Equipment
- 134 Plasma Cutting Cables
- 135 Equipotential Bonding
- 135 Earthing of the Workpiece
- 135 Screening and Shielding