TROUBLESHOOTING. Grizzly G1033

TROUBLESHOOTING

This section covers the most common processing problems encountered in planing and what to do about them. Do not make any adjustments until planer is unplugged and moving parts have come to a complete stop.

SYMPTOM

Motor will not start.

Motor will not start; fuses or circuit breakers blow.

1.

2.

3.

Motor overheats.

POSSIBLE CAUSE

1.

2.

Low voltage.

Open circuit in motor or loose connections.

CORRECTIVE ACTION

1.

2.

Check power line for proper voltage.

Inspect all lead connections on motor for loose or open connections.

1.

2.

Short circuit in line cord or plug.

Short circuit in motor or loose connections.

Incorrect fuses or circuit breakers in power line.

1.

2.

3.

Motor overloaded.

Air circulation through the motor restricted.

1.

2.

Inspect cord or plug for damaged insulation and shorted wires.

Inspect all connections on motor for loose or shorted terminals or worn insulation.

Install correct fuses or circuit breakers.

Reduce load on motor.

Clean out motor to provide normal air circulation.

Motor stalls (resulting in blown fuses or tripped circuit).

1.

2.

3.

4.

Machine slows when operating.

1.

2.

Loud, repetitious noise coming from machine

Machine is loud when cutting. Overheats or bogs down in the cut.

Infeed roller marks are left on the workpiece.

Outfeed roller marks are left on right side of workpiece.

Cannot control snipe.

Chip buildup on outfeed roller.

Machine howls on startup.

1.

2.

3.

1.

2.

Short circuit in motor or loose connections.

Low voltage.

Incorrect fuses or circuit breakers in power line.

Motor overloaded.

Feed rate too high.

Depth of cut too great.

Pulley setscrews or keys are missing or loose.

Motor fan is hitting the cover.

V-belt is defective

Excessive depth of cut.

Knives are dull

Depth of cut too shallow.

Too much spring tension on feed roller.

Long or heavy board sags as it enters and exits.

Chips working their way back under the chip deflector.

1.

2

3.

4.

1.

2.

1.

2.

3.

1.

2.

Inspect connections on motor for loose or shorted terminals or worn insulation.

Correct the low voltage conditions.

Install correct fuses or circuit breakers.

Reduce load on motor.

Feed workpiece slower.

Reduce depth of cut.

Inspect keys and setscrews. Replace or tighten if necessary.

Tighten fan or shim cover.

Replace V-belt. See

Maintenance.

Decrease depth of cut.

Sharpen knives.

Increase depth of cut.

Refer to

Adjustments, Spring Tension

.

Lift up on unsupported end of board as it enters and exits cutterhead.

Lay duct tape over the mounting bolts along the outside edge to seal any possible gaps.

Move back 1 /

8

" to 1 /

4

" from the cutterhead.

Table moves down while cutting.

Chip deflector too close to the cutterhead.

Knives dull Replace knives.

-28G1033 20" Planer

01 P1033001

02 PSS13M

03 P1033003

04 P1021103

05 P1033005

06 P1033006

07 PB17M

08 P1021166

12 P6206

13 PK09M

14 P1021007

15 P1033015

16 PSS12M

17 P1021008

18 P1033018

19 P1021153

20 P1021152

21 P1033021

22 P1021092

23 PB09M

24 PSS11M

25 PN01M

26 PK21M

29 PB18M

30 P1033030

31 P1021149

32 P1033032

33 PR03M

34 P1033034

35 PN09M

36 P1021028

37 PW03M

38 PB03M

39 P1033039

40 P1033040

41 P1033041

42 PLW04M

43 P1033043

44 PSS11M

45 PSS11M

46 P1033046

47 P1033047

48 P1021161

49 P1021160

50 P1033050

51 PEC06M

52 P1033052

REF PART # DESCRIPTION

HEADCASTING

SETSCREW M10-1.5 X 12

CUTTERHEAD

SPRING

BLADES FOR PLANER

GIB

HEX BOLT M8-1.25 X 10

KNIFE GAUGE W/BAR

BEARING 6206

KEY 8 X 8 X 36

CUTTERHEAD PULLEY

WASHER 5 /

16

" X 1 3 /

16

"

SETSCREW M6-1.0 X 25

MOTOR PULLEY

INFEED ROLLER

BUSHING BLOCK

SPRING

SPECIAL SETSCREW

PLATE

HEX BOLT M8-1.25 X 20

SETSCREW M6-1.0 X 16

HEX NUT M6-1.0

KEY 5 X 5 X 23

HEX BOLT M6-1.0 X 15

OUTFEED ROLLER

SPROCKET

SNAP RING 12MM

CHIP BREAKER

HEX NUT M12-1.75

CHIP BREAKER SPRING

FLAT WASHER 6MM

HEX BOLT M6-1 X 12

SHAFT

BRACKET

PRESSURE PLATE

LOCK WASHER 8MM

SHAFT

SETSCREW M6-1.0 X 16

SETSCREW M6-1.0 X 16

SPRING PLATE

CHIP DEFLECTOR PLATE

ANTI-KICKBACK FINGER

SPACER

SHAFT

E-CLIP 20MM

DEPTH LIMITER

REF PART # DESCRIPTION

53 PFH02M

54 P1033054

FLT HD SCR M6-1.0X12

UPPER COVER

55 P1033055 GASKET

56 P1033056 COLLECTOR

57 P1033057 ROLLER STAND

58 P1033058 ROLLER

59 PSB01M CAP SCREW M6-1.0 X 16

60 P1033060 WORM GEAR BOX

61 PSB37M CAP SCREW M6-1.0 X 50

62 P1033062 WORM

63 P6201

64 PR29M

BEARING 6201

SNAP RING 32MM

65 PK05M KEY 4 X 4 X 10

66 P1033066 HANDWHEEL

67 P1033067 WASHER 1 /

2

" X 1 1 /

8

"

68 P1021032 HANDLE

69 P1033069 SCALE

70 PS08M PHLP HD SCR M5-0.8X12

73 P1033073 COVER

75 P1033075 SAFETY HATCH

76 PB04M HEX BOLT M6-1.0X10

77 P1033077 SAFETY HATCH

78 PSB12M CAP SCREW M8-1.25 X 16

79 P1033079 PULLEY GUARD

80 P1033080 STUD

81 PW07 FLAT WASHER 5 /

16

"

82 PN02

83 PVM59

HEX NUT 5 /

16

" X 18

V-BELT M59 3L590

84 P1033084 PULLEY COVER

85 P1033085 KNOB

86 P1033086 SWITCH BRACKET

87 G4573 MAGNETIC SWITCH

88 PN06M HEX NUT M5-0.8

89 P1033089 NAME PLATE

90 P1183095 RIVET

91 P1033091 CHAIN 33 LINKS

92 P1071075 STRAIN RELIEF

93 P1033093 POWER CORD

94 P1033094 STAR WASHER #10

95 PSB04M CAP SCREW M6-1.0X10

96 PSS14M SETSCREW M8-1.25X12

97 P1033097 RETAINER

98 P1033098 COLLAR

107 PLW03M LOCK WASHER 6MM

108 PS09M

109 PSW01-1

PHLP HD SCR M5-0.8X10

PLASTIC SCREW

-30G1033 20" Planer

REF PART # DESCRIPTION

01 P1033201 MIDDLE TABLE

02 P1033202 ROLLER

03 P6201 BEARING 6201

04 P1033204 ECCENTRIC SHAFT

05 PSS04M SETSCREW M6-1.0X12

06 P1021143 THREADED GIB

07 P1033207 LOCK ROD

08 P1021146 GIB

09 P1021145 KNOB

REF PART # DESCRIPTION

10 PSB14M CAP SCREW M10-1.25X20

11 P1033211 EXT ROLLER BAR

12 P1033212 EXTENSION ROLLER

13 PB32M

14 PW04M

HEX BOLT M10-1.5X25

FLAT WASHER 10MM

15 P1033071 POINTER

16 PSB04M CAP SCREW M6-1.0X10

17 PLW03M LOCK WASHER 6MM

6

7

12

11

3

4

2

5

11

3

8

9

9

8

16

17

15

4

10

7

13

14

11

6

G1033 20" Planer

1

11

12

-31-

7

REF PART #

01 P1033301

02 PSS13M

03 P1033303

04 P1033304

05 P1033305

06 P1033306

07 P1033307

08 P1033308

09 PR22M

10 PK10M

11 P1033311

12 PR03M

13 P6202

14 PR21M

15 PK08M

16 P1033316

DESCRIPTION

BASE

SETSCREW M10-1.5 X 12

COLUMN

COLUMN

LEADSCREW

LEADSCREW

LEADSCREW NUT

BUSHING

INT RETAINING RING 38MM

KEY 5 X5 X 12

GEAR

SNAP RING 12MM

BALL BEARING 6202

SNAP RING 35MM

KEY 5 X 5 X 16

SPROCKET

5

2

13

14

16

17

18

7

5

3

21

3

19

20

1

REF PART #

17 P1033317

18 PN08M

19 PW01M

20 PB07M

21 P1033321

23 P1033323

24 PR05M

25 P1033325

26 P1033326

27 PR08M

28 P1033328

29 P1033329

30 P1033330

31 PB33M

32 PW06M

33 PLW05M

34 PN09M

7

DESCRIPTION

WASHER

HEX NUT M10-1.25

FLAT WASHER 8MM

HEX BOLT M8-1.25 X 25

BRACKET W/ SHAFT

SPROCKET

SNAP RING 15MM

CHAIN

CRANE POST

EXT RETAINING RING 19MM

PIPE BAND

SCREW

EXPANSION BAND

HEX BOLT M12-1.75 X 50

FLAT WASHER 12MM

LOCK WASHER 12MM

HEX NUT M12-1.75

4

5

30

29

28

12

11

9

8

7

10

31

32

6

27

26

13

14

16

17

18

33

34

27

26

15

25

23

24

REF PART # DESCRIPTION

01 P1033401 STAND

02 P1033402 COVER

03 PFH06M FLAT HD SCREW M6-1.0 X 20

04 P1033404 BAR

05 P1033405 MOTOR MOUNT

06 PSS20M SETSCREW M8-1.25 X 8

07 P1033407 COLLAR

08 P1033408 ADJUSTABLE BOLT

09 PN09M

10 PW01

HEX NUT M12-1.75

FLAT WASHER 1 ⁄

2

''

11 PB07M HEX BOLT M8-1.25 X 25

12 P1033412 WASHER 5 ⁄

16

'' X 7 ⁄

8

''

13 PN03M HEX NUT

14 P1033414 3HP MOTOR

15 PK36M KEY 5 X 5 X 50

17 P1033417 POWER CORD

18 P1071075 STRAIN RELIEF

19 PW01M FLAT WASHER 8MM

4

15

6

10

9

12

11

9

3

14

8

5

6

7

13

19

4

9

10

9

8

1

2

6

3

17

18

2

39

REF PART # DESCRIPTION

01 P1021109 GEAR BOX

02 P1021108 OIL SEAL 28-40-8

03 P6204 BALL BEARING 6204

04 P1021112 GEAR

05 PSB02M CAP SCREW M6-1.0 X 20

06 P1033028 FLAT WASHER 1 /

4

" X 7 /

8

"

07 PSB28M

08 P6201

CAP SCREW M6-1.0 X 15

BALL BEARING 6201

09 P1021115 GEAR

10 P1021117 GEAR AND SHAFT

11 PK10M KEY 5 X 5 X 12

12 P1021120 GEAR

13 PK06M KEY 5 X 5 X 10

14 P1021119 GEAR, 2-SPEED

17 P1021121 DOUBLE GEAR

20 PK11M KEY 6 X 6 X 40

21 P1021128 BALL 6MM

11

9

8

40

6

7

4

5

13

3

1

36

17

8

REF PART # DESCRIPTION

22 P1021127 SPRING

23 P1021122 SHAFT

24 P1021125 OIL SEAL 25 X 47 X 7

25 P1021137 SPROCKET

26 PK21M KEY 5 X 5 X 23

27 P1033527 CHAIN, 25 LINKS

28 PB18M HEX BOLT M6-1.0 X 15

29 P1021129 SHIFTER

30 P1021131 SHIFTING SHAFT HANDLE

31 PW03M FLAT WASHER 6MM

32 PB02M HEX BOLT M6-1.0X12

33 P1021132 O-RING 12MM

34 P1021134 KNOB

35 P1021135 PIN

36 P1021110 GASKET

37 P1021133 GEAR CASE

38 PSB06M CAP SCREW M6-1.0X25

39 P1021107 OIL PLUG

40 PSB05M CAP SCREW M8-1.25X50

A

38

8

37

10

23

14

20

8

B

12

3

B

A

C

24

D

C

2

8

22

21

D

33

35

34

39

30

32

31

29

-34-

G1033 20" Planer

REF PART # DESCRIPTION

01 P1021164 SPROCKET

02 P1033028 WASHER 1 /

4

" X 7 /

8

"

03 PSB18M CAP SCREW M4-0.7 X 8

04 P1021149 SPROCKET

05 PRP07M ROLL PIN 6X20

06 P1033091 CHAIN 33 LINKS

07 PSB04M CAP SCREW M6-1.0 X 10

08 P1033099 CHAIN TENSIONER

09 P1033102 SHAFT

REF PART # DESCRIPTION

10 P1033103 HANGER

11 P1033104 SPRING

12 P1033105 SPACER

13 P1033106 OUTER CHAIN TENSIONER

14 P1021137 SPROCKET

15 P1033527 CHAIN 25 LINKS

16 PSB48M

17 PW03M

18 PK21M

CAP SCREW M6-1.0 X 35

FLAT WASHER 6MM

KEY 5 X 5 X 23

5

18

3

2

1

3

2

14

6

8

9

11

7

3

2

10

4

12

16

17

13

5

15

G1033 20" Planer -35-

-36G1033 20" Planer

G1033 Wiring Diagram -Taian Type

SINGLE PHASE

220 VOLT POWER SOURCE

SWITCH

BOX

1L1

3L2 5L3 13NO

NO

53

ON

54

NO

2T1 4T2 6T3 14NO

TRIP IND.

18

20

17

TEST

97

NO

98

22

24

M

O R

A

OFF

RESET

MANUAL RESET

AUTO RESET

95

NC

96

2T1 4T2 6T3

MOTOR TERMINAL BOX

Red Gray Black

GROUND

G1033 20" Planer -37-

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of

1 year

to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

-38G1033 20" Planer

WARRANTY CARD

Name ____________________________________________________________________________________

Street ____________________________________________________________________________________

City ______________________________________________________________State________Zip_________

Phone Number_______________________E-Mail_______________________FAX________________________

MODEL #

______________________________Order #______________________________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1.

2.

3.

4.

How did you learn about us?

___Advertisement

___Catalog

___World Wide Web

___Friend

___Card Deck

___Other__________________________________________________

Which of the following magazines do you subscribe to.

___American Woodworker

___Cabinetmaker

___Family Handyman

___Fine Homebuilding

___Fine Woodworking

___Home Handyman

___Journal of Light Construction

___Old House Journal

___Popular Mechanics

___Popular Science

___Popular Woodworking

___Practical Homeowner

___Shop Notes

___Today’s Homeowner

___WOOD

___Wooden Boat

___Woodshop News

___Woodsmith

___Woodwork

___Woodworker

___Woodworker’s Journal

___Workbench

___Other__________________________________________________

Which of the following woodworking/remodeling shows do you watch?

___Backyard America

___Home Time

___The American Woodworker

___The New Yankee Workshop

___This Old House

___Woodwright’s Shop

___Other__________________________________________________

What is your annual household income?

___$20,000-$29,999

___$30,000-$39,999

___$40,000-$49,999

___$50,000-$59,999

What is your age group?

___$60,000-$69,999

___$70,000-$79,999

___$80,000-$89,999

___$90,000 +

5.

6.

7.

8.

___20-29

___30-39

___40-49

How long have you been a woodworker?

___50-59

___60-69

___70 +

___0 - 2 Years

___2 - 8 Years

___8 - 20 Years

___20+ Years

How would you rank your woodworking skills?

___Simple

___Intermediate

___Advanced

___Master Craftsman

What stationary woodworking tools do you own? Check all that apply.

___Air Compressor

___Band Saw

___Drill Press

___Drum Sander

___Dust Collector

___Horizontal Boring Machine

___Jointer

___Lathe

___Mortiser

___Panel Saw

___Planer

___Power Feeder

___Radial Arm Saw

___Shaper

___Spindle Sander

___Table Saw

___Vacuum Veneer Press

___Wide Belt Sander

___Other__________________________________________________

How many of your woodworking machines are Grizzly? _____________ 9.

G1033 20" Planer

10.

11.

12.

13.

14.

Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander

___5" - 8" Drill Press

___8" Table Saw

___8" - 10" Bandsaw

___Disc/Belt Sander

___Mini Jointer

___6" - 8" Grinder

___Mini Lathe

___10" - 12" Thickness Planer

___Scroll Saw

___Spindle/Belt Sander

___Other__________________________________________________

How many of the machines checked above are Grizzly? ____________

Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander

___Biscuit Joiner

___Circular Saw

___Detail Sander

___Drill/Driver

___Miter Saw

___Orbital Sander

___Palm Sander

___Portable Planer

___Saber Saw

___Reciprocating Saw

___Router

___Other__________________________________________________

What machines/supplies would you like Grizzly Industrial to carry?

___12" Table Saw

___12" Jointer

___Combination Planer/Jointer

___Paint & Finishing Supplies

___Contractor’s Supplies

___Radial Arm Saw

___Panel Saw

___Brass Hardware

___Lumber

___Other__________________________________________________

What new accessories would you like Grizzly Industrial to carry?

___Builders Hardware ___Hand Tools

15.

16.

17.

18.

19.

___Other__________________________________________________

What other companies do you purchase your tools and supplies from?

__________________________________________________________

__________________________________________________________

Do you think your purchase represents good value?

___Yes ___No

Would you recommend Grizzly Imports to a friend?

___Yes ___No

Would you allow us to use your name as a reference for Grizzly customers in your area?

Note: We never use names more than three times.

___Yes ___No

Comments:_________________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

-39-

FOLD ALONG DOTTED LINE

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Place

Stamp

Here