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12 BRAKE SYSTEM
96
– Check the brake linings for minimum thickness
A
.
Minimum thickness
A
≥ 1 mm (≥ 0.04 in)
» If the minimum thickness is less than specified:
– Change the front brake linings.
x
– Check the brake linings for damage and cracking.
» If there is wear or tearing:
– Change the front brake linings.
x
B00739-10
12.6
Checking the free travel of foot brake lever
Warning
Danger of accidents Brake system failure.
– If there is no free travel on the foot brake lever, pressure builds up on the rear brake circuit. The rear brake can fail due to overheating. Adjust the free travel on foot brake lever according to specifications.
12 BRAKE SYSTEM
– Disconnect spring
1
.
– Move the foot brake lever back and forth between the end stop and the contact to the foot brake cylinder piston and check free travel
A
.
Guideline
Free travel at foot brake lever 3… 5 mm (0.12… 0.2 in)
» If the free travel does not meet specifications:
– Adjust the free travel of the foot brake lever.
– Reconnect spring
1
.
x
97
B00735-10
12.7
Adjusting the free travel of the foot brake lever
x
Warning
Danger of accidents Brake system failure.
– If there is no free travel on the foot brake lever, pressure builds up on the rear brake circuit. The rear brake can fail due to overheating. Adjust the free travel on foot brake lever according to specifications.
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Table of contents
- 9 MEANS OF REPRESENTATION
- 9 Symbols used
- 9 Formats used
- 10 SAFETY ADVICE
- 10 Use definition
- 10 Safety advice
- 11 Degrees of risk and symbols
- 11 Tampering warning
- 12 Safe operation
- 13 Protective clothing
- 13 Work rules
- 13 Environment
- 14 Owner's Manual
- 15 IMPORTANT NOTES
- 15 Guarantee, warranty
- 15 Operating and auxiliary substances
- 15 Spare parts, accessories
- 15 Service
- 16 Figures
- 16 Customer service
- 18 VIEW OF VEHICLE
- 18 View of vehicle, front left (example)
- 20 View of vehicle, rear right (example)
- 22 SERIAL NUMBERS
- 22 Chassis number/type label
- 22 Engine number
- 23 Key number
- 24 CONTROLS
- 24 Clutch lever
- 24 Hand brake lever
- 25 Throttle grip
- 25 Horn button
- 26 Light switch
- 26 High beam flasher button
- 27 Turn signal switch
- 27 Emergency OFF switch
- 28 Electric starter button
- 28 Ignition/steering lock
- 29 Combination instrument
- 29 Overview
- 30 Activation and test
- 31 warning notes
- 34 Function buttons
- 35 Indicator lamps
- 36 Display
- 37 filling level display in fuel tank
- 38 TRIP F display
- 39 Coolant temperature indicator
- 40 6.11.10 info display
- 41 6.11.11 Riding time/average speed menu
- 42 consumption 2 menu
- 43 6.11.14 Average fuel consumption 2/service menu
- 44 6.11.15 Service/range menu
- 45 6.11.16 Range/riding time menu
- 46 6.11.17 Total distance menu ODO
- 46 6.11.18 Distance menu 1 TRIP
- 47 6.11.19 Distance menu 2 TRIP
- 47 6.11.20 Setting kilometers or miles
- 48 6.11.21 Setting the time
- 49 6.11.22 Adjusting the shift speed RPM
- 49 6.11.23 Adjusting the shift speed RPM
- 50 Opening the filler cap
- 52 Closing the filler cap
- 52 Seat lock
- 53 Tool set
- 53 Grab handles
- 54 Passenger footrests
- 54 Shift lever
- 55 Foot brake lever
- 56 Side stand
- 57 PREPARING FOR USE
- 57 Advice on first use
- 58 Running in the engine
- 59 Loading the vehicle
- 61 RIDING INSTRUCTIONS
- 62 Starting
- 64 Starting off
- 64 Shifting, riding
- 67 Applying the brakes
- 69 Stopping, parking
- 70 Transport
- 71 Refueling
- 73 SERVICE SCHEDULE
- 73 Service schedule
- 75 10 TUNING THE CHASSIS
- 76 Adjusting the shift lever
- 77 11 SERVICE WORK ON THE CHASSIS
- 77 stand
- 80 Removing the passenger seat
- 81 Mounting the passenger seat
- 81 Removing the seat
- 82 Mounting the seat
- 83 Checking for chain dirt accumulation
- 83 11.10 Cleaning the chain
- 84 11.11 Checking the chain tension
- 85 11.12 Adjusting the chain tension
- 87 sprocket
- 91 11.14 Removing the front spoiler
- 92 11.15 Fitting front spoiler
- 93 12 BRAKE SYSTEM
- 93 ABS/antilock brake system
- 94 Checking the brake discs
- 95 Checking the brake fluid level of the front brake
- 97 Checking the front brake linings
- 98 Checking the free travel of foot brake lever
- 100 Checking the rear brake fluid level
- 103 12.10 Checking the rear brake linings
- 104 13 WHEELS, TIRES
- 111 Checking the tire condition
- 112 Checking the tire air pressure
- 114 14 ELECTRICAL SYSTEM
- 119 Changing the ABS fuses
- 120 consumers
- 122 Changing the headlight bulb
- 125 Changing the parking light bulb
- 129 Checking the headlight setting
- 130 Adjusting the headlight range
- 133 15 COOLING SYSTEM
- 133 Cooling system
- 134 Checking the antifreeze and coolant level
- 136 Checking the coolant level
- 142 16 TUNING THE ENGINE
- 142 Checking the play in the throttle cable
- 143 Checking the clutch lever play
- 145 17 SERVICE WORK ON THE ENGINE
- 145 Checking the engine oil level
- 148 Adding engine oil
- 150 18 CLEANING, CARE
- 150 Cleaning the motorcycle
- 152 operation
- 154 19 STORAGE
- 154 Storage
- 155 Preparing for use after storage
- 156 20 TROUBLESHOOTING
- 159 21 TECHNICAL DATA
- 159 Engine
- 159 125 Duke
- 160 200 Duke EU/MAL
- 162 Engine tightening torques
- 164 Capacities
- 164 Engine oil
- 164 Coolant
- 165 Chassis
- 166 Electrical system
- 167 Tires
- 167 Shock absorber
- 168 Chassis tightening torques
- 172 22 SUBSTANCES
- 175 23 AUXILIARY SUBSTANCES
- 178 24 STANDARDS
- 179 INDEX