Chapter 6: Parts Lists and Schematic Diagrams. DR PRO-XL, Premier, PRO
DR PRO-XL is a high-performance machine designed to make tough jobs easier. Its powerful engine and rugged construction allow it to handle a variety of tasks, from hauling heavy loads to clearing snow. With its versatile design, the DR PRO-XL is a valuable tool for any homeowner or professional. Here are some of the things you can do with your DR PRO-XL:
- Haul heavy loads with ease
- Clear snow quickly and efficiently
- Cultivate your garden
- Grade your driveway or yard
- Transport materials around your property
The DR PRO-XL is built to last, with a durable steel frame and high-quality components. It's also easy to operate and maintain, making it a great choice for anyone looking for a reliable and versatile machine.
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Chapter 6: Parts Lists and Schematic Diagrams
Parts List - Handlebar/Controls Assembly
Note:
Part numbers listed are available through DR Power Equipment. Not all parts appear on all diagrams.
Ref# Part# Description Ref# Part# Description
1 37919 Brace, Rear, Casters
3 38541 Wheel, 11 - 4 X 5, Rib, 3/4 Bb X 5" Sym
4 13447 Battery, 9ah
8 18069 Lever, Op Presence W/ Harness
9
10
30297
39116
Lever, Brake, W/O Hardware
Lever, Cable, Black, Traction Drive, With
Labels
11 38515 Cable,
12 37051 Collar, Lever, 1", Threaded
13 16496 Grip,
14 38577 Control Panel, With Labels
15 38576 Control Top Plate, With Labels
(Premier and Pro Models)
16 16520
22223
17 19003
18 15131
(Pro-XL Model)
Switch, Snap-In, M/S
Switch, Snap-In, E/S
Plug, Plastic, 1/2" Hole
Plug, Hour Meter Hole, 2" X 1-1/4"
19 35107 Mount, Shift
20 35106 Lever,
21 15036 Knob, PTO Clutch Cable
22 37939 Cable,
23 38546 Cable, Throttle, 40" L
24 38549 Wire Actuator (Pro-XL Only)
25
26
27
28
29
30
31
33333
38596
33332
34324
33348
35290
11173
Nut, Nylon Lock, Flanged, 3/8-16
Bolt, Hex, Flange, 3/8-16 X 1-3/4", GR5,
ZP
Nut, Nylon Lock, Flanged, 5/16-18
Bolt, HCS, 3/4-10 X 7", ZP
Bolt, Hex, Flange, 3/8-16 X 2.5"
Bolt Shoulder, 1/2" X 5/8"L, 3/8-16
Bolt, HCS, Serrated Flange 5/16-18 X
.50"
Bolt, Carr, 5/16-18 X 1.75", GR5, ZP 32 35033
33 31306
34 17923
35 15049
Bolt, HCS, 1/4-20 X 2-1/4", GR5, ZP
Screw, SHCS M6 X 25mm
Screw 8-32 X 1/2"
36 33338
37 33331
Nut, Nylon Lock, Flanged, 3/4-10
Nut, Nylon Lock, Flanged, 1/4-20
38 12376 Bushing 1.0"OD
39 10189 Grease Fitting, 1/4-28, Straight
40 18655
41 15720
42 38553
43 38554
Pin, Cotter, 3/16" X 2"
Key, Ignition Switch
Label, Throttle, Wheel Speed
Label, Operator Instructions
44 38555
45 38552
46 37055
47 38557
Label, Power Dump (Pro-XL Only)
Label, Warning & QR Code
Label, Traction Drive
Label, Branding, Console
Not Illustrated
38548
38550
38583
Wire Harness, ES
Wire Harness, M/S
Plug, Control Panel, Actuator Switch
Cutout (Premier and Pro Models Only)
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Schematic - Handlebar/Controls Assembly
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6
7
3
4
1
2
Parts List - Drive Assembly
Note:
Part numbers listed are available through DR Power Equipment. Not all parts appear on all diagrams.
Ref# Part# Description Ref# Part# Description
8
37913
37914
37909
38567
37389
35302
11114
Tube, Frame, Right
Tube, Frame, Left
Bracket, Angle, Skid Plate
Plug, 1-1/2" OD, 12 GA Tube
Transaxle, 3 Spd, W/ Brake
Wheel Assembly, Snow Hog, 4.8-8,
Keyed Hub
Pulley, V, 7" OD 4l/A Belt
10 37929 Bushing,
11 11307
12 14409
Pulley, Flat Idler, 2-1/4"
Pulley, V-Belt, 2.625" OD, Idler
13 35261 Spring,
14 38545 Belt,
15 37915
16 37900
17 38578
38579
38580
18 38547
19 33333
20 33332
21 34326
22 39086
Bushing, Belt Guide
Pulley, 2.75" OD, 7/8" Shaft, A Belt
Engine, B&S, 8.75 Pro, E/S, With Labels
Engine B&S 7.25 EXI ES, W/Labels
Engine B&S 6.75 EXI M/S, W/Labels
Cable, Brake, 64" L
Nut, Nylon Lock, Flanged, 3/8-16
Nut, Nylon Lock, Flanged, 5/16-18
Bolt, Hex, Flange, Grade 8, 3/8-16 X 3"
Bolt, Hex, Flange, 3/8-16 X 2-1/4", GR8,
ZP
23
24
34407
35281
Bolt, Hex, Flange, 3/8-16 X 1.5", GR5, ZP
Bolt, Hex, Flange, Tri Lobe, 3/8-16 X
3/4", GR5 ZP
25 11155 Bolt, 3/8-24 X .75", GR.2, ZP
26
27
38592
11173
Bolt, Carr, 3/8-16 X .75", GR5, ZP
Bolt, HCS, Serrated Flange 5/16-18 X
.50"
Bolt, HCS, 5/16-18 X 1-3/4", GR5, ZP 28 15045
29 11150
30 38591
Bolt, SHCS, 1/4-18 X 3/4", Black Oxide
Bolt, Carr, 1/4-20 X 2", GR5, ZP
31 38945 Washer, Flat,.75" X 1.125" X .012"
32 11238 Washer, 1/4"
33 11250
34 11069
35 33331
36 11124
Washer Lock 1/4" External Tooth
Nut, Hex, 5/16-18, GR2, ZP
Nut, Nylon Lock, Flanged, 1/4-20
Snap Ring, External, 5/8"
37 11126
38 10119
Ring, Retaining, 3/4" E-Clip
Key, Square, 3/16" X 2"
39 37911 Plate,
40 37912 Mount,
41 37930 Bracket,
Safety Labels
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Schematic - Drive Assembly
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Parts List – Premier Bed and Frame Assembly
Note:
Part numbers listed are available through DR Power Equipment. Not all parts appear on all diagrams.
Ref# Part# Description Ref# Part# Description
39094
37918
37927
11108
38572
38540
10 33805
11 33335
12 33353
13 33333
14 33332
15 38598
16 39085
Premier Poly Bed, With Labels
Tube, Support, Poly Bed
Brace, Poly Bed
Plug, 1" X 1" OD, 16GA tube
Handle, Dump, With Labels
Spring, Torsion, 360 Deg, .063" Wire,
.798" OD
Spacer, .327" ID X .51" OD X 2.69"
Nut, Nylon Lock, Flanged, 1/2-13
Bolt, Hex, Flange, 1/2-13 X 4", GR5
Nut, Nylon Lock, Flanged, 3/8-16
Nut, Nylon Lock, Flanged, 5/16-18
Bolt, Hex, Flange, 5/16-18 X 2-1/2", GR8,
ZP
Bolt, Hex, Flange, 5/16-18 X 3", GR8, ZP
17 10940
19 39086
Bushing .395" ID X .500" OD
18 10877 Arm,
Bolt, Hex, Flange, 3/8-16 X 2-1/4", GR8,
ZP
20
21
38593
38599
Bolt, Hex, Flange, 5/16-18 X 4", GR8, ZP
Bolt, Hex, Flange, 5/16-18 X 1-3/4", GR5,
ZP
Bolt, HCS, 5/16-18 X 5-1/2", GR5, ZP 22 38597
23 35033
24 38594
25 10668
26 33331
Bolt, Carr, 5/16-18 X 1.75", GR5, ZP
Bolt, FHCS, 1/4-20 X .75", GR5, ZP
Nut, Lock, Serrated Flange, 5/16-18
Nut, Nylon Lock, Flanged, 1/4-20
27 37910 Bracket, Transaxle
28 37928
29 38562
30 38563
31 15342
Bracket, Bed Rest, Left
Bracket, Bed Rest, Right
Label, Branding, Bed
Label, Dump Lever
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Schematic – Premier Bed and Frame Assembly
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2
3
Parts List – Pro and Pro-XL Bed Assembly
Note:
Part numbers listed are available through DR Power Equipment. Not all parts appear on all diagrams.
Ref# Part# Description Ref# Part# Description
5
11108
37924
38574
9 33335
10 37936
11 37937
12 33333
13 38596
14 39084
15 33332
16 38598
17 39085
Plug, 1" X 1" OD, 16GA tube
Tube, Support, Cartbed
Cart Bed, With Labels
Nut, Nylon Lock, Flanged, 1/2-13
Bracket, Actuator, Dump Arm
Linear Actuator, 12 V, 200 mm Stroke
Nut, Nylon Lock, Flanged, 3/8-16
Bolt, Hex, Flange, 3/8-16 X 1-3/4", GR5,
ZP
Bolt, Hex, Flange, 1/2-13 X 1-1/2", GR5,
ZP
Nut, Nylon Lock, Flanged, 5/16-18
Bolt, Hex, Flange, 5/16-18 X 2-1/2", GR8,
ZP
Bolt, Hex, Flange, 5/16-18 X 3", GR8, ZP
18 10940
20 39086
Bushing .395" ID X .500" OD
19 10877 Arm,
Bolt, Hex, Flange, 3/8-16 X 2-1/4", GR8,
ZP
21 38593
22 38599
Bolt, Hex, Flange, 5/16-18 X 4", GR8, ZP
Bolt, Hex, Flange, 5/16-18 X 1-3/4", GR5,
ZP
Bolt, Carr, 5/16-18 X 3", GR5, ZP 23 35034
24 38594
25 39083
Bolt, FHCS, 1/4-20 X .75", GR5, ZP
Screw, Plastic Thread Forming, Pan
Head, # 2 Philips, #8-18 X 1/2", Stl, ZP
26 10668
27 33331
Nut, Lock, Serrated Flange, 5/16-18
Nut, Nylon Lock, Flanged, 1/4-20
28 37910 Bracket, Transaxle
29 37928 Bracket, Bed Rest, Left
30 38562 Bracket, Bed Rest, Right
31 38587 Plate,
32 38588 Rib,
33 34139
34 38563
Label, DR Logo, 4", 4 Color
Label, Branding, Bed
38
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Schematic – Pro and Pro-XL Bed Assembly
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Parts List – Flatbed Assembly
Note:
Part numbers listed are available through DR Power Equipment. Not all parts appear on all diagrams.
Ref# Part# Description Ref# Part# Description
4 38540 Spring, Torsion, 360 Deg, .063 Wire, .798
OD
7
8
9
33353
33335
39090
10 39087
11 15342
Bolt, Hex, Flange, 1/2-13 X 4", GR5
Nut, Nylon Lock, Flanged, 1/2-13
Screw, Round Head, Self Tapping, #10 X
5/8", ZP
Washer, Fender, #10 X 1.0" X .050", ZP
Label, Dump Lever
6 11108 Plug, 1" X 1" OD, 16ga Tube
40
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Schematic – Flatbed Assembly
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42
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POWERWAGON
D R
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POWERWAGON
2-Year Limited Warranty
Terms and Conditions
The DR
POWERWAGON is warranted for two (2) years against defects in materials or workmanship when put to ordinary and normal consumer use; ninety (90) days for any other use.
For the purposes of all the above warranties, “ordinary and normal consumer use” refers to non-commercial residential use and does not include misuse, accidents or damage due to inadequate maintenance.
DR Power Equipment certifies that the DR
POWERWAGON is fit for ordinary purposes for which a product of this type is used. DR Power Equipment however, limits the implied warranties of merchantability and fitness in duration to a period of two (2) years in consumer use, ninety (90) days for any other use.
The 2-Year Limited Warranty on the DR
POWERWAGON starts on the date the machine ships from our factory. The
2-Year Limited Warranty is applicable only to the original owner.
The warranty holder is responsible for the performance of the required maintenance as defined by the manufacturer's owner's manuals. The warranty holder is responsible for replacement of normally wearing parts such as the Drive
Belts, Battery, Brake Pads, Filters, and Spark Plug. Accessories to the machine are not covered by this warranty.
During the warranty period, the warranty holder is responsible for the machine transportation charges, if required.
During the warranty period, warranty parts will be shipped by standard method at no charge to the warranty holder.
Expedited shipping of warranty parts is the responsibility of the warranty holder.
SOME STATES DO NOT ALLOW LIMITATIONS ON THE LENGTH OF IMPLIED WARRANTIES, SO THE ABOVE
LIMITATIONS MAY NOT APPLY TO YOU.
DR Power Equipment shall not be liable under any circumstances for any incidental or consequential damages or expenses of any kind, including, but not limited to, cost of equipment rentals, loss of profit, or cost of hiring services to perform tasks normally performed by the DR
POWERWAGON.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU ALSO HAVE OTHER RIGHTS, WHICH VARY
FROM STATE TO STATE.
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Daily Checklist for the DR POWERWAGON
When performing any maintenance, you must first shut off the engine, set the parking brake, wait five minutes to allow parts to cool and disconnect the spark plug wire, keeping it away from the spark plug.
To help maintain your DR POWERWAGON for optimum performance, we recommend you follow this checklist each time you use your machine.
[ ] OIL: With the machine on a level surface, remove the Oil Fill Cap and check the oil level. Fill the reservoir according to the Dipstick with SAE30 HD motor oil.
[ ] GAS: Fill the Fuel Tank with fresh, unleaded gasoline.
[ ] ENGINE: It is very important to keep the Engine clean. Remove grass and other debris from the Engine Cooling Fins and Debris Guard.
A dirty Engine retains heat and can cause damage to internal Engine components.
[ ] BELT: Check the Belt for wear.
[ ] AIR FILTER: A clean Air Filter will mean a much easier starting and cooler running Engine. Please refer to your Engine Owner's Manual for instructions on cleaning the Air Filter.
[ ] TIRES: Check the Tires for wear and proper inflation.
End of Season and Storage
When performing any maintenance, you must first shut off the engine, set the parking brake, wait five minutes to allow parts to cool and disconnect the spark plug wire, keeping it away from the spark plug.
Note:
Please refer to the Engine Owner's Manual for Engine-specific procedures.
Change the oil
(8.75 Engines only)
; this will help to eliminate sludge and acids in the Engine. For winter use, use SAE 5W – 30W.
If your DR POWERWAGON will be idle for more than 30 days, we recommend using a gas stabilizer. This will prevent sediment from gumming up the carburetor. If there is dirt or moisture in the gas or tank, remove it by draining the tank. Completely fill the tank with fresh, unleaded gas and add the appropriate amount of stabilizer or gasoline additive. Run the Engine for a short time to allow the additive to circulate.
Remove the Spark Plug and pour about 1 ounce of motor oil into the cylinder hole. Replace the Plug and pull the Recoil Starter Rope until you feel strong resistance. This will coat the piston and seat the valves to prevent moisture buildup.
Clean and/or replace the Air Filter(s).
Clean dirt and debris from the cylinder head cooling fins, carburetor linkage, blower housing, rotating screen, and muffler area of the
Engine.
Check to make sure the operator controls are moving freely. Lubricate the Throttle Lever Cable, Parking Brake Cable and Traction
Control cable with SAE 30 Oil if necessary. See page 22.
Electric starting models: Remove the Battery and keep it in a cool, dry place when the DR POWERWAGON is in storage. We suggest charging the Battery once a month while the DR is stored, and again before you are ready to start the new season. This will help the
Battery maintain its charge all season. See page 21.
DR
®
Power Equipment
7 5 M E I G S R O A D , P . O . B O X 2 5 , V E R G E N N E S , V E R M O N T 0 5 4 9 1
©2017 Country Home Products, Inc. All rights reserved 390951
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Key features
Powerful engine for heavy-duty tasks
Rugged construction for durability
Versatile design for a variety of tasks
Easy to operate and maintain
Frequently asked questions
The maximum load capacity of the DR PRO-XL is 800 lbs.
Yes, the DR PRO-XL can be used to clear snow with the optional snow blade attachment.
The DR PRO-XL requires regular maintenance, including oil changes, filter changes, and lubrication. Please refer to the owner's manual for specific maintenance instructions.