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Power
Novus FXM 650, 1100, 2000
Total Power Solutions by Alpha Technologies
Uninterruptible Power Supplies
Operator’s Manual
Rev 0408
Notice
Rev 0408
Doc# 017-201-B0
Copyright © 2007-2008 Alpha Technologies Ltd. All rights reserved. Alpha
Alpha Technologies.
® is a registered trademark of
No part of this documentation shall be reproduced, stored in a retrieval system, translated, transcribed, or transmitted in any form or by any means – manual, electric, electronic, electromechanical, chemical, optical, or otherwise – without prior explicit written permission from Alpha Technologies.
This documentation, the software it describes, and the information and know-how they contain constitute the proprietary, confidential and valuable trade secret information of Alpha Technologies, and may not be used for any unauthorized purpose, or disclosed to others without the prior written permission of
Alpha Technologies.
The material contained in this document is for information only and is subject to change without notice.
While reasonable efforts have been made in the preparation of this document to assure its accuracy,
Alpha Technologies assumes no liability resulting from errors or omissions in this document, or from the use of the information contained herein. Alpha Technologies reserves the right to make changes in the product design without reservation and without notification to its users.
About Us
The Alpha Group represents an alliance of independent companies who share a common philosophy – to create world class powering solutions. Collectively, Alpha Group members develop and manufacture
AC and DC power conversion, protection and standby products. Applications for these products include broadband, telecom, AC/UPS, commercial, industrial, and distributed generation for a worldwide customer base. In addition, our companies provide a range of installation and maintenance services.
Contact Information
Alpha Technologies Ltd.
4084 McConnell Court
Burnaby BC V5A 3N7 Canada
Tel: 1 604 430 1476
1 800 667 8743
Fax: 1 604 430 1669
Web: www.alpha.com
Contents
Electromagnetic compatibility (EMC) requirements . . . . . . . . . . . . . . . . . . . . . . . . 22
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FXM UPS Operator's Manual
Adjusting and controlling the Novus FXM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Programming the dry contacts and the clock . . . . . . . . . . . . . . . . . . . . . . . . . 51
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1. Product Safety Information
IMPORTANT SAFETY INSTRUCTIONS
Save TheSe INSTrUcTIONS:
This manual contains important safety instructions that must be followed during the installation, servicing and maintenance of the product. Keep it in a safe place.
General Warnings and Cautions
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WARNING
You must read and understand the following warnings before installing the Novus FXM and its components. Failure to do so could result in personal injury or death.
■ Read and follow all instructions included in this manual.
■ Do not work alone under hazardous conditions.
■ Only qualified personnel are allowed to install, operate and service this system and its components.
■ Use proper lifting techniques whenever handling equipment, parts, or batteries.
■ Always assume electrical connections or conductors are live.
Turn off all circuit breakers and double-check with a voltmeter before performing installation or maintenance.
■ Place a warning label on the utility panel to tell emergency personnel a is installed.
■ The FXM has more than one live circuit. AC power may be present at the outputs even if the system is disconnected from line or battery power.
■ At high ambient temperature conditions, the FXM’s surface can be very hot to the touch.
■ Battery installation and servicing should be done or supervised by personnel knowledgeable about batteries and their safety procedures.
■ If electrolyte splashes on your skin, immediately wash the affected area with water. If electrolyte gets into your eyes, wash them for at least 10 minutes with clean running water or a special neutralizing eye wash solution. Seek medical attention at once.
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FXM UPS Operator's Manual
6
■ Neutralize spilled electrolyte with special neutralizing solutions in a “spill kit” or a solution of 1 lb. (0.45 kg) of baking soda (bicarbonate of soda) in 1 gallon (3.9 L) of water.
■ Use special caution when connecting or adjusting battery cabling. An improperly connected battery cable or an unconnected battery cable can result in arcing, a fire, or possible explosion.
■ Use new batteries when installing a new unit. Verify that they are all the same battery type with identical date codes.
■ Always replace batteries with ones of identical number, type and rating. Never install old or untested batteries. One sealed lead-acid battery is rated to a maximum voltage of 12VDC.
■ A battery that shows signs of cracking, leaking or swelling must be replaced immediately by authorized personnel using a battery of identical type and rating.
■ Keep the chassis area clear and dust-free during and after installation.
■ Keep tools away from walk areas where you or others could fall over them.
■ Wear safety glasses when working under any conditions that might be hazardous to your eyes.
■ Do not work on the system or connect or disconnect cables during periods of lightning activity.
■ Do not smoke or introduce sparks in the vicinity of a battery.
■ Never open or damage the batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic and hazardous to the environment.
■ A battery can present a risk of electrical shock and high shortcircuit current. The following precautions should be observed when working on batteries:
•
•
•
•
•
•
■
Remove watches, rings, or other metal objects.
Use tools with insulated handles.
Wear rubber gloves and boots.
Do not lay tools or metal parts on top of batteries.
Disconnect charging source prior to connecting or disconnecting battery terminals.
Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).
Never let live battery wires touch the FXM, the enclosure or any other metal objects. This can cause a fire or explosion.
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Product Safety Information
■ Never dispose of batteries in a fire. The batteries may explode.
Follow the manufacturer’s directions and check with your local jurisdictions for safe battery disposal.
Caution: You must read and understand the following cautions before installing the Novus FXM and its components. Failure to do so could result in equipment damage.
■ Before attaching the batteries to the FXM, make sure the polarity is correct.
■ If the batteries have been in storage for more than 3 months, recharge them for at least 24 hours then test them with a load before installation.
■ Each AlphaCell™ battery has a date code, found on the warning label, which must be recorded in the maintenance log. If non-Alpha batteries are used, see the manufacturer’s documentation for date code type and placement.
Certifications and Compliances
■ The Novus FXM has been designed, manufactured, and tested to the requirements of the following national and international safety standards:
; CAN/ CSA-C22.2 No. 107.3 – Uninterruptible Power Systems
; UL 1778 (Edition 4) – Uninterruptible Power Systems
; FCC CFR47 Part 15 Class A – This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense..
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2. Introduction
What This Manual Covers
This manual provides full procedures for the safe and proper installation, operation, maintenance, and troubleshooting of the Novus FXM.
It contains the following chapters and appendices:
■ “Product Safety Information” on page 5: Draws your attention to product safety and encourages you to think “Safety First!”
■ “Introduction” on this page: Provides information about the manual and explains the meaning of each safety symbol that appears throughout the manual and on the labels of the device.
■ “Overview” on page 13: Provides a detailed description of the front panel of the Novus FXM.
■ “Site Planning” on page 21: Presents the safety requirements and EMC considerations before you install the Novus FXM.
■ “Unpacking the Novus FXM” on page 23: Describes the shipping contents of the Novus FXM.
■ “Installation” on page 25: Describes how to mount and wire up the FXM and the tools you need for the job.
■ “Operation” on page 33 : Describes how to use the control panel and RS-232 interface to control, program, measure and monitor the Novus FXM.
■ “Maintenance” on page 79: Describes how to update the FXM’s firmware.
■ “Troubleshooting” on page 87: Explains various alarms and faults displays and provides other troubleshooting tips.
■ Appendix A: “Specifications” on page 89: Contains detailed specifications (mechanical and electrical) of the Novus FXM.
■ “Warranty” on page 95: Provides a detailed description of the terms of the product warranty.
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FXM UPS Operator's Manual
Who Should Read This Manual
This manual is intended for qualified installers – trained electricians or technicians who are fully educated on the hazards of installing electrical equipment such as uninterruptible power supplies and their associated batteries.
How to Use This Manual
Before you begin installing the Novus FXM, please ensure that you are familiar with all the warnings and cautions described in this manual (see “Product Safety Information” on page 5). Once you are aware of all the safety issues, then you can start to plan the installation according to “Installing the Novus FXM” on page 25. After you have completed the installation, you can start learning how to operate and program the system to meet the needs of your application.
Symbols Used in This Manual
This section explains the warning, caution and information symbols used in this manual.
WARNING
Warnings draw special attention to anything that could injure or kill you (the operator) or somebody else, and explain how to avoid these situations. They are placed before the step in the procedure to which they apply. Warnings display the “attention” icon, followed by the word “WARNING” (in bold uppercase) highlighted in gray as shown in this example.
Caution
Cautions draw special attention to anything that could damage equipment or cause the loss of data, and provide information on how to avoid these situations. They are placed before the step in the procedure to which they apply. Cautions display the “attention” icon, followed by the word “Caution” in bold title case as shown in this example.
Note
Notes contain information or options you should remember for future use – something that may seem minor or inconsequential but will be important in the future. Notes display the “push pin” icon, followed by the word “Note” in title case as shown in this example.
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Introduction
Symbols Used on The Product
The following symbol appears on various internal components of the
Novus FXM:
Risk of electric shock.
Related Documents
■ None
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3. Overview
Introduction
The Novus FXM is available in 3 models – FXM 650, FXM 1100 and
FXM 2000. The FXM 650 and the FXM 1100/2000 look different, but all of the front panel connectors and circuit breakers operate in the same way. However the circuit breakers for each unit have different ratings. See “Specifications” on page 89 for details. All units operate in the same way unless stated otherwise in this manual.
The FXM 650 is available in the following two version:
■
■
FXM 650-24VDC – with a 24 VDC battery string voltage
FXM 650-48VDC – with a 48 VDC battery string voltage
The FXM 1100 is available in the following version:
■ FXM 1100-48VDC – with a 48 VDC battery string voltage
The FXM 2000 is available in the following version:
■ FXM 2000-48VDC – with a 48 VDC battery string voltage.
Figure 3 .1- FXM 650 Front Panel
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Figure 3 .2- FXM 1100/2000 Front Panel
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FXM UPS Operator's Manual
Front Panel Description
4
1
2
2
3
4
1
14
Figure 3 .3 - Front Panel Description
1 Battery Breaker
This circuit breaker provides overcurrent protection and is an on/off switch for battery power. It must be on for proper
FXM operation.
2 Battery Connector
This connects the external batteries to the FXM.
3 Internal Fan
This microprocessor-controlled fan regulates the FXM’s internal temperature for optimum performance. It must not be blocked. If the fan fails, an Alarm is generated (See
“Troubleshooting” on page 87).
4 LAN
This optional RJ-45 connector is the FXM’s Ethernet connector.
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FXM1100/2000
FXM650
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Overview
5
6
7
8
11
10
9
9
5
6
7 8 10 C6
11
Figure 3 .4 - Front Panel Description (cont’d)
5 LCD Control Panel
This panel and the cancel, scroll and select buttons below it let you monitor and control the FXM. More information is given in “Operation” on page 33.
6 Battery Voltage Test Points
These let you measure the battery voltage. They accept 2 mm diameter test probe tips. The battery circuit breaker must be on to measure the voltage.
Note: The battery voltage test points are not and should not be used as a power outlet.
7 RS-232
This DE-9 connector allows you to use a straight-through
DE-9 to DE-9 connector cable to connect the FXM to a computer for remote control and monitoring. See
“Communicating with the RS-232 Interface” on page 44.
8 Battery Temp
This connector attaches the battery temperature sensor
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FXM UPS Operator's Manual
16 to the FXM for it to monitor the battery temperature. The charging voltage is temperature dependant and the FXM’s microprocessor adjusts it for optimum charging.
• The sensor MUST be attached to the FXM for normal operation. Firmly attach the sensor end to the centre battery’s case with high-strength flameproof tape (such as duct tape) as shown in “Wiring the External Batteries” on page 28. If it isn’t, a “Temperature Probe Unplugged” alarm will appear on the LCD. See “Troubleshooting”,
Temp Probe Unplugged on page 87.
9 Contacts C1 to C6
Contacts C1 to C5 allow you to connect the FXM to an external monitoring panel or to traffic control equipment.
The factory default settings are as given below, but you can program them to meet your requirements (See
“Programming the Dry Contacts and the Clock” on page
51). See also “Novus User Software, Operations, Relay and
Load Shed” on page 63.
For Contact C6, the default factory configuration for the
FXM 650-48, FXM 1100 and FXM 2000 is +48VDC output
(FXM 650-24 is +24VDC), but it can be factory configured as a dry contact.
Figure 3.5 shows the contact’s layout while Figure 3.6 shows the +48VDC or +24VDC terminal block layout.
Microprocessor
UPS
Interior
The contacts have a maximum rating of 1A at 250V.
Normally
Open (NO)
Normally
Closed (NC)
Common (C)
Figure 3 .5 - Contact Layout
(Standard for C1 to C5, Factory Option for C6)
• C1: This contact is energized when line power is unqualified and the FXM provides backup battery power to the load(s). It can be called the “On Battery” contact.
• C2, C3: These contacts are energized when the battery drops below a pre-set voltage level. They can be called the “Low Battery” contacts.
You can change the pre-programmed level to match the batteries used and the actual operating conditions. See
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Overview
“Operating the Novus FXM “#35 Low Battery Warning
Voltage.” on page 40.
• C4: This contact is energized after the FXM has been in
Inverter mode for 2 hours. It can be called the “Timer” contact.
You can change the pre-programmed 2 hours to match your operating conditions. See “Programming the Dry
Contacts and the Clock, Setting the Timer Contact.” on page 52.
• C5: This contact is energized when the FXM is operating close to the specified limits. It can be called the “Alarm” contact.
• C6: The factory default layout for this contact is a relay that is energized when the FXM is in Line or Inverter modes and is de-energized when it is in Standby mode.
It provides 48VDC (500 mA) or 24VDC (500 mA) from the external batteries to an external fan or other equipment. C6 can be factory-configured as a dry contact.
Microprocessor
+
+48VDC, 500mA
(FXM 1100/2000, 650-
48) or +24VDC (FXM
650-24) from the external batteries.
Contact
C6
16 17 18
Figure 3 .6- 48VDC/24VDC Contact Layout
(De-energized Shown, Factory Default for C6)
10
Contacts C7 and C8
These optically isolated inputs let you attach an external switch panel for remote control of the FXM or have the FXM control Alpha Technologies’s optional Automatic Transfer
Switch (ATS).
• User Input (C7): This relay has 3 contacts to control the
FXM (Figure 3.7). They are:
19 (S1): Shorting this contact starts the FXM ’s self test. Also see “Operating the FXM , Self Test.” on page 40.
20 (S2): Shorting this contact activates an alarm. Also see
“Troubleshooting”, User Input Alarm on page 87.
21 (S3): Shorting this contact disables the AC output. There is no AC output power, the LCD display shows “SHUTDOWN”
(Model 1000 only), but the FXM is still energized. A manual restart is required to put the FXM back to normal operation.
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FXM UPS Operator's Manual
22 (C): Isolated return for contacts S1, S2 and S3. It is located on contact C8 (#22).
Contact C7 Contact C8
19
S1:Self Test
20
S2:Alarm
21
S3:Shutdown
22
Common
Figure 3 .7- User Input Layout
• ATS (C8): When the FXM is in Inverter mode, this normally open relay closes (Figure 3.8), sending 48 VDC
(FXM 650-48, 1100, 2000) or 24 VDC (FXM 650-24) from the external batteries to this dry contact. If the optional Alpha Technologies’s Automatic Transfer Switch
(ATS) is connected, it will cause the ATS to switch the load from line power to the FXM’s battery backup power.
Contact C8
48VDC or 24VDC from the external batteries
Microprocessor
23
Figure 3 .8 ATS Layout
11 Status and Alarm LEDs
• Status: When this green LED is on, the FXM is in Line mode and line power is provided to the load. When it is flashing, it is in Inverter mode and backup battery power is provided to the load.
• Alarm: When this red LED is on, the FXM has a fault.
When it is flashing, it has an alarm (See “Troubleshooting” on page 87).
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Overview
12
13 14
12
14
13
Figure 3 .9 - Front Panel Description (cont’d)
12 Input Circuit Breaker
This circuit breaker is an on/off switch for line power into the FXM and provides input protection. It must be on for proper FXM operation.
13 Input Terminal Block
This terminal block is the FXM’s AC line power input.
14 Output Terminal Block
This terminal block is the FXM’s AC power output.
19
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4. Site Planning
WARNING
Restricted Access: The Novus FXM must be installed in a restricted area accessible only by qualified service personnel.
WARNING
Grounding: The Novus FXM must be correctly grounded for proper operation. Older facilities may have inadequate electrical grounding.
Inspection must be performed by a qualified electrician before installation to ensure that grounding meets the local electrical code.
WARNING
Branch Circuit Protection: The utility line attached to the
Novus FXM ’s input MUST be protected by a circuit breaker certified for this use in accordance with the local electrical code.
For the FXM 1100, to reduce the risk of fire, connect a minimum of a
20A circuit breaker (for 120VAC units) or a 10A (for 230VAC units).
WARNING
Disconnect: The input and output lines to and from the
MUST have disconnect devices attached.
Novus FXM
Safety Precautions
Observe the following safety precautions when setting up the
Novus FXM :
■ Install the FXM on a surface that can support its weight. See
Specifications on page 89.
■ The input wiring must reach a suitably grounded power outlet and the load wiring must reach the FXM’s output terminal blocks.
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FXM UPS Operator's Manual
■ The FXM should be placed at a properly sheltered located or inside a weather-proof enclosure to protect the electronics from water, dust and other possible contaminations.
Note: Alpha Technologies Ltd. offers a wide range of outdoor enclosure systems. Visit our website at www.alpha.com, or call customer service for more information.
■ Backup Generator (If used)
In Generator Mode, the FXM’s range of acceptable input frequency and voltage is expanded to accept the fluctuations created by a generator (See “Operating the Novus FXM, Sense
Type” on page 40.).
Use a generator with electronic speed and voltage controls which produces less than 10% voltage Total Harmonic Distortion (THD). Mechanical governors can force the FXM to run continuously in Battery mode. Before installation, make sure the generator’s output voltage is compatible with the FXM’s input voltage requirements. To make sure the system runs smoothly, use a generator that supplies twice as much power as drawn by the total load.
Electromagnetic Compatibility (EMC) Requirements
Observe the following EMC requirements when setting up the
Novus FXM and its internal equipment:
■ All AC mains and external supply conductors must be enclosed in a metal conduit or raceway when specified by local, national, and/or other applicable government codes and regulations.
■ The customer facilities must provide suitable surge protection.
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5. Unpacking the Novus FXM
Opening the Package
Follow these guidelines for unpacking the Novus FXM.
WARNING
Heavy Object: The Novus FXM. is heavy (up to 35 lb (15.9 kg)). Use proper lifting techniques. The lifting and moving should be done by at least two personnel to avoid injury.
1.
2.
3.
4.
Select a suitable area for unpacking.
Store all packing material and boxes for possible equipment returns.
Check the contents in your product package. See “Checking the
Package Contents” on this page.
Compare the packing slip and the list of parts with the items you received. If the list of parts on your packing slip does not match the items you received, or any items appear damaged, immediately notify your carrier agent and the supplier who prepared your shipment.
Checking the Package Contents
Before you begin installation, inspect the package contents and make sure the following standard items as well as purchased options are included.
Standard items
Qty Item
1 Novus FXM
1 Novus FXM Operator’s Manual
8 Terminal blocks and labels for the dry contacts
1 Temperature sensor cable
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FXM UPS Operator's Manual
Available optional items
Qty Item
Batteries, if ordered from Alpha, will be shipped separately.
Enclosure (with optional mounting hardware kit)
Battery heating mats
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6. Installation
WARNING
Grounding: The Novus FXM. module MUST be correctly grounded for proper operation.
WARNING
Disconnects: The input and output lines to and from the
Novus FXM.
MUST have disconnect devices attached.
WARNING
Restricted Access: The Novus FXM. must be installed in a restricted area accessible only by qualified service personnel.
Once the installation location has been planned and prepared, you are ready to install the Novus FXM.
There are 3 steps to setting up the Novus FXM:
1. Mounting the Novus FXM. on page 26.
2. Wiring the external batteries on page 28.
3. Wiring the Novus FXM. on page 30.
Tools and Equipment Required for Installation
■ DC voltmeter
■ Labels or masking tape and marker
■ Torque wrench (for input/output terminal blocks)
■ Slot head screwdriver to fit the terminal blocks
■ Minimum #10 AWG copper wire for input/output terminal blocks
■ High strength, flame-proof tape (such as duct tape)
■ Battery terminal corrosion inhibitor (such as NOCO Company’s
NCP-2 or Sanchem Inc.’s No-Ox ID Grease “A”)
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FXM UPS Operator's Manual
Mounting the Novus FXM.
The FXM can be placed on a shelf with no other parts needed.
Any version of the FXM can be rack or wall mounted or secured to a shelf, such as on an outdoor enclosure’s shelf, with the optional mounting brackets as shown in Figure 3.10. The brackets and the screws to attach them to the FXM’s case are available from Alpha
Technologies (part number 740-697-21).
Caution: Terminal block covers and the battery harness restraining bracket MUST be used and are available from Alpha Technologies
(part number 740-698-21). If the FXM end application is mounted inside an enclosure or in an area restricted to authorized personnel, then the covers and bracket may or may not be needed.
Note: To meet NEBS Level 1 specifications when you are installing this unit in a rack or frame, you MUST:
1. Before installation, clean all attachment points on the FXM, rack and mounting brackets and bring them to a bright finish. Then coat them with an anti-oxidant (such as Sanchem Inc.’s No-Ox ID
“A-Special Electrical Grade” or equivalent).
2. Attach the mounting brackets with the thread forming screws and the paint piercing washers provided with the brackets to insure adequate grounding between the FXM’s chassis and the rack.
26
Figure 3 .10 - Mounting the FXM
Mounting brackets position for rack mounting (rotate to fit either 19-inch or 23-inch racks).
For the FXM 1100/2000 units only, the control panel and the power connection panel can be rotated to suit your needs. To rotate either
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Installation one, unscrew the screws in each corner, remove the panel, rotate it and reinstall the screws.
Caution: Use care to avoid damaging or pulling out the wires or the ribbon cables when rotating the panels.
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FXM UPS Operator's Manual
Wiring the External Batteries
WARNING
The batteries must be installed by qualified personnel trained in the safe use of high-energy power supplies and their batteries.. Refer to
Product Safety Information on page 5.
Notes:
1. Use new batteries when installing a new unit. Verify they are all the same battery type with identical date codes.
2. For the FXM 650-24, the battery string is 24VDC. For the FXM
650-48/1100/2000, the battery string is 48VDC.
3. If you are making your own battery wiring harness, use at least 10
AWG (for FXM 650/1100) or 8 AWG (FXM 2000).
4. The battery return connection is to be treated as an Isolated DC return (DC-I) as defined in GR-1089-CORE.
Procedure
1. For FXM 650-48/1100/2000 (48 V battery string), number the batteries from 1 to 4 with labels or tape. For FXM 650-24 (24 V battery string), number the batteries from 1 to 2. See Figure 3.11.
To Positive
Terminal
Optional in-line fuse
To Negative
Terminal
Battery #4 Battery #3 Battery #2 Battery #1
Tape the battery temperature sensor to the side of either battery #2 or #3.
To Positive
Terminal
Optional in-line fuse
To Negative
Terminal
28
Battery #2 Battery #1
Tape the battery temperature sensor to the side of either battery #2 or #1.
2.
Figure 3 .11- External Battery Wiring (for 48VDC string (top) and 24VDC string)
Coat the battery terminals with battery corrosion inhibitor.
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Installation
Caution: Torque the battery terminals according to the manufacturer’s specifications as given on the name plate or data sheet.
3.
4.
5.
6.
Wire the batteries as shown in Figure 3.11. If used, install the inline fuse as shown.
Verify battery connector polarity and DC voltage with a DC voltmeter. If correct, attach it to the FXM’s external battery connector. Otherwise, perform troubleshooting before connecting it to the FXM.
Route the sensor end of the battery temperature cable to the batteries. Tape it to the side of battery as shown in Figure 3.11.
If multiple battery strings are used, repeat steps 1 to 4 as required.
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FXM UPS Operator's Manual
Wiring the Novus FXM
WARNING
Make sure the line power is off. Turn off all input and output circuit breakers on the FXM before making any electrical connections.
WARNING
If stranded wires are used to connect the input and output terminal blocks, ferules or equivalent crimping terminals must be used.
Procedure
1.
2.
Connect the temperature sensor to the FXM (Batt Temp connector 8
3.11).
in Figure 3.4 on page 15). Attach the end of the battery temperature sensor to the side of the centre battery (See Figure
If used, connect the following ports:
•
•
•
•
Ethernet port
RS-232 port
Dry Contacts
7
9
in Figure 3.4
in Figure 3.4
User Inputs
10
4
in Figure 3.3,
in Figure 3.4
3.
4.
Connect the load to the FXM’s Output terminal block ure 3.9. Torque to 12.0 lb-in (1.4 N-m).
14 in Fig-
Connect the line power to the FXM’s AC Input terminal block in Figure 3.9. Torque to 12.0 lb-in (1.4 N-m).
13
WARNING
Before proceeding, verify that the line wire is attached to the line terminal block, the ground wire is attached to the ground terminal block and the neutral wire is attached to the neutral terminal block to prevent accidental shocks or electrocutions.
5.
6.
Connect the external batteries to the Battery connector 2 in
Figure 3.3. Refer to “Wiring the external batteries” on page 28.
If needed, attached the terminal block covers and battery harness restraining bracket (See “Mounting the Novus FXM” on page 26).
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Installation
ATS/GTS Option
The ATS (automatic transfer switch) and the GTS (generator transfer switch) are two separate optional add-on switching units for the FXM family (FXM 650, 1100 and 2000). The ATS provides power and/or bypass capacity (automatic or manual) so the operator may disconnect the FXM family of products from line power for easy removal and servicing. In bypass mode, the loads are directly connected to the line power without any conditioning. The ATS and GTS can be used alone or together to allow the use of 3 different back-up sources (line, batteries and or generator). Refer to the ATS/GTS Installation
Manual (Alpha P/N 020-161-B0) for details.
WARNING
Make sure you have read and understood the instructions given in the ATS/GTS Installation Manual before making any connection to the supply.
Installation and wiring instructions are provided on a separate installation manual (020-161-B0).
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7. Operation
The following sections describe the operation of the Novus FXM.
■ Operating the control panel on page 34.
■ Turning the FXM On and Off on page 37.
■ Replacing the batteries on page 83.
■ Operating the Novus FXM on page 40.
■ Making measurements on page 42.
■ Viewing the 25-event log on page 43.
■ Communicating with the RS-232 interface on page 44.
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FXM UPS Operator's Manual
Operating the Control Panel
The LCD control panel provides “at a glance” monitoring. This panel, when used along with the CANCEL, SCROLL and SELECT buttons below it, lets you program, make measurements and troubleshoot the
FXM. The layout is shown in Figure 7.1 below.
The FXM is monitored and controlled with a series of menus and submenus. The Menu Tree is shown in Figure 7.3. For a tutorial on how to use this panel, see “Replacing the Batteries” on page 83.
A alpha
FXM 1100
120/60/N
LINe
B
C
CANCEL SCROLL SELECT
34
D
Figure 7 .1 – LCD Control Panel (Logo Screen shown)
A FXM model name
B FXM voltage configuration - 120 VAC or 230 VAC
FXM Frequency - 50 Hz or 60 Hz
Sense Type setting - Normal (N) or Generator (G); see "Operating the
Novus FXM", Sense Type on page 40..
C Present operating mode - (LINE mode shown) See Figure 7.2.
D Control buttons:
SELECT - Pressing SELECT moves you down 1 level in the menu tree
(Figure 7.3) or accepts a change when programming (See page 40).
SCROLL - Pressing SCROLL moves you through the submenus (Figure 7.3) or toggles between choices when programming (See page 40).
CANCEL - Pressing CANCEL moves you up one level in the menu tree
(Figure 7.3).
The FXM’s operating mode automatically changes as a result of changes in the line or the FXM’s operating mode (Figure 7.2. Also see "Specifications, Boost/Buck/Line Transfer Thresholds” on page
89). The LCD panel automatically updates to reflect this.
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Operation
UPS Operating Modes
LCD Shows Description
SHUTDOWN The FXM’s inverter is turned off. Line power is disconnected from the load.
LINE The FXM is turned on. Line power is provided to the load.
BOOST1 OR
BOOST2
BUCK1 OR
BUCK2
The FXM’s transformer is raising line voltage without using the batteries. AVR is enabled (See page 40).
The FXM’s transformer is lowering line voltage without using the batteries. AVR is enabled (See page 40).
INVERTER The FXM is providing backup battery power to the load. Also
See Figure 7.4, “Control Menu, INVERTER”.
RETRAN The FXM is transferring from INVERTER mode to Line mode.
TRAN The FXM is transferring from the state it is now in into Inverter mode.
STANDBY The FXM is on and waiting for the line power to qualify or the user clear some faults.
CAUTION: Do not touch the AC output terminals, which may be still energized.
BYPASS This mode is manually set with the Control Menu (See Figure 7.4,
“Control Menu, INV BYPASS”) This locks the unit into line mode and turns off the battery charger so the unit can work with a manual break-before-make bypass switch.
Figure 7 .2 – UPS Operating Modes
Pressing the CANCEL, SCROLL and SELECT buttons let you to navigate through the menus and submenus to control, monitor and troubleshoot the FXM as shown in Figure 7.3 below. For a tutorial on how to use these menus, see “Control Panel Tutorial” on page 83.
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FXM UPS Operator's Manual
CANCEL
Logo Screen
(Figure 7 .1)
SELECT
Starting at the Logo
Screen, press the SELECT button to go down one level.
Press the SCROLL button to move between the menus. The
SCROLL button moves only in one direction, so if you overshoot, you have to go all the way around the menu tree again.
control Menu
(Figure 7 .4)
SCROLL
System Status Menu
(Figure 7 .5)
SCROLL alarm and Fault
Menus (If active)
( Figures 9 .1 and 9 .2
) SCROLL event Status Menu
(Page 43)
The cONTrOL MeNU
(Figure 7 .4) lets you control, program and adjust the FXM for connection to traffic intersection equipment or other applications . You can control the:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
INverTer
INv BYPaSS
BaTT TeST aUTO TeST
ShUTDOWN
SeNSe TYPe
FUNc MODe vOLTaGe
FreQUeNcY
QUaL TIMe
BaTT cOMP
DaTe SeL
INv recOrD charGe cUr
The SYSTeM STaTUS menu (Figure 7 .5) lets you measure various inputs, outputs and other values . The available measurements are:
•
•
•
•
•
•
•
•
•
•
•
•
•
• vIN vOUT
IOUT ac
BaTT TeMP
FreQ IN
OUTPUT PWr
BaTT vOLT chGr cUr
DaTe
TIMe
INv cOUNT
INv TIMer
SheD TIMer 1, 2 Or 3 verSION
CANCEL SELECT
Press the SELECT button to enter the submenu. Then press the SCROLL button to cycle through the submenu items. The
SCROLL button moves only in one direction, so if you overshoot, you have to go all the way around the submenu again.
SCROLL
The aLarM and FaULT menus (Figures 9 .1 and
9 .2) are invisible and disabled until the FXM has a malfunction .
When the front panel’s alarm LeD is on or flashing, press SELECT.
One of the malfunctions listed in Figures 9 .1 and
9 .2 will appear on the LcD .
Press the ScrOLL button to see if more than one malfunction is present .
Fix the malfunction . Press the SeLecT button to clear the malfunction from the screen .
If the malfunction is fixed, the malfunction is cleared from the LcD . If it isn’t fixed, it will reappear on the screen .
The eveNT STaTUS menu
(See page 43) displays the last 25 FXM events on the
LcD . For the 100-event log, see page 54 .
Press the SeLecT button to access the menu . Press the SeLecT then the
ScrOLL button to scroll through the events . To see what a specific event was, press the SeLecT button .
Press the ScrOLL button to see what malfunction triggered the event .
Figure 7 .3 - LCD Menu Tree
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Operation
Turning the Novus FXM On and Off
Under normal operation, the FXM is always powered ON to supply uninterruptible power to the load. By turning off the FXM, the power supply to the load will also be disconnected. If for any reason you need to turn off the FXM while maintaining power to your critical load, make sure that you have a plan in place to provide an alternate source of power.
Turn Off Procedure
1.
2.
Turn off the AC input circuit breaker.
Turn off the battery circuit breaker. The status LED turns off and the LCD panel goes blank.
The FXM is now turned off and no backup power is supplied to the load.
Turn On Procedure (LINE mode)
Before you put the FXM back into commission, make sure that the line is qualified and the batteries are fully charged.
1. Turn on the battery circuit breaker. The LCD displays STANDBY and the fan turns on for about a minute.
Notes i. ii. iii. iv.
If the temperature is below –15ºC, the LCD display may not function. See "Troubleshooting" on page 88.
Turn on the AC input circuit breaker. The FXM qualifies the line power. The LCD displays RETRAN, then shows LINE, BUCK or
BOOST . The status LED turns on.
If there is no line power, the FXM will remain in STANDBY mode until it the line power is qualified. If you need to provide backup battery power to the load, perform a manual start by using the inverter command (See “Operating the Novus FXM Inverter” on page 40).
The FXM has auto-frequency detection. When it is first turned on, it senses the line frequency and adjusts its output frequency to match that of the input (Also see "Specifications" on page 89).
The load should be receiving power, If not, perform troubleshooting on page 87.
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FXM UPS Operator's Manual
Switching the FXM from Line mode to Inverter mode
You can also force the FXM to operate in the inverter mode by manually turning off the input circuit breaker. Doing so will effectively disconnect any line power to the FXM, simulating a power outage which triggers the FXM to swtich to the inverter mode of operation.
Procedure
1. Turn off the input circuit breaker. The LCD shows INVERTER , the status LED starts flashing to show the FXM is running on backup battery power. Confirm that the load is receiving power.
Switching the FXM from Inverter mode to Line mode
The FXM remains in inverter mode for as long as the input circuit breaker is turned off. Backup power is provided to the load until the batteries are drained to a preset level which triggers the FXM to shutdown automatically. If it is not necessary to operate the FXM in inverter mode, you should switch the FXM back to Line mode as soon as possible.
Procedure
1. Turn on the input circuit breaker. The FXM qualifies the line power. The LCD displays RETRAN, then shows LINE, BUCK or
BOOST . The status LED turns on.
Note
If the FXM constantly switches between Inverter and Line modes due to a noisy line, the FXM’s input parameters should be broadened from normal to generator (See “Operating the Novus FXM, Sense
Type.” on page 40. Also See Specifications, “Boost/Buck/Line
Transfer Thresholds” on page 89).
In generator mode, the range of acceptable input frequency and voltage is expanded to accept the fluctuations created by a generator.
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Operation
Replacing the Batteries
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WARNING
Make sure you have read and understood the battery safety instructions in “Product Safety Information” on page 5.
Caution: Make sure all the replacement batteries are of the same type and rating. Failure to do so could result in improper charging and damage the batteries.
Note
While the batteries are being changed, the FXM cannot provide backup battery power. If the line becomes unqualified while the battery is being changed, the FXM shuts down and no power is provided to the load.
2.
3.
4.
5.
6.
7.
8.
Procedure
1. If the FXM is in Line, Buck or Boost mode (See Figure 7.1) go to the control submenu to switch it into Inverter Bypass (See page
40; see also the Control Panel Tutorial below). If the FXM is not in these modes, wait until the line is qualified before you continue.
Turn off the battery circuit breaker.
Unplug the battery string.
Disconnect the battery cables from the batteries.
Connect the battery cables to the new batteries.
Plug the battery connector into the FXM.
Turn on the battery circuit breaker.
Switch the FXM out of Inverter Bypass.
Control Panel Tutorial
From the Logo Screen (Figure 7.1):
1.
2.
Press the SELECT button once.
The LCD Screen shows Control Menus.
Press the SELECT button once.
3.
4.
5.
6.
The LCD screen shows INVERTER.
Press the
Press the
SCROLL button until the LCD shows INV BYPASS.
SELECT button once.
OFF is flashing.
Press the SCROLL button once.
ON is flashing.
Press the SELECT button once.
ON is on solid. The FXM is now switched into INV BYPASS and you can replace the batteries.
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FXM UPS Operator's Manual
Operating the Novus FXM
The control menu (Figure 7.4) lets you operate the FXM or program it to suit your operating conditions. You can also use the Novus User
Software to make these adjustments (See “Novus User Software” on page 56).
Procedure
1.
2.
3.
4.
5.
6.
From the logo screen (See Figure 7.1) go to the Control Menu
(See Figure 7.3).
Press the SELECT button to enter the submenu (See Figure 7.4).
Press the SCROLL button to move between items in the submenu.
When you have reached the item you want to change, press the
SELECT button. The item chosen is blinking.
To toggle between the choices, press the SCROLL button. Stop when you reach the choice you want.
To make the change, press the SELECT button. The blinking stops.
40
LCD Shows
INVERTER
INV BYPASS
SELF TEST
AUTO TEST
SHUTDOWN
SENSE TYPE
Meaning
Inverter
Inverter Bypass
Self Test
Automatic Test
Shutdown
Sense Type control Menu
Description
When turned on, this forces the FXM to provide backup battery power to the load. This can only be activated when the FXM is turned on and there is no line power available. Also See “Adjusting and Controlling the Novus FXM, #31
Inverter On/Off.” on page 50.
This function can only be turned on when the FXM is in line mode. When turned on, this locks the FXM into line mode, turns off the battery charger and makes the output voltage equal to the input voltage. This is done to:
Replace the batteries (See page 83).
OR
Allow the use of a break-before-make manual bypass switch so the FXM can be shut off for maintenance or replacement without interrupting power to the load.
This is the FXM’s self test. When it is turned on, the FXM is forced to verify its proper operation by providing backup battery power to the load and then switches back to Line mode. The default setting for the run time is 2 minutes, but this can be changed in the RS-232 menus (See “Adjusting and Controlling the Novus FXM #30: Self Test Options” on page 50.).
If the GUI’s periodic self test is enabled (See page 56), this starts the test no matter when it is scheduled to take place.
When this function is turned on, the FXM’s inverter is shut off. The line is disconnected from the load, so no line power is provided to it.
This function can only be used when the FXM is in Standby or Shutdown mode (See Figure 7.2). This function toggles between:
NORMAL: The FXM can operate successfully with most line conditions.
or
GENERATOR: The FXM’s input voltage and frequency parameters are expanded so the FXM can work with the fluctuations caused by a generator or noisy line.
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Operation
LCD Shows
FUNC MODE
VOLTAGE
FREQUENCY
QUAL TIME
BATT COMP
DATE SEL
INV RECORD
CHARGE CUR control Menu
Meaning Description
Functional Mode The functional mode can only be changed when the FXM is in Standby or
Shutdown mode (See Figure 7.2. Also See Specifications, “Boost/Buck/Line
Transfer Thresholds” on page 89). This function toggles between:
AUTOMATIC VOLTAGE REGULATION (AVR): The buck and boost modes are active.
OR
QUALITY: The buck and boost modes are turned off, the input voltage is the
FXM’s output voltage. If you are connecting an Alpha Technologies Automatic
Transfer Switch (ATS) to traffic intersection equipment, then you MUST switch the FXM to quality since most traffic equipment cannot handle the high voltage output of the FXM when it is in AVR mode.
Voltage This lets you set the FXM’s output voltage setting to 120VAC, 230VAC or
220VAC. This should ONLY be done by a qualified technician acting under the instructions of Alpha Technologies customer service department. Failure to contact Alpha technologies before doing this procedure could result in voiding of the warranty.
Frequency The frequency can only be changed when the FXM is in Standby mode.
This lets you set the FXM’s frequency setting to 50Hz or 60Hz. This should
ONLY be done by a qualified technician acting under the instructions of
Alpha Technologies customer service department. Failure to contact Alpha technologies before doing this procedure could result in voiding of the warranty.
Line Qualify Time This lets you set how long it takes for the FXM to return to Line mode after the line has become requalified to make sure the line is stable. It can be set to 3,
10, 20, 30, 40 or 50 seconds. The factory default setting is 3 seconds. Also
See “Adjusting and Controlling the Novus FXM, #34: Line Qualify Time.” on page 50.
Battery
Temperature
Compensation
This lets you set the battery temperature compensation to match the batteries you are using. It can be set to -2.5, -4, -5 or -6 mV/°C/Cell. The factory default setting is -5 mV/°C/Cell.
Date Format
Selection
This lets you toggle the FXM’s date format between YY-MM-DD or MM-YY-DD,
DD-MM-YY, YYYY-MM-DD, MM-DD-YYYY OR DD-MM-YYYY. The factory default setting is MM-DD-YY.
Inverter Record
Clear
This clears the inverter counter and timer from the LCD’s system status menu
(See page 43). This does not clear the 100-event log in the RS-232 menus
(See page 54).
Charger Current This allows you to set the battery charger current to either 0A, 3A, 6A or 10A.
NOTE: If you set the battery charger to 0A, you will turn the charger off.
Figure 7 .4 – Control Menu
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FXM UPS Operator's Manual
Making Measurements
The System Status Menu (Figure 7.5) lets you make measurements of various FXM inputs, outputs, temperatures and other values. You can also use the Novus User Software to make these measurements
(See “Novus User Software” on page 56).
Procedure
1.
2.
3.
From the logo screen (Figure 7.1) go to the system status menu
(Figure 7.3).
Press the SELECT button to enter the submenu (Figure 7.5).
Press the SCROLL button to move between items in the submenu. When you reach the item you want to measure, stop pressing the button. The measurement is automatically displayed on the LCD. It is automatically updated every 0.5 second.
LcD Shows
VIN
VOUT
IOUT AC
BATT TEMP
FREQ IN
OUTPUT PWR
BATT VOLT
CHGR CUR
DATE
TIME
INV COUNT
INV TIMER
SHED TIMER1
SHED TIMER2
SHED TIMER3
VERSION
System Status Menu
Meaning
Input Voltage
Description
The line input voltage into the FXM.
Output Voltage The FXM’s output voltage (true RMS).
Output Current (AC) The FXM’s AC output current (true RMS).
Battery
Temperature
The battery’s temperature (°C).
Input Frequency The frequency of line power into the FXM (Hz).
Output Power The FXM’s output power in VA (true RMS).
Battery Voltage The battery’s output voltage (VDC).
Charger Current The FXM’s battery charging current is set to this value (Amps).
Date
Time
The date and time (24 hour clock).
Inverter Count The number of times the FXM was in inverter mode.
Inverter Time The total amount of time the FXM was in inverter mode.
Amount of time until the dry contact is activated.
The factory default dry contact for this setting is contact C4. SHED TIMER2 and SHED TIMER3 can be field programmed (See “Setting the Timer Contact” on page 52). This display shows the amount of time left (in seconds) until the contact is activated. The factory default setting is 2 hours, but this can be changed as shown in Figure 7.15.
Software Version The software version used in this FXM.
Figure 7 .5 – System Status Menu
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Operation
Viewing the 25-Event Log
The event menu displays on the LCD the last 25 events the FXM went through and the malfunction that triggered it. If more than 25 events occur, the oldest is overwritten. To clear this log, see “Operating the Novus FXM, INV RECORD.” on page 40.
To see the last 100 events, go to the RS-232 100-event log (See
“100-Event Log” on page 54 or “Novus User Software, Event History.” on page 76.)
Procedure
1. From the Logo Screen (Figure 7.1), navigate to the EVENT STA-
TUS MENU (Figure 7.3).
eveNT STaT
MeNUS
120/60/N
LINe
2.
3.
Press the SELECT button to enter the submenu.
The following log screen appears.
DATE EVENT HAPPENED
(YY:MM:DD)
06:11:29
16:23:56
TIME EVENT HAPPENED
(HH:MM:SS 24-hour clock)
OPERATING MODE THE FXM WAS IN WHEN
THE EVENT HAPPENED (Line shown)
LINe eveNT: 1
EVENT COUNTER
(Event #1 shown)
4.
5.
6.
7.
Press the SELECT button. The event counter flashes.
Press the SCROLL button to scroll through the event counter.
When you reach the event you want press the SELECT button.
The event loading screen appears and then the log screen reappears with the details for that event.
event
Loading
eveNT: 1
aLarM STaTUS
Over Load
8. Press the SCROLL button. One of the faults or alarms shown in
Figure 9.1 or 9.2 is displayed and it is the malfunction that triggered the event.
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FXM UPS Operator's Manual
Communicating with the RS-232 interface
The following subsections describe the operation of the Novus FXM via the RS-232 interface.
■ Wiring the RS-232 Port on page 45.
■ Using the Main Menu on page 46.
■ Adjusting and Controlling the Novus FXM on page 50.
■ Programming the Dry Contacts and the Clock on page 51.
■ 100-Event Log on page 54.
■ Installing and Using the "Novus User Software" on page 56.
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Operation
Wiring the RS-232 port
The FXM’s front panel has a DB-9 female connector. When connected to a PC with Windows HyperTerminal or other terminal emulation software, the FXM can be remotely monitored and controlled with it’s command-line system. The Novus User Software provides a Windows or web browser type of control.
Procedure
1. Connect a 9-pin, fully shielded, straight-through DE-9 to DE-9 connector cable between the computer’s port and the FXM’s port.
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2.
Figure 7 .6 – RS-232 pin connections
Configure the communications parameters to the values shown in the terminal set up table below.
Emulation Type
Duplex Mode
Xon/Xoff Flow
Control
RTS/CTS Flow
Control
Line Wrap
Terminal Set Up Table
VT 100 or
Compatible
Half Duplex
None
Backspace
Break Length
Emulation Type
Off
On Handshaking
N/A
N/A
N/A
Communication Parameters
Screen Scroll
CR Translation
On
CR
Baud Rate
Data Format
Software
Handshaking
2400 bps
8 Data, No Parity, 1
Stop Bit
Figure 7 .7 – Terminal Set Up Table
45
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FXM UPS Operator's Manual
Using the Main Menu
The FXM’s main menu screen runs on a command line system (Figure 7.8). This program does not recognize the backspace or delete keys even if appears that way on the monitor. If you make a mistake and press Enter, the FXM echoes the command back exactly as you typed it. Press Enter and retype the command again.
If you choose not to use the command line system, you can use the
Novus User Software to control and monitor the FXM (See page 56).
Main Menu Screen
The main menu screen (Figure 7.8) shows the FXM’s current input and output values, displays if any faults or alarms are present and gives access to the submenus. It can be accessed from anywhere in the menu tree (Figure 7.9) by typing 0 and pressing Enter. The FXM is controlled by submenu 3.
To access a particular submenu, type in the submenu number and press Enter. To update the main menu screen, press Enter.
The complete menu tree is given in Figure 7.9. Tables describing the
Line Status, Output Status, Faults and Alarms displays are given in
Figure 7.10, 7.11 and 7.12 respectively.
Notes i. ii.
The readings on the main menu screen do not automatically update to reflect changes in the FXM’s status. Press Enter to update the screen.
For many functions you need to enter a password. The factory setting is 1111.
Submenu Numbers
(Figure 7.9)
Status, Faults and
Alarms Displays
(Page 48 & 49))
{
{
Figure 7 .8 – Main Menu Screen
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Operation
RS-232 Menu Tree
Submenus #1, 2 and 4 are read-only screens for monitoring the FXM.
To control the FXM, use submenu #3, the Maintenance submenu
0-Main Menu
(Figure 7.8)
Submenus
1-Unit Specifications 2-Input/Output values
Unit Model
Input voltage
Frequency
Output voltage va
Battery voltage voltage
Software version
Input voltage
Frequency
Output voltage current va
Battery voltage
Temperature
These 2 read-only screens show the FXM’s factory specifications or the present input and output measurements. The Input/Output Values submenu does not automatically update. For an updated value, type 2 and press Enter.
Press Enter to go up 1 level in the menu tree.
To reach any submenu, type in its number and press Enter.
To reach the main menu, type
0 and press Enter.
Submenus
3-Maintenance
(See page 50)
4-Line Slow
Detection Setup
30-Self Test Options
300-Set Self Test Period
301-Self Test On/Off
31-Inverter On/Off
310-Set Inverter-Off Delay
311-Inverter On/Off
32-change Password
34-Line Qualify Time
1) Set to 3 seconds (default)
2) Set to 10 seconds
3) Set to 20 seconds
4) Set to 30 seconds
5) Set to 40 seconds
6) Set to 50 seconds
35-Low Battery Warning voltage
36-Load Shed Timer
On/Off
1) Timer 1 on
2) Timer 1 off
3) Timer 2 on
4) Timer 2 off
5) Timer 3 on
6) Timer 3 off
This read-only screen shows the FXM’s input voltage parameters. These values are factory set and cannot be changed in the field. See
Specifications, “Boost/Buck/
Line Transfer Thresholds.”
Figure 7 .9 – RS-232 Menu Tree
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FXM UPS Operator's Manual
Line Status
Line status tells you the line’s condition (See also Figure 7.2 on page
35). For an updated value, press Enter.
Line Status
Normal The line is within specifications (See specifications, “Boost/Buck/Line Transfer
Thresholds”). The FXM is operating in Line mode.
Boost Line voltage is out of tolerance. The FXM is operating in Boost mode.
Boost2 Line voltage is out of tolerance. The FXM is operating in Boost 2 mode.
Buck Line voltage is out of tolerance. The FXM is operating in Buck mode.
Buck2 Line voltage is out of tolerance. The FXM is operating in Buck 2 mode.
Blackout The line is absent.
Freq low Line frequency is too low.
Freq high Line frequency is too high.
Figure 7 .10 – Line Status
Output Status
Output status tells you how the FXM is producing power (See also
Figure 7.2 on page 35). For an updated value, press Enter.
Output Status
Line mode
Battery mode
Battery mode, low bat. warning
Battery mode (testing battery)
Boost mode
Boost 2 mode
Buck mode
Buck 2 mode
Hot swap mode
Inverter off due to fault
Inverter off due to low battery
Inverter off at start-up
Shutdown due to user request
Figure 7 .11 – Output Status
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Operation
Fault and Alarm Displays
Fault and alarm displays any malfunctions the FXM has encountered.
(Also see "Troubleshooting" on page 87).
Faults
Short_Circuit The load has a short.
Vout_Hi The output voltage is above specifications.
Batt_Hi The batteries cannot be charged.
Batt_Lo The batteries are almost discharged.
Vout_Lo The output voltage is below specifications.
Overload The FXM is overloaded. Remove excess loads.
Backfeed A relay inside the FXM has failed and it cannot be replaced in the field. Contact Alpha Technologies customer service department.
Bad_Battery The battery voltage has dropped below a specified level. Inverter shuts down.
Temp_Hi The FXM is operating above temperature range.
Alarms
Overload The FXM is overloaded. Turn off excess loads.
Temp_Hi The ambient battery temperature is too high.
Temp_Lo The ambient battery temperature is too low.
User_Input The user input contact (See "User Input: S2" on page
17) is shorted.
Line_Freq The line frequency is outside of the FXM’s input specifications.
No_Temp_Probe The battery temperature sensor has become disconnected or has failed.
Weak_Battery The battery has failed the background scan in Line mode.
Batt_Low The battery voltage is low.
Batt_Brkr_Open The battery breaker is opened.
Self_test The FXM is performing self test.
Fan_Fail The FXM internal fan has failed.
Figure 7 .12 – Fault and Alarm Displays
49
FXM UPS Operator's Manual
Adjusting and Controlling the Novus FXM
The Maintenance submenu (Figure 7.13) lets you control the FXM and change selected items to meet your operational needs.
Procedure
At the main menu (Figure 7.8) type 3 and press Enter.
Maintenance Submenu
30 Self Test
Options
31 Inverter
On/Off
This starts the self test and sets for how long it will run. The default setting for the test duration is 2 minutes, but this can be adjusted in 1 minute intervals. Also See “Operating the
Novus FXM, SELF TEST.” on page 40.
This switches the inverter on or off to allow you to prevent a damaging deep battery discharge or to provide backup battery power to the load. Also See “Operating the Novus FXM,
INVERTER.” on page 40.
You can set a delay before the inverter turns off to allow time for turning off critical loads. The Set Inverter ON/OFF delay is only available when the FXM is in Battery or Standby modes.
The delay can be adjusted in 1 second steps with a default setting of 0 seconds to a maximum of 600 seconds (10 minutes). The delay is only available in Standby or Battery modes. Once the FXM returns to Line mode, the delay resets itself to 0 seconds.
32 Change
Password
34 Line
Qualify Time
35 Low
Battery
Warning
Voltage
This changes the FXM’s password. The factory set password is
1111. It can only be changed when the when the FXM is in Line mode. The password is limited to 4 alpha-numeric characters in length.
This lets you set the delay when the FXM goes from Battery mode to Line mode after the line becomes requalified. The purpose of this delay is to make sure the line is stable before the
FXM switches back to it. Also See “Operating the Novus FXM,
QUAL TIME.” on page 40.
The default setting is 3 seconds, but you can set this to 3, 10,
20, 30, 40 or 50 seconds.
The lets you set the FXM’s low battery warning voltage, adjusting the setting to match the batteries you are using and the actual operating conditions.
The default value is 40% (47 VDC) and can be adjusted in
1% (0.05 VDC) increments between 45.0 (0 %) and 50.0 VDC
(100%) by typing in the % battery voltage level where you want the warning to be triggered at.
36 Load Shed
Timer On/Off
This lets you turn the timer contacts on or off (See "Contacts C1 to C6” on page 16).
Figure 7 .13 – Maintenance Submenu
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Operation
Programming the Dry Contacts and the Clock
The FXM’s front panel contacts (See "Contacts C1 to C6” on page
16) can be programmed to meet your specifications with RS–232 communications. You can also adjust the FXM’s date and time.
Programming the Dry Contacts
The functions of dry contacts C1 to C5 (and if factory configured, dry contact C6) can be changed with RS-232 communications.
For example, to change contact C1:
1.
2.
To see how it is currently programmed, type c1 (all lower case) and press Enter.
The FXM responds with *c1=1 where the * shows the unit responded to your command.
For example: a "1" shows it is programmed to be the On Battery indicator as shown in the Dry Contact Configuration table below.
3.
Dry Contact Configuration
1= On Battery
2= Low Battery
3= Timer 1
4= Alarm
5= Fault
6= Disabled
7= Timer 2
8= Timer 3
9= 48VDC
(Only available for contact C6)
Figure 7 .14 – Dry Contact Configuration
To change the contact, type c1=X where X is 1 to 9 and press
Enter .
The FXM responds with *c1=(1 to 9). The programming is done for that contact. Repeat as necessary for the other contacts.
Note
Each contact can only be programmed for one function at a time; it cannot show multiple conditions.
4. To reset the contacts to the factory default, type default and press Enter. The FXM responds with *default, showing it is reset. This command also resets the timer setting to the 2 hours factory default (See “Setting the Timer Contact” on page 52).
See "Specification" on page 89 for the factory default settings of dry contacts C1 to C6.
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Setting the Timer Contact
The front panel’s timer contact (See "Contacts C1 to C6” on page 16 and "Programming the Dry Contacts and the Clock" on page 51) can be programmed to suit your application. Figure 7.15 explains how.
Enter command UPS display timer and press
Enter
*timer=02:00:00
Description
Returns the value of timer1 timer1 and press
Enter timer2 and press
Enter
*timer1=02:00:00
*timer2=02:00:00
Returns the value of timer1
Returns the value of timer2 timer=00:01:00 and press Enter timer=120
† press Enter and timer1=00:01:00 and press Enter timer1=120
† press Enter and timer2=00:01:00 and press Enter timer2=120
† press Enter and
*timer=00:01:00
*timer=120
*timer1=00:01:00
*timer1=120
*timer2=00:01:00
*timer2=120
Sets the value of timer1 to 60 seconds.
Sets the value of timer1 to 60 seconds.
Sets the value of timer2 to 60 seconds.
default
Enter and press *default Resets the timer to the factory default of 02:00:00 (2 hours); and resets contacts C1 to C5 to the factory default settings.(See
“Programming the Dry Contacts” on page 51)
Note: In the above example, the default timer setting of 2 hours is used.
* Indicates that the FXM has responded to the command you entered.
† Time can be entered in units of 0.5 second; e.g. 120 units of 0.5 seconds = 60 seconds. However, it is more intuitive to enter time in the hh:mm:ss format, such as 00:01:00 for 1 minute or 60 seconds in the above example.
Figure 7 .15 – Setting the Timer Contact
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Operation
Setting the Date and Time
See Figure 7.16 below.
Enter command UPS display Description clock and press Enter *clock=12/31/07 22:00:00 Returns the current date and time.
clock=010107 120000 and press Enter
*clock=01/01/07 12:00:00
†
Sets the date and time to Jan 01, 2007,
12:00pm.
Notes:
1 .
2 .
3 .
Time is displayed in the 24 hours clock format.
Changing the mm/dd/yy format with DATE SEL on the LCD Control Menu
(Figure 7 .4) does not change the RS-232 mm/dd/yy format.
If the FXM has been in storage or turned off for a prolonged period of time, the backup Lithium coin battery could be drained and might not correctly keep a backup of the date and time you entered. After turning on the FXM, go to check the date and time settings; the FXM should display the current date and time; if it displays the date as "00:01:00", then the battery is spent and you need to ask a qualified service personnel to replace the lithium coin battery. See "Troubleshooting" on page 88 .
* Indicates that the FXM has responded to the command you entered.
† If the date or time change is invalid, the FXM will return the time and date it was set to before you tried making the change. The date and time must be entered as one complete line command; you cannot change only the time or the date alone, both must be set at the same time. If you make a mistake, press enter and try again .
Figure 7 .16 – Setting the Date and Time
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100-Event Log
Up to 100 events are stored in the FXM’s log. If more than 100 events occur, the oldest is over written.
Procedure
1. To see the log, type event (all lower case) and press Enter. The events are listed starting with the most recent and appear as: eventX=12/25/99 01:45:59 0000000000000000, 0000000000000000, 000
Event Date Time Alarm Fault Mode
See below for details on these readouts.
Alarm: When the following bits show a 1, it is displaying the following alarms.
Self Test
Fault: When the following bits show a 1, it is displaying the following faults.
54 code Mode code Mode code Mode
000 Standby 003 Boost 1 006 Inverter
001
002
Line
Boost 2
004
005
Buck 1
Buck 2
009
010
Shutdown
Bypass
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Operation
2. If less than 100 events occurred, the last entry will appear as: eventX=00/00/00 00:00:00 0000000000000000, 0000000000000000, 000
3.
4.
To clear the log, type eventclr and press Enter. It takes the FXM
30 seconds to clear the log. Do not enter any other commands during this time.
To see a specific event, type eventX where X is from 1 to 100 and press Enter. To see a range of events (for example, events
20 to 30), type eventX-X where X are events from 1 to 100 and press Enter.
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Novus User Software
Introduction
The Novus User Software Graphical User Interface (GUI) provides
Web or Windows© like computer communications with the FXM. The screen and its features are shown below in Figure 7.17. With it you can monitor, control and set various parameters like the date and time, when the weekly self test is run, change the relay configurations, etc. The Fault or Alarm indicators show you if the FXM has a malfunction and what it is. Descriptions of all the screens and their functions are given in “Operation” on page 59.
E
B
F
C
56
A
D
Figure 7 .17 – Novus User Software (UPS Specification Screen shown)
A Screen Selection Menus
B Current UPS operating mode (Figure 7.2). This is updated automatically
C Fault and Alarm Indicators – when a light in this bar is on, move the mouse cursor over the light to learn what the malfunction is. Double-clicking on the light will send you to the Alarms & Faults screen.
D Readout Screens
E Drop-down Menus
F Online Indicator
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Operation
Checking Your Windows Computer for the .NET Framework
1.
2.
3.
4.
5.
Click on the Start button.
Go to Settings . Click on it.
Click on Control Panel .
Double-click on the Add or Remove Programs icon.
When the window shown in Figure 7.18 appears, scroll through the list of applications. If you see Microsoft .NET Framework listed, the Framework is already installed and you can install the
Novus User Software. If you don’t see it listed, you MUST install it from the Microsoft Windows update web site before installing the software.
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Figure 7 .18 – Add or Remove Programs Window
Note
If you are downloading from Microsoft’s web site, you must have an
Internet web browser (e.g. Internet Explorer, Firefox) installed on your computer. In addition to installing .NET, downloading from the web site updates your computer with all the latest security updates. If your computer is part of a company network, check with your network administrator before downloading software from the Internet.
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FXM UPS Operator's Manual
Installation and Set Up
You will need the following tools and materials:
■ Novus User Software (available for download from www.alpha.
com).
■ Windows 98 or later with Microsoft’s .NET framework installed.
■ DB–9 serial straight-through computer cable.
Procedure
1. Install the Novus User Software onto your computer. Restart the computer.
Note
If you install the Novus User Software on a version of Windows without the .NET framework installed, you will get an error message saying the framework is not installed. Install the framework onto your computer according to the instructions given on page 57. Restart your computer and then try to install the Novus User Software again.
2.
3.
4.
Connect the computer cable from any available communications port on your computer to the RS–232 port on the FXM’s front panel (See “Wiring the RS-232 Port” on page 45).
Set the communications parameters on your computer to:
• COM Port: The COM port on your computer you have selected to use.
• Baud Rate: 2400.
To start communications between the computer and the FXM, do one of the following: a. b.
Click on the screen’s Online Indicator (See Figure 7.17), or
In the File drop-down menu, click on Connect to FXM.
If the computer cannot to connect to the FXM, a pop up screen appears asking you to check the wiring and that you are connected to the proper com port.
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Operation
Operation
The various screens are described on the following pages and operate like Web or Windows-type screens. Point and click to change the various functions or fields.
The on line indicator shows if you are connected to the FXM. The
Novus User Software automatically polls the FXM to obtain its status. The default setting is polling once every 3 seconds, but you can change this in the UPS Maintenance-Unit Configuration screen in the “Status Refresh Time” menu.
If a light or lights are on in the Fault or Alarm fields the FXM has a malfunction (See “Troubleshooting” on page 87). Hover your mouse cursor over the light to learn the type of malfunction or double-click on it to go straight to the Alarms & Faults screen.
To control the unit or change it’s settings or parameters, either click on the On/Off buttons, or choose an item from a drop down menu.
Then click on the Update Settings button.
Note
If you do not click on this button, the change will not happen.
■ UPS SPECIFICATIONS
This screen displays the various specifications of the FXM.
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Figure 7 .19 – Novus User Software: UPS Specification screen
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■ UPS MONITORING
These read-only screens show the FXM’s current input and output values and other measurements.
Input & Output : This shows you the current line input and FXM output values and the FXM’s present operating mode.
Figure 7 .20 – UPS Monitoring: Input & Output screen
Battery & Inverter : This shows you the battery string’s status as well as how many times and for how long the inverter has been active.
Figure 7 .21 – UPS Monitoring: Battery & Inverter screen
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Relay & Load Shed : This shows you how the front panel dry contacts are configured. If any relays are used for load shedding, it shows the time they are set to.
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Figure 7 .22 – UPS Monitoring: Relay & Load Shed screen
User Input Status : This shows you the current status of the user programmable inputs (1 to 3).
Figure 7 .23 – UPS Monitoring: User Input Status screen
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■ UPS MAINTENANCE
These screens let you configure and adjust the FXM to meet your operating needs. To change any parameter, either click on the On/Off buttons, or choose an item from a drop down menu. To execute the changes, click on the Update Settings button. If you do not click the button, the changes will not happen.
Unit Configuration : This lets you set the name, input, output and how often the GUI polls the FXM.
Figure 7 .24 – UPS Maintenance: Unit Configuration screen
Battery : This lets you set the battery string voltage, charging parameters, when the low battery warning happens, starts the self test and sets when the periodic self test.
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Figure 7 .25 – UPS Maintenance: Battery screen
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Operation
Inverter : This lets you turn the inverter on or off to start or stop backup battery power to the load.
Figure 7 .26 – UPS Maintenance: Inverter screen
Relay & Load Shed : Allows you to configure the front panel’s dry contact configuration.
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Figure 7 .27 – UPS Maintenance: Relay & Load Shed screen
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FXM UPS Operator's Manual
Controlling the external fan by temperature triggered dry contact
The Novus FXM has up to 6 dry contacts (C1 to C6) on the front panel which can be configured by the user to open (or close) based on the specific trigger conditions. Dry contact functions currently available include: Alarm, Fault, Timer, Low Battery, On Battery, etc.
The Temperature trigger has been added as a new function, with a user configurable range of +20°C to +55°C. When the battery temperature (monitored by the Battery Temperature Probe) reaches the threshold, the assigned relay closes and turns on the external fan.
Note
Dry contact C6 is by default factory hard wired to External VDC. If you need to configure C6 as a programmable dry contact, the unit must be sent back to the factory.
The Temperature trigger can be programmed via one of the following
3 interfaces:
1. LCD panel – from the Logo screen, navigate to Control Menu
> RELAY TEMP. Press the SELECT button and the current temperature display will start flashing. Use the Scroll button to change the temperature in 5°C increments. Press SELECT to accept the changes or CANCEL to abort.
reLaY TeMP
55
120/60/N
LINe
Note
Dry contact functions are not programmable through the LCD. Use the RS-232 GUI or the HyperTerminal instead.
2. RS-232 GUI – Figure 7.28(a) shows the Relay Configuration window under the UPS Maintenance > Relay & Load Shed screen. As an example, to assign C1 as the Temperature trigger, select Temperature from the drop down menu. Click Update
Configuration and the current status will update momentarily. In the example shown in Figure 7.28(b) the temperature threshold is set at 55°C. To change this value to +20°C, simply type 20 into the New Setting box (or use the up/down arrow keys) and click
Update Configuration to update the current status display.
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(a) Assigning the Temperature trigger function to a dry contact
(b) Setting the Temperature trigger value
Figure 7 .28 – Temperature trigger function via Novus User Software
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FXM UPS Operator's Manual
3. RS-232 HyperTerminal – the Temperature trigger function can be assigned to any available dry contacts as described in "Programming the Dry Contacts" on page 51. (e.g. c1=11, where 11 is the assigned index for the Temperature trigger function.)
After establishing an RS-232 connection with the FXM (see page
44), at the HyperTerminal screen prompt, type temp and press
Enter to display the current temperature setting (FXM returns
*temp=20 ). To change the value to +35°C, type temp=35 and press Enter. (FXM returns *temp=35 as confirmation.) See Figure 7.29.
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Figure 7 .29 – Temperature trigger function via HyperTerminal
Restoring All Parameters to Default Values
The purpose of this command is to reset the FXM to a known state
(factory default). See Table 7.1 for a list of parameters that will be restored to their default values.
Caution
This command resets all parameters which are user-configurable.
All previously programmed operation will be lost. Make sure that you have a backup plan for mission critical operation. This command is password protected.
The default command can be issued via the RS-232 HyperTerminal or the RS-232 GUI as follows:
1. RS-232 HyperTerminal – type default:all and press Enter. (Enter the password and the FXM returns *default as confirmation.)
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Operation
2. RS-232 GUI – Figure 7.30 shows the UPS Maintenance > Unit
Configuration screen. Click the Restore Defaults button. Enter the password to execute the command.
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Figure 7 .30 – Restore all default commnad
Description of Parameter
Maximum battery charging current
Temperature compensation of battery charging
Maximum allowable duration of output short circuit before shutdown
Property settings of programmable user input #1
Action #1 setting of programmable user input #1
Action #2 setting of programmable user input #1
Property settings of programmable user input #2
Action #1 setting of programmable user input #2
Action #2 setting of programmable user input #2
Property settings of programmable user input #3
Action #1 setting of programmable user input #3
Action #2 setting of programmable user input #3
Start hour of rush hour of time of day action period #1
Start minute of rush hour of time of day action period #1
End hour of rush hour of time of day action period #1
End minute of rush hour of time of day action period #1
Start hour of rush hour of time of day action period #2
Start minute of rush hour of time of day action period #2
End hour of rush hour of time of day action period #2
End minute of rush hour of time of day action period #2
Scheduled events
Format setting of date display on LCD
Line qualify time
Time setting of periodical self-test (minute) (hh:mm)
Inverter off delay setting
RS-232 baud rate
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Number of weeks setting of periodical self-test
Day of the week setting of periodical self-test
Time of the day setting of periodical self-test
Battery low warning threshold setting (%)
Self test duration setting (minutes)
Internal temperature setting to turn on cooling fan
Load shed timer1 duration
Load shed timer2 duration
Load shed timer3 duration
Programmable dry contact #1 setting
Programmable dry contact #2 setting
Programmable dry contact #3 setting
Programmable dry contact #4 setting
Programmable dry contact #5 setting
Programmable dry contact #6 setting
Password setting
Table 7 .1 – List of parameters reset to their default values by the restore default command
Programmable Dry Contact Time of Day Action
You can assign a dedicated timer to a dry contact. Upon entering the inverter mode of operation, the timer is activated and begins to count down from a user defined value. When the timer reaches zero, the programmed dry contact relay will be activated (Status = ON). See
Figure 7.31.
Dry contact
activates when timer
counts down to zero
Timer
starts to
count down
Inverter
mode
entered
Microprocessor
Figure 7 .31 – Programmable Timer Operation
A typical application of this timer controlled dry contact function would be in controlling a traffic light. When the grid power fails, the
FXM goes into inverter mode and continue supplying backup power to the traffic light. Since the batteries supplying the backup power have limited capacities, a timer controlled dry contact is usually configured to switch the traffic light into the flashing amber mode after a user-defined period of time in an attempt to conserve battery power.
This setup works fine during non peak hour traffic, but during peak hour, it is necessary to keep the traffic light running normally for as long as backup power is available. To address this issue, a new fea-
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Operation ture called the Time of Day Action is added to deactivate the timer during a user defined time period of the day. See Figure 7.32.
Dry contact activates
when enabled timer
counts down to zero
Timer starts to
count down
if enabled
Inverter
mode
entered
Microprocessor
Real time clock
Peak period settings
Disable Timer (Action=ON) or
Enable Timer (Action=OFF)
Figure 7 .32 – Time Of Day Action Operation
You can define up to 2 peak time periods of the day:
1. Go to the ure 7.33).
UPS Maintenance > Relay & Load Shed screen (Fig-
2.
3.
In the Time of Day Action Configuration dialogue box, setup the start and end time of the first rush hour under Time Period
1 and the second rush hour under Time Period 2. In this example, during the first time period (7 AM to 9 AM), all 3 timers are disabled (they do not count down at all). Similarly, all timers are disabled during the second time period (3 PM to 6 PM).
Select ON under each time period. Click the Update button under each time period to store the settings. Confirm your settings in the UPS Monitoring > Relay & Load Shed > Time of Day
Action Status screen. (Figure 7.34).
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Figure 7 .33 – Time Of Day Configuration
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Figure 7 .34 – Time Of Day Action Status
Once the Time of Day Action is configured, the FXM will automatically disable the timers during inverter mode at the defined peak periods.
You can also turn off the Time of Day Action by setting one (or both)
Time Period(s) to OFF (Figure 7.33). In this case, the dry contact will be activated by the timer regardless of the peak period settings.
Time & Date : This lets you set the FXM’s date and time.
Figure 7 .35 – UPS Maintenance: Time & Date screen
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Operation
Password : This lets you set the FXM’s password. The factory set password is 1111.
Figure 7 .36 – UPS Maintenance: Password screen
Note
The password is limited to 4 alphanumeric characters. The software will not allow you to type in more than 4 characters.
User Input : There are 3 programmable User Inputs and their functions are similar to the Dry Contact relays. Supported functions include (a) Shutdown, (b) User Alarm and (c) Self Test. (Figure 7.37)
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Figure 7 .37 – UPS Maintenance: User Input screen
You can configure any User Input to perform a certain action in response to different trigger types and logic levels. For example, if you want the FXM to issue an intrusion alarm when the door is opened, you will need to wire the door with a switch that triggers a User Input every time the door is opened. The following procedure describes how you would configure User Input 1 to function as the intrusion alarm input.
Procedure
1. Click on UPS Maintenance > User Input to display the User
Input Configuration window. (Figure 7.38)
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2.
3.
4.
Figure 7 .38 – User Input Configuration: Setting the Trigger Type
In the Input 1 column, click on the Type down arrow to display the 3 types of available triggers (Edge Trigger, Level Toggle and
Level Alternative). For more information on how triggers work, see "Types of Trigger" on page 73.
Select Edge Trigger .
Select Low from the Level drop down menu. The User Input will go to logic level "low" whenever it is triggerred. (Figure 7.39)
5.
Figure 7 .39 – User Input Configuration: Setting the Logic Level
Select User Alarm On from the Action #1 drop down menu.
(Figure 7.40)
6.
7.
Figure 7 .40 – User Input Configuration: Setting an Action
Click the Update button and enter the password to confirm if required.
Check the User Input Current Status at the UPS Monitoring >
User Input Status page. (Figure 7.41)
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Operation
Figure 7 .41 – User Input Current Status
You can perform a quick test by shorting the User Input 1 dry contact pin (pin 19 of C6) to ground (pin 22 of C6) with a short length of
PVC insulated electronic hook-up wire. This will trigger the FXM to issue a User Input Alarm as shown in Figure 7.42.
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Figure 7 .42 – User Input Current Status
Note
Hovering the cursor over the amber indicator in Figure 7.42 will display the corresponding context sensitive message.
Types of Trigger
There are 3 types of trigger:
• Edge trigger – when the user input changes from one state to the other, the FXM is triggered to perform Action #1 (see Figure
7.43). If Level is set to High, the action will be triggered by a Low to High edge (leading edge). If Level is set to Low, the action will be triggered by the High to Low edge (falling edge).
Action #1 Action #1
User input
Low to High edge trigger
(a) Level = High
User Input = Low to High, Action #1 is triggered
User Input = High to Low, no action triggered
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User input
High to Low edge trigger
Action #1 Action #1
•
(b) Level = Low
User Input = High to Low, Action #1 is triggered
User Input = Low to High, no action triggered
Figure 7 .43 – Edge Trigger
Level Toggle – when Level is set to High, the FXM is triggered to perform the other action when the user input changes from Low to High (see Figure 7.44a). If the input then changes from High to
Low, Action #2 will be triggered. In other words, a level change in the user input will trigger an action toggle between Action #1 and
#2.
Action #1 Action #1
User input
Action #2
(a) Level = High
User Input = Low to High, Action #1 is triggered
User Input = High to Low, Action #2 is triggered
Action #2
Action #2 Action #2
User input
Action #1 Action #1
•
(b) Level = Low
User Input = High to Low, Action #1 is triggered
User Input = Low to High, Action #2 is triggered
Figure 7 .44 – Level Trigger
Level Alternative – when Level is set to High, the FXM is triggered to perform the next action when the user input changes from Low to High (Figure 7.45a). If the input then changes from High to
Low, no action will be triggered because Level is set to High. In other words, only a Low to High user input level triggers an action when Level is set to High Similarly, when Level is set to Low, the FXM will trigger an action only with a High to Low user input
(Figure 7.45b).
Action #1 Action #2 Action #1
User input
(a) Level = High
User Input = Low to High, Action #1 is triggered
User Input = High to Low, no action triggered
User Input = Low to High, Action #2 is triggered
User Input = High to Low, no action triggered
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Operation
User input
Action #1 Action #2 Action #1
(b) Level = Low
User Input = High to Low, Action #1 is triggered
User Input = Low to High, no action triggered
User Input = High to Low, Action #2 is triggered
User Input = Low to High, no action triggered
Figure 7 .45 – Level Alternative
■ ALARMS & FAULTS
This read-only screen shows you the operating status of the FXM
(see also “Troubleshooting” on page 87). When the fault or alarm indicators on the horizontal bar are lit, place your mouse cursor over the light to display the context sensitive message.
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Figure 7 .46 – Novus User Software: UPS Alarms & Faults screen
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■ EVENT HISTORY
This screen shows you the last 100 events recorded by the FXM.
Choosing a number in the Event Index drop-down box and then clicking on the View Selected button will display the updated information about the selected event.
Figure 7 .47 – Novus User Software: UPS Event History screen
To view all the events, click on the View All button to open the Event
Log Monitor window (Figure 7.48). Clicking on the Clear History button clears the log. This action cannot be undone.
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Figure 7 .48 – Novus User Software: Event Log Monitor screen
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Operation
In the Event Log Monitor window, the events are displayed by date and time and you can scroll up and down the list to select the events you want to see. To download the latest events, select Source >
Com . In the Open Event File window, select the default event file
"event-1111.txt" (where 1111 is the serial number of the FXM) from the default directory (Novus User Software V2.00.03). This will load the previously saved events for viewing. Once the event file is loaded, the software automatically begins to download the stored events from the FXM to the computer. This process may taken a few minutes, and
"event-1111.txt" will be overwritten.
Note
To build a complete history of events for a FXM, it is a good practice to save all the downloaded events from the unit to the same event file. Alpha recommends keeping the default filename (event-1111.txt) in the default directory (Novus User Software V2.00.03). A maximum of 999 events can be stored on the FXM. The oldest events are replaced by the newest ones.
Figure 7 .49 – Event Log Monitor, Open Event File window
If you choose to save the event log under a different filename and in a different directory, you can do so using the File > Save As command as shown in Figure 7.50.
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Figure 7 .50 – Saving the event log under a user-defined filename and directory
If you just want to view a previously saved event log without downloading any new events from the FXM and overwriting the saved event file, select Source > File and navigate to the saved event log file.
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FXM UPS Operator's Manual
■ UPGRADE FILES
This screen shows the current version number of the Novus firmware.
Figure 7 .51 – Novus User Software: UPS Upgrade Files screen
■ COMMUNICATIONS
This screen changes the FXM’s communication parameters. You cannot change the RS-232 Baud Rate.
Figure 7 .52 – Novus User Software: UPS Communications screen
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8. Maintenance
Updating the Software
The Novus FXM’s firmware can be reinstalled or updated to the latest version with this procedure.
You will need the following items:
■ RS-232 connection cable to the FXM ( See page 45)
■ uBug12 software installed on your computer (available for download from Alpha’s web site (www.alpha.com).
■ Alpha’s firmware installed where you can access it with your computer (available at www.alpha.com).
1.
2.
3.
Procedure
Turn off the FXM ( See page 37)
Connect the RS-232 cable (if it is not already connected).
While pressing and holding the SELECT button, turn on the battery circuit breaker. The LCD panel shows “Alpha XP ISP”.
4.
5.
alpha XP ISP v0 .0 .0 .1
Start uBug12 .
Type (all lower case) con (1 space)1(or the number of the computer’s comm port you are using) and press ENTER. The screen shows “connected” when the connection is established.
2: Screen shows “connected” .
1: enter the com Port .
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6. In the uBug12 screen, type (all lower case) fbulk and press
ENTER . The erase pop-up appears. It disappears when the
FXM’s memory is erased. If an error message appears, send the fbulk command again.
2: erase pop-up appears .
1: Type fbulk .
7. In the uBug12 screen, type (all lower case) fload(1 space);b and press ENTER. A pop-up appears asking you to locate the new firmware. Look for a “sx record” (*.sx). Select this new firmware. The fload pop-up appears.
2: Look for a .sx file.
1: Type fload ;b.
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Maintenance
When the software has finished loading into the FXM, the popup shows “Loaded OK in (xx) seconds.” If an error message appears, turn off the FXM and start over again.
Firmware is loaded .
Note:
It should not take more than one or two restarts to load the software.
If problem persists, contact Alpha Technical Support.
8.
9.
Type (all lower case) exit and press ENTER. The uBug12 screen disappears.
Turn the battery breaker off.
10. To check if the installation was successful, turn the battery breaker back on and the LCD’s logo screen should appear as follows. If it shows “Alpha XP ISP” as shown in step 3 earlier. Try installing the firmware again.
alpha
FXM
120/60/N
LINe
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FXM UPS Operator's Manual
Testing and Replacing the Batteries
Battery life
Batteries lose their ability to store power throughout their life. The batteries should be regularly tested to ensure they can continue to provide reliable service. Battery life is reduced by three major factors: a. Temperature – higher ambient temperatures, especially above
25°C, will reduce battery life. For example, an average operating temperature of 27°C will likely reduce the life of the battery by 25%. Ensure that the FXM and batteries are situated in a well ventilated area with adequate temperature control. A cooler environment is preferable.
b. c.
Number of discharge cycles – the more frequent the batteries are discharged, the shorter the battery life. Frequent power outages imply the need for more frequent battery replacement.
Depth of discharge – the longer the batteries are required to provide back up power, the shorter the battery life. Frequent full discharging (and the associated recharging) of the batteries reduces their life. Shut down the electrical load or return to primary power as soon as possible in order to extend battery life.
Battery Run Time
Figure 8.1 shows a chart of typical run times (time to full discharge) for the standard batteries supplied with this unit. Note that these runtimes are for batteries in new and good conditions and that run time performance will deteriorate over time in a progressively decreasing curve.
Discharge Rate Characteristics
82
100%
Load
50%
Load
Discharge Time
Figure 8 .1 – Typical Discharge Characteristics for Lead Acid Batteries
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Maintenance
Battery Maintenance
The batteries supplied with this unit are sealed and maintenance free. Regularly ensure that all connectors are tight and free of corrosion. The presence of corrosion, swelling of the battery case or distortion in the shape of the case suggests that the batteries need to be replaced (see “Replacing the Batteries” below).
Battery Conductance Test (Optional)
1.
2.
Place the conductance meter probes across battery #1.
Record the voltage and Siemens values in your log book.
3. Repeat for batteries #2, #3 and #4.
A new AlphaCell 180GXL battery has a conductance reference value of 1100 Siemens at 25°C. When this value drops to 550 Siemens or
50% of the new battery reference value, the battery can be considered suspect of being below 80% capacity and should be evaluated further. When the temperature of the batteries is not between 20°C. and 30° C, use the following temperature compensation values.
Battery Temperature Suspect Value
35°C or higher
30°C
25°C
20°C
15°C
10°C
5°C
0°C or colder
Reference Value New
180GXL
1183
1140
1100
1063
1028
995
965
936
514
498
483
468
592
570
550
532
Replacing the Batteries
Replace batteries as indicated by the results of self testing or the presence of terminal corrosion, swelling of the battery case or distortion in the shape of the case. New batteries will normally provide longer run times than older ones. Larger capacity batteries may be available. Please call Alpha Technical Support (1-800-667-8743) to order replacement batteries or to obtain assistance. On-site service may be available in your area.
Tools and Materials Required
■ AC/DC voltmeter or multimeter
■ Labels or masking tape and marker
■ Torque wrench
■ Slot head screwdriver to fit the terminal blocks
■ High strength, flame-proof tape (such as duct tape)
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■ Battery terminal corrosion inhibitor (such as NOCO Company’s
NCP-2 or Sanchem Inc.’s No-Ox ID Grease “A”)
WARNING
Make sure you have read and understood the battery safety instructions in “Product Safety Information” on page 5.
Caution
Make sure all the replacement batteries are of the same type and rating. Failure to do so could result in improper charging and damage the batteries.
Note
While the batteries are being replaced, the FXM cannot provide backup battery power. If the line becomes unqualified while the batteries are being replaced, the FXM shuts down and no power is provided to the load.
Procedure
1.
2.
3.
4.
5.
6.
The FXM must be in Line State (See Figure 7.2). If it isn’t, wait until the line is qualified before proceeding.
Switch the FXM into Bypass State by doing one of the following: a. From the FXM control panel, navigate to the UPS Control
Menu > INV BYPASS (See Figure 7.2); press the SELECT button once, OFF is flashing; press the SCROLL button once, ON is flashing; press SELECT button once, ON is now displayed continuosly, indicating that the the FXM has been switched into the bypass state.
b. From the Novus User Software main screen ( page 59), go to the UPS Maintenance > Unit Configuration screen. Turn
Bypass Mode on by clicking the ON button and then the
Update Configuration button. The FXM responses by displaying a “Bypass State” alarm. This is normal and does not indicate a problem. It will clear itself when the Bypass State is subsequently disabled.
Turn off the battery circuit breaker.
Replace the batteries (Also see “Wiring the external batteries” on page 28).
Turn on the battery circuit breaker
Switch the FXM out of Bypass State by turning Bypass Mode
OFF.
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Maintenance
Preventative Maintenance
Preventative maintenance should be performed on the FXM module every 6 to 12 months. For mission critical applications such as backup traffic intersections, more frequent maintenance should be planned. Proper implementation of the following procedure will insure that your system continues to provide reliable backup power in the event of a utility power failure.
•
•
•
Tools and Materials Required
Wrench set
Labels and marker to number batteries
Conductance meter (for optional conductance test)
Procedure
1.
2.
3.
4.
5.
6.
7.
Inspect the FXM and wiring for any physical damage. Repair or replace as required.
Verify that all connections are securely fastened. Tighten if necessary.
Inspect the batteries for cracks or swelling. Replace all 4 batteries if any of the batteries are cracked or swollen. Replace only faulty battery if an Alphaguard battery balancer is installed.
Inspect the battery terminals for corrosions. Clean and apply a corrosion prevention compound such as NOCO Company
NCP-2 or Sanchem Inc. NO-OX-ID if required.
Re-tighten the battery terminal bolts on Insert Terminal batteries or re-torque to the manufacturers specifications the battery terminal bolts on Flag Terminal batteries if required.
Label the batteries #1, #2, #3 and #4. The battery negative cable from the FXM is connected to battery number one and the battery positive cable from the FXM is connected to battery number four.
Verify that the battery temperature probe is securely taped to the side of either battery #2 or #3.
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Operational Test
1.
2.
3.
4.
Activate the FXM self-test function.
After passing the self-test, disconnect the AC input to the FXM to trigger the FXM into the backup (inverter) mode.
Let the FXM operate in the backup mode for approximately 10 minutes.
Measure the individual battery voltages while the FXM is operating in the backup mode. There should be no more than 0.6 volts difference between the highest battery voltage and the lowest battery voltage.
Caution
One battery measuring 2 volts lower than the other 3 batteries in the string indicates a shorted cell in that battery. Replace all 4 batteries.
Three batteries in the string measuring the same voltage and one battery measuring several volts higher indicates an open cell in the battery with the higher reading. Replace all 4 batteries.
5.
6.
Verify that there is no Low Battery Alarm.
Reconnect the AC input.
Service and Technical Support
Alpha Technologies is committed to the support of Alpha products throughout their life. Alpha provides a full range of service products including extended warranties, on-site service plans and battery renewal programs. Parts, supplies and replacement or upgraded battery packs are also available. To discuss any of your after-sales needs, please call 1-800-667-8743 and ask for Service.
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9. Troubleshooting
When the front panel alarm LED is on or flashing, the FXM has a malfunction. The alarm and fault submenus (Figures 9.1 and 9.2) describe the malfunction. You can also use the Novus User Software for troubleshooting (See “Novus User Software” on page 56).
Procedure
1.
2.
3.
4.
Press the SELECT button.
One of the conditions listed in Figure 9.1 and 9.2 is displayed on the LCD.
Press the SCROLL button to see if more than one malfunction is present.
To clear the malfunction from the screen, press and hold the
SELECT button for 5 seconds.
LcD Shows
Over Load
Batt Temp High
Batt Temp Low alarm Submenu
Description of Problem
The FXM is overloaded.
The battery temperature is above the specifications.
The battery temperature is below the specifications.
What To Do
Remove excess loads.
Ensure that the battery fan (if used) is working. Contact Alpha Technical Support to purchase an upgrade if required.
Use optional battery heating mats or heater.
Contact Alpha Technical Support to place the order.
Ensure that the FXM charger is working; if the charging voltage is low, the battery may need to be replaced.
Batt Low Warning
FAN Alarm
Temp Probe Unplug
The batteries are almost discharged.
Also see “Adjusting and Controlling the
Novus FXM, #35: Low Battery Warning
Voltage.” on page 50.
The fan has failed.
The temperature probe is unplugged.
User Input Alarm
In Freq Out Of Range The line frequency is outside of the FXM’s qualified range. FXM goes to inverter mode.
Weak Battery
When the user input is shorted (See “User
Input: S2” on page 17), this alarm appears.
Self Test
The battery is being monitored continuously in the background in Line mode. This alarm is issued if the battery did not pass the background scan.
The FXM is performing self test.
Batt Breaker Open The battery breaker is opened.
Figure 9 .1 – Alarm Submenu
Contact Alpha Technical Support.
Plug it back into the FXM or change the probe.
Check user input parameters.
Info only.
Check the battery life and replace the battery if necessary.
Info only.
Ensure the battery breaker is functioning.
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LcD Shows
Overload Fault
Fault Submenu
Description of Problem
The load draws more power than the FXM can provide. This can lead to an automatic
FXM shutdown. .
The load has a short.
What To Do
Remove excess loads
Short Circuit
Intl Temp Fault The FXM’s internal temperature is too high and could cause an automatic FXM shutdown.
Output Over Voltage The output voltage is above or below the
Output Voltage Low
FXM’s specifications.
Battery Fail
Backfeed
Battery Over Voltage
Batt Volt Low
In Inverter mode, the battery voltage has dropped below a specified level. This fault is triggered and the inverter shuts down.
Note: This fault is also known as a Low
Battery Shutdown or Bad Battery.
A relay inside the FXM has failed. It cannot be fixed in the field.
Battery voltage is abnormally high.
Battery voltage is low and is close to self-kill level.
Check the output. Remove the faulty load if necessary.
Verify that the fan is not blocked and that it is working by performing a self test. Also
See Fan Fail Alarm.
Info only.
Info only. The FXM will recharge the battery when the FXM requalifies the line.
DANGER: Do NOT touch the AC input terminals. Contact Alpha Technical Support.
Check the voltage at the battery voltage test points (see page 15). Ensure the battery is in good working condition. Replace the battery if necessary.
Ensure that the FXM charger is working; if the charging voltage is low, the battery may need to be replaced.
Figure 9 .2 – Fault Submenu
The following table contains a list of possible problems you may encounter which are not reported by the system.
Problem
No LCD display even when the FXM is powered on
Date and time reset to
00:01:00 and 00:00:00
Other Problems
Possible cause
The LCD may not function below -15ºC. This does not affect the normal operation of the
FXM.
The backup lithium coin battery may need to be replaced. This is possible if the FXM has been in storage or turned off for a prolonged period of time. The average operating life of the lithium coin battery is about 5 years.
What To Do
Bring the operating temperature above
-15ºC and the LCD display will gradually resume operation.
Replace the lithium coin battery.
Caution : This must be performed by a qualified service personnel. Dispose of used batteries according to your local laws and jurisdictions.
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Appendix A: Specifications
Due to ongoing product improvements, specifications are subject to change without notice.
Mechanical Specifications
Dimensions, in (mm)
H x W x D
1100-2000: 5.22 x 15.5 x 8.75 (133 x 394 x 222)
650: 3.47 x 17 x 9 (89 x 432 x 229)
Weight, lb (kg) without batteries
650: 25 (11.3)
1100-2000: 35 (15.9)
Color Black
Mounting Shelf, rack or wall; horizontal or vertical mount.
Humidity Operating (non-condensing): Up to 95%
Storage: Up to 95%
Temperature Range ,1, 2 , °C
FXM 650/1100:
FXM 2000:
Operating: -40 to 55
Storage: -40 to 75
Operating: -40 to 50 3 (120VAC Unit); -40 to 55 (230VAC Unit)
Storage: -40 to 75
Altitude, ft (m)
Operating
Storage
Up to 12,000 4 (3658)
Up to 15,000 (4572)
AC Input and Output Connectors Terminal block, Weco p/n 324-HDS/03 or equivalent
(max 10 AWG)
Dry Contact Connectors Terminal block, mating plug JITE p/n PTB750B-03-1-03-3 or equivalent (max 16
AWG)
RS-232 Connector DE-9 Female
Ethernet Connector Optional, factory installed RJ-45
Dry Contacts 6 sets of single-pole, double-throw relays located on the front panel. They are rated at 250VAC, 1A. The factory default settings are:
C1: On Battery
C2, C3 5 : Low Battery
C4: Load Shed Timer1
C5: Alarm
C6: 48/24VDC for an external fan. It can be factory configured as a dry contact.
User Inputs Three optically-isolated and powered inputs are located on the front panel.
When they are shorted, their functions are:
S1: Starts the self test.
S2: Activates an alarm.
S3: Unit shutdown.
User Interface 6 2 x 20 backlit alpha-numeric LCD screen. Three control buttons located below.
2 .
3 .
4 .
5 .
6 .
Notes:
1 . Capable of operating at 73% of rated full load for up to 2 hours at 74°C. Above 55°C ambient, derate output power by 1.4% per °C rise, up to 74°C max.
Capable of operating at 100% of rated full load below 0°C down to -40°C after the FXM has been stabilized at 0°C for at least 1 hour.
FXM2000-120V only: above 50°C ambient, derate output power by 1.1% per °C rise, up to 74°C max.
Derate 2°C per 1000 ft (305 m) above 4500 ft (1372 m).
For FXM650/1100-48(Q), the default setting of C3 is “FAULT”.
The LCD display may not function below -15°C. It gradually resumes normal operation as the temperature rises above -15°C. This will not affect the operation of the FXM .
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FXM UPS Operator's Manual
Due to ongoing product improvements, specifications are subject to change without notice.
Electrical Specifications
Input
Voltage (nominal), VAC 120 or 230 (optional 220), 120 only for 650-48
Frequency, Hz, ±5% 60/50 (auto-detection) (note: Output frequency = Input frequency)
Current, Amps
(@ nominal Vin and max battery charging current)
650-24: 8.7/4.5 @120/230VAC
650-48: 10.5 @120VAC
1100: 15.5/8 @120/230VAC
2000: 20/12 @120/230VAC
Input Circuit Breaker Ratings, Amps 650-24: 15/10 @120/230VAC
650-48: 15 @120VAC
1100: 20/10 @120/230VAC
2000: 25/15 @120/230VAC
Battery Circuit Breaker Ratings,
Amps
650-48/1100: 50
650-24/2000: 80
Output
Voltage (nominal), VAC 120 or 230 (optional 220), 120 only for 650-48
Frequency, Hz, ±5% 60/50 (note: Output frequency = Input frequency)
Power, W/VA 650: 650
1100: 1100
2000: 2000
Waveform Pure Sine Wave
Load Crest Factor 3:1 (load dependent)
Output Voltage Distortion < 3% THD (resistive load)
Efficiency
Normal Mode
Backup (Inverter) Mode
7
>98%
>82% (48 Vbatt)
>75% (24 Vbatt)
Transfer Time, mS
AVR to Backup
Backup to AVR
5 (Typical)
5 (Typical)
Line Qualification Time, Seconds 3 (factory default), user adjustable to 3, 10, 20, 30, 40, or 50. (See page 41)
Battery String Voltage 650-24: 24 VDC
650-48/1100/2000: 48 VDC
Battery Charger Current, Amps 10 (factory default), user adjustable to 3, 6 or 10. (See page 41)
Battery Charger Temperature
Compensation 8 -5mV/°C/Cell (factory default), user adjustable to -2.5, -4, -5 or -6mV/°C/Cell.
Battery type Anderson Power mating part SB50 or equivalent
Notes:
7 .
8 .
Efficiency is measured at an ambient temperature of 25°C. full resistive condition and nominal Line and Battery voltage.
With external battery temperature probe assembly. For FXM650-48(Q), charger compensation is disabled.
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Specifications
Due to ongoing product improvements, specifications are subject to change without notice.
Parameter
High Line Transfer
High Line Retransfer
Buck 2 Transfer
Buck 2 Retransfer
Buck 1 Transfer
Buck 1 Retransfer
Boost 1 Retransfer
Boost 1 Transfer
Boost 2 Retransfer
Boost 2 Transfer
Low Line Retransfer
Low Line Transfer
Boost/Buck/Line Transfer Thresholds
FXM 650 / 1100
120 VAC Units 230 VAC Units
175 VAC
162 VAC
152 VAC
146 VAC
325 VAC
303 VAC
282 VAC
272 VAC
134 VAC
128 VAC
116 VAC
112 VAC
102 VAC
98 VAC
97 VAC
88 VAC
250 VAC
236 VAC
210 VAC
207 VAC
180 VAC
176 VAC
162 VAC
151 VAC
FXM 2000
120 VAC Units
152 VAC
146 VAC
Not Available
134 VAC
128 VAC
116 VAC
112 VAC
102 VAC
98 VAC
97 VAC
88 VAC
Regulatory
Electrical Safety UL 1778, CSA 107.3, EN 62040-1-2, EN60950-1
Emission FCC subpart J Level A, CSPR22, EN55022 Level A
Marks
C
CSA
US
, CE (230VAC versions only)
Packaging Designed to meet requirements for ISTA program.
NOTICE
The Novus FXM generates, uses and radiates radio frequencies if not installed and tested in accordance with the instructions in this manual. It has been tested and found to comply with the limits established for a Class A computing device pursuant to part 15 of FCC rules and CSPR 22 when it is operated alone. It also complies with the radio interference regulations of DOC which are designed to provide reasonable protection against such interference to radio to TV reception, which is determined by switching it on and off, relocate the equipment or use an electrical circuit other than the one used by the Novus FXM.
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Note: Listings in ALL UPPER CASE are entries as displayed on the LCD panel
Index
Symbols
25-Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
48 VDC connector . See front panel: Encl Temp connector
100-event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
a
AC input . See front panel: AC input terminal block
AC output . See front panel: AC output terminal block
alarm and fault displays . . . . . . . . . . . . . . . . . . . . . 87
Alarm Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
BAD BATTERY . . . . . . . . . . . . . . . . . . . . . . . . 87
BATT TEMP HI . . . . . . . . . . . . . . . . . . . . . . . . 87
FAN FAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
IN FREQ OUT OF RANGE . . . . . . . . . . . . . . . 87
OVERLOAD . . . . . . . . . . . . . . . . . . . . . . . . . . 87
SELF TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
USER INPUT ALARM . . . . . . . . . . . . . . . . . . 87
ATS (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
B
Batt Breaker Open . . . . . . . . . . . . . . . . . . . . . . . . . 87
batteries
replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
replacing the . . . . . . . . . . . . . . . . . . . . . . . . . . 39
battery
corrosion inhibitor . . . . . . . . . . . . . . . . . . . . . . 28
heating mats . . . . . . . . . . . . . . . . . . . . . . . . . . 24
in-line-fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . 28
battery temperature connector. See front panel: AC input terminal block battery voltage, checking the . See front panel: AC input terminal block
branch circuit protection . . . . . . . . . . . . . . . . . . . . 21
c
Certifications and compliances
CSA-C22 .2 No . 107 .1 . . . . . . . . . . . . . . . . . . . . 7
UL 1778 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
circuit breaker
battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
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input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
computer communication
main menu screen . . . . . . . . . . . . . . . . . . . . . 46
maintenance screen . . . . . . . . . . . . . . . . . . . . 47
maintenance submenu . . . . . . . . . . . . . . . . . . 50
menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
output status . . . . . . . . . . . . . . . . . . . . . . . . . . 48
unit specifications screen . . . . . . . . . . . . . . . . 47
contacts
dry contacts . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CONTROL MENU . . . . . . . . . . . . . . . . . . . . . . . . . 40
AUTO TEST . . . . . . . . . . . . . . . . . . . . . . . . . . 40
BATT COMP . . . . . . . . . . . . . . . . . . . . . . . . . . 41
CHARGE CUR . . . . . . . . . . . . . . . . . . . . . . . . 41
DATE SEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
FREQUENCY . . . . . . . . . . . . . . . . . . . . . . . . . 41
FUNC MODE . . . . . . . . . . . . . . . . . . . . . . . . . 41
INV BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . 40
INVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
INV RECORD . . . . . . . . . . . . . . . . . . . . . . . . . 41
QUAL TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
SELF TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
SENSE TYPE . . . . . . . . . . . . . . . . . . . . . . . . . 40
SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . 40
VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
D
date and time setting . . . . . . . . . . . . . . . . . . . . . . . 53
default settings, restoring . . . . . . . . . . . . . . . . . . . 66
dry contacts
programming . . . . . . . . . . . . . . . . . . . . . . . 51, 68
e
EMC requirements . . . . . . . . . . . . . . . . . . . . . . . . 22
emergency shutdown. See inside back cover enclosure temperature connector. See front panel: Encl
Temp connector external fan connector . See front panel: Encl Temp connector
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FXM UPS Operator's Manual
Note: Listings in ALL UPPER CASE are entries as displayed on the LCD panel
F
Fan, internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
FAULT submenu . . . . . . . . . . . . . . . . . . . . . . . . . . 88
front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
G
generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 25
GTS (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
I
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
wiring the batteries . . . . . . . . . . . . . . . . . . . . . 28
L
LAN (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
LCD Control Panel . . . . . . . . . . . . . . . . . . . . . . . . 15
LEDs
Line Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Lithium battery . . . . . . . . . . . . . . . . . . . . . . . . . 53, 88
M
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
making measurements . . . . . . . . . . . . . . . . . . . . . 42
mounting. See installation: mounting
N
Network Equipment Building System (NEBS) . . . . 26
Novus User Software
ALARMS & FAULTS screen . . . . . . . . . . . . . . 75
COMMUNICATIONS screen . . . . . . . . . . . . . 78
EVENT HISTORY screen . . . . . . . . . . . . . . . . 76
installation and setup . . . . . . . . . . . . . . . . . . . 58
Microsoft .NET Framework . . . . . . . . . . . . . . . 57
operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
UPS MAINTENANCE screen . . . . . . . . . . . . . 62
UPS MONITORING screen . . . . . . . . . . . . . . 60
O
operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . 35
options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
P
package content . . . . . . . . . . . . . . . . . . . . . . . . . . 23
94
password, setting the . . . . . . . . . . . . . . . . . . . . . . 50
r
RS-232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 45
RS-232 connector . See front panel: RS-232 connector
S
safety information . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SELF TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 40
split/multi-phase wiring . . . . . . . . . . . . . . . . . . . . . 30
STATUS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
stranded wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
T terminal block
timer contact, setting . . . . . . . . . . . . . . . . . . . . . . . 52
U
User Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17, 71
triggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
W wiring the external batteries . See installation: wiring the batteries wiring the FXM . See installation: wiring
Doc# 017-201-B0 Rev 0408
WARRANTY
AC PRODUCTS
Alpha Technologies Limited (ATL) warrants its products to be free from defects in material and workmanship for a period of two years from the date of purchase. ATL obligation under this warranty is limited to the repair or replacement, at its sole discretion, at the ATL factory or ATL
Authorized Service Center, of any defective product. This warranty does not cover any failure of the unit caused in whole or in part by any cause or causes external to the unit. Repair or replacement does not extend the original warranty period. Parts furnished under this warranty may be new or factory-remanufactured.
Registration
This warranty is only available to the original end user of the product. Registering the product will automatically increase the length of the original warranty by 3 months at no additional cost. Please register your product online at www.alpha.com/productregistration.
Extended Warranty
Registered purchasers may extend the warranty period for up to 3 additional years at any time during the original warranty period at the then prevailing rate of ATL for such warranty extension.
Registered purchasers may be eligible to purchase other units, accessories, parts or services at discounted rates, including battery upgrade or replacement, during the coverage period. Please contact us at 1-800-667-8743 to discuss your service needs.
Limitation of Liability
This warranty is the purchaser’s sole remedy and is expressly in lieu of any other warranty, expressed or implied, including any implied warranty of merchantability or fitness for purpose.
In no event shall ATL be liable for any indirect, incidental, special or consequential damages. In no case will the liability of ATL under this warranty exceed the value of the unit provided.
01/08
Doc# 017-201-B0 Rev 0408 95
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Emergency Shutdown Procedure
The Novus FXM UPS contains more than one live circuit . In an emergency, line power may be disconnected at the UPS’s input, but there can still be ac power present at the output .
1 .
2 .
3 .
4 .
Turn OFF the Input circuit Breaker .
Turn OFF the Battery circuit Breaker .
Disconnect the ac Input power .
Disconnect the battery string .
FXM1100/2000
Battery Circuit Breaker Input Circuit Breaker
FXM650
For emergency technical support 7 days a week/24 hours a day, call: canada/USa: 1 800 667 8743
complete the following for your records:
Serial #
Options
Purchase Date
This unit was purchased from:
Dealer
City
State/Province
Zip/Postal Code
Country
Telephone #
Fax #
E Mail Address
®
Alpha Technologies
3767 Alpha Way
Bellingham, WA 98226
USa
Tel: +1 360 647 2360
Fax: +1 360 671 4936
Web: www.alpha.com
Alpha Technologies Ltd .
4084 McConnell Court
Burnaby, BC, V5A 3N7 caNaDa
Tel: +1 604 430 1476
Fax: +1 604 430 8908
Alpha Technologies
Europe Ltd .
Twyford House
Thorley
Bishop's Stortford
Hertfordshire
CM22 7PA
UNITeD KINGDOM
Tel: +44 0 1279 501110
Fax: +44 0 1279 659870
Alpha Technologies GmbH
Hansastrasse 8
D 91126 Schwabach
GerMaNY
Tel: +49 9122 79889 0
Fax: +49 9122 79889 21
Alphatec, Ltd
P .O . Box 56468
Limassol, Cyprus cYPrUS
Tel: +357 25 375675
Fax: +357 25 359595
AlphaTEK ooo
Khokhlovskiy Pereulok 16
Stroenie 1, office 403
109028 Moscow rUSSIa
Tel: +7 495 916 1854
Fax: +7 495 916 1349
Alphatec Baltics
S . Konarskio G . 49
Vilnius 2009
LIThUaNIa
Tel: +350 5 210 5291
Fax: +350 5 210 5292
Alpha Technologies
5 Avenue Victor Hugo
F 92140 Calmart France
FraNce
Tel: +33 3 41 90 07 07
Fax: +33 1 41 90 93 12
Due to continuing product improvements, Alpha reserves the right to change specifications without notice.
Copyright © 2007-2008 Alpha Technologies, Inc. All rights reserved. Alpha is a registered trademark of Alpha Technologies. 017-201-B0 Rev 0408.
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