FREQROL-HC2

Outline dimension drawings



Converter (FR-HC2)

FR-HC2-75K or lower

FR-HC2-H110K or lower

(Dimension drawing example: FR-HC2-7.5K)

2-

φd hole

P.CPY PWR

REGEN DRIVE

PSCLR

3-

φd hole

FR-HC2-H160 to H560K

(Dimension drawing example: FR-HC2-H560K)

FAN

W1

W

D

200V class

Model

FR-HC2-7.5K

FR-HC2-15K

FR-HC2-30K

FR-HC2-55K

FR-HC2-75K

W W1 H H1 D d

220 195 260 245 170 6

250 230 400 380 190 10

325 270 550 530 195 10

370 300 620 595 250 10

465 400 620 595 300 12

W1

400V class

Model

FR-HC2-H7.5K, H15K

FR-HC2-H30K

FR-HC2-H55K

FR-HC2-H75K

FR-HC2-H110K

FR-HC2-H160K, H220K

FR-HC2-H280K

FR-HC2-H400K, H560K

W

W1

W W1 H

220 195 300

H1 D d

285 190 6

325 270 550

370 300 670

325 270 620

465 400 620

530 195 10

645 250 10

595 250 10

595 300 12

498 200 1010 985 380 12

680 300 1010 984 380 12

790 315 1330 1300 440 12

(Unit: mm)



Reactor 1 (FR-HCL21) (Dimension drawing example : FR-HCL21-7.5K)

9

4-d hole

W1

MAX W

200V class

Model

FR-HCL21-15K

FR-HCL21-30K

FR-HCL21-55K

FR-HCL21-75K

W



W1 H D



FR-HCL21-7.5K

132 50

0.5

150 100

162 75

0.5

172 126 107

195 75

0.5

210 150

210 75

0.5

180 200.5

97

240 150

1

D1

86

87

215 215.5 109

+0

-2.5

+0

-2.5

+0

-2.5

+0

-2.5

+0

-2.5

d

400V class

Model

M6 FR-HCL21-H7.5K

M6 FR-HCL21-H15K

M6 FR-HCL21-H30K

M6 FR-HCL21-H55K

M8 FR-HCL21-H75K

FR-HCL21-H110K

FR-HCL21-H160K

FR-HCL21-H220K

 The sizes indicated by W and D are not the sizes of the legs. These indicate the sizes of whole reactors.

FR-HCL21-H280K

FR-HCL21-H400K

FR-HCL21-H560K

D1

MAX D

W



132

162

182

W1 H D



50

0.5

140 105

D1

90

75

0.5

170 128 105

75

0.5

195 145.5

90

+0

-1

+0

-1

+0

-1

d

M6

M6

M6

282.5 255

1.5

245 165 112

1.5

M6

210 75

1

240 150

1

280 150

1

330 170

1

330 170

1

402 250

1

452 300

1

175 210.5 105

230 220 99

295 274.5 150

335 289.5 150

335 321 203

+0

-5

+0

-5

+0

-2.5

+0

-5

+0

-5

M6

M8

M8

M10

M10

460 550 305

10

M10

545 645 355

10

M12

(Unit: mm)



Reactor 2 (FR-HCL22) (Dimension drawing example : FR-HCL22-7.5K)

MAX D

W1

MAX W

400V class

4-d hole

200V class

Model W



W1 H D



D1 d

FR-HCL22-7.5K

237.5 210

1.5

230 140 110

1.5

M6

FR-HCL22-15K

FR-HCL22-30K

FR-HCL22-55K

257.5 230

1.5

260 165 120

1.5

M6

342.5 310

1.5

305 180 130

1.5

M8

432.5 270

1.5

380 280 240

1.5

M8

FR-HCL22-75K 474 430

2

460 280 128

2

Model

FR-HCL22-H7.5K

FR-HCL22-H15K

FR-HCL22-H30K

FR-HCL22-H55K

M12 FR-HCL22-H75K

 The sizes indicated by W and D are not the sizes of the legs. These indicate the sizes of whole reactors.

FR-HCL22-H110K

FR-HCL22-H160K

FR-HCL22-H220K

FR-HCL22-H280K

FR-HCL22-H400K

FR-HCL22-H560K

D1

W



W1 H D



D1 d

237.5 210

1.5

220 140 110

1.5

M6

257.5 230

1.5

260 165 120

1.5

M6

342.5 310

1.5

300 180 130

1.5

M8

392.5 360

1.5

365 200 130

1.5

M8

430 265

1.5

395 280 200

1.5

M10

500 350

1.5

440 370 260

1.5

M10

560 400

1.5

520 430 290

1.5

M12

620 400

1.5

620 480 320

1.5

M12

690 500

2

700 560 350

2

M12

632 400

2

632 400

2

675 705 435

10

M12

720 745 475

10

M12

(Unit: mm)



Outside box (FR-HCB2)



FR-HCB2-55K or lower

FR-HCB2-H75K or lower

(Dimension drawing example : FR-HCB2-7.5K)

FR-HCB2-75K

FR-HCB2-H110K, H160K, H220K

(Dimension drawing example : FR-HCB2-75K)

2-A hole 3-A hole

D

W1

W

Type A hole dimensions

7

W1 W1

W

13

200V class

Model

FR-HCB2-7.5K, 15K

FR-HCB2-30K, 55K

FR-HCB2-75K

W W1 H H1 D

190 130 320 305 165

270 200 450 435 203

400 175 450 428 250

400V class

Model

FR-HCB2-H7.5K to H30K

FR-HCB2-H55K

FR-HCB2-H75K

FR-HCB2-H110K

FR-HCB2-H160K, H220K

 Peripheral devices are separately provided for the FR-HC2-H280K or higher (not provided as the outside box).

W W1 H H1 D

190 130 320 305 165

270 200 450 435 203

300 250 350 328 250

350 125 450 428 380

400 175 450 428 440

(Unit: mm)

10



Filter capacitor (FR-HCC2)

FR-HCC2-H280K

300

90 5 90 5

Enlarged drawing of the installation foot

(Recommended bolt size: M12)

370 3

394 3

R7.5

FR-HCC2-H400K

400 3

365 3

52.5

102.5

300

90 5 90 5

2-15 20 oval-shaped hole

Enlarged drawing of the installation foot (Recommended bolt size: M12)

R7.5

370 3

394 3

M12 bolt

2-15 20 oval-shaped hole

365 3

400 3

370 3

394 3

FR-HCC2-H560K

500 3

140 5

400

140 5

Earth (ground) terminal

(M8 bolt)

(25)

80 2

(Unit: mm)

Mass: 17kg

370 3

Earth (ground)

terminal (M8 bolt)

394 3 80 2

Installation foot

Filter capacitor alarm detector (MDA-1)

(FR-HCC2-H400K, H560K)

150 3

Enlarged drawing of the installation foot

(Recommended bolt size: M12)

R7.5

M12 bolt

470 2

494 3 arm

Reference value as some margins are taken for the arm

Case

(Unit: mm)

Mass: 15kg

Plunger

2-15 20 oval-shaped hole Earth (ground)

terminal

(M8 bolt)

4

1

3

2

Micro switch

Screw(M4)

Connector

Switch terminal and contact symbol of the detector

NC

NO

NC

NO

NO4

NC1

NO3

NC2

Circuit diagram

4-M4 5.6

Screw with toothed washer

40 2

15 1

53 2

65MAX

(Unit: mm)

Mass: 0.3kg

470 2

494 3



FR-HCM2

Contactor (S-N600FXYS AC210V 2A2B)

(FR-HCM2-H280K)

M16 screw

(with washer and spring washer)

13.5

20

263

250

80 2

(Unit: mm)

Mass: 21kg

156

Contactor (S-N400FXYS AC200V 2A2B)

(FR-HCM2-H400K, H560K)

(4-M8 hole)

145

(60)

M4 screw (self-up)

4-M8 hole

136

11

M4 screw

(self-up)

Installation hole for 4-M10 screw

80

70

40

12 hole 10 235

10.5

290

MC power supply stepdown transformer

(BKO-CA2001H06) (FR-HCM2-H280K to H560K)

(Unit: mm)

Mass: 24kg

Terminal block for tap switching

M4 screw

Enlarged drawing of installation hole

7 18 or more

Input side terminal block

M4 screw

R/L1

Output side terminal block

M4 screw

S/L2

V3 V3 V2 V2 V1 V1

R5/L15 S5/L25

Output side

5 2

100 1

E

Varnish removed area

8 1

Input side

M12 screw

(with washer and spring washer)

55

30

163

M4 screw

(self-up)

Terminal block

(TS-807BXC-5P) (FR-HCM2-H280K)

128

116

1

3 17.5

2.5

20

X

100 1

153 2

4- 8 open hole for M6 bolt

(30)

81 2

115 2

Within 180 (Unit: mm)

Mass: 10kg

X

37

12

26

3.2

195

(Unit: mm)

Mass: 9.5kg

Sectional view of X - X

(Unit: mm)

Mass: 0.3kg

Terminal block shorting conductor (C152C481H21)

(FR-HCM2-H280K)

(8)

5-oval 7-8

8 80 0.4

60 0.4

40 0.4

20 0.3

(4) 16 (4)

(2.3) 2.8

A

10-C2

MC shorting conductor (C152C423H21)

(FR-HCM2-H400K, H560K)

4.5

2 M4 hole

35 (Installation size)

A2 A1

(self-up)

A

96

Sectional view of A - A

7.9

30

28 40

2-C2

(Unit: mm)

Mass: 0.1kg

Buffer relay for driving MCs (SR-N4FX AC210V 4A)

(FR-HCM2-H280K to H560K)

59

13 23 33 43

IEC

35mm width rail

14 24 34 44

10

43

8

5

Mini relay terminal block (PYF14T)

(FR-HCM2-H400K, H560K)

2-

φ4.2 5 hole

MAX 33

7 0.2

30

23.5

11.5

11

78

10

3.5

(When rail width is 7.5mm)

(Unit: mm)

Mass: 0.3kg

4- 14 hole (M12)

57.5

65

180

(57.5)

9-M5 screw for installation of inrush resistor

8

(Unit: mm)

Mass: 1.6kg

Mini relay for filter capacitor alarm detector

(MYQ4Z AC200/220) (FR-HCM2-H400K, H560K)

2.6

21.5 or less

14-

φ1.2 2.2 oval hole

6.4

28 or less

35.5 or less 21.5 or less

28 or less

(Unit: mm)

Mass: 35kg

14-M3.5 8

10

17.4



Inrush current limit resistor (FR-HCR2)

With thermostat (BKO-CA1996H31)

(FR-HCR2-H280K to H560K)

(Unit: mm)

Mass: 53kg

Without thermostat (BKO-CA1996H21)

(FR-HCR2-H280K to H560K)

2-(17)

Board thickness2.5

215 2

200 1.2

175 2

2-500 10

325 15

2-6 1

2-6 1

60 1.5

(30)

(Unit: mm)

Mass: 0.8kg

Board thickness2.5

2-(17)

215 2

200 1.2

175 2

2-500 10

2-6 1

60 1.5

(30)

(Unit: mm)

Mass: 0.8kg

12

13

Protruding the heatsink

When installing a converter inside an enclosure, the heat generated in the enclosure can be greatly reduced by protruding the heatsink of the converter.

This installation method is recommended when downsizing the enclosure and such.



When using a heatsink protrusion attachment (FR-A7CN)

For the FR-HC2-7.5K to 75K and FR-HC2-H7.5K to H110K, a heatsink can be protruded outside the enclosure using a heatsink protrusion attachment (FR-A7CN). (For the 160K or higher, the attachment is not necessary when the heatsink is to be protruded.)

Refer to the table below for the applicable heatsink protrusion attachments.

(For the details of FR-A7CN, refer to the Instruction Manual of the option FR-A7CN.)

(1) Heatsink protrusion attachments

Model Name

FR-A7CN02

FR-A7CN03

FR-A7CN04

FR-A7CN05

FR-A7CN09

Applicable converter

FR-HC2-7.5K

FR-HC2-H7.5K, H15K

FR-HC2-15K

FR-HC2-30K

FR-HC2-H30K

FR-HC2-75K

FR-HC2-H110K

 For a combination other than above, please contact your sales representative.

(2) Drawing after attachment installation (when used with the FR-A7CN)

S screw

W

Attachment

D2

Panel

Model W H H1 H2

FR-A7CN02

245 408.5

260 116.5

FR-A7CN03

245 448.5

300 116.5

554 400 122

FR-A7CN04

280

FR-A7CN05

338

FR-A7CN09

510

645

725

480

535

130

150

D

Panel

D1

Attachment

(3) Panel cut dimension drawing (when used with the FR-A7CN)

FR-A7CN02 FR-A7CN03

175 175

FR-A7CN04

H3

32

32

32

35

40

D D1

86

89

88.5

89.4

106.4

110.6

123.5

71.5

116.5

183.5

D2

12.3

20

45.3

105

S

M5

M5

M8

M8

45 M10

(Unit:mm)

200

FR-A7CN05

6-M5 screw

195

212

298

279

6-M5 screw

195

212

FR-A7CN09

470

440

244

6-M8 screw

230

260

4-M8 screw

270

330

4-M10 screw

400

477

(Unit:mm)



Heatsink protrusion for 160K or higher

(1) Enclosure cut

Cut the enclosure according to the capacity of the converter.

 FR-HC2-H160K, H220K  FR-HC2-H280K

6-M10 screw

200

484

200

300

662

300

6-M10 screw

 FR-HC2-H400K, H560K

771

315 315

6-M10 screw

Hole

Hole

Hole

(2) Moving and removing the back installation frames



FR-HC2-H160K to H280K

One installation frame is attached to each of the upper and lower parts of the converter. Change the position of the rear side installation frame on the upper and lower sides of the converter to the front side as shown on the right. When changing the installation frames, make sure that the installation orientation is correct.

Shift

Upper installation frame



FR-HC2-H400K, H560K

The converter has installation frames: two on the top and the two on the bottom. As shown on the right, remove the back installation frames on the top and bottom of the converter.

Removal

Upper installation frame (rear side)

Shift

Lower installation frame

(3) Installing the converter to the enclosure

Removal

Lower installation frame (rear side)

Protrude the heatsink of the converter from the installation enclosure, and secure the converter using the top and bottom installation frames.

Inside the enclosure

Enclosure

Exhausted air

∗

 The enclosure enclosing FR-HC2-H160K and higher has a finger guard on its back. The thickness of the enclosure should be less than 10mm (

), and do not place anything around the finger guard to avoid contact with the finger guard.

Enclosure

Converter

Installation frame

10

∗

140

Finger guard

Cooling wind

D1

Dimension of the outside of the enclosure

Converter model

FR-HC2-H160K, H220K

FR-HC2-H280K to H560K

D1

185

184

NOTE

• Protruding area contains a cooling fan, so it cannot be used in the environment where water drops, oil mist, dust and other substances exist.

• Foreign substances such as screws and dust must be prevented to enter in the converter or the cooling fan section.

14