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8. If the fluid level is not within the “HOT RUN” band, add or drain as necessary to bring the fluid level to within the “HOT RUN” band.
5.3.4 Consistency of Readings. Always check the fluid level at least twice using the procedure described above. Consistency (repeatable readings) is important to maintaining proper fluid level. If inconsistent readings persist, check the transmission breather to be sure it is clean and unclogged. If readings are still inconsistent, contact your nearest Allison distributor or dealer.
5.4 KEEPING FLUID CLEAN
Prevent foreign material from entering the transmission by using clean containers, fillers, etc. Lay the dipstick in a clean place while filling the transmission.
CAUTION: Containers or fillers that have been used for antifreeze solution or engine coolant must NEVER be used for transmission fluid. Antifreeze and coolant solutions contain ethylene glycol which, if put into the transmission, can cause the clutch plates and some seals to fail.
5.5 FLUID RECOMMENDATIONS
Hydraulic fluids (oils) used in the transmission are important influences on transmission performance, reliability, and durability. Any fluids meeting
Schedule 1 TES 389 or TES 295 specifications are acceptable for use in the
1000 and 2000 Product Families transmissions.
To make sure the fluid is qualified for use in Allison transmissions, check for a Schedule 1 TES 389 or TES 295 fluid license or approval numbers on the container, or consult the lubricant manufacturer. Consult your Allison
Transmission dealer or distributor before using other fluid types.
CAUTION: Disregarding minimum fluid temperature limits can result in transmission malfunction or reduced transmission life.
When choosing the optimum viscosity grade of fluid to use, duty cycle, preheat capabilities, and/or geographic location must be taken into consideration. The table below lists the minimum fluid temperatures at which the transmission may be safely operated without preheating the fluid. Preheat with auxiliary heating equipment or by running the equipment or vehicle with the transmission in P (Park) or PB (AutoApply Parking Brake), if available, or
N (Neutral) for a minimum of 20 minutes before attempting range operation.
71
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Table of contents
- 7 TRADEMARK USAGE
- 8 IMPORTANT SAFETY INFORMATION
- 9 LIST OF WARNINGS
- 24 KEEPING THAT ALLISON ADVANTAGE
- 29 FAMILIES TRANSMISSIONS
- 29 ELECTRONIC CONTROL SYSTEM
- 30 TORQUE CONVERTER
- 31 PLANETARY GEARS AND CLUTCHES
- 31 COOLER CIRCUIT
- 32 DESCRIPTION OF AVAILABLE TYPES
- 32 OPERATION OF THE SHIFT SELECTOR
- 35 TRANSMISSIONS WITH P (Park) POSITION
- 40 WITH PB (AUTOAPPLY PARKING BRAKE) POSITION
- 43 PARKING BRAKE) POSITIONS
- 47 MAXIMUM VEHICLE LOADING
- 47 PREVENT MAJOR PROBLEMS
- 48 TURNING THE VEHICLE ON/OFF
- 48 ACCELERATOR CONTROL
- 49 PRIMARY/SECONDARY SHIFT SCHEDULES
- 49 Allison LBSS (LoadBased Shift Scheduling)
- 50 KICKDOWN
- 50 OUTPUT SPEED INDICATOR
- 50 DIAGNOSTIC CODES
- 50 RANGE INHIBIT(ED) LIGHT
- 51 Converter Overtemp Torque Protection COTP
- 52 CHECK TRANS OR MALFUNCTION INDICATOR LIGHT (MIL)
- 52 DIAGNOSTIC CODES OVERVIEW
- 52 SHIFT INHIBITS
- 53 AboveIdle NeutraltoRange Shifts
- 53 Forward/Reverse Directional Shifts
- 54 Transmission Problems
- 54 Auxiliary Equipment Operation
- 54 USING THE ENGINE TO SLOW THE VEHICLE
- 55 RANGE PRESELECTION
- 56 Hold Upshift
- 56 Preselect Downshift
- 56 REVERSE
- 56 DRIVING ON SNOW OR ICE
- 57 ROCKING OUT
- 57 OPERATING TEMPERATURES
- 58 HIGH FLUID TEMPERATURE
- 59 PARKING BRAKE
- 59 PARK PAWL
- 60 Torque Lock
- 61 PARKING/LEAVING VEHICLE WITH ENGINE RUNNING
- 62 TOWING OR PUSHING
- 62 SURGING NATURAL GAS ENGINES
- 63 1000 AND 2000 PRODUCT FAMILIES SERVICE PROGNOSTICS
- 64 OIL LIFE MONITOR
- 65 FILTER LIFE MONITOR
- 65 TRANSMISSION HEALTH MONITOR
- 66 PERIODIC INSPECTIONS AND CARE
- 66 Transmission Inspection
- 66 Vehicle Inspection
- 67 Welding
- 67 IMPORTANCE OF PROPER TRANSMISSION FLUID LEVEL
- 68 TRANSMISSION FLUID CHECK
- 69 Fluid Check Procedure
- 69 Cold Check Procedure
- 70 Hot Check Procedure
- 72 Consistency of Readings
- 72 KEEPING FLUID CLEAN
- 72 FLUID RECOMMENDATIONS
- 73 TRANSMISSION FLUID AND FILTER CHANGE INTERVALS
- 73 Frequency
- 76 Abnormal Conditions
- 76 Fluid Analysis
- 77 TRANSMISSION FLUID CONTAMINATION
- 77 Fluid Examination
- 77 Water
- 77 Engine Coolant
- 78 Metal
- 78 TRANSMISSION FLUID AND FILTER CHANGE PROCEDURE
- 78 Drain Fluid
- 78 Replace Control Main Filter
- 80 Refill Transmission
- 81 BREATHER
- 82 DIAGNOSTIC CODES AND TOOLS
- 83 OWNER ASSISTANCE
- 84 SERVICE LITERATURE
- 85 ALLISON TRANSMISSION DISTRIBUTORS