advertisement
L(NA)06070ENG-B(1707)MEE
Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 (standards for environmental management systems)and ISO9001(standards for quality assurance management systems)
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
FACTORY AUTOMATION
HIGH POWER FACTOR CONVERTER
FR-HC2
Effective suppression of inverter's power supply harmonics
Global Player
GLOBAL IMPACT OF
MITSUBISHI ELECTRIC
2
Through Mitsubishi Electric’s vision, “Changes for the Better“ are possible for a brighter future.
Mitsubishi Electric is involved in many areas including the following
We bring together the best minds to create the best technologies. At
Mitsubishi Electric, we understand that technology is the driving force of change in our lives. By bringing greater comfort to daily life, maximizing the efficiency of businesses and keeping things running across society, we integrate technology and innovation to bring changes for the better.
Energy and Electric Systems
A wide range of power and electrical products from generators to large-scale displays.
Electronic Devices
A wide portfolio of cutting-edge semiconductor devices for systems and products.
Home Appliance
Dependable consumer products like air conditioners and home entertainment systems.
Information and Communication Systems
Commercial and consumer-centric equipment, products and systems.
Industrial Automation Systems
Maximizing productivity and efficiency with cutting-edge automation technology.
Contents
Features
Connection example
Standard specifications
Outline dimension drawings
Terminal connection diagram, Terminal specification explanation
Parameter list
Protective functions
Option and peripheral devices
Precaution on selection and operation
Warranty
23
25
13
19
4
6
7
26
30
33
3
Global Player
GLOBAL IMPACT OF
MITSUBISHI ELECTRIC
2
Through Mitsubishi Electric’s vision, “Changes for the Better“ are possible for a brighter future.
Mitsubishi Electric is involved in many areas including the following
We bring together the best minds to create the best technologies. At
Mitsubishi Electric, we understand that technology is the driving force of change in our lives. By bringing greater comfort to daily life, maximizing the efficiency of businesses and keeping things running across society, we integrate technology and innovation to bring changes for the better.
Energy and Electric Systems
A wide range of power and electrical products from generators to large-scale displays.
Electronic Devices
A wide portfolio of cutting-edge semiconductor devices for systems and products.
Home Appliance
Dependable consumer products like air conditioners and home entertainment systems.
Information and Communication Systems
Commercial and consumer-centric equipment, products and systems.
Industrial Automation Systems
Maximizing productivity and efficiency with cutting-edge automation technology.
Contents
Features
Connection example
Standard specifications
Outline dimension drawings
Terminal connection diagram, Terminal specification explanation
Parameter list
Protective functions
Option and peripheral devices
Precaution on selection and operation
Warranty
23
25
13
19
4
6
7
26
30
33
3
Features
1
Greatly suppressed power supply harmonics
The HC2 converters, being the self-excitation three-phase bridge circuit under "the Harmonic Suppression Guidelines for Specific
Consumers", take the conversion coefficient of the equivalent capacity (K5 = 0).
Harmonic Conversion Coefficient of the Equivalent Capacity
(Excerpt from the Guidelines Appendix)
Classification
1
3
4
5
Three-phase bridge
Three-phase bridge
(smoothing capacitor)
Circuit type
6-pulse converter
12-pulse converter
24-pulse converter
Without a reactor
With a reactor (on AC side)
With a reactor (on DC side)
With reactors (on AC/DC sides)
Single-phase bridge
(smoothing capacitor, double voltage rectification)
Single-phase bridge
(smoothing capacitor, full-wave rectification)
Self-excitation three-phase bridge
Without a reactor
With a reactor (on AC side)
Without a reactor
With a reactor (on AC side)
Conversion coefficient
K11 = 1
K12 = 0.5
K13 = 0.25
K31 = 3.4
K32 = 1.8
K33 = 1.8
K34 = 1.4
K41 = 2.3
K42 = 0.35
K43 = 2.9
K44 = 1.3
K5 = 0
Application examples
Railway substation
Electro-chemistry
Others
General-purpose inverter
Lift
Refrigerator and air conditioner
Others
General-purpose inverter
Refrigerator and air conditioner
Others
General-purpose inverter
Others
PWM converter (high power factor converter)
The waveform with high peaks, which is typical of inverter's input current, is reshaped to be a sine wave with lower input current effective values.
The lowered effective value enables adoption of smaller power-supply-side devices, such as a power supply transformer, MCCB, and cables. Such smaller equipment saves the cost of equipment.
Power supply voltage
Input current
Power supply voltage
Input current
4
2
Power regeneration function for energy saving
The power regeneration function, which comes as a standard feature, eliminates the need for brake units. The power regeneration function gives a great breaking capability.
(Regeneration is available continuously with 100% torque, and for 60s with the maximum of 150% torque.)
The regenerative power from the motor is returned to the power source, and such a system significantly saves energy.
7.5K
15K 30K 55K
500
300
200
100
50
30
10
10 20 30 40 50 60 70 80
Short-time permissible regenerative power (kW)
[55K or lower]
3
Connectable to multiple inverters
Inverter The common converter method enables the connection to up to
10 inverters.
* 1
The power returned during regenerative driving can be supplied to another inverter, saving the overall energy.
FR-HC2
Inverter
Max.10 units connectable
*1 : Be sure to use a high power factor converter with the capacity higher than the total capacity of the inverters or the total capacity of the motors.
(Refer to page 12.)
Inverter
[Without FR-HC2] [With FR-HC2]
4
Compact design for space saving
The high power factor converters (excluding 15K) and input reactors (75K or higher) have become much smaller than their conventional models (FR-HC, MT-HC).
5
Long life parts and life diagnosis function
(1) Longer life parts
The service life of the cooling fans is now 10 years * 1 and that can be even longer with the ON/OFF control of the cooling fan.
Capacitors with a design life of 10 years * 1 * 2 are adapted.
(Using a surrounding air temperature of 105˚C for 5000 hours). With these capacitors, the service life of the converter is further extended.
*1 : Surrounding air temperature: Annual average of 40ºC (free from corrosive gas, flammable gas, oil mist, dust and dirt).
The design life is a calculated value and is not a guaranteed product life.
*2 : Input current: 80% of the high power factor converter rating
Estimated service lifespan of the consumable parts
Part name
Cooling Fan
Estimated lifespan
10 years
Reference value by JEMA * 3
2 to 3 years
Main circuit smoothing capacitor 10 years 5 years
Smoothing capacitors on the printed board 10 years 5 years
*3 : Excerpt from "The Periodic Inspection Recommendations on General-purpose
Inverters" by the Japan Electrical Manufactures Association (JEMA).
(2) The leading-edge life diagnosis function
The degree of deterioration of the main circuit capacitor, cooling fan, and inrush current limit circuit can be diagnosed on the monitor.
Using the self-diagnosis function, the part life warning can be output and the deterioration degree can be monitored.
Thus, the self-diagnosis function prevents troubles from occurring.
*4 : A warning is output when any of the control circuit capacitor, inrush current limit circuit, and cooling fan reaches its output level.
Features
6
Operation panel equipped with the setting dial
(FR-DU07-CNV)
Parameters can be copied using the operation panel
(FR-DU07-CNV).
The setting values of the parameters can be stored to the operation panel and the option parameter unit (FR-PU07).
Items such as input current, input voltage, input power (with the regenerative display), bus voltage, etc. can be monitored.
Operation can be easily performed with the setting dial.
Parameter change example
7
Supporting more network protocols
HC2 supports RS-485 as a standard. With the option
FR-A7NC, HC2 also supports CC-Link.
•The power can be monitored during driving/regenerative driving, and this monitoring tells you the energy saving effect.
•Alarm functions and voltage monitors of each phase help you to spot the cause of the alarm.
FR-HC2 Inverter Inverter
Programmable controller
Terminating resistor
FR-A7NC FR-A8NC
CC-Link dedicated cable
CC-Link network
FR-A8NC
Terminating resistor
Applications
[Ceiling crane]
G
Trolley line
Trolley line
IM
Hoisting motor
IM
Crane
IM G
W
Rail
Power supply
Standard accessories
High power factor converter
(FR-HC2)
Inverter
Traveling motor
Inverter
Inverter
B
B
Traveling motor
Hosting motor
B
• The power regeneration function is installed. A brake
unit is not required.
•The mechanical brake is powered from the power
supply side of the standard accessories.
[Water treatment plant (pump)]
Power supply
Standard accessories
High power factor converter
(FR-HC2)
Inverter
Inverter
• Power supply harmonics of inverters can be
suppressed.
• The power regeneration function is installed.
A brake unit is not required.
Motor
Motor
Protective functions dimension drawings
Option and peripheral
Extensive lineup
Model
F R - H C 2 - 7.5K
High power factor converter basic model name
Capacity (kW)
Three-phase 200V class
Three-phase 400V class
7.5
15
30
Symbol
No sign
H
55
Voltage
200V class
400V class
75
Symbol
7.5K to 560K
Applicable capacity
Represents the capacity kW.
110
−
160
−
220
−
280
−
400
−
560
−
: Available model −: Not available
Compliant with UL, cUL, EC Directives (CE marking), and Radio Waves Act (South Korea, KC marking).
Also, certified as compliant with the Eurasian Conformity (EAC).
The high power factor converters are compliant with the EU RoHS Directive (Restriction of the Use of Certain Hazardous Substances in
Electrical and Electronic Equipment), friendly to people and to the environment.
To obtain higher environmental resistance, the FR-HC2 has coated printed circuit boards and copper plated conductors. Magnetic contactors also have anti-corrosive coatings on.
The coated printed circuit board model (FR-HC K-60) of the conventional series is replaceable with the standard model of this series.
[Note]
• These coating treatments do not guarantee an operation environment beyond the range indicated in the product specification.
• Coating is applied to the printed circuit board areas excluding its LEDs, connectors, terminal blocks and their peripherals, where coating cannot be applied.
• As for the anti-corrosive treatment of the magnetic contactor, plating is applied to the copper areas where no surface treatment is applied.
Standard accessories
Refer to page 9
Precaution on selection and
High power factor converter * 1
(FR-HC2)
Reactor 1
(FR-HCL21)
Reactor 2
(FR-HCL22)
Outside box * 2
(FR-HCB2)
*1 : Use in combination with standard accessories. Cables for connecting standard accessories are not provided.
*2 : Peripheral devices are separately provided for 280K or higher (not provided as the outside box).
5
Features
1
Greatly suppressed power supply harmonics
The HC2 converters, being the self-excitation three-phase bridge circuit under "the Harmonic Suppression Guidelines for Specific
Consumers", take the conversion coefficient of the equivalent capacity (K5 = 0).
Harmonic Conversion Coefficient of the Equivalent Capacity
(Excerpt from the Guidelines Appendix)
Classification
1
3
4
5
Three-phase bridge
Three-phase bridge
(smoothing capacitor)
Circuit type
6-pulse converter
12-pulse converter
24-pulse converter
Without a reactor
With a reactor (on AC side)
With a reactor (on DC side)
With reactors (on AC/DC sides)
Single-phase bridge
(smoothing capacitor, double voltage rectification)
Single-phase bridge
(smoothing capacitor, full-wave rectification)
Self-excitation three-phase bridge
Without a reactor
With a reactor (on AC side)
Without a reactor
With a reactor (on AC side)
Conversion coefficient
K11 = 1
K12 = 0.5
K13 = 0.25
K31 = 3.4
K32 = 1.8
K33 = 1.8
K34 = 1.4
K41 = 2.3
K42 = 0.35
K43 = 2.9
K44 = 1.3
K5 = 0
Application examples
Railway substation
Electro-chemistry
Others
General-purpose inverter
Lift
Refrigerator and air conditioner
Others
General-purpose inverter
Refrigerator and air conditioner
Others
General-purpose inverter
Others
PWM converter (high power factor converter)
The waveform with high peaks, which is typical of inverter's input current, is reshaped to be a sine wave with lower input current effective values.
The lowered effective value enables adoption of smaller power-supply-side devices, such as a power supply transformer, MCCB, and cables. Such smaller equipment saves the cost of equipment.
Power supply voltage
Input current
Power supply voltage
Input current
4
2
Power regeneration function for energy saving
The power regeneration function, which comes as a standard feature, eliminates the need for brake units. The power regeneration function gives a great breaking capability.
(Regeneration is available continuously with 100% torque, and for 60s with the maximum of 150% torque.)
The regenerative power from the motor is returned to the power source, and such a system significantly saves energy.
7.5K
15K 30K 55K
500
300
200
100
50
30
10
10 20 30 40 50 60 70 80
Short-time permissible regenerative power (kW)
[55K or lower]
3
Connectable to multiple inverters
Inverter The common converter method enables the connection to up to
10 inverters.
* 1
The power returned during regenerative driving can be supplied to another inverter, saving the overall energy.
FR-HC2
Inverter
Max.10 units connectable
*1 : Be sure to use a high power factor converter with the capacity higher than the total capacity of the inverters or the total capacity of the motors.
(Refer to page 12.)
Inverter
[Without FR-HC2] [With FR-HC2]
4
Compact design for space saving
The high power factor converters (excluding 15K) and input reactors (75K or higher) have become much smaller than their conventional models (FR-HC, MT-HC).
5
Long life parts and life diagnosis function
(1) Longer life parts
The service life of the cooling fans is now 10 years * 1 and that can be even longer with the ON/OFF control of the cooling fan.
Capacitors with a design life of 10 years * 1 * 2 are adapted.
(Using a surrounding air temperature of 105˚C for 5000 hours). With these capacitors, the service life of the converter is further extended.
*1 : Surrounding air temperature: Annual average of 40ºC (free from corrosive gas, flammable gas, oil mist, dust and dirt).
The design life is a calculated value and is not a guaranteed product life.
*2 : Input current: 80% of the high power factor converter rating
Estimated service lifespan of the consumable parts
Part name
Cooling Fan
Estimated lifespan
10 years
Reference value by JEMA * 3
2 to 3 years
Main circuit smoothing capacitor 10 years 5 years
Smoothing capacitors on the printed board 10 years 5 years
*3 : Excerpt from "The Periodic Inspection Recommendations on General-purpose
Inverters" by the Japan Electrical Manufactures Association (JEMA).
(2) The leading-edge life diagnosis function
The degree of deterioration of the main circuit capacitor, cooling fan, and inrush current limit circuit can be diagnosed on the monitor.
Using the self-diagnosis function, the part life warning can be output and the deterioration degree can be monitored.
Thus, the self-diagnosis function prevents troubles from occurring.
*4 : A warning is output when any of the control circuit capacitor, inrush current limit circuit, and cooling fan reaches its output level.
Features
6
Operation panel equipped with the setting dial
(FR-DU07-CNV)
Parameters can be copied using the operation panel
(FR-DU07-CNV).
The setting values of the parameters can be stored to the operation panel and the option parameter unit (FR-PU07).
Items such as input current, input voltage, input power (with the regenerative display), bus voltage, etc. can be monitored.
Operation can be easily performed with the setting dial.
Parameter change example
7
Supporting more network protocols
HC2 supports RS-485 as a standard. With the option
FR-A7NC, HC2 also supports CC-Link.
•The power can be monitored during driving/regenerative driving, and this monitoring tells you the energy saving effect.
•Alarm functions and voltage monitors of each phase help you to spot the cause of the alarm.
FR-HC2 Inverter Inverter
Programmable controller
Terminating resistor
FR-A7NC FR-A8NC
CC-Link dedicated cable
CC-Link network
FR-A8NC
Terminating resistor
Applications
[Ceiling crane]
G
Trolley line
Trolley line
IM
Hoisting motor
IM
Crane
IM G
W
Rail
Power supply
Standard accessories
High power factor converter
(FR-HC2)
Inverter
Traveling motor
Inverter
Inverter
B
B
Traveling motor
Hosting motor
B
• The power regeneration function is installed. A brake
unit is not required.
•The mechanical brake is powered from the power
supply side of the standard accessories.
[Water treatment plant (pump)]
Power supply
Standard accessories
High power factor converter
(FR-HC2)
Inverter
Inverter
• Power supply harmonics of inverters can be
suppressed.
• The power regeneration function is installed.
A brake unit is not required.
Motor
Motor
Protective functions dimension drawings
Option and peripheral
Extensive lineup
Model
F R - H C 2 - 7.5K
High power factor converter basic model name
Capacity (kW)
Three-phase 200V class
Three-phase 400V class
7.5
15
30
Symbol
No sign
H
55
Voltage
200V class
400V class
75
Symbol
7.5K to 560K
Applicable capacity
Represents the capacity kW.
110
−
160
−
220
−
280
−
400
−
560
−
: Available model −: Not available
Compliant with UL, cUL, EC Directives (CE marking), and Radio Waves Act (South Korea, KC marking).
Also, certified as compliant with the Eurasian Conformity (EAC).
The high power factor converters are compliant with the EU RoHS Directive (Restriction of the Use of Certain Hazardous Substances in
Electrical and Electronic Equipment), friendly to people and to the environment.
To obtain higher environmental resistance, the FR-HC2 has coated printed circuit boards and copper plated conductors. Magnetic contactors also have anti-corrosive coatings on.
The coated printed circuit board model (FR-HC K-60) of the conventional series is replaceable with the standard model of this series.
[Note]
• These coating treatments do not guarantee an operation environment beyond the range indicated in the product specification.
• Coating is applied to the printed circuit board areas excluding its LEDs, connectors, terminal blocks and their peripherals, where coating cannot be applied.
• As for the anti-corrosive treatment of the magnetic contactor, plating is applied to the copper areas where no surface treatment is applied.
Standard accessories
Refer to page 9
Precaution on selection and
High power factor converter * 1
(FR-HC2)
Reactor 1
(FR-HCL21)
Reactor 2
(FR-HCL22)
Outside box * 2
(FR-HCB2)
*1 : Use in combination with standard accessories. Cables for connecting standard accessories are not provided.
*2 : Peripheral devices are separately provided for 280K or higher (not provided as the outside box).
5
6
Connection example
Three-phase AC power supply
Use within the permissible power supply specifications of the converter.
Moulded case circuit breaker (MCCB), earth leakage current breaker (ELB), or fuse
The breaker must be selected carefully since an inrush current flows in the converter at power ON.
Magnetic contactor (MC)
Install the magnetic contactor to ensure safety.
Do not use this magnetic contactor to start and stop the high power factor converter and the inverter. Doing so will shorten the life of the inverter and the converter.
Reactor 1 (FR-HCL21)
Confirm that the capacity of the reactor is selected according to the capacity of the converter.
R4S4 T4
P N
Outside box (FR-HCB2)
∗
Check that the capacity of the outside box matches with the capacity of the high power factor converter.
∗
Outside box is not available for 280K or higher.
Connect filter capacitors, inrush current limit
resistors, and magnetic contactors.
Reactor 2 (FR-HCL22)
Confirm that the capacity of the reactor is selected according to the capacity of the converter.
High power factor converter
(FR-HC2)
Install and wire correctly.
Do not install the moulded case circuit breaker (MCCB) between terminals P and P, or N and N of the converter and the inverter.
Fuse
Installation of a fuse is recommended for safety.
Select a fuse according to the connected motor capacity.
Inverter
Confirm that this is a FR-HC2 supporting inverter.
Connect an inverter that corresponds with the each capacity of the converter.
Match the control logic (sink logic / source logic) of the converter and the inverter.
Devices connected to the output
Do not install a power factor correction capacitor, surge suppressor or radio noise filter on the output side of the inverter. When installing a moulded case circuit breaker on the output side of the inverter, contact each manufacturer for selection of the moulded case circuit breaker.
Earth (Ground)
To prevent an electric shock, always earth (ground) the motor and inverter.
Earth
(Ground)
Motor
Connect the motor corresponds to the each capacity.
Standard specifications
Standard specification rating
200V
Model name FR-HC2 K
Applicable inverter capacity (kW)
Rated output capacity (kW)
Rated input voltage (V)
Rated input current (A)
Overload current rating
Permissible power supply voltage fluctuation
Permissible power supply frequency fluctuation
Input power factor
Power supply capacity (kVA)
Protective structure of the converter
Cooling system
7.5
15 30 55 75
7.5
15 30 55 75
10.7
33
19.8
38 71 92
Three-phase 200V to 220V 50Hz/200V to 230V 60Hz
61 115 215
150% 60s
170V to 242V 50Hz
278
170V to 230V
170V to 253V 60Hz 50Hz/60Hz
14
0.99 or more (when load ratio is 100%)
25
Enclosed type (IP20)
47 88
Open type (IP00)
7 12
5%
Forced air cooling
24 39
110
53
400V
Model name FR-HC2-H
7.5
15 30 55 75 110 160 220 280
Applicable inverter capacity (kW)
Rated output capacity (kW)
Rated input voltage (V)
Rated input current (A)
Overload current rating
Permissible power supply voltage fluctuation
Permissible power supply frequency fluctuation
Input power factor
Power supply capacity (kVA)
Protective structure of the converter
Cooling system
7.5
11.0
17
14 26
Enclosed type
(IP20)
9
15
20.2
31
30
37
57
323V to 506V 50/60Hz
55 75 110 160 220
73 92 135 192 264
Three-phase 380V to 460V 50Hz/60Hz
110 139 203 290 397
150% 60s
280
336
506
323V to 460V 50/60Hz
9
47
26
0.99 or more (when load ratio is 100%)
90 113 165 235 322
43
5%
Open type (IP00)
Forced air cooling
37 56 120 120
410
160
400
400
476
716
580
560
560
660
993
804
250 250
Model name of the 400V class ends with H.
The permissible voltage imbalance ratio is 3% or less. (Imbalance ratio = (highest voltage between lines - average voltage between three lines) / average voltage between three lines 100).
DC output capacity when the input voltage is 200VAC (400V for the 400V class).
Change the MC power supply stepdown transformer tap according to the input voltage. (Refer to the Instruction Manual)
The % value of the overload current rating indicates the ratio of the overload current to the converter's rated input current. For repeated duty, allow time for the converter and the inverter to return to or below the temperatures under 100% load.
The protective structure is IP40 for FR-DU07-CNV (except the PU connector) and IP00 for the outside box (220K or lower) and the reactor regardless of their capacities.
When the hook of the converter front cover is cut off for installation of the plug-in option, the protective structure changes to the open type (IP00).
Mass of FR-HC2 alone.
7
8
Common specifications
Control method PWM control
Power supply frequency range 50Hz to 60Hz
Current limit level Current limit value selectable (0 to 220% variable)
Input signal (Five terminal)
Output signal
Open collector output
(Five terminals)
Relay output (One terminal)
Operating status
The following signals can be assigned to Pr. 3 to Pr. 7 (input terminal function selection) : converter stop, monitor switching, converter reset, external thermal relay, and inrush resistance overheat detection.
The following signals can be assigned to Pr. 11 to Pr. 16 (output terminal function selection) : inverter run enable signal, converter reset, converter running, overload alarm, power supply phase detection, output voltage match, instantaneous power failure detection, regenerative drive recognition, electronic thermal relay pre-alarm, fan alarm, heatsink overheat pre-alarm, during retry, input current detection, zero current detection,life alarm, maintenance timer, instantaneous power failure detection hold, alarm, and fault output.
For meter
Pulse train output
(Max. 2.4kHz: one terminal)
Analog output
(Max. 10VDC: one terminal)
The following signals can be assigned to output.
Pr. 54 FM terminal function selection (pulse train output)
Pr. 50 AM terminal function selection (analog output) and
: power supply frequency, input current, input voltage, converter output voltage, electronic thermal relay load factor, input power, reference voltage
Operation panel
(FR-DU07-CNV)
Operating status
Power supply frequency, input current, input voltage, fault or alarm indication, converter output voltage, electronic thermal relay load factor, cumulative energization time, cumulative power, input power, input power (with regenerative display), I/O terminal status
, power/regenerative drive indi-
cation, option fitting states
Fault definition is displayed when a fault occurs. Past eight fault records and the data right before the fault (input voltage/current/bus voltage/cumulative energization) are stored.
Parameter unit
(FR-PU07)
Fault record
Interactive guidance
Function (help) for operation guide
Protective/warning function t Surrounding air temperature
Ambient humidity
Storage temperature
Atmosphere
Altitude/ vibration
Protective function
Warning functions
Overcurrent, overvoltage, converter protection thermal, fin overheat, instantaneous power failure, undervoltage, input phase loss, HC2 dedicated board disconnection, input power supply fault, external thermal relay operation
, parameter error, PU disconnection
, retry count excess , converter
CPU fault, operation panel power supply short circuit, 24VDC power output short circuit, input current detection value exceeded
, inrush current limit circuit fault, internal circuit fault, option fault ,
communication option fault
.
Fan alarm, overload signal detection, electronic thermal relay pre-alarm, PU stop, maintenance
, parameter write error, copy operation error, operation panel lock, parameter copy
alarm, no-phase detection
-10 C to +50 C (non-freezing)
90%RH or less (non-condensing)
-20 C to +65 C
Indoors (without corrosive gas, flammable gas, oil mist, dust and dirt etc.)
Maximum 1,000m, 5.9 m/s
2
or less
at 10 to 55Hz (directions of X, Y, Z axes)
Can be displayed only on the operation panel (FR-DU07-CNV).
Can be displayed only on the option parameter unit (FR-PU07).
Temperature applicable for a short time, e.g. in transit.
This protective function is not available in the initial status.
This protective function is enabled when FR-A7NC is mounted.
2.9m/s 2 or less for the 160K or higher.
Checking peripheral devices
Peripheral devices
Always install the included peripheral devices. Check the model name of the each peripheral device.
For the 400V class peripheral devices, H is indicated in front of the model name.
FR-HC2-7.5K to 75K, FR-HC2-H7.5K to H220K
Peripheral Device
Model Name
FR-HC2-(H)
FR-HCL21-(H)
FR-HCL22-(H)
FR-HCB2-(H)
K
K
K
K
Description
High power factor converter
Filter reactor 1
Filter reactor 2
Outside box
Quantity
1
1
1
1
Terminal screws are enclosed for FR-HCB2-7.5K, 15K, FR-HCB2-H7.5K to H30K. (M5 6)
FR-HC2-H280K to H560K
Peripheral Device
Model Name
FR-HC2-H K
FR-HCL21-H K
FR-HCL22-H K
FR-HCC2-H K
Model Name of Consisting Parts
FR-HC2-H K
FR-HCL21-H K
FR-HCL22-H K
FR-HCC2-H K
MDA-1
FR-HCR2-H K
FR-HCM2-H K
0.96OHM BKO-CA1996H21
0.96OHM BKO-CA1996H31
1PH 630VA BKO-CA2001H06
S-N400FXYS AC200V 2A2B
S-N600FXYS AC210V 2A2B
SR-N4FX AC210V 4A
TS-807BXC-5P
C152C481H21
C152C423H21
MYQ4Z AC200/220
PYF14T
PYC-A1
M12 50 ZENNEJI
M12
MIGAKI 12
BANE 12
SW-PW-P-NA M5 12
Description
High power factor converter
Filter reactor 1
Filter reactor 2
Filter capacitor
Filter capacitor alarm detector
Inrush current limit resistor (without thermostat)
Inrush current limit resistor (with thermostat)
MC power supply stepdown transformer
(400V-200V)
Inrush current limit MC
Inrush current limit MC
Buffer relay
Terminal block
Terminal block shorting conductor
MC shorting conductor
Mini relay for filter capacitor alarm detector
Mini relay terminal block
Mini relay clip
MC shorting conductor bolt (M12 50)
MC shorting conductor nut (M12)
MC shorting conductor washer (flat washer)
MC shorting conductor washer (spring washer)
Inrush current limit resistor screw (M5 12)
—
—
—
—
—
—
6
—
—
—
1
6
—
1
Quantity
280K 400K 560K
1
1
1
1
—
1
2
1
1
2
1
3
1
1
3
8
1
1
15
3
1
15
3
1
2
24
24
48
24
54
—
6
1
1
3
—
2
—
2
24
24
48
24
54
—
6
1
1
3
—
2
—
9
10
Selection of the high power factor converter and the inverter
The required converter capacity differs by the multiple rating selection setting of the inverter.
Refer to the following table for the connectable inverter capacities when connecting one inverter to a high power factor converter. (Other combinations are not applicable.)
: Compatible
— : The converter can be used as a common converter or a regenerative converter, but its harmonic suppression effect reduces.
: Not compatible (Not applicable)
When the inverter capacity and the applicable motor capacity are equal (FR-A800 (ND rating), FR-F800
(LD rating), and 700 series inverters)
Inverter capacity
FR-HC2-7.5K
FR-HC2-15K
FR-HC2-30K
FR-HC2-55K
FR-HC2-75K
FR-HC2-H7.5K
FR-HC2-H15K
FR-HC2-H30K
FR-HC2-H55K
FR-HC2-H75K
Inverter capacity
FR-HC2-H110K
FR-HC2-H160K
FR-HC2-H220K
FR-HC2-H280K
FR-HC2-H400K
FR-HC2-H560K
Inverter capacity
FR-HC2-H280K
FR-HC2-H400K
FR-HC2-H560K
2.2K
or lower
—
—
—
—
—
—
—
—
—
—
45K or lower
—
—
—
—
—
—
3.7K
5.5K
7.5K
—
—
—
—
—
—
—
—
55K
—
—
—
—
—
—
—
—
—
—
—
—
—
75K
—
—
—
—
—
—
—
—
—
—
—
90K
—
—
—
—
11K
—
—
—
—
—
—
110K
—
—
—
15K
—
—
—
—
132K
—
—
—
18.5K
—
—
—
—
—
—
160K
22K
—
—
—
—
185K
—
—
30K
—
—
200K
—
37K
220K
—
45K
250K
—
280K 315K 355K 375K 400K 450K 500K 530K 560K
55K
75K
When the applicable motor capacity is higher than the inverter capacity (FR-A800 (LD rating), FR-A800
(SLD rating), and FR-F800 (SLD rating))
Compare the high power factor converter capacity chosen based on the table above and the applicable motor capacity. Then, choose the high power factor converter according to the capacity whichever is higher.
When the applicable motor capacity is lower than the inverter capacity (FR-A800 (HD rating)).
Inverter capacity
FR-HC2-7.5K
FR-HC2-15K
FR-HC2-30K
FR-HC2-55K
FR-HC2-75K
FR-HC2-H7.5K
FR-HC2-H15K
FR-HC2-H30K
FR-HC2-H55K
FR-HC2-H75K
2.2K
or lower
—
—
—
—
—
—
—
—
—
—
3.7K
5.5K
7.5K
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
11K
—
—
—
—
—
—
15K 18.5K
22K
—
—
—
—
—
—
—
—
—
—
—
—
30K
—
—
37K
45K
55K
Inverter capacity
FR-HC2-H110K
FR-HC2-H160K
FR-HC2-H220K
FR-HC2-H280K
FR-HC2-H400K
FR-HC2-H560K
Inverter capacity
FR-HC2-H400K
FR-HC2-H560K
45K or lower
—
—
—
—
—
—
55K
—
—
—
—
—
75K
—
—
—
—
—
90K
—
—
—
—
110K
—
—
—
250K 280K 315K 355K 400K
—
132K
—
—
—
160K
—
—
185K
—
—
220K
—
Inverter parameter settings
When using the high power factor converter with the inverter, the following inverter parameters must be set. The parameter setting differ by the inverter series.
For the parameters and the inverters not listed in the table, refer to the Instruction Manual of the inverter.
Inverter series
Pr.30 Regenerative function selection
V/F control
Pr.19 Base frequency voltage
Other than V/F control
Pr.83 Rated motor voltage
FR-A800, FR-F800 2
FR-E700, FR-F700PJ,
FR-D700
0 (initial value),
2 (automatic restart after instantaneous power failure is enabled)
Rated motor voltage
11
12
Wiring of several inverters to one converter
Up to ten inverters can be connected to one converter. Be sure to use a high power factor converter with the capacity equal to or higher than the total capacity of inverters/motors. Additionally, the total capacity of the inverters or motors needs to be equal to or higher than half the capacity of the high power factor converter. (High power factor converter capacity × 1/2
≤
total capacity of connected inverters or motors
≤
high power factor converter capacity)
If the total inverter capacity is less than half the capacity of the high power factor converter, the converter can be used as a common converter or a regenerative converter. However, its harmonic suppression effect is reduced.
(1) Junction terminals or cross wiring are used to connect several inverters, so carefully select the wire gauge. Start adding the inverter capacities from the furthest inverter.
(2) When connecting several inverters, connect starting with the inverter with the highest capacity.
(3) Installation of a fuse, which corresponds with each motor capacity, is recommended for each inverter when connecting several inverters to one converter. Select a fuse according to the motor capacity.
When using a motor, of which capacity is smaller than the inverter capacity by two ranks or more, select the converter capacity according to the inverter capacity.
(4) Keep the total wiring length within 50m.
Main circuit wiring example
The following diagram shows a connection example of the FR-HCL-55K to six inverters: the FR-A820-01540(30K),
00770(15K), 00340(5.5K), 00167(2.2K), 00105(1.5K), and 00070(0.75K) (54.95 kW capacity in total).
FR-HC2
-55K
P/+
1)
N/-
3)
Junction terminal 1
Fuse
P/+
2)
N/-
Junction terminal 2
P /+
INV1
A820
30K
INV2
30kW
Motor
1st inverter 1) Wire gauge between FR-HC2 and the junction terminal 1 is 100mm 2 according to the FR-HC2 capacity.
2) Wire gauge between the junction terminal 1 and the inverter is 60mm 2 because the inverter capacity is 30K.
15kW
4)
N /-
A820
15K
5)
Junction terminal 3
6)
P/+
N/-
INV3
A820
5.5K
2nd inverter 3) Wire gauge between the junction terminal 1 and junction terminal 2 can be calculated as follows: 15+5.5+2.2+1.5+0.75=24.95K, and 24.95K rounds up to 30K, so the wire gauge is 60mm 2 .
4) The Wire gauge between the junction terminal 2 and the inverter is 22mm 2 because the inverter capacity is 15K.
5.5kW
Motor
7)
Junction terminal 4
8)
P/+
N/-
INV4
A820
2.2K
3rd inverter 5) Wire gauge between the junction terminal 2 and junction terminal 3 can be calculated as follows: 5.5+2.2+1.5+0.75=9.95K, and 9.95K rounds up to
11K, so the wire gauge is 14mm 2 .
6) Wire gauge between the junction terminal 3 and the inverter is 14mm 2 because the inverter capacity is 5.5K.
2.2kW
Motor
9)
Junction terminal 5
10)
P/+
INV5
A820
1.5K
4th inverter 7) Wire gauge between the junction terminal 3 and junction terminal 4 can be calculated as follows: 2.2+1.5+0.75=4.45K, and 4.45 K rounds up to 5.5K, so the wire gauge is 5.5mm
2 .
8) Wire gauge between the junction terminal 4 and the inverter is 2mm 2 because the inverter capacity is 2.2K.
1.5kW
Motor
N/-
11)
Junction terminal 6
INV6
P/+
12)
N/-
A820
0.75K
5th inverter 9) Wire gauge between the junction terminal 4 and junction terminal 5 can be calculated as follows: 1.5+0.75=2.25K, and 2.25K rounds down to
2.2K, so the wire gauge is 2mm 2 .
10) Wire gauge between the junction terminal 5 and the inverter is 2mm 2 because the inverter capacity is 1.5K.
0.75kW
Motor
6th inverter 11) Wire gauge between the junction terminal 5 and junction terminal 6 is
2mm 2 because the inverter capacity is 0.75K.
12) Wire gauge between the junction terminal 6 and the inverter is 2mm 2 because the inverter capacity is 0.75K.
Outline dimension drawings
Converter (FR-HC2)
FR-HC2-75K or lower
FR-HC2-H110K or lower
(Dimension drawing example: FR-HC2-7.5K)
2-
φ d hole
P.CPY PWR
REGEN DRIVE
PSCLR
3-
φ d hole
FR-HC2-H160 to H560K
(Dimension drawing example: FR-HC2-H560K)
FAN
W1
W
D
200V class
Model
FR-HC2-7.5K
FR-HC2-15K
FR-HC2-30K
FR-HC2-55K
FR-HC2-75K
W W1 H H1 D d
220 195 260 245 170 6
250 230 400 380 190 10
325 270 550 530 195 10
370 300 620 595 250 10
465 400 620 595 300 12
W1
400V class
Model
FR-HC2-H7.5K, H15K
FR-HC2-H30K
FR-HC2-H55K
FR-HC2-H75K
FR-HC2-H110K
FR-HC2-H160K, H220K
FR-HC2-H280K
FR-HC2-H400K, H560K
W
W1
W W1 H H1 D d
220 195 300 285 190 6
325 270 550 530 195 10
370 300 670 645 250 10
325 270 620 595 250 10
465 400 620 595 300 12
498 200 1010 985 380 12
680 300 1010 984 380 12
790 315 1330 1300 440 12
(Unit: mm)
Reactor 1 (FR-HCL21) (Dimension drawing example : FR-HCL21-7.5K)
4-d hole
W1
MAX W
200V class
Model W
FR-HCL21-7.5K
132
FR-HCL21-15K
FR-HCL21-30K
FR-HCL21-55K
FR-HCL21-75K
162
195
210
W1
50 0.5
150 100
75 0.5
172 126 107
75 0.5
210 150
75 0.5
180 200.5
97
240 150 1
H D D1
86
87
215 215.5 109
+0
-2.5
+0
-2.5
+0
-2.5
+0
-2.5
+0
-2.5
d
400V class
Model
M6 FR-HCL21-H7.5K
M6 FR-HCL21-H15K
M6 FR-HCL21-H30K
M6 FR-HCL21-H55K
M8 FR-HCL21-H75K
FR-HCL21-H110K
FR-HCL21-H160K
The sizes indicated by W and D are not the sizes of the legs.
These indicate the sizes of whole reactors.
FR-HCL21-H220K
FR-HCL21-H280K
FR-HCL21-H400K
FR-HCL21-H560K
D1
MAX D
W
132
162
182
W1 H D
50 0.5
140 105
D1
90
75 0.5
170 128 105
75 0.5
195 145.5
90
+0
-1
+0
-1
+0
-1 d
M6
M6
M6
282.5 255 1.5
245 165 112 1.5
M6
210 75 1
240 150 1
280 150 1
330 170 1
330 170 1
402 250 1
452 300 1
175 210.5 105
230 220 99
295 274.5 150
335 289.5 150
335 321 203
+0
-5
+0
-5
+0
-2.5
+0
-5
+0
-5
M6
M8
M8
M10
M10
460 550 305 10 M10
545 645 355 10 M12
(Unit: mm)
13
Reactor 2 (FR-HCL22) (Dimension drawing example : FR-HCL22-7.5K)
MAX D
W1
MAX W
200V class
Model W W1 H D D1 d
FR-HCL22-7.5K
237.5 210 1.5
230 140 110 1.5
M6
FR-HCL22-15K 257.5 230 1.5
260 165 120 1.5
M6
FR-HCL22-30K
FR-HCL22-55K
342.5 310
432.5 270
1.5
1.5
305 180 130
380 280 240
1.5
1.5
M8
M8
FR-HCL22-75K 474 430 2 460 280 128 2
400V class
4-d hole
Model
FR-HCL22-H7.5K
FR-HCL22-H15K
FR-HCL22-H30K
FR-HCL22-H55K
M12 FR-HCL22-H75K
The sizes indicated by W and D are not the sizes of the legs.
These indicate the sizes of whole reactors.
FR-HCL22-H110K
FR-HCL22-H160K
FR-HCL22-H220K
FR-HCL22-H280K
FR-HCL22-H400K
FR-HCL22-H560K
D1
W W1 H D D1 d
237.5 210 1.5
220 140 110 1.5
M6
257.5 230 1.5
260 165 120 1.5
M6
342.5 310 1.5
300 180 130 1.5
M8
392.5 360 1.5
365 200 130 1.5
M8
430 265 1.5
395 280 200 1.5
M10
500 350 1.5
440 370 260 1.5
M10
560 400 1.5
520 430 290 1.5
M12
620 400 1.5
620 480 320 1.5
M12
690 500 2 700 560 350 2 M12
632 400 2
632 400 2
675 705 435 10
M12
720 745 475 10
M12
(Unit: mm)
Outside box (FR-HCB2)
FR-HCB2-55K or lower
FR-HCB2-H75K or lower
(Dimension drawing example : FR-HCB2-7.5K)
FR-HCB2-75K
FR-HCB2-H110K, H160K, H220K
(Dimension drawing example : FR-HCB2-75K)
2-A hole 3-A hole
14
D
W1
W
Type A hole dimensions
7
W1 W1
W
13
200V class
Model
FR-HCB2-7.5K, 15K
FR-HCB2-30K, 55K
FR-HCB2-75K
W W1 H H1 D
190 130 320 305 165
270 200 450 435 203
400 175 450 428 250
400V class
Model
FR-HCB2-H7.5K to H30K
FR-HCB2-H55K
FR-HCB2-H75K
FR-HCB2-H110K
FR-HCB2-H160K, H220K
Peripheral devices are separately provided for the FR-HC2-H280K or higher (not provided as the outside box).
W W1 H H1 D
190 130 320 305 165
270 200 450 435 203
300 250 350 328 250
350 125 450 428 380
400 175 450 428 440
(Unit: mm)
Filter capacitor (FR-HCC2)
FR-HCC2-H280K
2-15 20 oval-shaped hole
300
90 5 90 5
365 3
400 3
370 3
394 3
FR-HCC2-H560K
500 3
140 5
400
140 5
Enlarged drawing of the installation foot
(Recommended bolt size: M12)
370 3
394 3
R7.5
FR-HCC2-H400K
400 3
365 3
52.5
102.5
300
90 5 90 5
2-15 20 oval-shaped hole
Enlarged drawing of the installation foot (Recommended bolt size: M12)
R7.5
370 3
394 3
M12 bolt
Earth (ground) terminal
(M8 bolt)
(25)
80 2
(Unit: mm)
Mass: 17kg
370 3
394 3
Earth (ground)
terminal (M8 bolt)
80 2
Installation foot
Filter capacitor alarm detector (MDA-1)
(FR-HCC2-H400K, H560K)
150 3
Enlarged drawing of the installation foot
(Recommended bolt size: M12)
R7.5
M12 bolt
470 2
494 3 arm
Reference value as some margins are taken for the arm
Case
(Unit: mm)
Mass: 15kg
Plunger
2-15 20 oval-shaped hole Earth (ground)
terminal
(M8 bolt)
4
1
3
2
Micro switch
Screw(M4)
Connector
Switch terminal and contact symbol of the detector
NC
NO
NC
NO
NO4
NC1
NO3
NC2
Circuit diagram
4-M4 5.6
Screw with toothed washer
40 2
15 1 53 2
65MAX
(Unit: mm)
Mass: 0.3kg
470 2
494 3
FR-HCM2
Contactor (S-N600FXYS AC210V 2A2B)
(FR-HCM2-H280K)
M16 screw
(with washer and spring washer)
13.5
20
263
250
80 2
(Unit: mm)
Mass: 21kg
156
Contactor (S-N400FXYS AC200V 2A2B)
(FR-HCM2-H400K, H560K)
(4-M8 hole)
145
(60)
M4 screw (self-up)
4-M8 hole
136
M4 screw
(self-up)
Installation hole for 4-M10 screw
80
70
40
12 hole 10 235
10.5
290
MC power supply stepdown transformer
(BKO-CA2001H06) (FR-HCM2-H280K to H560K)
(Unit: mm)
Mass: 24kg
Terminal block for tap switching
M4 screw
Enlarged drawing of installation hole
7 18 or more
Input side terminal block
M4 screw
R/L1
Output side terminal block
M4 screw
S/L2
V3 V3 V2 V2 V1 V1
R5/L15 S5/L25
Output side
5 2
100 1
E
Varnish removed area
8 1
Input side
M12 screw
(with washer and spring washer)
55
30
163
M4 screw
(self-up)
Terminal block
(TS-807BXC-5P) (FR-HCM2-H280K)
128
116
1
3 17.5
2.5
20
X
100 1
153 2
4- 8 open hole for M6 bolt
(30)
81 2
115 2
Within 180 (Unit: mm)
Mass: 10kg
X
37
12
26
3.2
195
(Unit: mm)
Mass: 9.5kg
Sectional view of X - X
(Unit: mm)
Mass: 0.3kg
15
Terminal block shorting conductor (C152C481H21)
(FR-HCM2-H280K)
(8)
5-oval 7-8
8 80 0.4
60 0.4
40 0.4
20 0.3
(4) 16 (4) (2.3) 2.8
A
10-C2
MC shorting conductor (C152C423H21)
(FR-HCM2-H400K, H560K)
4.5
2 M4 hole
35 (Installation size)
A2 A1
(self-up)
A
96 Sectional view of A - A
7.9
30
28 40
2-C2
(Unit: mm)
Mass: 0.1kg
Buffer relay for driving MCs (SR-N4FX AC210V 4A)
(FR-HCM2-H280K to H560K)
59
13 23 33 43
IEC
35mm width rail
14 24 34 44
10
43
8
5
Mini relay terminal block (PYF14T)
(FR-HCM2-H400K, H560K)
2-
φ
4.2 5 hole
MAX 33
7 0.2
30
23.5
11.5
11
78
10
3.5
(When rail width is 7.5mm)
(Unit: mm)
Mass: 0.3kg
4- 14 hole (M12)
57.5
65
180
(57.5)
9-M5 screw for installation of inrush resistor
8
(Unit: mm)
Mass: 1.6kg
Mini relay for filter capacitor alarm detector
(MYQ4Z AC200/220) (FR-HCM2-H400K, H560K)
2.6
21.5 or less
14-
φ
1.2 2.2 oval hole
6.4
28 or less
35.5 or less 21.5 or less
28 or less
(Unit: mm)
Mass: 35g
16
14-M3.5 8
10
17.4
Inrush current limit resistor (FR-HCR2)
With thermostat (BKO-CA1996H31)
(FR-HCR2-H280K to H560K)
(Unit: mm)
Mass: 53g
Without thermostat (BKO-CA1996H21)
(FR-HCR2-H280K to H560K)
2-(17)
Board thickness2.5
215 2
200 1.2
175 2
2-500 10
325 15
2-6 1
2-6 1
60 1.5
(30)
(Unit: mm)
Mass: 0.8kg
Board thickness2.5
2-(17)
215 2
200 1.2
175 2
2-500 10
2-6 1
60 1.5
(30)
(Unit: mm)
Mass: 0.8kg
Protruding the heatsink
When installing a converter inside an enclosure, the heat generated in the enclosure can be greatly reduced by protruding the heatsink of the converter.
This installation method is recommended when downsizing the enclosure and such.
When using a heatsink protrusion attachment (FR-A7CN)
For the FR-HC2-7.5K to 75K and FR-HC2-H7.5K to H110K, a heatsink can be protruded outside the enclosure using a heatsink protrusion attachment (FR-A7CN). (For the 160K or higher, the attachment is not necessary when the heatsink is to be protruded.)
Refer to the table below for the applicable heatsink protrusion attachments.
(For the details of FR-A7CN, refer to the Instruction Manual of the option FR-A7CN.)
(1) Heatsink protrusion attachments
Model Name
FR-A7CN02
FR-A7CN03
FR-A7CN04
FR-A7CN05
FR-A7CN09
Applicable converter
FR-HC2-7.5K
FR-HC2-H7.5K, H15K
FR-HC2-15K
FR-HC2-30K
FR-HC2-H30K
FR-HC2-75K
FR-HC2-H110K
For a combination other than above, please contact your sales representative.
(2) Drawing after attachment installation (when used with the FR-A7CN)
S screw W
Attachment D2
Panel
Model W H H1 H2
FR-A7CN02 245 408.5
260 116.5
FR-A7CN03 245 448.5
300 116.5
FR-A7CN04 280
FR-A7CN05 338
FR-A7CN09 510
554
645
725
400
480
535
122
130
150
Attachment
D
Panel
D1
(3) Panel cut dimension drawing (when used with the FR-A7CN)
FR-A7CN02 FR-A7CN03 FR-A7CN04
175 175
H3
32
32
32
35
40
D D1
86
89
89.4
106.4
88.5
110.6
123.5
71.5
116.5
183.5
D2
12.3
20
45.3
S
M5
M5
M8
105
45
M8
M10
(Unit:mm)
200
FR-A7CN05
6-M5 screw
195
212
298
279
6-M5 screw
195
212
FR-A7CN09
470
440
244
6-M8 screw
230
260
4-M8 screw
270
330
4-M10 screw
400
477
(Unit:mm)
17
Heatsink protrusion for 160K or higher
(1) Enclosure cut
Cut the enclosure according to the capacity of the converter.
FR-HC2-H160K, H220K FR-HC2-H280K
6-M10 screw
200
484
200
300
662
300
6-M10 screw
FR-HC2-H400K, H560K
771
315 315
6-M10 screw
Hole
Hole
Hole
(2) Moving and removing the back installation frames
FR-HC2-H160K to H280K
One installation frame is attached to each of the upper and lower parts of the converter. Change the position of the rear side installation frame on the upper and lower sides of the converter to the front side as shown on the right. When changing the installation frames, make sure that the installation orientation is correct.
Shift Upper installation frame
FR-HC2-H400K, H560K
The converter has installation frames: two on the top and the two on the bottom. As shown on the right, remove the back installation frames on the top and bottom of the converter.
Removal
Upper installation frame (rear side)
18
Shift
Lower installation frame
(3) Installing the converter to the enclosure
Removal
Lower installation frame (rear side)
Protrude the heatsink of the converter from the installation enclosure, and secure the converter using the top and bottom installation frames.
Inside the enclosure
Enclosure
Exhausted air
∗
The enclosure enclosing FR-HC2-H160K and higher has a finger guard on its back. The thickness of the enclosure should be less than 10mm ( ), and do not place anything around the finger guard to avoid contact with the finger guard.
Enclosure
Converter
Installation frame
10
∗ 140
Finger guard
Cooling wind
D1
Dimension of the outside of the enclosure
Converter model
FR-HC2-H160K, H220K
FR-HC2-H280K to H560K
D1
185
184
NOTE
• Protruding area contains a cooling fan, so it cannot be used in the environment where water drops, oil mist, dust and other substances exist.
• Foreign substances such as screws and dust must be prevented to enter in the converter or the cooling fan section.
Terminal connection diagram (when using with the FR-A800 series)
Before making connections, check the cable size and connection method to each device in the Instruction Manual.
FR-HC2-7.5K to 75K, FR-HC2-H7.5K to H220K
Power supply
MCCB MC
Outside box (FR-HCB2)
(1)
Reactor1
(FR-HCL21) R2/
L12
R/
L1
S/
L2
T/
L3
R2/
L12
S2/
L22
T2/
L32
S2/
L22
T2/
L32
Limit resistor
Reactor2
(FR-HCL22)
Converter
(FR-HC2)
Filter capactors
MC power supply stepdown transformer
MC1
R3/
L13
S3/
L23
T3/
L33
Limit MC1
Auxiliary contact
(NO contact)
R3/
L13
R4/
L14
S3/
L23
S4/
L24
T3/
L33
T4/
L34
(2)
ROH1
Inrush current limit resistor overheat protection
ROH2
Contact input common
88S MC connection terminal
88R MC connection terminal
R4/L14
S4/L24
T4/L34
ROH
SD
Fuses
P/+
N/-
RDY
RSO
C
B
A
Relay output
(fault output)
Inverter run enable signal
Converter
88S
88R
CVO
During converter run
Y1
Y2
Multi-purpose output 1
Multi-purpose
Reset RES
SE
Overheat detection thermostat for the limit resistor (NC contact)
Converter stop
Monitor switching
SOF
X1
Inverter
R/L1
S/L2
T/L3
R1/L11
U
V
W
S1/L21
P/+
N/-
X10
RES
SD
Open collector output common
Y3 Multi - purpose output 3
Monitor switching
X2
SE2
+
Open collector output common
-
FM
Motor
Earth
(Ground)
Contact input common
24VDC power supply
(External transistor common)
SD
PC
PU connector
SD Indicator
AM
R/L1
S/L2
T/L3
R1/L11
S1/L21
5
(+)
Analog signal output
(0 to 10VDC)
(-)
FR-HC2-H280K
Power
Supply
MCCB MC
(1)
Reactor 1
(FR-HCL21)
R/
L1
S/
L2
T/
L3
R2/
L12
S2/
L22
T2/
L32
MC power supply stepdown transformer
Limit resistors
Filter capacitors
(FR-HCC2)
Auxiliary contact for limit MCs (NO contact)
Buffer relay for driving MC
MC
Reactor 2
(FR-HCL22)
R3/
L13
R4/
L14
S3/
L23
S4/
L24
T3/
L33
T4/
L34
(2)
Limit resistor
(with a thermostat) (NC contact)
MC
MC
Bu1
Limit
MC
MC connection terminal
MC connection terminal
Converter reset
Converter stop
Monitor switching
Monitor switching
Contact input common
24VDC power supply
(External transistor common)
Converter
(FR-HC2)
R4/L14
S4/L24
T4/L34
ROH
Inrush current limit resistor overheat protection
Contact input common
SD
88R
88S
P/+
N/-
RDY
RSO
CVO
Y1
Y2
Fuses
C
B
A
Relay output
(Fault output)
Inverter run enable signal
Converter reset
During converter run
Multi-purpose output 1
Multi-purpose output 2
R/L1
S/L2
T/L3
R1/L11
S1/L21
U
V
W
P/+
N/-
X10
RES
SD
Inverter
Motor
Earth
(Ground)
RES
SOF
X1
X2
SD
PC
R/L1
S/L2
T/L3
R1/L11
S1/L21
SE
PU connector
Y3 Multi - purpose output 3
SE2
FM
+
Open collector output common
-
SD
AM
Indicator
5
(+)
Analog signal output
(0 to 10VDC)
(-)
Do not connect anything to the inverter power input terminals R/L1, S/L2 and T/L3. Incorrect connection will damage the inverter. Connecting opposite polarity of terminals P and N will damage the converter and the inverter.
Use input terminal function selection to assign the terminal used for X10 signal. (Refer to the Inverter Instruction Manual.)
The power phases of the terminals R4/L14, S4/L24, and T4/L34 and the terminals R/L1, S/L2, and T/L3 must be matched.
Do not insert MCCB between terminals P and N (P and P, N and N).
Always connect the terminal R/L1, S/L2, T/L3 of the converter to the power supply. If the inverter is operated without connecting the terminals to the power supply, the converter will be damaged.
Do not insert MCCB or MC between (1) (terminal R/L1, S/L2, and T/L3 input of the Reactor 1) and (2) (terminal R4/L14, S4/L24, and T4/L34 input of the converter) of the above diagram. It will not operate properly.
Securely perform grounding (earthing) by using the grounding (earthing) terminal.
Installation of a fuse is recommended.
The MC power supply stepdown transformer is only equipped in the 400V class models.
19
20
FR-HC2-H400K, H560K
Power
Supply
MCCB MC
MC
MC
(1)
Limit resistor
Reactor 1
(FR-HCL21)
R/
L1
R2/
L12
S/
L2
S2/
L22
MC1
MC2
Reactor 2
(FR-HCL22)
R3/
L13
R4/
L14
S3/
L23
S4/
L24
T/ T2/
L3
L32
MC3
T3/ T4/
L33
L34
Filter capacitors (FR-HCC2)
Limit resistor (with thermostat)
(NC contact) 3
(2)
MC power supply stepdown transformer
Filter capacitor alarm detector
(NC contact)
MC
Bu2
Buffer relay for filter capacitor alarm detectors
MC1 MC2 MC3
Auxiliary contact for limit MCs (NO contact) 3
Limit MC
MC1
MC2
MC3
MC
Bu1
Mini relay for filter capacitor alarm detector
MC
Small
Reset
Converter stop
Monitor switching
Monitor switching
Contact input common
24VDC power supply
(External transistor common)
Buffer relay for driving MCs
Converter
(FR-HC2)
Inverter
R4/L14
S4/L24
T4/L34
Fuses
P/+
N/-
Inrush current limit resistor overheat protection
RDY
ROH
RSO
CVO
SD
Contact input common
Y1
Y2
RES
C
B
A
Relay output
(fault output)
Inverter run enable signal
Converter reset
During converter run
Multi-purpose output 1
Multi-purpose output 2
SOF
SE
X1
X2
SD
PC
88R
PU connector
R/L1
S/L2
T/L3
R1/L11
S1/L21
P/+
N/-
X10
RES
SD
Open collector output common
Y3 Multi-purpose output 3
SE2
Open collector output common
+ -
FM
SD Indicator
88S
R/L1
S/L2
T/L3
R1/L11
S1/L21
AM
5
(+)
Analog signal output
(0 to 10VDC)
(-)
U
V
W
Motor
Earth
(Ground)
Do not connect anything to the inverter power input terminals R/L1, S/L2, and T/L3. Incorrect connection will damage the inverter. Connecting opposite polarity of terminals P and N will damage the converter and the inverter.
Use input terminal function selection to assign the terminal used for X10 signal. (Refer to the Inverter Instruction Manual.)
The power phases of the terminals R4/L14, S4/L24, and T4/L34 and the terminals R/L1, S/L2, and T/L3 must be matched.
Do not insert MCCB between terminals P/+ and N/- (P and P, N and N).
Always connect the terminal R, S, and T of the converter to the power supply. If the inverter is operated without connecting the terminals to the power supply, the converter will be damaged.
Do not insert MCCB or MC between (1) (terminal R/L1, S/L2, T/L3 input of the converter) and (2) (terminal R4/L14, S4/L24, T4/L34 input of the converter) of the above diagram. It will not operate properly (except for the inrush current limit MC).
Securely perform grounding (earthing) by using the grounding (earthing) terminal.
Installation of a fuse is recommended.
The number of filter capacitors and filter capacitor alarm detectors differs by the capacity. Connect two sets of filter capacitors and filter capacitor alarm detectors for H400K, and connect three sets for H560K.
NOTE
• When connecting the converter to the inverter, match the control logic (sink logic (initial setting)/source logic). The converter does not operate properly if the control logic is different.
(Refer to the Instruction Manual for the switching of the control logic. Refer to the Inverter Instruction Manual for the switching of the control logic of the inverter.)
• Keep the wiring length between terminals as short as possible.
• When sudden large distortion or depression of power supply occurs, reactor may generate abnormal acoustic noise.
This acoustic noise is caused by the power supply fault and not by the damage of the converter.
• Do not connect the DC reactor to the inverter when using a high power factor converter.
• When using a sine wave filter with FR-HC2 (75K or higher), select MT-BSL-HC as a reactor for the sine wave filter.
Terminal specification explanation
Type
Terminal
Symbol
R/L1, S/L2,
T/L3
R4/L14,
S4/L24,
T4/L34
R1/L11,
S1/L21
P/+, N/-
RES
SOF
ROH
X1
X2
SD
PC
RDY
CVO
Y1
Y2
RSO
SE
FM
AM
5
A, B, C
88R, 88S
Terminal Name Description
Power input
Power input
These terminals are used to detect power phase and power voltage, and to input control power. Connect them to the commercial power supply. If the inverter is operated without connecting them to the commercial power supply, the converter will be damaged.
Connect them to the reactor 2.
The voltage phases of the terminals R4/L14, S4/L24 and T4/L34 and the terminals R/L1, S/L2 and T/L3 must be matched. If these terminals are not connected correctly, the converter does not operate properly.
Power supply for control circuit
These terminals are connected to the phase detection terminals R/L1 and S/L2 in the initial status. To retain the fault display and fault output, remove the jumpers (cables) and apply external power to these terminals.
Inverter connection Connect them to the inverter terminals P/+ and N/-.
Earth (Ground) For earthing (grounding) the converter chassis. It must be earthed (grounded).
Reset
Converter stop
Inrush current limit resistor overheat protection
Monitor switching
Used to reset fault output provided when a fault occurs.
Turn ON the RES signal for more than 0.1s, then turn it OFF.
Turning ON the SOF signal stops the converter.
RDY signal turns OFF, limit MC turns ON
200V class
7.5K to 75K
400V class
7.5K to 220K
Connect this terminal to terminal ROH1 of the outside box (FR-
HCB2). The ROH signal is input to stop the converter operation when the limit resistor may overheat.
400V class
280K to 560K
An auxiliary contact (NO contact) of a limit resistor MC, a limit resistor (with thermostat) (NC contact), and a filter capacitor alarm detector (NC contact, 400K and 560K) are connected to stop the converter operation when overheating of the limit resistor becomes a concern and when a filter capacitor is faulty.
FM and AM output or PU monitor display can be switched by a combination of ON/
OFF of X1 signal and X2 signal.
Contact input common
(sink) (initial setting)
Common terminal for contact input terminal (sink logic) and terminal FM.
External transistor common (source)
24VDC power supply common
External transistor common
(sink) (initial setting)
When connecting the transistor output (open collector output), such as a programmable controller in source logic, connect the external power supply common for transistor output to this terminal to prevent a malfunction caused by undesirable currents.
Common output terminal for 24VDC 0.1A power supply (terminal PC).
Isolated from terminals 5, SE and SE2.
When connecting the transistor output (open collector output), such as a programmable controller in sink logic, connect the external power supply common for transistor output to this terminal to prevent a malfunction caused by undesirable currents.
External transistor common
(sink) (initial setting)
24VDC power supply
Common terminal for contact input terminal (source logic)
Can be used as 24VDC 0.1A power supply.
Inverter run enable signal
Turns ON at alarm occurrence and reset (RES) signal input.
Connect this terminal to the terminal MRS or a terminal where the X10 signal is assigned to in the inverter.
Turning ON RDY signal stops the inverter.
RYD signal OFF: Inverter can run
RYD signal ON: Inverter cannot run
During converter run
Multi-purpose output 1
Multi-purpose output 2
Converter reset
Open collector output common
Signal is output during harmonic suppression.
Output item: OL signal (overload alarm) (initial setting)
Turns ON at an occurrence of overcurrent (150% overload or more).
Output item: PHS signal (power phase detection) (initial setting)
Turns ON when power phase detection is locked.
Turns ON at a converter reset (RES-ON).
Connect this terminal to the inverter terminal of which RES signal is assigned to.
Reset the connected inverter by turning ON the RSO.
Common terminal for the terminals RDY, CVO, OL, Y1, Y2
Connect it to the inverter terminal SD (sink logic).
For meter
Analog signal output
Input resistance : 4.7k
Voltage at opening: 21 to
27VDC
Contacts at short-circuited: 4 to 6mADC
100mA is ON.)
Power supply voltage range 19.2 to 28.8VDC
Permissible load current
Permissible load 24VDC
(27VDC maximum) 0.1A
(A voltage drop is 2.8V maximum when the signal
Select one monitor item from multiple monitor items such as input current and bus voltage. Not output during a converter reset.
The output signal is proportional to the magnitude of the corresponding monitoring item.
Monitor item can be switched by ON/OFF of terminals X1 and X2.
Permissible load current
2mA
At rated input current of the converter: 1440 pulses/s
Output signal 0 to 10VDC
Permissible load current
1mA
Load impedance 10k
Analog signal output common
Common terminal for analog signal output
Fault contact
1 changeover contact output indicates that the converter's protective function is activated and the output is stopped.
Fault: No conduction across B and C (Conduction across A and C),
Normal: Conduction across B and C (No conduction across A and C)
Contact capacity AC230V
0.3A
(Power factor=0.4)
30VDC output 0.3A
MC connection terminal
Controls the MC for the limit resistor.
21
22
Type
Terminal
Symbol
Terminal Name
Y3
Multi-purpose output 3
Description
Output item: Y5 signal (output voltage match) (initial setting)
Turns ON when the detected bus voltage equals to the commanded bus voltage.
P ermissible load: 24VDC
0.1A
SE2
Open collector output common
Common terminal for terminal Y3
— PU connector
With the PU connector, communication can be made through RS-485. (for connection on a 1:1 basis only)
Conforming standard : EIA-485 (RS-485)
Transmission format : Multidrop
Communication speed : 4800 to 38400bps
Overall length : 500m
NOTE
If the inverter is operated without connecting the terminals R/L1, S/L2, T/L3 of the converter to the power supply, the converter will be damaged.
indicates that terminal functions can be selected using Pr. 3 to Pr. 7 (input terminal function selection) and Pr. 11 to Pr.
16 (output terminal function selection) .
Parameter list
REMARKS
indicates simple mode parameters.
The parameters shaded in allow their settings to be changed during operation even if "1" (write disabled) is set to Pr. 77
Parameter write selection .
Parameter
44
45
46
47
48
49
31
32
33
34
27
28
29
30
35
36
23
24
25
26
14
15
16
22
9
10
7
8
11
12
13
4
5
6
0
1
2
3
50
51
52
53
54
55
56
57
Name Range
Simple mode selection
Maximum power supply frequency
Minimum power supply frequency
ROH terminal function selection
SOF terminal function selection
X1 terminal function selection
X2 terminal function selection
RES terminal function selection
SOF input selection
OH input selection
RDY signal logic selection
RSO terminal function selection
CVO terminal function selection
Y1 terminal function selection
0, 9999
60Hz (Read only)
50Hz (Read only)
0 to 5, 9999
0, 1, 2
0, 1
0, 100
Y2 terminal function selection
Y3 terminal function selection
ABC terminal function selection
Current limit level
Current limit level (regenerative)
OL signal output timer
Input current detection level
Input current detection signal delay time
0 to 16, 98, 99, 100 to 116,
198, 199, 9999
0 to 220%
0 to 220%, 9999
0 to 25s, 9999
0 to 220%
0 to 10s
Input current detection signal retention time 0 to 10s, 9999
Input current detection operation selection 0, 1
Zero current detection level
Zero current detection time
0 to 220%
0 to 1s
Life alarm status display
Inrush current limit circuit life display
Control circuit capacitor life display
Maintenance timer
0 to 15 (Read only)
0 to 100% (Read only)
0 to 100% (Read only)
0 (1 to 9998)
Maintenance timer alarm output set time
Cooling fan operation selection
Instantaneous power failure detection signal clear
Power supply frequency monitoring reference
0 to 9998, 9999
0, 1
0, 9999
AM output filter
Watt-hour meter clear
0 to 5s
0, 10, 9999
Energization time carrying-over times Read only
Cumulative power monitor digit shifted times 0 to 4, 9999
45Hz to 65Hz
AM terminal function selection
1 to 3, 5, 6, 7, 21,
1111 to 4444
Input power monitoring reference
DU/PU main display data selection
Input voltage monitoring reference
FM terminal function selection
Bus voltage monitoring reference
Current monitoring reference
Restart selection
0 to 100kW/0 to 3600kW
0, 5 to 10, 25,
1111 to 4444
0 to 500V
1 to 3, 5, 6, 7, 21,
1111 to 4444
0 to 1000V
0 to 500A/0 to 3600A
*
0, 9999
Increments
1
0.01s
1
1
1
0.01Hz
1
1
1
0.1%
0.1%
0.1s
0.1%
0.1s
0.1s
1
0.1%
0.01s
1
1%
1%
1
1
1
1
1
1
1
1
1
1
1
1
1
1
—
—
1
Initial value
9999
0.01s
9999
0
9999
60Hz
4
5
99
150%
9999
0s
150%
0s
0.1s
0
5%
0.5s
0
100%
100%
0
9999
1
1
2
3
3
0
0
100
0
60Hz
50Hz
5
0
1
2
Customer setting
1
0.01kW/
0.1kW
1
0.1V
1
0.1V
0.01A/0.1A
1
1234
Rated power
1234
220V/440V
1234
340V/680V
Rated current
9999
23
24
Parameter Name Range Increments Initial value
58
59
61
65
67
68
69
75
120
121
123
124
145
168
169
269
342
500
77
80
81
82
83
117
118
119
Free parameter 1
Free parameter 2
Key lock operation selection
Retry selection
Number of retries at fault occurrence
Retry waiting time
Retry count display erase
Reset selection/disconnected PU detection/
PU stop selection
Parameter write selection
Voltage control proportional gain
Voltage control integral gain
Current control proportional gain
Current control integral gain
PU communication station number
PU communication speed
PU communication stop bit length
PU communication parity check
Number of PU communication retries
PU communication waiting time setting
PU communication CR/LF selection
PU display language selection
0 to 9999
0 to 9999
0, 10
0, 1, 2, 3, 4
0 to 10, 101 to 110
0.1 to 360s
0
0 to 3, 14 to 17
1, 2
0 to 1000%
0 to 1000%
0 to 200%
0 to 200%
0 to 31
48, 96, 192, 384
0, 1, 10, 11
0, 1, 2
0 to 10, 9999
0 to 150ms, 9999
0, 1, 2
0 to 7
Parameter for manufacturer setting. Do not set.
501
Communication EEPROM write selection 0, 1
Communication error execution waiting time 0 to 999.8s
Communication error occurrence count display
0
Stop mode selection at communication error 0, 3 502
542
543
544
Communication station number (CC-Link)
Baud rate (CC-Link)
CC-Link extended setting
C0(900)
FM terminal calibration
C1(901)
AM terminal calibration
989
990
Parameter copy alarm release
PU buzzer control
991
Pr.CL
ALLC
Er.CL
PCPY
PU contrast adjustment
Parameter clear
All parameter clear
Fault history clear
Parameter copy
1 to 64
0 to 4
0, 1, 12
—
—
10, 100
0, 1
0 to 63
0, 1
0, 1
0, 1
0, 1, 2, 3
—
—
1
1
1
1
1
1
1
0.1s
1
1
1%
1
1
1
1
1%
1%
1%
1
1
1ms
1
1
1
0.1s
1
1
1
1
1
1
1
1
1
1
Differ according to capacities. (55K or lower/75K or higher)
Differs according to the voltage class. (200V class/400V class)
Parameters which can be set when the plug-in option (FR-A7NC) is mounted.
The setting is reflected after converter reset or at the next power-ON.
"L.ERR" LED on FR-A7NC flickers when a setting is changed. If the converter is reset, the setting is reflected and LED turns off.
The parameter number in parentheses is the one for use with the parameter unit (FR-PU07).
0
0s
0
0
1
0
0
—
—
10/100
1
58
0
0
0
0
9999
9999
0
0
0
1s
0
14
2
100%
100%
100%
100%
0
192
1
2
1
9999
1
0
Customer setting
Protective functions
When a fault occurs in the converter, the protective function activates to trip the converter, and the PU display automatically changes to one of the following fault or alarm indications.
Operation Panel Indication
E — — — Faults history
Name
Error
message
HOLD
Er1 rE1 to 4
Operation panel lock
Parameter write error
Copy operation fault
Warning
Alarm
SL
FN
E.OC2
E.OV2
E.THT
E.FIN
E.IPF
Err.
OL
PS
TH
MT
CP
E.UVT
E.ILF
E.OHT
E. 2
E. 3
E.OP3
E.PE
E.PE2
E.PUE
E.RET
Error
Overload signal detection
PU stop
Electronic thermal relay pre-alarm
Parameter copy
Power supply not detected
Fan fault
Overcurrent trip
Overvoltage trip
Converter overload trip (electronic thermal relay function)
Fin overheat
Instantaneous power failure
Undervoltage
Input phase loss
External thermal relay operation
HC2 dedicated board disconnection
Option fault
Communication option fault
Parameter storage device fault (control circuit board)
Parameter storage device fault (main circuit board)
PU disconnection
E. 6
E. 7
CPU
CPU fault
E. 8
E. 9
E.CTE
Input power supply fault 1
Input power supply fault 2
Operation panel power supply short circuit, RS-485 terminal power supply short circuit
E.P24
E.CDO
24VDC power output short circuit
Input current detection value exceeded
Inrush current limit circuit fault E.IOH
E. 13 Internal circuit fault
Resetting the converter initializes the cumulative value of the internal thermal relay.
The error message shows an operational error. The converter does not trip.
Warnings are messages given before faults occur. The converter does not trip.
Alarms warn the operator of failures with output signals. The converter does not trip.
When faults occur, the protective functions are activated to trip the converter and output the fault signals.
Assign the OH signal to one of Pr.3 to Pr.7 (Input terminal function selection) to enable the external thermal relay operation.
This protective function is not available in the initial status.
25
26
Option and peripheral devices
Option List
Name Type Applications, Specifications, etc.
Applicable converter
CC-Link communication FR-A7NC
Converter operation, monitoring, and parameter setting can be commanded from a programmable controller.
Shared among all models
Parameter unit
(8 languages)
Parameter unit with battery pack
Parameter unit connection cable
Operation panel connection connector
Heatsink protrusion attachment
Radio noise filter
Line noise filter
FR-PU07
FR-PU07BB
FR-CB20
FR-ADP
FR-A7CN
02 to 05, 09
FR-BIF(H)
FR-BSF01/
FR-BLF
Interactive parameter unit with LCD display
Parameter unit enables parameter setting without supplying power to the converter.
Cable for connection of operation panel or parameter unit
indicates a cable length. (1m, 3m, 5m)
Connector to connect the operation panel (FR-DU07-CNV) and connection cable
Attachment for protruding the converter heatsink at the back of the enclosure. Refer to page
17 for the enclosure cut dimensions.
For radio noise reduction (connect to the input side)
For line noise reduction
Shared among all models
Shared among all models
Shared among all models
Shared among all models
According to capacities
Shared among all models
Shared among all models
Peripheral devices/cable size list
cable size
200V class
Model
7.5K
15K
30K
55K
75K
FR-HC2
R4/L14, S4/L24,
T4/L34
P/+, N/-
8
22
60
100
100
5.5
14
38
100
100
FR-HCB2
R2/L12, S2/L22, T2/L32
R3/L13, S3/L23, T3/L33
8
22
60
100
100
FR-HCL21
R/L1, S/L2, T/L3
R2/L12, S2/L22, T2/L32
8
22
60
100
100
FR-HCL22
R3/L13, S3/L23, T3/L33
R4/L14, S4/L24, T4/L34
8
22
60
100
100
400V class
Model
H7.5K
H15K
H30K
H55K
H75K
H110K
H160K
H220K
H280K
H400K
H560K
FR-HC2
R4/L14, S4/L24,
T4/L34
P/+, N/-
3.5
5.5
22
60
38
60
100
150
200
2 200
2 250
2
5.5
14
38
38
60
125
2 100
2 125
2 200
3 250
FR-HCB2/FR-HCC2
R2/L12, S2/L22, T2/L32
R3/L13, S3/L23, T3/L33
38
60
100
150
3.5
5.5
22
60
60
60
38
FR-HCL21
R/L1, S/L2, T/L3
R2/L12, S2/L22, T2/L32
3.5
5.5
22
60
38
60
100
150
200
2 200
2 250
FR-HCL22
R3/L13, S3/L23, T3/L33
R4/L14, S4/L24, T4/L34
3.5
5.5
22
60
38
60
100
150
200
2 200
2 250
For the 55K or lower, the cable size is that of the cable (HIV cable (600V class 2 vinyl-insulated cable) etc.) with continuous maximum permissible temperature of 75 C. It assumes that the surrounding air temperature is 50 C or less and the wiring distance is 20m or less.
For the 75K or higher, the recommended cable size is that of the cable (LMFC (heat resistant flexible cross-linked polyethylene insulated cable) etc.) with continuous maximum permissible temperature of 90 C. It assumes that the surrounding air temperature is 50 C or less and wiring is performed in an enclosure.
If a cable thinner than the recommended cable size is used, it may not be protected by the DC fuse. (
Refer to page 28 for the fuse selection.)
Circuit breakers and magnetic contactors
Check the model of the converter and select peripheral devices according to the capacity. Refer to the table below to prepare appropriate peripheral devices.
200V class
Converter Model
FR-HC2-7.5K
FR-HC2-15K
FR-HC2-30K
FR-HC2-55K
FR-HC2-75K
Moulded Case Circuit Breaker (MCCB)
or Earth Leakage Circuit Breaker (ELB)
(NF, NV type)
50A
75A
150A
300A
350A
Magnetic
Contactor (MC)
S-T35
S-T50
S-T100
S-N180
S-N300
400V class
Converter Model
FR-HC2-H7.5K
FR-HC2-H15K
FR-HC2-H30K
FR-HC2-H55K
FR-HC2-H75K
FR-HC2-H110K
FR-HC2-H160K
FR-HC2-H220K
FR-HC2-H280K
FR-HC2-H400K
FR-HC2-H560K
Moulded Case Circuit Breaker (MCCB)
or Earth Leakage Circuit Breaker (ELB)
(NF, NV type)
30A
50A
75A
150A
175A
250A
400A
500A
700A
900A
1500A
Magnetic
Contactor (MC)
S-T20
S-T25
S-T35
S-T100
S-T100
S-N180
S-N300
S-N400
S-N600
S-N800
S-N400
(three in parallel)
Select an NFB according to the power supply capacity.
Install one NFB per converter.
MCCB Converter Inverter IM
For the use in the United States or Canada, provide the appropriate UL and cUL listed fuse that is
MCCB Converter Inverter IM suitable for branch circuit protection.
(Refer to the Instruction Manual)
Magnetic contactor is selected based on the AC-1 class.The electrical durability of magnetic contactor is 100,000 times.When the magnetic contactor is used for emergency stop during motor driving, the electrical durability is 25 times.
When using the MC for emergency stop during motor driving or using on the motor side during commercial-power supply operation, select the MC with class
AC-3 rated current for the motor rated current.
NOTE
When the MCCB on the converter input side trips, check for the wiring fault (short circuit), damage to internal parts of the converter, etc. Identify the cause of the trip, then remove the cause and power ON the breaker.
Configure a system where the magnetic contactor at the converter input side shuts off the power supply at a failure of the converter or the connected inverter. (The converter does not shut off the power supply by itself.) Failure to do so may overheat and burn the resistors in the converter and the connected inverter.
27
28
Fuse
Installation of a fuse is recommended between a high power factor converter and an inverter.
Select a fuse according to the capacity of the connected motor. When using a motor, of which the capacity is smaller than the inverter capacity by two ranks or more, select the fuse with the capacity that is one rank lower than the inverter capacity.
Select a fuse from the table below, and install it to both of the P side and the N side between the high power factor converter and the inverter.
[Fuse selection table]
Motor capacity
(kW)
Fuse
200V class
Model
Fuse
400V class
rating (A) rating (A)
0.1
0.2
0.4
0.75
1.5
2.2
3.7
5.5
7.5
11
15
55
75
90
110
132
18.5
22
30
37
45
5
10
16
20
25
50
63
100
125
160
200
250
315
400
500
630
700
800
—
—
—
6.900 CP GR 10.38 0005(FR10GR69V5)
6.900 CP GR 10.38 0010(FR10GR69V10)
6.900 CP GR 10.38 0016(FR10GR69V16)
6.900 CP GR 10.38 0020(FR10GR69V20)
6.900 CP GR 10.38 0025(FR10GR69V25)
6.9 URD 30 TTF 0050
6.9 URD 30 TTF 0063
6.9 URD 30 TTF 0100
6.9 URD 30 TTF 0125
6.9 URD 30 TTF 0160
6.9 URD 30 TTF 0200
6.9 URD 30 TTF 0250
6.9 URD 30 TTF 0315
6.9 URD 30 TTF 0400
6.9 URD 30 TTF 0500
6.9 URD 31 TTF 0630
6.9 URD 31 TTF 0700
6.9 URD 31 TTF 0800
—
—
—
—
—
12.5
16
16
20
30
50
50
80
125
125
160
200
250
315
350
450
500
550
630
—
6.900 CP GR 10.38 0012.5(FR10GR69V12.5)
6.900 CP GR 10.38 0016(FR10GR69V16)
6.900 CP GR 10.38 0016(FR10GR69V16)
6.900 CP GR 10.38 0020(FR10GR69V20)
6.900 CP GR 10.38 0030(FR10GR69V30)
6.9 URD 30 TTF 0050
6.9 URD 30 TTF 0050
6.9 URD 30 TTF 0080
6.9 URD 30 TTF 0125
6.9 URD 30 TTF 0125
6.9 URD 30 TTF 0160
6.9 URD 30 TTF 0200
6.9 URD 30 TTF 0250
6.9 URD 30 TTF 0315
6.9 URD 30 TTF 0350
6.9 URD 30 TTF 0450
6.9 URD 30 TTF 0500
6.9 URD 31 TTF 0550
6.9 URD 31 TTF 0630
—
160 — — 800 6.9 URD 31 TTF 0800
185 — — 900 6.9 URD 32 TTF 0900
6.9 URD 32 TTF 1000 or
220 — — 1000
6.9 URD 31 TTF 0630
6.9 URD 33 TTF 1250 or
250 — — 1250
6.9 URD 31 TTF 0700
6.9 URD 33 TTF 1400 or
280 — — 1400
6.9 URD 31 TTF 0800
6.9 URD 232 TDF 1600 or
315 — — 1600
6.9 URD 31 TTF 0800
6.9 URD 232 TDF 1800 or
355 — — 1800
6.9 URD 32 TTF 0900
6.9 URD 232 TDF 1800 or
400
450
500
560
—
—
—
—
—
—
—
—
1800
2500
2700
2700
Manufacturer: Mersen Japan K.K.
Contact: Sun-Wa Technos Corporation
For fuse holders (2-pole type), use US102 (no blowout indicator) or US102I (with blowout indicator).
When installing several fuses in parallel, leave 12mm or more between the fuses.
6.9 URD 32 TTF 0900
6.9 URD 33 TTF 1250
6.9 URD 32 TTF 0900
6.9 URD 32 TTF 0900
NOTE
Install a fuse across terminal P/+ of the inverter and the converter and across terminal N/- of the inverter and the converter
[Estimated lifespan of fuse]
Part Name Estimated lifespan
Replacement method
Fuse 10 years Replace with a new one
Estimated lifespan for when the yearly average surrounding air temperature is 50 C (without corrosive gas, flammable gas, oil mist, dust and dirt etc.)
NOTE
If the fuse melts down, wiring failure such as a short circuit may be the cause. Identify the problem and fix it before replacing the fuse.
●
Recommended noise filter
Install this to reduce the electromagnetic noise.
[Connection diagram]
Install the noise filter composed of a common mode chokes (ring cores) and damping resistors on the input side of the high power factor converter.
Use the FINEMET
®
ring cores (manufactured by Hitachi Metals, Ltd.) and the FR-ABR damping resistors (inverter option) to compose the noise filter.
FINEMET is a registered trademark of Hitachi Metals, Ltd.
Power supply
NFB,
ELB, or fuse
Magnetic
Contactor
(MC)
Recommended noise filter
Ring cores
Reactor 1
(FR-HCL21)
Outside box
(FR-HCB2)
∗
Reactor 2
(FR-HCL22)
Converter
(FR-HC2)
Phase detection / control power supply
Damping resistors
∗ The outside box is not available for the FR-HC2-H280K or higher.
Connect the filter capacitors (FR-HCC2), inrush current limit resistors
(FR-HCR2), and magnetic contactors instead.
[Components]
Ring core
Item
Damping resistor
Damping resistor cable
Model
Quantity
Model
Quantity
Cable diameter
H110K/H160K/H220K
4 pcs (penetrated)
FR-HC2-[]
H280K
4 pcs (penetrated)
FR-ABR-H22K
4 pcs in parallel
(combined resistance: 13 Ω )
5.5 mm 2 or more (when using HIV cable, etc.)
AWG 10 or less (when using THHW cable, etc.)
6 mm 2 or more (when using PVC cable, etc.)
As short as possible within 10 m
H400K/H560K
4 pcs (penetrated)
Cable length
Manufactured by Hitachi Metals, Ltd.
The FR-ABR-H22K consists of two damping resistors. Order two FR-ABR-H22K to have a total of 4 damping resistors.
NOTE
Observe the instructions given in the Instruction Manual of each component.
The damping resistor (FR-ABR) requires 5 cm clearance or more around it for directions. Besides, the distance between the damping resistors should be 1 cm or more.
For the capacities other than the above, installing the recommended noise filter is not required. However, if installing it, use the components for the FR-HC2-H110K.
29
30
Precaution on selection and operation
SAFETY INSTRUCTIONS
To use the product safely and correctly, make sure to read the Instruction Manual before using the product.
This product has not been designed or manufactured for use with any equipment or system operated under life-threatening conditions.
Please contact our sales office when you are considering using this product in special applications such as passenger mobile, medical, aerospace, nuclear, power or undersea relay equipment or system.
Although this product was manufactured under conditions of strict quality control, you are strongly advised to install safety devices to prevent serious accidents when it is used in facilities where breakdowns of the product or other failures are likely to cause a serious accident.
Do not use this product for a load other than dedicated inverters.
Installation Precautions
Wiring distance
For the wiring distance between the high power factor converter (FR-HC2) and inverter, refer to the following table.
Across terminals P and P / terminals N and N
Other control signal lines
50m or shorter
30m or shorter
The total wiring distance between the high power factor converter (FR-HC2) and standard accessories must be 30m or shorter. (For 280K or higher, refer to the Instruction Manual.)
Reactor installation at power supply side
The terminals R/L1, S/L2, and T/L3 of the high power factor converter are control terminals to detect power phases of the power supply. When wiring, the voltage phases of terminals R4/L14, S4/L24, and T4/L34 and the voltage phases of terminals R/L1, S/L2, and T/L3 must be matched. Failure to connect these terminals correctly will lead to an improper operation of the high power factor converter.
If the inverter is operated without connecting the terminals R/L1, S/L2, and T/L3 of the high power factor converter to the power supply, the high power factor converter will be damaged.
Operating Precautions
The Guideline treats the converter as a no-harmonic-emitting device (K5 = 0), but the harmonic component is not completely 0.
Selection Precautions
Connectable inverter
Connect to the inverter that can accept DC inputs.
For the MELTRAC, FR-A500L, and FR-F500L series inverters, make sure the connecting inverter is compatible with the high power factor converter. Connection with an incompatible inverter will damage the inverter and the converter.
Sine wave filter selection precautions
When using a sine wave filter with FR-HC2 (75K or higher), use MT-BSL-HC for the sine wave filter.
Peripheral Device Selection Precautions
Selection and installation of the moulded case circuit breaker
Install a moulded case circuit breaker (MCCB) on the power receiving side to protect the wiring at the converter's input side.
For the MCCB selection, refer to
(Refer to the materials related to the breaker.) For earth leakage circuit breakers, use the harmonic/surge compatible model provided by Mitsubishi.
Electromagnetic interference
Since the high power factor converter chops input voltage at high carrier frequency, it generates noises. Using the converter with inverters generates more noise than using only inverters. If these noises cause peripheral devices to malfunction, countermeasures should be taken to suppress noises (EMI measures). The EMI measures differ depending on the noise transmission paths.
The FR-BIF radio noise filter is useful to suppress noises on AM radio broadcasting.
The FR-BSF01/FR-BLF line noise filters are useful for preventing malfunction of sensors, etc.
For the noise emitted from power cables, take a distance of 30cm (at least 10cm) from the power cables, and use shielded twisted pair cables for signal cables. Do not earth (ground) the shield. Connect the shield to one common terminal.
EMI measure example
Enclosure
Decrease carrier frequency
Install line noise filter
(FR-BLF, FR-BSF01) on the inverter output side
Equipment power supply
Refer to the Instruction Manual for earthing (grounding) the high power factor converter and accessories.
Separate the inverter and power line by more than
30cm (at least 10cm) from sensor circuit.
Control power supply
∗1
FR-
BIF
Power supply for sensor
FR-
BLF
M Motor
Use 4-core cable for motor power cable and use one cable as earth (ground) cable.
Use a shielded twisted pair cable
Sensor
Do not earth (ground) shield but connect it to signal common cable.
Do not earth (ground) enclosure directly
Do not earth (ground) control cable
Recommended noise filter
31
32
MEMO
Warranty
When using this product, make sure to understand the warranty described below.
1. Warranty period and coverage
We will repair any failure or defect (hereinafter referred to as "failure") in our FA equipment (hereinafter referred to as the "Product") arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site repair work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial run that may be required after a defective unit are repaired or replaced.
[Term]
The term of warranty for Product is twelve months after your purchase or delivery of the Product to a place designated by you or eighteen months from the date of manufacture whichever comes first ("Warranty Period"). Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work.
[Limitations]
(1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule. It can also be carried out by us or our service company upon your request and the actual cost will be charged.
However, it will not be charged if we are responsible for the cause of the failure.
(2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product.
(3) Even during the term of warranty, the repair cost will be charged on you in the following cases;
1) a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your hardware or software problem
2) a failure caused by any alteration, etc. to the Product made on your side without our approval
3) a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry
4) a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly maintained and replaced
5) any replacement of consumable parts (condenser, cooling fan, etc.)
6) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of voltage, and acts of God, including without limitation earthquake, lightning and natural disasters
7) a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company
8) any other failures which we are not responsible for or which you acknowledge we are not responsible for
2. Term of warranty after the stop of production
(1) We may accept the repair at charge for another seven (7) years after the production of the product is discontinued. The announcement of the stop of production for each model can be seen in our Sales and Service, etc.
(2) Please note that the Product (including its spare parts) cannot be ordered after its stop of production.
3. Service in overseas
Our regional FA Center in overseas countries will accept the repair work of the Product; however, the terms and conditions of the repair work may differ depending on each FA Center. Please ask your local FA center for details.
4. Exclusion of loss in opportunity and secondary loss from warranty liability
Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation to:
(1) Damages caused by any cause found not to be the responsibility of Mitsubishi.
(2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi products.
(3) Special damages and secondary damages whether foreseeable or not, compensation for accidents, and compensation for damages to products other than Mitsubishi products.
(4) Replacement by the user, maintenance of on-site equipment, start-up test run and other tasks.
5. Change of Product specifications
Specifications listed in our catalogs, manuals or technical documents may be changed without notice.
6. Application and use of the Product
(1) For the use of our product, its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in product, and a backup or fail-safe function should operate on an external system to product when any failure or malfunction occurs.
(2) Our product is designed and manufactured as a general purpose product for use at general industries.
Therefore, applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies, and also which require a special quality assurance system, including applications for railway companies and government or public offices are not recommended, and we assume no responsibility for any failure caused by these applications when used.
In addition, applications which may be substantially influential to human lives or properties for such as airlines, medical treatments, railway service, incineration and fuel systems, man-operated material handling equipment, entertainment machines, safety machines, etc. are not recommended, and we assume no responsibility for any failure caused by these applications when used.
We will review the acceptability of the abovementioned applications, if you agree not to require a specific quality for a specific application. Please contact us for consultation.
33
34
MEMO
MEMO
35
36
Global network for comprehensive support of customers' manufacturing.
Global FA Center
FA Center Satellite
(China)
Mechatronics Service Base
(China)
Mitsubishi Sales Offices Production Facility Development Center
Ratingen, Germany
Mitsubishi Electric Europe B.V.
German Branch (Germany FA Center)
Kraków, Poland
Mitsubishi Electric Europe B.V.
Polish Branch
(Europe FA Center)
St. Petersburg, Russia
Mitsubishi Electric Europe B.V.
Representative Office in St. Petersburg
( Russia FA Center )
Istanbul, Turkey
Mitsubishi Electric Turkey
A.Ş Ümraniye Branch (Turkey FA Center)
Hatfield, UK
Mitsubishi Electric Europe B.V.
UK Branch (UK FA Center)
Praha, Czech Republic
Mitsubishi Electric Europe B.V.
Czech Branch
(Czech Republic FA Center)
Pune, Gurgaon, Bangalore,
Chennai, Ahmedabad, India
Mitsubishi Electric India Pvt. Ltd.
Bangkok, Thailand
Mitsubishi Electric Factory Automation
(Thailand) Co., Ltd. (Thai FA Center)
Beijing
Mitsubishi Automation (China) Ltd.
Beijing Office (Beijing FA Center)
Tianjin
Mitsubishi Automation (China) Ltd.
Tianjin Office (Tianjin FA Center)
Guangzhou
Mitsubishi Electric Automation
(China) Ltd. Guangzhou
Office (Guangzhou FA Center)
Nagoya, Japan
Singapore
Mitsubishi Electric
Asia Pte, Ltd. (ASEAN FA Center)
China (including Hong Kong District)
Changchun
Beijing
Zhengzhou
Chengdu
Chongqing
Xiangfan
Wuhang
Tianjin
Qingdao
Shenyang
Dalian
Shanghai
Guangzhou
Shenzhen
Fuzhou
Taipei
Taichung
Shanghai
Mitsubishi Automation (China) Ltd.
(Shanghai FA Center)
Shanghai
Mitsubishi Electric Automation
Solution Center
Seoul, Korea
Mitsubishi Electric Automation
Korea Co., Ltd. (Korea FA Center)
Taipei,
Taichung, Taiwan
L: Setsuyo Enterprise Co., Ltd.
R: Mitsubishi Electric Taiwan Co.,Ltd.
Chicago IL, USA
Mitsubishi Electric Automation, Inc.
(North America FA Center)
Hanoi,
Ho Chi Minh, Vietnam
L: Mitsubishi Electric Vietnam Co., Ltd.
Hanoi Branch
R: Mitsubishi Electric Vietnam Co., Ltd.
Tlalnepantla De Baz, Mexico
Mitsubishi Electric
Automation, Inc. Mexico Branch
(Mexico FA Center)
Jakarta, Indonesia
PT. Mitsubishi Electric
Indonesia Cikarang Office
(Indonesia FA Center)
Sao Paulo SP, Brazil
L: Mitsubishi Electric do Brasil Comércio e
Serviços Ltda.
R: MELCO CNC do Brasil Comércio e
Serviços S.A
Service bases are established around the world to globally provide the same services as in Japan.
Overseas bases are opened one after another to support business expansion of our customers.
Overseas bases
As of July 2014 * Some includes distributors
Area
Our overseas offices
FA Center (Satellite)
Bases providing our products
Countries (Regions)
EMEA
China
Asia
America
Others
Total
21
14
11
13
1
60
6 (2)
4 (10)
13
4 (0)
0
27 (12)
146
171
79
130
3
529
10
16
54
1
2
83
37
36
Global network for comprehensive support of customers' manufacturing.
Global FA Center
FA Center Satellite
(China)
Mechatronics Service Base
(China)
Mitsubishi Sales Offices Production Facility Development Center
Ratingen, Germany
Mitsubishi Electric Europe B.V.
German Branch (Germany FA Center)
Kraków, Poland
Mitsubishi Electric Europe B.V.
Polish Branch
(Europe FA Center)
St. Petersburg, Russia
Mitsubishi Electric Europe B.V.
Representative Office in St. Petersburg
( Russia FA Center )
Istanbul, Turkey
Mitsubishi Electric Turkey
A.Ş Ümraniye Branch (Turkey FA Center)
Hatfield, UK
Mitsubishi Electric Europe B.V.
UK Branch (UK FA Center)
Praha, Czech Republic
Mitsubishi Electric Europe B.V.
Czech Branch
(Czech Republic FA Center)
Pune, Gurgaon, Bangalore,
Chennai, Ahmedabad, India
Mitsubishi Electric India Pvt. Ltd.
Bangkok, Thailand
Mitsubishi Electric Factory Automation
(Thailand) Co., Ltd. (Thai FA Center)
Beijing
Mitsubishi Automation (China) Ltd.
Beijing Office (Beijing FA Center)
Tianjin
Mitsubishi Automation (China) Ltd.
Tianjin Office (Tianjin FA Center)
Guangzhou
Mitsubishi Electric Automation
(China) Ltd. Guangzhou
Office (Guangzhou FA Center)
Nagoya, Japan
Singapore
Mitsubishi Electric
Asia Pte, Ltd. (ASEAN FA Center)
China (including Hong Kong District)
Changchun
Beijing
Zhengzhou
Chengdu
Chongqing
Xiangfan
Wuhang
Tianjin
Qingdao
Shenyang
Dalian
Shanghai
Guangzhou
Shenzhen
Fuzhou
Taipei
Taichung
Shanghai
Mitsubishi Automation (China) Ltd.
(Shanghai FA Center)
Shanghai
Mitsubishi Electric Automation
Solution Center
Seoul, Korea
Mitsubishi Electric Automation
Korea Co., Ltd. (Korea FA Center)
Taipei,
Taichung, Taiwan
L: Setsuyo Enterprise Co., Ltd.
R: Mitsubishi Electric Taiwan Co.,Ltd.
Chicago IL, USA
Mitsubishi Electric Automation, Inc.
(North America FA Center)
Hanoi,
Ho Chi Minh, Vietnam
L: Mitsubishi Electric Vietnam Co., Ltd.
Hanoi Branch
R: Mitsubishi Electric Vietnam Co., Ltd.
Tlalnepantla De Baz, Mexico
Mitsubishi Electric
Automation, Inc. Mexico Branch
(Mexico FA Center)
Jakarta, Indonesia
PT. Mitsubishi Electric
Indonesia Cikarang Office
(Indonesia FA Center)
Sao Paulo SP, Brazil
L: Mitsubishi Electric do Brasil Comércio e
Serviços Ltda.
R: MELCO CNC do Brasil Comércio e
Serviços S.A
Service bases are established around the world to globally provide the same services as in Japan.
Overseas bases are opened one after another to support business expansion of our customers.
Overseas bases
As of July 2014 * Some includes distributors
Area
Our overseas offices
FA Center (Satellite)
Bases providing our products
Countries (Regions)
EMEA
China
Asia
America
Others
Total
21
14
11
13
1
60
6 (2)
4 (10)
13
4 (0)
0
27 (12)
146
171
79
130
3
529
10
16
54
1
2
83
37
38
This solution solves customers' issues and concerns by enabling visualization and analysis that lead to improvements and increase availability at production sites.
Utilizing our FA and IT technologies and collaborating with e-F@ctory Alliance partners, we reduce the total cost across the entire supply chain and engineeringchain, and support the improvement initiatives and one-step-ahead manufacturing of our customers.
FA integrated solutions reduce total cost
Supply chain
Engineering chain
Procurement
Product design
Process design iQ-Works/EZSocket
(CAD/simulation linkage)
Sale, logistics, and service
Production and manufacturing
Operation/Maintenance iQ Care
(prevention, predictive maintenance, remote maintenance service)
IT system
Edge-computing since2003
Supply chain
Engineering chain
Procurement
Product design
Process design
Production
ERP
CAD/CAM
SCM
Simulator
Sales and distribution
Operation and maintenance
MES
SCADA
Data primary processing/ analysis
FA-IT
Information
Interface
C Controller
Data handling
MES interface
Shop floor
Productivity
Sensor
Quality
Drive
Programmable
Controller
Sustainability
Mechatronics
Safety
Energy-saving
Security
Overall production information is captured in addition to energy information, enabling the realization of efficient production and energy use (energy savings).
Automation solutions
YOUR SOLUTION PARTNER
Low voltage: MCCB, MCB, ACB
Medium voltage: VCB, VCC
Power monitoring, energy management
Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMIs to
CNC and EDM machines.
Compact and Modular Controllers
A NAME TO TRUST
Since its beginnings in 1870, some
45 companies use the Mitsubishi name, covering a spectrum of finance, commerce and industry.
The Mitsubishi brand name is recognized around the world as a symbol of premium quality.
Mitsubishi Electric Corporation is active in space development, transportation, semi-conductors, energy systems, communications and information processing, audio visual equipment and home electronics, building and energy management and automation systems, and has 237 factories and laboratories worldwide in over 121 countries.
This is why you can rely on
Mitsubishi Electric automation solution - because we know first hand about the need for reliable, efficient, easy-to-use automation and control in our own factories.
Inverters, Servos and Motors
Visualisation: HMIs
As one of the world’s leading companies with a global turnover of over 4 trillion Yen (over $40 billion), employing over 100,000 people,
Mitsubishi Electric has the resource and the commitment to deliver the ultimate in service and support as well as the best products.
Numerical Control (NC)
Robots: SCARA, Articulated arm
Processing machines: EDM, Lasers, IDS
Transformers, Air conditioning, Photovoltaic systems
* Not all products are available in all countries.
39
38
This solution solves customers' issues and concerns by enabling visualization and analysis that lead to improvements and increase availability at production sites.
Utilizing our FA and IT technologies and collaborating with e-F@ctory Alliance partners, we reduce the total cost across the entire supply chain and engineeringchain, and support the improvement initiatives and one-step-ahead manufacturing of our customers.
FA integrated solutions reduce total cost
Supply chain
Engineering chain
Procurement
Product design
Process design iQ-Works/EZSocket
(CAD/simulation linkage)
Sale, logistics, and service
Production and manufacturing
Operation/Maintenance iQ Care
(prevention, predictive maintenance, remote maintenance service)
IT system
Edge-computing since2003
Supply chain
Engineering chain
Procurement
Product design
Process design
Production
ERP
CAD/CAM
SCM
Simulator
Sales and distribution
Operation and maintenance
MES
SCADA
Data primary processing/ analysis
FA-IT
Information
Interface
C Controller
Data handling
MES interface
Shop floor
Productivity
Sensor
Quality
Drive
Programmable
Controller
Sustainability
Mechatronics
Safety
Energy-saving
Security
Overall production information is captured in addition to energy information, enabling the realization of efficient production and energy use (energy savings).
Automation solutions
YOUR SOLUTION PARTNER
Low voltage: MCCB, MCB, ACB
Medium voltage: VCB, VCC
Power monitoring, energy management
Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMIs to
CNC and EDM machines.
Compact and Modular Controllers
A NAME TO TRUST
Since its beginnings in 1870, some
45 companies use the Mitsubishi name, covering a spectrum of finance, commerce and industry.
The Mitsubishi brand name is recognized around the world as a symbol of premium quality.
Mitsubishi Electric Corporation is active in space development, transportation, semi-conductors, energy systems, communications and information processing, audio visual equipment and home electronics, building and energy management and automation systems, and has 237 factories and laboratories worldwide in over 121 countries.
This is why you can rely on
Mitsubishi Electric automation solution - because we know first hand about the need for reliable, efficient, easy-to-use automation and control in our own factories.
Inverters, Servos and Motors
Visualisation: HMIs
As one of the world’s leading companies with a global turnover of over 4 trillion Yen (over $40 billion), employing over 100,000 people,
Mitsubishi Electric has the resource and the commitment to deliver the ultimate in service and support as well as the best products.
Numerical Control (NC)
Robots: SCARA, Articulated arm
Processing machines: EDM, Lasers, IDS
Transformers, Air conditioning, Photovoltaic systems
* Not all products are available in all countries.
39
L(NA)06070ENG-B(1707)MEE
Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 (standards for environmental management systems)and ISO9001(standards for quality assurance management systems)
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
FACTORY AUTOMATION
HIGH POWER FACTOR CONVERTER
FR-HC2
Effective suppression of inverter's power supply harmonics
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
Related manuals
advertisement
Table of contents
- 1 FR-HC2 catalog
- 4 Features
- 6 Connection example
- 7 Standard specifications
- 7 Standard specification rating
- 8 Common specifications
- 9 Checking peripheral devices
- 10 Selection of the high power factor converter and the inverter
- 11 Inverter parameter settings
- 12 Wiring of several inverters to one converter
- 13 Outline dimension drawings
- 17 Protruding the heatsink
- 19 Terminal connection diagram (when using with the FR-A800 series)
- 21 Terminal specification explanation
- 23 Parameter list
- 25 Protective functions
- 26 Option and peripheral devices
- 26 Option List
- 26 Peripheral devices/cable size list
- 30 Precaution on selection and operation
- 30 Installation Precautions
- 30 Wiring distance
- 30 Reactor installation at power supply side
- 30 Operating Precautions
- 30 Selection Precautions
- 30 Connectable inverter
- 30 Sine wave filter selection precautions
- 31 Peripheral Device Selection Precautions
- 31 Selection and installation of the moulded case circuit breaker
- 31 Electromagnetic interference
- 33 Warranty