MLG25 Ops-Parts 10.17.08 G 12346 DRAFT.pmd

TABLE OF CONTENTS

Page

INTRODUCTION .............................................................................................................................. 2

TABLE OF CONTENTS ................................................................................................................... 3

SAFETY NOTES ........................................................................................................................... 4

OPERATING SAFETY ..................................................................................................................... 4

ENGINE SAFETY ........................................................................................................................... 5

SERVICE SAFETY ......................................................................................................................... 5

TOWING SAFETY .......................................................................................................................... 6

REPORTING TRAILER SAFETY DEFECTS .................................................................................... 6

UNIT SERIAL NUMBER LOCATIONS ............................................................................................ 6

SAFETY SYMBOL SUMMARY ....................................................................................................... 7

SPECIFICATIONS ......................................................................................................................... 8

EXTERIOR LOCATIONS ................................................................................................................ 9

MAIN CONTROL PANEL COMPONENTS .................................................................................... 10

MAGNUM DIGITAL CONTROLLER (MDC) .............................................................................. 11 - 12

GENERATOR MONITORING ......................................................................................................... 12

ENGINE MONITORING .......................................................................................................... 13 - 14

FINE VOLTAGE ADJUSTMENT ..................................................................................................... 14

GENEERATOR STARTUP ............................................................................................................. 15

PRESTART CHECKLIST ............................................................................................................... 15

MANUAL STARTING OF THE GENERATOR .......................................................................... 15 - 17

“AUTO” (REMOTE) STARTING OF THE GENERATOR .................................................................. 17

SHUTTING DOWN THE GENERATOR .......................................................................................... 17

MDC CONTROLLER INFORMATION DISPLAYS, FUNCTION AND RESET ................................... 18

MDC CONTROLLER - GENERATOR OPERRATIONL STATUS ...................................................... 18

MDC CONTROLLER - ALARM MANAGEMENT ............................................................................ 18

MDC CONTROLLER LIST OF POSSIBLE ALARMS WITH DESCRIPTIONS .......................... 19 - 20

MLG ENGINE CONTROLLER ....................................................................................................... 20

ADJUSTING THE DISPLAY BACKLIGHTING ................................................................................. 20

MDC CONTROLLER - HISTORY ................................................................................................... 21

RESETTING THE TIME TO SERVICE REMINDER ........................................................................ 22

TROUBLESHOOTING AUTOMATIC SHUTDOWN CONDITIONS ............................................. 22 - 23

ENGINE AND GENERATOR MAINTENANCE ............................................................................... 23

GENERATOR OUTPUT CONNECTION LUGS ............................................................................... 24

VOLTAGE SELECTOR SWITCH ................................................................................................... 25

AUXILIARY OUTLETS ................................................................................................................... 26

VOLTAGE REGULATION ............................................................................................................... 26

FINE VOLTAGE ADJUSTMENT ..................................................................................................... 26

EMERGENCY STOP SWITCH ...................................................................................................... 26

MAIN CIRCUIT BREAKER ............................................................................................................ 27

DERATING FOR ALTITUDE ........................................................................................................... 27

REMOTE START TERMINAL BLOCK ..................................................................................... 27 - 28

TOWING THE TRAILER ................................................................................................................ 29

TRAILER WHEEL BEARINGS ...................................................................................................... 29

LIFTING THE TRAILER .................................................................................................................. 29

OPTIONAL LOWER RADIATOR HOSE HEATER USE AND MAINTENANCE ................................ 29

ENGINE BREAK-IN REQUIREMENTS .......................................................................................... 30

DAILY MAINTENANCE CHECKS .................................................................................................. 30

UNIT DECALS ........................................................................................................................ 31 - 33

LUG DOOR ASSEMBLY ........................................................................................................ 34 - 35

GENERATOR ASSEMBLY ..................................................................................................... 36 - 37

CONTROL PANEL ASSEMBLY .............................................................................................. 38 - 39

CONTROL BOX ASSEMBLY .................................................................................................. 40 - 41

RECEPTACLE PANEL ASSEMBLY ...................................................................................... 42 - 43

AUXILIARY OUTLET PANEL OPTIONS .................................................................................. 44 - 45

ENCLOSURE ASSEMBLY .................................................................................................... 46 - 47

FRAME ASSEMBLY .............................................................................................................. 48 - 49

COOLING SYSTEM ASSEMBLY .......................................................................................... 50 - 51

ENGINE ASSEMBLY ............................................................................................................. 52 - 53

AC WIRING DIAGRAM .................................................................................................................. 54

AC WIRING PANEL OPTIONS ............................................................................................... 55 - 56

DC WIRING DIAGRAM .................................................................................................................. 57

TRAILER WIRING DIAGRAM ........................................................................................................ 58

NOTES ......................................................................................................................................... 59

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