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WARNING: Gas valve ON and OFF switch MUST be facing forward or tilted upward. (See Fig. 46.) Failure to follow this warning could result in property damage or death.
CAUTION: If a flexible connector is required or allowed by authority having jurisdiction, black iron pipe shall be installed at furnace gas control valve and extend a minimum of 2 in. outside furnace casing. Failure to follow this caution will result in potential chaffing of flexible gas connection.
WARNING: Never purge a gas line into a combustion chamber. Use a commercially available soap solution made specifically for the detection of leaks to check all connections. A failure to follow this warning could result in fire, explosion, personal injury, or death.
WARNING: Use proper length of pipe to avoid stress on gas control manifold. Failure to follow this warning could result in a gas leak resulting in fire, explosion, personal injury, or death.
Install a sediment trap in riser leading to furnace. Trap can be installed by connecting a tee to riser leading to furnace so straight-through section of tee is vertical. Then connect a capped nipple into lower end of tee. Capped nipple should extend below level of gas controls. Place a ground joint union between gas control manifold and manual gas shutoff valve. (See Fig. 28.)
BOTTOM
CLOSURE
PANEL
FRONT FILLER
PANEL
Fig. 27—Removing Bottom Closure Panel
A93047
TABLE 3—MAXIMUM CAPACITY OF PIPE
(CU FT PER HR)*
NOMINAL
IRON
PIPE
SIZE
(IN.)
1/2
3/4
1
1-1/4
1-1/2
INTERNAL
DIAMETER
(IN.)
0.622
0.824
1.049
1.380
1.610
10
175
360
680
LENGTH OF PIPE (FT)
20
120
250
465
1400 950
30
97
200
375
40
82
170
320
50
73
151
285
770 660 580
2100 1460 1180 990 900
* For gas pressures of 0.5 psig (14-in. wc) or less, and a pressure drop of
0.5-in. wc (based on a 0.60 specific gravity gas). Ref: Table 12.2 NFPA
54-2002.
—20—
If local codes allow the use of a flexible gas appliance connector, always use a new listed connector. Do not use a connector which has previously served another gas appliance.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow the safety warnings exactly could result in serious injury, death or property damage.
Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing property damege, personal injury or loss of life.
An accessible manual shutoff valve MUST be installed external to furnace casing and within 6 ft of furnace. A 1/8-in. NPT plugged tapping, accessible for test gauge connection, MUST be installed immediately upstream of gas supply connection to furnace and downstream of manual shutoff valve.
NOTE: The gas valve inlet pressure tap connection is suitable to use as test gauge connection providing test pressure DOES NOT exceed maximum 0.5 psig (14-in. wc) stated on gas valve. (See
Fig. 46.)
If pressure exceeds 0.5 psig (14-in. wc), gas supply pipe must be disconnected from furnace and capped before pressure test. If test pressure is equal to or less than 0.5 psig (14-in. wc), turn off electric shutoff switch located on furnace gas valve and accessible manual shutoff valve before test.
The gas supply pressure shall be within the maximum and minimum inlet pressures marked on the rating plate with the furnace burners ON and OFF.
V.
ELECTRICAL CONNECTIONS
See Fig. 30 for field wiring diagram showing typical field 115-v and 24-v wiring. Check all factory and field electrical connections for tightness.
Field-supplied wiring shall conform with the limitations of 63°F
(35°C) rise.
GAS
SUPPLY
MANUAL
SHUTOFF
VALVE
(REQUIRED)
SEDIMENT
TRAP
UNION
Fig. 28—Typical Gas Pipe Arrangement
A93324
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Table of contents
- 2 DIMENSIONAL DRAWING
- 3 SAFETY CONSIDERATIONS
- 3 Clearances to Combustibles
- 4 CODES AND STANDARDS
- 5 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
- 5 INTRODUCTION
- 5 APPLICATIONS
- 5 General
- 6 Upflow Applications
- 7 Downflow Applications
- 9 Horizontal Left (Supply-Air Discharge) Applications
- 11 Horizontal Right (Supply-Air Discharge) Applications
- 12 LOCATION
- 12 General
- 13 Furnace Location Relative to Cooling Equipment
- 13 Hazardous Locations
- 13 AIR FOR COMBUSTION AND VENTILATION
- 13 General
- 14 Unconfined Space
- 14 Confined Space
- 15 INSTALLATION
- 15 Leveling Legs (If Desired)
- 17 Installation In Upflow or Downflow Applications
- 17 Installation In Horizontal Applications
- 17 Air Ducts
- 17 General Requirements
- 17 Ductwork Acoustical Treatment
- 17 Supply Air Connections
- 18 Return Air Connections
- 18 Filter Arrangement
- 19 Bottom Closure Panel
- 19 Gas Piping
- 20 Electrical Connections
- 21 115-v Wiring
- 21 24-v Wiring
- 22 Accessories
- 22 Venting
- 22 Vent Systems
- 23 Combustion-Air and Vent Piping
- 31 Vent Termination
- 31 Multiventing
- 31 Condensate Drain
- 31 General
- 33 Application
- 33 Condensate Drain Protection
- 33 SAFETY CHECK
- 33 General
- 34 Prime Condensate Trap With Water
- 34 Purge Gas Lines
- 34 Sequence of Operation
- 34 Heating Mode
- 35 Cooling Mode
- 35 Continuous Blower Mode
- 35 Heat Pump Mode
- 35 Component Test
- 36 Adjustments
- 36 Set Gas Input Rate
- 40 Set Temperature Rise
- 41 Blower Off Delay (Heat Mode)
- 41 Set Thermostat Heat Anticipator
- 41 Check Safety Controls
- 41 Check Primary Limit Control