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CANADA
At installation altitudes from 2000 to 4500 ft, this furnace must be derated 5% by an authorized Gas
Conversion Station. To determine correct input rate for altitude, see example above and use 0.95 as derate multiplier factor.
b. Reinstall burner box cover.
NOTE: Burner box cover MUST be isntalled while clocking gas input rate.
c. Gas valve regulator seal cap MUST be installed.
d. Turn off all other gas appliances and pilots.
e. Start furnace and let operate for 3 minutes.
f. Measure time (in sec) for gas meter test dial to complete
1 revolution.
g. Refer to Table 11 for cu ft of gas per hr.
ON/OFF SWITCH
INLET
PRESSURE TAP h. Multiply gas rate (cu ft/hr) X heating value (Btu/cu ft) using natural gas heating value from local gas utility/supplier.
EXAMPLE:
Btu heating input = Btu/cu ft X cu ft/hr Heating value of gas = 975 Btu/cu ft
Time for 1 revolution of 2-cu ft dial = 70 sec
Gas rate = 103 cu ft/hr (from Table 11)
Btu heating input = 103 X 975 = 100,425 Btuh
In this example, the orifice size and manifold pressure adjustment is within
±
2 percent of the furnace input rate.
REGULATOR
SEAL CAP
REGULATOR
ADJUSTMENT
SCREW
B.
Set Temperature Rise
CAUTION: Temperature rise must be within limits specified on unit rating plate. Recommended operation is at midpoint of rise or slightly above. Failure to follow this caution may result in primary and secondary heat exchangers failure.
REGULATOR SPRING
(PROPANE - WHITE, 6 TURNS
NATURAL - SILVER, 10 TURNS)
GAS PRESSURE
REGULATOR
ADJUSTMENT
MANIFOLD
PRESSURE TAP
Determine and adjust air temperature rise as follows:
1. Place thermometers in return and supply ducts as close to furnace as possible. Be sure thermometers do not see heat exchanger so that radiant heat does not affect readings. This practice is particularly important with straight-run ducts.
2. When thermometer readings stabilize, subtract return-air temperature from supply-air temperature to determine air temperature rise.
3. Adjust temperature rise by adjusting blower speed. Increase blower speed to reduce temperature rise. Decrease blower speed to increase temperature rise.
BURNER FLAME
BURNER
Fig. 46—Redundant Automatic Gas Valve
A03142
BURNER
ORIFICE
A93059
Fig. 47—Orifice Holes
CAUTION: DO NOT redrill orifices. Improper drilling
(burrs, out-of-round holes, etc.) can cause excessive burner noise and misdirection of burner flames. This can result in flame impingement of burners and heat exchangers causing failures.
—40—
MANIFOLD
A89020
Fig. 48—Burner Flame
TABLE 10—ALTITUDE DERATE MULTIPLIER FOR U.S.A.
ALTITUDE
(FT)
0—2000
2001—3000
3001—4000
4001—5000
5001—6000
6001—7000
7001—8000
8001—9000
9001—10,000
% OF
DERATE
0
4—6
6—8
8—10
10—12
12—14
14—16
16—18
18—20
DERATE MULTIPLIER
FACTOR FOR U.S.A*
1.00
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
* Derate multiplier factor is based on midpoint altitude for altitude range.
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Table of contents
- 2 DIMENSIONAL DRAWING
- 3 SAFETY CONSIDERATIONS
- 3 Clearances to Combustibles
- 4 CODES AND STANDARDS
- 5 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
- 5 INTRODUCTION
- 5 APPLICATIONS
- 5 General
- 6 Upflow Applications
- 7 Downflow Applications
- 9 Horizontal Left (Supply-Air Discharge) Applications
- 11 Horizontal Right (Supply-Air Discharge) Applications
- 12 LOCATION
- 12 General
- 13 Furnace Location Relative to Cooling Equipment
- 13 Hazardous Locations
- 13 AIR FOR COMBUSTION AND VENTILATION
- 13 General
- 14 Unconfined Space
- 14 Confined Space
- 15 INSTALLATION
- 15 Leveling Legs (If Desired)
- 17 Installation In Upflow or Downflow Applications
- 17 Installation In Horizontal Applications
- 17 Air Ducts
- 17 General Requirements
- 17 Ductwork Acoustical Treatment
- 17 Supply Air Connections
- 18 Return Air Connections
- 18 Filter Arrangement
- 19 Bottom Closure Panel
- 19 Gas Piping
- 20 Electrical Connections
- 21 115-v Wiring
- 21 24-v Wiring
- 22 Accessories
- 22 Venting
- 22 Vent Systems
- 23 Combustion-Air and Vent Piping
- 31 Vent Termination
- 31 Multiventing
- 31 Condensate Drain
- 31 General
- 33 Application
- 33 Condensate Drain Protection
- 33 SAFETY CHECK
- 33 General
- 34 Prime Condensate Trap With Water
- 34 Purge Gas Lines
- 34 Sequence of Operation
- 34 Heating Mode
- 35 Cooling Mode
- 35 Continuous Blower Mode
- 35 Heat Pump Mode
- 35 Component Test
- 36 Adjustments
- 36 Set Gas Input Rate
- 40 Set Temperature Rise
- 41 Blower Off Delay (Heat Mode)
- 41 Set Thermostat Heat Anticipator
- 41 Check Safety Controls
- 41 Check Primary Limit Control