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Mast
IDCS172S
1. With mast at 475 mm (18.7 in) channel lap, equally shim both sides until contact (A) is made
(zero clearance) between bearings and mast uprights.
2. With mast at full extension, shim behind pads until there is clearance (B) between the mast uprights and the pads of……...0.80 mm (.031 in)
3. Select lower bearings from the chart to obtain minimum clearance (C) between bearing and channel leg for full channel length. Use same bearing on left and right side.
(See Mast Adjustment in Testing & Adjusting).
MAST BEARING CHART
D581814 Undersize
108.60mm
(4.276in)
D581815 Standard
109.60mm
(4.315in)
D581816 Oversize
110.70mm
(4.358in)
* Permissible tolerance of ± 0.08 mm (.003 in).
Carriage
IDCS173S
1. Select bearings from the chart to obtain minimum clearance (C) between bearings and channel leg for full channel length. Use same bearing at all six locations.
2. Equally shim both sides until contact (A) is made
(zero clearance) between bearings and inner mast at narrowest point.
3. Shim bolt as needed to obtain a 6.0 to 9.0 mm
(.236 to .354 in) overlap (B) between bolt (3) and the carriage stop on the inner upright.
(See Carriage Adjustment in Testing & Adjusting).
4. Torque for screw..........34±7 N·m (360 ±24 lb·in)
CARRIAGE BEARING CHART
Part No. Bearing Size Bearing OD*
D581814
D581815
Undersize
Standard
108.60mm
(4.276in)
109.60mm
(4.315in)
D581816 Oversize
110.70mm
(4.358in)
*Permissible tolerance of ± 0.08 mm (.003 in).
Vehicle System 9 Specification
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Table of contents
- 7 Hydraulic Control Valve
- 8 Hydraulic Pump
- 8 Lift Cylinders
- 9 Full Free Triple Lift and Full Free Lift Primary
- 9 Lift Secondary
- 10 Tilt Cylinder
- 11 Carriage
- 12 Lift Relay Group
- 12 Standard Lift
- 13 Full Free Lift
- 14 Full Free Triple
- 15 Quad Lift
- 16 Lift & Tilt Mounting Group
- 17 Steering Wheel
- 18 Steering Gear
- 19 Steer Axle and Wheel
- 20 Steer Tire Installation
- 20 (GC Models Only)
- 20 Steer Wheel Mounting
- 20 Oil Cooled Disc Brake
- 21 Parking Brake
- 22 Hydraulic Schematic
- 24 Control Valve
- 24 External Configuration
- 24 Hydraulic Circuit
- 25 Inlet Block - Key On
- 26 Lift Spool - Positioned to Lift
- 27 Lift Spool - Positioned to Lower
- 27 Tilt Spool - Positioned for Forward Tilt
- 28 Tilt Spool - Positioned for Backward Tilt
- 29 Shifting
- 29 Pressure and Flow Control Section
- 30 Flow Control Adjustment - Tilt and Auxiliary
- 31 STEERING SYSTEM
- 31 Hydraulic Schematic
- 32 Steering Cylinder
- 33 Steering Gear
- 35 Brake Power Master Cylinder
- 37 Oil Cooled Disc Brake
- 37 Parking Brake
- 38 Delayed Engine Shutdown System
- 38 Operation
- 40 System
- 40 Diagnostic Fault Codes
- 44 OSS (Operator Sensing System)
- 45 Operation
- 45 Symbols of OSS
- 46 Operator Sensing System Schematic
- 49 Troubleshooting
- 49 Visual Checks
- 49 Performance Test
- 51 Hydraulic System and Mast
- 52 Hydraulic Pump
- 53 Hydraulic Control Valve
- 54 Lift and Tilt Cylinders
- 55 Steering System
- 56 Power Master Cylinder
- 57 Brake System
- 58 Hydraulic System
- 58 Relief Valve Pressure Check
- 60 Standard Lift Cylinder Air Removal
- 61 Mast and Carriage
- 61 Mast Adjustment - STD, FFL & FFT
- 66 Mast Adjustment - Quad
- 71 Carriage Adjustment
- 73 Quad Mast
- 74 Chain Adjustment
- 75 Chain Wear Test
- 76 Carriage and Mast Height Adjustment
- 76 Forks Parallel Check
- 77 Tilt Cylinder Alignment
- 79 Drift Test
- 80 Steering System
- 80 Steer Wheel Bearing Adjustment
- 80 Steering Axle Stop Adjustment
- 81 Steering System Pressure Check
- 83 Brake System
- 83 Brake System Air Removal
- 83 Parking Brake Test
- 84 Parking Brake Adjustment