Regency Excalibur P90 Zero Clearance Owners & Installation Manual

Excalibur

®

P90 Zero Clearance

Direct Vent Gas Fireplace

Owners &

Installation Manual www.regency-fire.com

MODELS: P90-NG10 Natural Gas P90-LP10 Propane

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

•

• Do not touch any electrical switch: do not use any phone in your building.

Leave the building immediately.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach you gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Tested by:

919-495

Installer: Please complete the details on the back cover and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

REGENCY FIREPLACE PRODUCTS. 6988 Venture St., Delta, BC Canada, V4G 1H4 09.17.15

To the New Owner:

Congratulations!

You are the owner of a state-of-the-art Excalibur ® Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL

LTD. The P90 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fireplace at the flick of a switch. The model P90 has been approved by Warnock Hersey/Intertek for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Excalibur ® Fireplace.

2 |

® P90-10 Zero Clearance Direct Vent Gas Fireplace

|

3

INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE

This Excalibur ® product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: VENTED GAS FIREPLACE

HEATERS ANSI Z21.88-2014/CSA 2.33-2014 and GAS-FIRED APPLIANCES FOR USE AT HIGH ALTITUDES CAN/CGA 2.17-M91.

This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities

ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.

This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current

National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation

Code and the current Canadian Electrical Code CSA C22.1 in Canada.

This Excalibur ® Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit.

This Excalibur ® Mobile/Manufactured Home listed appliance comes equipped with a dedicated #8 ground lug to which an

18 gauge copper wire from the steel chassis ground must be attached.

This appliance may only be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Regency Excalibur ® P90-10 Zero Clearance Direct Vent Gas Fireplace | 3

table of contents

Important Message ......................................................8

Before You Start ............................................................8

General Safety Information............................................9

Installation Checklist ......................................................9

Heatwave Duct System Optional Kit ...........................10

Clearances ..................................................................10

Locating Your Gas fireplace.........................................10

Manufactured Mobile Home Additional Requirements 10

Unit Base Stand-offs .................................................... 11

Framing And Finishing ................................................. 11

Combustible Mantels ..................................................12

Mantel leg clearance ...................................................12

Facing Requirement ....................................................13

Hearth Requirements ..................................................13

optional framing kit .....................................................14

Wall mount On / Off Switch installation........................15

Unit Assembly Prior To Installation ..............................16

Venting Introduction .....................................................16

Venting.........................................................................17

Exterior Vent Termination Locations ............................18

4” x 6-5/8” Rigid Pipe Cross Reference Chart .............19

5” x 8” Rigid Pipe Cross Reference Chart ...................21

Rigid Pipe Venting Systems ........................................23

Rigid Pipe Venting Arrangements -

Horizontal Terminations ...............................................25

Rigid Pipe Venting Arrangements -

Vertical Terminations ..................................................26

Horizontal terminations ................................................29

Vertical Terminations ...................................................30

Installation Procedures ................................................31

High Elevation .............................................................32

Gas Line Installation ....................................................32

Pilot Adjustment ...........................................................32

Gas Pipe Pressure Testing ..........................................32

Conversion from NG to LP .........................................33

Optional Brick Panels ..................................................34

Log set Installation.......................................................35

Glass Door Installation ................................................39

Double Door Installation ..............................................39

Arch surround (with safety screen) Installation............39

Wiring Diagrams .........................................................40

Aeration Adjustment ....................................................41

Operating Instructions .................................................42

Lighting Procedure ......................................................42

Shutdown Procedure ...................................................42

First Fire ......................................................................42

Normal operating Sounds of Gas Appliances ..............43

Copy Of The Lighting Plate Instructions ......................43

Maintenance Instructions.............................................44

Log Replacement ........................................................44

Thermopile/Thermocouple...........................................44

Glass Gasket ...............................................................44

Door Glass...................................................................44

Fan Maintenance .........................................................45

Removing Valve ...........................................................46

Installing Valve .............................................................46

Main Assembly ............................................................47

Burner Assembly & Log Set.........................................49

Arch surround and safety screen assembly ................50

Warranty ......................................................................51

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dimensions

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5


safety decal

This is a copy of the label that accompanies each

P90 Zero Clearance Direct Vent Gas Fireplace.

We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open.

NOTE: Regency ® units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.

Copy of Safety Decal for P90

DUPLICATE SERIAL NO.

309

4001172

Listed: VENTED GAS FIREPLACE HEATER / FOYER AU GAZ À ÉVACUATION DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ÉTIQUETTE

é

Certified to: CAN/CGA-2.17-M91(R2009)

Tested to: ANSI Z21.88-2014/ CSA 2.33-2014

MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE.

309

Serial No./ No de serie

NATURAL GAS: Model P90-NG10

L

Minimum supply pressure

Manifold pressure high

Manifold pressure low

Orifice size

Minimum input

Maximum input

Altitude

5"

3.8"

1.1"

# 34

WC (1.25 kPa)

WC (0.95 kPa)

WC (0.27 kPa)

DMS

18,200 Btu/h (5.42 kW)

0-4500 ft/pi (0-1372 m)

PROPANE: Model P90-LP10

Minimum supply pressure

Manifold pressure high

Manifold pressure low

Altitude

Orifice size

Minimum input

Maximum input

High Altitude

Orifice size

Minimum input

Maximum input

12" WC (3.00 kPa)

11" WC (2.74 kPa)

2.9" WC (0.72 kPa)

0-2000 ft/pi

# 51 DMS

(0-610 m)

17,950 Btu/h (5.26 kW)

35,000 Btu/h (10.26 kW)

2000-4500 ft/pi (610-1372 m)

# 52 DMS

15,500 Btu/h (4.54 kW)

31,000 Btu/h (9.08 kW)

APPAREIL FONCTIONNANT AU NATURAL GAZ

CONCU POUR ETRE POELE: Modéle P90-NG10

Pression d'allimentation minimum

Pression à la tubulure d' chappement lev e

é

D bit Calorifique maximum selon l'altitude

é

Grandeur de l'injecteur

D bit Calorifique minimum selon

é é

Pression à la tubulure d' chappement basse

APPAREIL FONCTIONNANT AU GAZ PROPANE

CONCU POUR ETRE POELE: Modéle P90-LP10

Pression d'allimentation minimum

Pression à la tubulure d' chappement lev e l'altitude


é

é é

Pression à la tubulure d' chappement basse

é

D bit Calorifique maximum selon l'altitude


é

D bit Calorifique maximum selon

6-1/2"

Minimum Clearances to Combustibles

/Degagement Minimum De Materiaux Combustibles

44" To Ceiling

19"

6-1/2"

( See Instruction Manual for

Detailed Instructions)

0" Clearance to

Top, bottom, sides & rear of unit

Mantel Clearances from Top:

Min. 19" (483mm)

Side Wall Clearance from Side Facing

6-1/2" (165mm)

Alcove Clearances:

Min. Height 72" (1829mm)

Minimum Vent Clearances:

Horizontal Top 2-1/2" (64mm)

Horizontal Side 1-1/2" (38mm)

Horizontal Bottom 1-1/2" (38mm)

DOOR SEAL: Please check that the door is properly sealed

This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and Propane Installation Code, CSA B149.1.

This appliance must be installed in accordance with the Standard CAN/CSA Z240 MH, Mobile Housing, in Canada, or with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or when such a standard is not applicable, ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard or ANSI A119.2 ou NFPA 501C Standard for Recreational Vehicles

This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. See owner's manual for details. Optional Fan (Part # 910-331) Optional Heat Wave Kit # 946-556 Optional Heat Release Kit # 946-570

Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence de tels règlements, selon les codes d'installation ANSI Z223.1, National Fuel Gas Code ou CSA-B149.1 en vigueur.

Installer l'appareil selon la norme CAN/CSA-Z240, Série MM, Maison mobiles ou CAN/CSA-Z240 VC, Véhicules de camping, ou la norme 24 CFR Part 3280, Manufactured Home Construction and Safety Standard. Si ces normes ne sont pas pertinentes, utilisez la norme ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard, ou ANSI A119.2 ou NFPA 501C Standard for Recreational Vehicles.

Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux le permettent. Voir la notice de l'utilisateur pour plus de renseignements. Cet appareil ne peut pas être utilisé avec d'autres gaz sauf si une trousse de conversion certifiée est fournie.

This vented gas fireplace heater is not for use with air filters. Ne pas utiliser de filtre à air avec ce foyer au gaz à évacuation.

For use with glass doors certified with the appliance only Pour utilisation uniquement avec les portes en verre certifiées avec l'appareil

For Use Only with Barrier (Part #792-920) Follow installation instructions. Utiliser uniquement avec l’écran ( n ° 792-920) Suivre les instructions d'installation.

ELECTRICAL SUPPLY/ALIMENTATION ELECTRIQUE: 115V_60HZ less than/moins de 2 AMP

VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUELS.

FOYER AU GAZ À ÉVACUATION - NE PAS UTILISER AVEC DU COMBUSTIBLE SOLIDE.

FPI Fireplace Products International Ltd.

Delta, BC, Canada

Made in Canada/ Fabrique au Canada 919-496a

For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of

Massachusetts.

Size: 100%

For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length.

Rev. A updated Alcove width

*Printer: Continue number sequence from 918-503 - do not restart at 0

For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.

The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.

6 |


requirements |

7

MA Code - CO Detector

(for the State of Massachusetts only)

5.08: Modifications to NFPA-54, Chapter 10

(2) Revise 10.8.3 by adding the following additional requirements:

(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight

(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL

OBSTRUCTIONS".

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR

5.08(2)(a)1 through 4.

(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product

Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a

Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies

"special venting systems", the following requirements shall be satisfied by the manufacturer:

1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and

2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.


installation

IMPORTANT MESSAGE

SAVE THESE

INSTRUCTIONS

The P90-NG10 or P90-LP10 Direct Vent Fireplace must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fireplace is installed in compliance with manufacturer's instructions and all applicable codes.

BEFORE YOU START

Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI

Standards to make you aware of the following:

YOUNG CHILDREN SHOULD BE CARE-

FULLY SUPERVISED WHEN THEY ARE

IN THE SAME AREA AS THE APPLI-

ANCE. TODDLERS, YOUNG CHILDREN

AND OTHERS MAY BE SUSCEPTIBLE

TO ACCIDENTAL CONTACT BURNS. A

PHYSICAL BARRIERS IS RECOMMEND-

ED IF THERE ARE AT RISK INDIVIDUAL

IN THE HOUSE. TO RESTRICT ACCESS

TO A FIREPLACE OR STOVE, INSTALL

AN ADJUSTABLE SAFETY GATE TO

KEEP TODDLERS, YOUNG CHILDREN

AND OTHER AT RISK INDIVIDUALS OUT

OF THE ROOM AND AWAY FROM HOT

SURFACES.

CLOTHING OR OTHER FLAMMABLE

MATERIAL SHOULD NOT BE PLACED

ON OR NEAR THE APPLIANCE.

INSTALLATION AND REPAIR SHOULD

BE DONE BY AN AUTHORIZED

SERVICE PERSON. THE APPLIANCE

SHOULD BE INSPECTED BEFORE

USE AND AT LEAST ANNUALLY BY A

PROFESSIONAL SERVICE PERSON.

MORE FREQUENT CLEANING MAY

BE REQUIRED DUE TO EXCESSIVE

LINT FROM CARPETING, BEDDING

MATERIAL, ETC. IT IS IMPERATIVE THAT

CONTROL COMPARTMENTS, BURNERS

AND CIRCULATING AIR PASSAGEWAYS

OF THE APPLIANCE BE KEPT CLEAN.

A BARRIER DESIGNED TO REDUCE

THE RISK OF BURNS FROM THE HOT

VIEWING GLASS IS PROVIDED WITH

THIS APPLIANCE AND SHALL BE

INSTALLED FOR THE PROTECTION

OF CHILDREN AND OTHER AT-RISK

INDIVIDUALS

ANY SAFETY SCREEN, GUARD, OR

BARRIER REMOVED FOR SERVICING

THE APPLIANCE, MUST BE REPLACED

PRIOR TO OPERATING THE APPLIANCE.

DUE TO HIGH TEMPERATURES, THE

APPLIANCE SHOULD BE LOCATED

OUT OF TRAFFIC AND AWAY FROM

FURNITURE AND DRAPERIES.

IF THE BARRIER BECOMES DAMAGED,

THE BARRIER SHALL BE REPLACED

WITH THE MANUFACTURER'S BARRIER

FOR THIS APPLIANCE.

WARNING: FAILURE TO INSTALL THIS

APPLIANCE CORRECTLY WILL VOID

YOUR WARRANTY AND MAY CAUSE A

SERIOUS HOUSE FIRE.

CHILDREN AND ADULTS SHOULD BE

ALERTED TO THE HAZARDS OF HIGH

SURFACE TEMPERATURES, ESPE-

CIALLY THE FIREPLACE GLASS, AND

SHOULD STAY AWAY TO AVOID BURNS

OR CLOTHING IGNITION.

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installation

|

9

GENERAL SAFETY

INFORMATION

1. The appliance installation must conform with local codes or, in the absence of local codes, with the current Canadian or National Gas

Codes, CAN1-B149 or ANSI Z223.1 Installation

Codes.

2. The appliance when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/NFPA

70 or CSA C22.1 Canadian Electrical Code.

3. See general construction and assembly instructions. The appliance and vent should be enclosed.

4. This appliance must be connected to the specified vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is fitted as per Venting instructions.

5. Inspect the venting system annually for blockage and any signs of deterioration.

6. Venting terminals shall not be recessed into a wall or siding.

7. Any safety glass removed for servicing must be replaced prior to operating the appliance.

8. To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fireplace.

9. Wear gloves and safety glasses for protection while doing required maintenance.

10. Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination.

11. Under no circumstances should this appliance be modified. Parts that have to be removed for servicing should be replaced prior to operating this appliance.

12. Installation and any repairs to this appliance should be done by a qualified service person.

A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.

13. Do not slam shut or strike the glass door.

14. Under no circumstances should any solid fuels

(wood, paper, cardboard, coal, etc.) be used in this appliance.

15. The appliance area must be kept clear and free of combustible materials, (gases and other flammable vapours and liquids).

INSTALLATION

CHECKLIST

1. Locate appliance, refer to the following sections: a) Locating Your Gas Fireplace b) Combustible Mantels c) Unit Base Stand-offs d) Framing & Finishing e) Facing Requirements f) Hearth Requirements

g) Venting

2. Assemble Top Standoffs, page 9. (Refer to the

"Unit Assembly Prior to Installation" section.)

NOTE: must be done before installing unit into fireplace.

3. Install vent, refer to the "Venting" section.

4. Install 4-AA batteries into receiver. This will enable operation of appliance manually when in "ON" position.

6. Make gas and electrical connections. Test the pilot. Must be as per diagram. Refer to the "Pilot

Adjustment" section.

7. Install standard and optional features. Refer to the following sections where applicable: a. Brick Panels b. Log Set Installation c. Arch Surround d. Glass Door Installation e.Remote receiver and wall switch f. Install 1 AA battery into DC spark box

(See instructions in manual)

8. Final check.

Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and operation fully explained to

customer.

This includes:

1. Clocking the appliance to ensure the correct firing rate (rate noted on label 35,000 Btu/h) after burning appliance for 15 minutes.

2. If required, adjusting the primary air to ensure that the flame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.

CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.

Emissions from burning wood or gas could contain chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm.


installation

LOCATING YOUR

GAS FIREPLACE

1. When selecting a location for your fireplace, ensure that the clearances outlined on this page are met.

MANUFACTURED

MOBILE HOME

ADDITIONAL

REQUIREMENTS

1. Ensure that structural members are not cut or weakened during installation.

2. Provide adequate clearances for servicing.

3. The appliance must be installed on a flat, solid, continuous surface (e.g. wood, metal, concrete). This may be the floor, or raised up on a platform to enhance its visual impact.

If the appliance is going to be installed on carpeting, combustible linoleum tile or other combustible material other than wood flooring, the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance.

4. The P90 Direct Vent Gas Fireplace can be installed in a recessed position or framed out into the room as in A, B, C, D.

See Diagram 1.

2. Ensure proper grounding using the #8 ground lug provided. See the "Wiring Diagram" section.

HEATWAVE

DUCT SYSTEM

OPTIONAL KIT

#946-556

The HeatWave Air Duct Kit increases the effectiveness of your fireplace by dispersing warm air from the fireplace to remote locations in the same room or other rooms in your home.

A) Flat on Wall

B) Flat on Wall Corner

C) Recessed into

Wall/Alcove

D) Corner

Up to two kits may be installed on the fireplace.

Please Note: Only 1 HeatWave kit may be operated at one time. This includes the internal blower option as well.

Diagram 1

5. This appliance is Listed for bedroom installations when used with a Listed Millivolt

Thermostat. Some areas may have further requirements, check local codes before installation.

OPTIONAL

HEAT RELEASE KIT

#946-570

The Heat Release Kit expels warm air from the fireplace to the outside of the building, allowing the fireplace to be operated with less heat entering the room. The kit may be used on either the left or right side.

6. The P90 Direct Vent Gas Fireplace is approved for alcove installations, which meet the clearances listed on this page.

7. We recommend that you plan your installation on paper using exact measurements for clearances and floor protection before actually installing this appliance. Have a qualified inspector, dealer, or installer review your plans before installation.

Note: For vent terminations see the "Exterior

Vent Termination

Locations" section.

CLEARANCES

The clearances listed below are Minimum distances unless otherwise stated:

A major cause of chimney related fires is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this fireplace and vent system be installed only in accordance with these instructions.

Clearance to Combustibles from:

Back

Side

Floor

0" (0mm)

0" (0mm)

0" (0mm)

NOTE: The minimum floor clearance must be maintained from the top surface of the carpeting, tile, etc.

See Hearth Requirements in this manual.

Side Wall Clearance 6-1/2" (165mm)

Horizontal Vent Clearances

Top

Side

Bottom

2-1/2" (64mm)

1-1/2" (38mm)

1-1/2" (38mm)

Vertical Vent Clearances 1-1/4" (32mm)

Alcove Clearances**:

Max. Depth

Min. Width

Min. Height

36" (914mm)

72" (1829mm)

72" (1829mm)

* see mantle clearance instructions

(Refer to the "Combustible Mantels" section).

WARNING:

Fire hazard is an extreme risk if these clearances are not adhered to.

Clearances for HeatWave and

Heat Release Kit

Heat Release Kit

The HeatWave Duct Kit and the Heat Release

Kit have different clearance and framing requirements, check the HeatWave and Heat

Release manual for details.

10 |

Regency Excalibur ® P90-10 Zero Clearance Direct Vent Gas Fireplace

UNIT BASE STAND-OFFS

To accommodate varying thicknesses and finishes of hearth materials, we have increased the overall height of the appliance by a further 1 1/8”. This increase is added with the inclusion of two standoffs at the bottom of the unit, below the outer box, taking the overall height of the framing dimensions from 45-1/4” up to 46-3/8”.

In the event that you should choose to use thinner materials to finish the hearth, you can omit the stand-offs provided for raising the unit. However, we recommend that you leave the framing dimensions as they are in the manual and alter only the facing requirement by reducing it by the same distance that you have lowered the unit.

Insert the 2 unit base stand-offs underneath the unit as shown in the diagram below. Space the stand-offs centrally, approximately 2 or 2-1/2 feet apart. Ensure that the unit is not unstable.

installation

|

11

FRAMING AND FINISHING

1. Determine the total thickness of facing material (e.g. drywall plus ceramic tiles) to allow the finished surface to be flush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 3-3/8" (86mm) thick.

Install Top Standoffs & Side Nailing Strips before unit is slipped into position. See the

"Unit Assembly Prior to Installation" section for assembly details.

2. Frame in the enclosure for the unit with framing material. The framed opening is

45-1/4" high(46-3/8" - if using base standoffs) x 46-1/2" wide x 21-1/2" deep

(1149mm high x 1181mm wide x 546mm deep).

Note: After unit is framed in, steel studs can be used inside of the wood framing to attach the noncombustible material. An optional steel stud framing kit is available for this purpose–see manual for details. If choosing not to purchase this kit, steel studs can be used in place–to attach the non combustible material. Use the optional steel stud kit instructions as a guide.

Framing Dimensions

A B

46-1/2"

1181mm

45-1/4"

1149mm

*46-3/8"

1178mm

C

21-1/2"

546mm

*If raised 1-1/8" using base standoffs.

D

53-3/4"

1365mm

3. For exterior walls, insulate the enclosure to the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate the fireplace itself.)


installation

COMBUSTIBLE MANTELS

Because of the extreme heat this fireplace emits, the mantel clearances are critical. Combustible mantel clearances from top of unit are shown in

Diagram below.

Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible board.

Mantel can be installed anywhere in shaded area or higher using the above scale.

Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.

MANTEL LEG CLEARANCE

12 |


4. Note: The unit does not have to be completely enclosed in a chase. The clearance on top of the unit is 0" to the standoffs so combustible building materials can be laid directly on top of the standoffs. You must maintain clearance from the vent to combustible materials for both rigid and flex, see the

"Clearances" section.

Note: 48" (11219mm) is the minimum height for both flex termination or Rigid Pipe venting.

The HeatWave Duct Kit has different clearance and framing requirements, check the HeatWave manual for details.

FACING REQUIREMENT

This fireplace requires a non-combustible material extending from the framing header and sides.

The flanges on the front face of the fireplace are for a facing thickness of 3-3/8" (86mm).

installation

Facing Over 3-3/8" (86mm) Thick

If the facing material is over 3-3/8" (86mm) thick (example: brick or river rock), install the facing around the perimeter of the face. You may wish to make a face template as shown on the diagram.

|

13

Regency provides a template on the box.

NOTE: If using a brick hearth, the fireplace will need to be raised to accommodate the brick thickness. Example: If the brick is 2" thick, the unit must be raised 1".

HEARTH REQUIREMENTS

Floor Mounted Fireplaces

Raised Fireplaces

Please note that all vertical measurements are taken from the base of the unit excluding risers or bottom stand-offs.

No hearth is required when the unit is raised

3" (76mm) off of the floor surface

Floorin g

You must take into account the depth of the floor covering

(carpet, tile, linoleum, etc.) when determining the height of the fireplace stand.

Fireplace

Stand


installation

P90

OPTIONAL FRAMING KIT

OPTIONAL FRAMING KIT

An optional framing kit is available to facilitate easier installation of the noncombustible board.

The optional framing kit is to be installed within the existing wood framing. The framed opening is 46-1/2" wide x 45-1/4" high or 46-3/8" high if using the base standoffs and 21-1/2" deep. See instruction manual for complete details.

1. Fold out side nailing strips from the side of the unit to 90º as shown below.

Determine the overall combined thickness of the non-combustible board

+ finished material being used. The nailing strips can be adjusted up to

3-3/8".

NOTE: Ensure the flat side of the steel stud is facing the wood framing.

4. Slide the unit into position. Hook up gas, venting and electrical prior to installing the remaining steel studs.

5. Secure the top horizontal steel stud as shown with 2 screws per side.

6. Secure the wide horizontal stud with with 2 screws per side..

7. Secure 2 thin vertical studs on either side of the appliance with 4 screws each. Above screws are provided.

Fold out nailing strips to 90º

Adjust nailing strips

2. Adjust the nailing strips by loosening 2 screws on each nailing strip -

adjust and retighten screws.

Horizontal stud - see Step 5

Wide Horizontal stud - see Step 6

Thin Vertical studs - see Step 7

Attach tall vertical studs from framing kit to existing wood framing.

3. Attach both vertical studs and secure using pointed wood screws to penetrate steel studs to secure. There are 6 screws which are not provided.

(2 at bottom, 2 at top and 2 on sides). (Corner framing shown in diagram).

Framing kit dimensions

919-508

14 |


1 02.12.15

installation

WALL MOUNT ON / OFF SWITCH AND REMOTE RECEIVER INSTALLATION

REQUIRED FOR ALL INSTALLATIONS - INCLUDING PROFLAME REMOTE CONTROLS

|

15

IMPORTANT INSTALLATION NOTE:

The Receiver must be placed inside the supplied (Low Voltage) junction type wall box and installed into the wall only.

DO NOT INSTALL WITHIN THE CONFINES OF THE FIREPLACE.

Remote Receiver Installation

1. Install the low voltage junction box to the framing, at desired location within 10 ft. from fi replace.

2. Feed the 12 pin connector through the opening at back of junction box.

3. Connect the 12 pin connector to the back of the receiver.

4. Install the Receiver in the Low Voltage Junction box.

5. Insert the 4 AA type batteries in the battery compartment with the correct polarity.

6. Place the slider into the cover plate.

7. Put the Receiver switch in the “OFF” position, to allow correct lineup for slider switch.

8. Make sure the Receiver and cover plate words “ON” and “UP” are on the same side.

9. Align the slider with the switch on the Receiver and couple the switch into the slider.

10. Align the screw holes.

11. Using the two (2) screws provided secure the cover plate to the Receiver.

Low Voltage Junction Box

Profl ame Receiver

Slider Switch

Wall Plate

Receiver

J-Box

10 ft. wire harness with

12 pin connector

Diagram 1


installation

UNIT ASSEMBLY

PRIOR TO

INSTALLATION

The 2 Top Standoffs must be correctly positioned and attached to the top before unit is slipped into position.

Top Standoff Assembly

The top standoffs are shipped in a flat position and must be folded into shape and attached.

1. Remove the standoffs from the fireplace top.

2. Take each standoff and bend into the correct shape. Bend up at the bend lines until the screw holes in the standoff and the pre-punched screw holes on the fireplace top line up.

3. Attach the standoff securely to the top with

VENTING

INTRODUCTION

The P90 uses the "balanced flue" technology

Co-axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney.

Note: These flue pipes must not be connected to any other appliance.

The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate vent system.

Common vent systems are prohibited.

2 screws per standoff (on opposite corners).

Side Nailing Strips

The side nailing strips come attached to the unit.

There are 2 plates, one on the top and bottom that can be folded out as required.

Plates can be folded out.

16 |


installation

VENTING

FPI Direct Vent System (Flex) Horizontal Terminations Only

These venting systems, in combination with the P90 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by

Warnock Hersey/Intertek. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram in the

"Exterior Vent Termination Locations" section.

FPI Direct Vent (Flex) System Termination

Kit (Part # 946-515. includes all the parts needed to install the P90 with a maximum run of 4 feet.

If a longer run is needed, the FPI Direct Vent system (Flex) kit is 946-516 which includes all the parts needed to install the P90 with a maximum 10' run.

Notes:

1. Liner sections should be

continuous without any joints or seams.

1. 6-7/8" dia. flexible liner (4 ft. length)

2. 4" dia. flexible liner (4 ft. length)

3. spring spacers (4.

4. thimble (2.

5. AstroCap termination cap (1.

6. screws (12.

7. tube of Mill Pac (1.

8. plated screws (8.

9. screws #8 x 1-1/2" Drill Point, Stainless

Steel (4.

1. 6-7/8" dia. flexible liner (10 ft. length)

2. 4" dia. flexible liner (10 ft. length)

3. spring spacers (7.

4. thimble (2.

5. AstroCap termination cap (1.

6. screws (12.

7. tube of Mill Pac (1.

8. plated screws (8.

9. screws #8 x 1-1/2" Drill Point, Stainless

Steel (4.

2. Only Flex pipe purchased from FPI may be used for Flex installations.

3. Horizontal vent must be supported every

3 feet.

|

17


installation

EXTERIOR VENT TERMINATION LOCATIONS

Minimum Clearance Requirements Canada 1 USA 2

A

B

C

D

Clearance above grade, veranda, porch, deck, or balcony

Clearance to window or door that may be opened

Clearance to permanently closed window

Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61cm)

from the center line of the terminal (check with the local code)

12"(30cm)

12"(30cm)

*

18"(46cm)

12"(30cm)

9" (23cm)

*

18"(46cm)

E

F

G

H

J

Clearance to unventilated soffit

Clearance to outside corner: with AstroCap Termination Cap.

Clearance to outside corner: with all other approved Termination Caps.

Clearance to inside corner: with AstroCap Termination Cap

Clearance to inside corner: with all other approved Termination Caps.

Clearance to each side of center line extended above meter/regulator assembly

Clearance to service regulator vent outlet

15"(38cm)

6"(15cm)

14"(36cm)

6"(15cm)

12"(30cm)

36"(90cm)

36"(90cm) a

15"(38cm)

6"(15cm)

14"(36cm)

6"(12cm)

12"(30cm)

*

*

K

L

Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance

Clearance to a mechanical air supply inlet

#3' (91cm) above if within 10' (3m) horizontally.

12"(30cm)

72"(1.8m)

9" (23cm)

36"(90cm)

M Clearance above paved sidewalk or a paved driveway located on public property 84"(2.1m) ┼ *

N Clearance under veranda, porch, deck, or balcony 12"(30cm) ‡ *

1 In accordance with current CSA B149.1, Natural Gas and Propane Installation Code

2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code

┼

A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings

‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor

* Clearance in accordance with local installation codes and the requirements of the gas supplier

3 feet (91cm) within a height of 15 feet (4.5m) above the meter / regulator assembly b

3 feet (91cm) above - if within 10 feet (3m) horizontally b

18 |


installation

|

19

4” X 6-5/8” RIGID PIPE CROSS REFERENCE CHART

Description

6” Pipe Length-Galvanized

6” Pipe Length-Black

















Adjustable Length 3”-10”-Galvanized

Adjustable Length 3”-10”-Black

Adjustable Length 7”-Galvanized

Adjustable Length 7”-Black

Extension Pipe 8-1/2”-Galvanized

Extension Pipe 8-1/2”-Black

Adjustable Length 12”-Galvanized

Adjustable Length 12”-Black

Extension Pipe 16”-Galvanized

Extension Pipe 16”-Black

45 º Elbow-Galvanized

45 º Elbow-Black

45 º Elbow Swivel-Galvanized

45 º Elbow Swivel-Black


90 º Elbow-Black

90 º Elbow, Swivel-Galvanized

90 º Elbow, Swivel-Black

90 º Starter Elbow, Swivel-Galvanized

Adaptor*

Ceiling Support

Cathedral Support Box

Wall Support/Band

Offset Support

Wall Thimble-Black

Wall Thimble Support/Ceiling Support

Firestop Spacer

Trim Plate-Black

Note: The listed manufacturers may have other lengths not shown on this chart, which would also be approved.

Simpson

Direct Vent Pro ®

46DVA-06

46DVA-06B

N/A

N/A

46DVA-09

46DVA-09B

46DVA-12

46DVA-12B

46DVA-18

46DVA-18B

46DVA-24

46DVA-24B

46DVA-36

46DVA-36B

46DVA-48

46DVA-48B

46DVA-60

46DVA-60B

N/A

N/A

Selkirk

Direct Temp™

4DT-6

4DT-6B

4DT-9

4DT-9B

4DT-12

4DT-12B

4DT-18

4DT-18B

4DT-24

4DT-24B

4DT-36

4DT-36B

4DT-48

4DT-48B

4DT-60

4DT-60B

American Metal

N/A

N/A

4D7

Products®

Amerivent Direct

4D7B

N/A

N/A

4D12

4D12B

4D18

4D18B

4D24

4D24B

4D36

4D36B

4D48

4D48B

N/A

N/A

4D6

4D6B

N/A

N/A

N/A

N/A

4D12

4D12B

4D18

4D18B

4D24

4D24B

4D36

4D36B

4D48

4D48B

N/A

N/A

Metal-Fab™

Sure Seal

Security

Secure- Vent®

SV4L6

SV4LB6

N/A

N/A

N/A

N/A

SV4L12

SV4LB12

SV4LA

SV4LA

SV4L24

SV4LB24

SV4L36

SV4LB36

SV4L48

SV4LB48

N/A

N/A

N/A

N/A

N/A

N/A

46DVA-08A

46DVA-08AB

N/A

N/A

46DVA-16A

46DVA-16AB

46DVA-E45

46DVA-E45B

See 46DVA-E45

See 46DVA-E45B

46DVA-E90

46DVA-E90B

See 46DVA-E90

See 46DVA-E90B

N/A

N/A

N/A

46DVA-CS

46DVA-WS

46 DVA-ES -

N/A from FPI

4DT-OS

46DVA-WT 4DT-WT

46DVA-DC N/A

46DVA-FS

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

4DT-EL45

4DT-EL45B

N/A

N/A

4DT-EL90S

4DT-EL90SB

N/A

N/A

N/A

N/A

4DT-CS

4DT-CSS

4DT-WS/B

4DT-FS

4DT-TP

N/A

N/A

4D7A

4D7AB

N/A

N/A

4D12A

4D12A

N/A

N/A

4D45L

4DT-EL45B

N/A

N/A

4DT-EL90S

4DT-EL90SB

N/A

N/A

N/A

N/A

4DSP

4DRSB

4DWS

N/A

4DWT

N/A

4DFSP

4DFPB

4DAL

4DALB

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

4D45L

4D45LB

N/A

N/A

4D90L

4D90LB

4D90A

4D90L

4DFSP

4DRS

4DWS

N/A

4DWT

N/A

4DFS

4DcP

N/A

N/A

N/A

N/A

N/A

N/A

SV4LA12

SV4LBA12

N/A

N/A

SV4SD

SV4CSB

SV4BM

SV4SU

SV4RSM

SV4PF

SV4BF

SV4LA

N/A

N/A

SV4E45

SV4EB45

N/A

SV4EBR90-1

SV4E90-1

SV4EB90-1

N/A

N/A

ICC Excel

Direct

TM4-RDS

TM4-SDS

TM-SWS

TM-SOS

N/A

N/A

TM-4CS

TM-4TP

TE-4DE45

TE-4DE45B

N/A

N/A

TE-4DE90

TE-4DE90B

N/A

N/A

N/A

N/A

TC-4DLT

TC-4DLTB

N/A

N/A

N/A

N/A

TC-4dLSI

TC-4dLSIB

N/A

N/A

TC-4DL6

TC-4DL6B

N/A

N/A

TC-4DL9

TC-4DL9B

TC-4DL1

TC-4DL1B

TC-4DL18

TC-4DL18B

TC-4DL2

TC-4DL2B

TC-4DL3

TC-4DL3B

TC-4DL4

TC-4DL4B

N/A

N/A

Regency Fireplace Products . 6988 Venture St. . Delta, BC . Canada . V4G 1H4 . 604-946-5155 . www.regency-fi re.com


installation

Description Simpson

Direct Vent Pro ®

Attic Insulation Shield 12”

Attic Insulation Shield - Cold Climates 36”

46DVA-IS N/A@ FPI N/A

N/A N/A

Selkirk

Direct Temp™

American Metal

Products®

Amerivent Direct

4DAIS12

4DAIS12

N/A

N/A

Metal-Fab™

Sure Seal

Basic Horizontal Termination Kit (A)

Horizontal Termination Kit (B)

Vertical Termination Kit

High Wind Vertical Cap

High Wind Horizontal Cap

Horizontal Square Termination Cap

Vertical Termination Cap

Storm Collar

Adjustable Flashing 0/12-6/12


Vinyl Siding Standoff

Vinyl Siding Shield Plate

Disc.

46DVA-KHA

(Changed Components)

Disc.

46DVA-VCH

46DVA-HC

See 46DVA-HC

46DVA-VC

46DVA-08A

46DVA-F6

46DVA-FLA

46DVA-VSS

N/A

4DT-HKA

4DT-HKB

4DT-VKC

N/A

N/A

4DT-HHC

4DT-HVC

4DT-SC

4DT-ST14

4DT-ST36

4DT-VS

4DT-VSP

4DHTK2

4DHTK1

4DHTK

N/A

N/A

4DHC

4DVC

4DSC

4D12S

4D36S

N/A

N/A

4DHTKA

4DHTKB

4DHTK

N/A

N/A

4DHT

4DVT

4DSC

4DST14

4DST36

4DVS

N/A

Security

Secure- Vent®

SV4RSA

N/A

SV-SHK

SV-HK

SV-FK

N/A

N/A

SV4CHC-1

SV4CGV-1

SV4FC

SV4STC14

SV4STC36

SV4VS

SV4VS

ICC Excel

Direct

N/A

TM-4AS

TM4-HTK

TM4-HTK

N/A

TM-4VT

TM-4DHT

TM-4HT

N/A

TM-SC

TF-4FA

TF-4FB

TM-VSS

N/A

Snorkel Termination 14”


46DVA-SNKL

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

TM-4ST14

TM-4ST36

Restrictor Disk

Extended Vertical Termination Cap

Chimney Conversion Kit A (USA only)

Chimney Conversion Kit B (USA only)

Chimney Conversion Kit C (USA only)

Chimney Conversion Kit Masonry

(USA only)

Wall Firestop

Colinear Flex Connectors

N/A

N/A

46DVA-KCA

46DVA-KCB

46DVA-KCC

46DVA-KMC

46DVA-WFS

46DVA-ADF

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

TM-4DS

N/A

TM-4CA6

TM-4CA7

TM-4CA8

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

TM-4TR

N/A

FPI

946-506/P

510-994

640-530/P

946-605

Vent Guard (Optional) for AstroCap

Rigid Pipe Adaptor (Must use with all rigid piping)

Riser Vent Terminal

Starter Collar Increaser 4” x 6-5/8” to 5” x 8”

946-205

946-208/P

946-523/P

946-206

Vinyl Siding Shield for Riser Vent Terminal

Vent Guard (Optional) for Riser Vent Terminal

AstroCap Horizontal Cap

Vinyl Siding Standoff for AstroCap

Note: When using Metal-Fab Sure Seal Rigid Piping - please note that the Adaptor (4DDA) must be used in conjunction with FPI Rigid Pipe Adaptor (510-994).

Offset Pipe Selection: Use this table to determine offset pipe lengths.

Pipe Length

(L)

Run (X)

4” x 6-5/8” Venting

Rise (Y)

0” (0mm)

6” (152mm)

9” (229mm)

12” (305mm)

24” (610mm)

36” (914mm)

48” (1219mm)

4-7/8” (124mm)

8” (203mm)

10-1/8” (257mm)

12-1/4” (311mm)

20-5/8” (524mm)

29” (737mm)

37-7/16” (951mm)

13-7/8” (340mm)

16-1/2” (419mm)

18-5/8” (473mm)

20-3/4” (527mm)

29-1/8” (740mm)

37-1/2” (953mm)

45-15/16” (1167mm)

For specifi c instructions on venting components - visit the manufacturers website listed below.

Simpson Direct Vent Pro: www.duravent.com

Selkirk Direct-Temp: www.selkirkcorp.com

American Metal Products: www.americanmetalproducts.com

Metal-Fab Sure Seal: www.mtlfab.com

Security Secure Vent: www.securitychimneys.com

Industrial Chimney Company: www.icc-rsf.com

Note: Horizontal runs of vent must be level, or have a 1/4” rise for every 1 foot of run towards the termination.

Never allow the vent to run downward - this could cause high temperatures and may present a possible fi re hazard.


20 |


5” X 8” RIGID PIPE CROSS REFERENCE CHART

5” X 8” RIGID PIPE CROSS REFERENCE CHART

Components from different Manufacturers may not be mixed. Not all rigid pipe components are available directly from Regency.

Note: The listed manufacturers may have other lengths not shown on this chart, which would also be approved.

Description Simpson

Direct Vent Pro ®

Selkirk

Direct Temp™

Metal-Fab™

Sure Seal installation

ICC Excel

Direct

















58DVA-06

58DVA-06B

58DVA-09

58DVA-09B

58DVA-12

58DVA-12B

58DVA-18

58DVA-18B - N/A from FPI

58DVA-24

58DVA-24B

58DVA-36

58DVA-36B

58DVA-48

58DVA-48B

58DVA-60

58DVA-60B - N/A from FPI

5DT-6

5DT-6B

5DT-9

5DT-9B

5DT-12

5DT-12B

5DT-18

5DT-18B

5DT-24

5DT-24B

5DT-36

5DT-36B

5DT-48

5DT-48B

N/A

N/A

5D18

5D18B

5D24

5D24B

5D36

5D36B

5D48

5D6

5D6B

N/A

N/A

5D12

5D12B

5D48B

N/A

N/A

TC-5DL6

TC-5DL6B

TC-5DL9

TC-5DL9B

TC-5DL1

TC-5DL1B

TC-5DL18

TC-5DL18B

TC-5DL2

TC-4DL2B

TC-5DL3

TC-5DL3B

TC-5DL4

TC-5DL4B

N/A

N/A

Adjustable Length 3”-10”-Galvanized

Adjustable Length 3”-10”-Black

Adjustable Length 11”-14” -Galvanized

Adjustable Length 11”-14” -Black

Extension Pipe 17”-24” -Galvanized

Extension Pipe 17”-24” -Black

Adjustable Length 8-1/2”-Galvanized

Adjustable Length 8-1/2”-Black

Extension Pipe 16”-Galvanized

N/A

N/A

Disc. - See 58DV-08A

Disc. - See 58DV-08B

Disc. - See 58DV-16A

Disc. - See 58DV-16AB

58DVA-08A - N/A from FPI

58DVA-08AB

58DVA-16A - N/A from FPI

N/A

N/A

5DT-AJ

5DT-AJB

N/A

N/A

N/A

N/A

N/A

5DAL

5DALB

N/A

N/A

N/A

N/A

N/A

N/A

N/A

TC-5DLT

TC-5DLTB

N/A

N/A

N/A

N/A

N/A

N/A

N/A


45 º Elbow-Black

45 º Elbow Swivel-Galvanized

45 º Elbow Swivel-Black


90 º Elbow-Black

90 º Elbow, Swivel-Galvanized

90 º Elbow, Swivel-Black

90 º Starter Elbow, Swivel-Galvanized

Adaptor*

58DVA-E45

58DVA-E45B

Disc. - See 58DVA-E45

Disc.-See 58DVA-E45B

58DVA-E90

58DVA-E90B



N/A

N/A

5DT-EL45

5DT-EL45B

N/A

N/A

5DT-EL90S

5DT-EL90SB

N/A

N/A

N/A

N/A

5DT-EL45

5DT-EL45B

N/A

N/A

5DT-EL90S

5DT-EL90SB

N/A

N/A

N/A

N/A

TE-5DE45

TE-5DE45B

N/A

N/A

TE-5DE90

TE-5DE90B

N/A

N/A

N/A

N/A

Ceiling Support

Cathedral Support Box

Wall Support/Band

Offset Support

Wall Thimble-Black

Wall Thimble Support/Ceiling Support

Firestop Spacer

Trim Plate-Black

58DVA-DC

58DVA-CS

58DVA-WS

58DVA-ES - N/A from FPI

58DVA-WT

58DVA-DC - N/A from FPI

58DVA-FS

58DAV-WFS

5DT-CS

5DT-CSS

5DT-WS/B

5DT-OS

5DT-WT

N/A

5DT-FS

5DT-TP

5DSP

5DRS

5DWS

N/A

5DWT

N/A

5DFS

5DCP

TM-5RDS

TM-5SS

TM-5WS

TM-5OS

N/A

N/A

TM-5LS

TM-5TP

|

21



installation

Description

Attic Insulation Shield 12”

Basic Horizontal Termination Kit (A)

Horizontal Termination Kit (B)

Vertical Termination Kit

Simpson

Direct Vent Pro ®

58DVA-IS N/A from FPI

N/A

58DVA-KHA

58DVA-VHA

N/A

5DT-HKA

5DT-HKB

5DT-VKC

Selkirk

Direct Temp™

N/A

N/A

N/A

N/A

Metal-Fab™

Sure Seal

ICC Excel

Direct

N/A

TM-5HTK

TM-5HTK

N/A

High Wind Vertical Cap

High Wind Horizontal Cap

Horizontal Square Termination Cap

Vertical Termination Cap

Storm Collar

58DVA-VCH

N/A

N/A

N/A

58DVA-SC

N/A

N/A

5DT-HHC

5DT-HVC

5DT-SC

N/A

N/A

5DHT

5DVT

5DSC

TM-5VT

TM-5DHT

TM-5HT

N/A

TM-SC



58DVA-F6

58DVA-F12

5DT-AF6

5DT-AF12

5DF

5DF1-2

TF-5FA

TF-5FB

Vinyl Siding Standoff

Vinyl Siding Shield Plate

58DVA-VSS

N/A

5DT-VS

5DT-VSP

5DVS

N/A

TM-VSS

N/A



Restrictor Disk

Colinear Flex Connectors

58DVA-SNK14

58DVA-SNK36 (N/A - FPI)

58DVA-RD

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

TM-5ST14

TM-5ST36

TM-5DS

N/A

FPI

946-604/P

770-994

946-606

Simpson Direct Vent -Vent Guard (Optional)

Rigid Pipe Adaptor (Must use with all rigid piping)

Starter collar reducer 5” x 8” to 4” x 6-5/8”

946-623/P

946-506/P

946-625

AstroCap XL Horizontal Cap

Vent Guard (Optional)

Vinyl Siding Standoff - AstroCap XL

Note: When using Metal-Fab Sure Seal Rigid Piping - please note that the Adaptor (4DDA) must be used in conjunction with FPI Rigid Pipe Adaptor (510-994).

Offset Pipe Selection: Use this table to determine offset pipe lengths.

Pipe Length

(L)

0” (0mm)

5” x 8” Venting

Run (X)

5-11/16” (144mm)

Rise (Y)

15-5/16” (389mm)

6” (152mm)

9” (229mm)

12” (305mm)

24” (610mm)

36” (914mm)

48” (1219mm)

8-13/16” (224mm)

10-15/16” (278mm)

13” (330mm)

21-7/16” (697mm)

29-13/16” (757mm)

38-1/4” (972mm)

18-7/16” (468mm)

20-9/16” (522mm)

22-11/16” (576mm)

31-1/16” (789mm)

39-7/16” (1002mm)

47-7/8” (1216mm)

For specifi c instructions on venting components - visit the manufacturers website listed below.

Simpson Direct Vent Pro: www.duravent.com

Selkirk Direct-Temp: www.selkirkcorp.com

Metal-Fab Sure Seal: www.mtlfab.com

Industrial Chimney Company: www.icc-rsf.com

Note: Horizontal runs of vent must be level, or have a 1/4” rise for every 1 foot of run towards the termination.

Never allow the vent to run downward - this could cause high temperatures and may present a possible fi re hazard.

22 |



installation

|

23

RIGID PIPE VENTING SYSTEMS

The minimum components required for a basic horizontal termination are:

1 Horizontal Termination Cap

1 90 o Elbow

1 Rigid Pipe Adaptor

1 Wall Thimble

1 Length of pipe to suit wall thickness

(see chart)

1 4" x 6-5/8" to 5" x 8" increaser for 5" x 8" venting

Wall thickness is measured from the back standoffs to the inside mounting surface of termination cap. For siding other than vinyl furring strips may be used, instead of the vinyl siding standoff, to create a level surface to mount the vent terminal. The

Terminal must not be recessed into siding. Measure the wall thickness including furring strips.

If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure to outside surface of wall without siding and add 2 inches.

Horizontal and Vertical

Terminations for 4" x 6-5/8" Venting

Vertical

Terminal

Storm Collar

Vinyl Siding

Standoff (Optional)

Flashing

943 or 943S

Ceiling Firestop Horizontal

Termination

Cap

Wall Thimble

Pipe Length Adj.Pipe Length

Flat Wall Installation

Wall Thickness

(inches)

4" - 5-1/2"

Vent Length Required

(inches)

6"

7" - 8-1/2"

10" - 1-1/2"

9"

12"

9" - 14-1/2"

15" - 23-1/2"

7-3/4" - 16-1/4"

7-1/4" - 8-3/4"

11" - 14-5/8" Adj. Pipe

17" - 24" Adj.

Corner Installation

Wall Thickness

(inches)

3-1/4" - 6-3/4"

Vent Length Required

(inches)

11" - 14-5/8" Adj. Pipe

17" - 24" Adj. Pipe

6" + 12"

9" + 9"

4-1/4" - 5-3/4" 6" + 9"

Pipe

Length

Rigid Pipe Adaptor

Alternate

Horizontal

Termination

Caps

WARNING:

Do not combine venting components from different venting systems.

However use of the the AstroCap TM and FPI

Riser is acceptable with all systems.

This product has been evaluated by Intertek for using a Rigid Pipe Adaptor in conjunction with Duravent Direct-Vent , Selkirk Direct-Temp,

Ameri Vent Direct venting and Security Secure

Vent systems. Use of these systems with the

Rigid Pipe adaptor is deemed acceptable and does not affect the Intertek WHI listing of components.

When using Rigid Vent other than

Simpson Dura-Vent, 3 screws must be used to secure rigid pipe to adaptor.

The FPI AstroCap TM and FPI Riser Vent terminal are certified for installations using FPI venting systems as well as Simpson Dura-Vent ® Direct Vent, American Metal Products Ameri Vent Direct Vent, Security Secure Vent ® , Selkirk Direct-Temp. AstroCap TM is a proprietary trademark of FPI Fireplace Products

International Ltd. Dura-Vent® and Direct Vent are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc.


installation

Horizontal & Vertical Terminations for 5" x 8" Venting

24 |


installation

|

25

RIGID PIPE VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS

FPI DIRECT VENT SYSTEM (FLEX)

(Propane & Natural Gas)

The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90 o elbow).

elbow (two 45 o elbows equal one 90 o

All Rigid Pipe Systems

4" inner diameter

6-5/8" outer diameter

FPI Flex Vent


6-7/8" outer diameter

Note: Must use optional rigid pipe adaptor (Part # 510-

994. when using Rigid Pipe.

Note: FPI Direct Vent System (Flex) is only approved for horizontal terminations.

All Rigid Pipe Systems


8" outer diameter

Note: Must use FPI increaser starter collar (Part # 946-605) at beginning of vent run.

5" x 8" venting starts at unit.

A vent guard (Part# 946-506/P) should be used whenever the termination is lower than the specified minimum or as per local codes.


• Maintain clearances to combustibles as listed in the "Clearances" section.

• Horizontal vent must be supported every 3 feet.

• Firestops are required at each floor level and whenever passing through a wall.


installation

RIGID PIPE VENTING ARRANGEMENTS -

VERTICAL TERMINATIONS

The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations, using two 90 with rigid pipe vent systems for Propane and Natural Gas. o elbow,

The P90 is approved for a maximum 40 ft. straight vertical, with rigid pipe

4" x 6-5/8" vent systems for Propane and Natural Gas, as per diagram.

The shaded area in the diagram show all allowable combinations of straight vertical and offset to vertical terminations with rigid pipe vent systems for Propane and Natural Gas. Maximum two 45 o elbows allowed.

• Vent must be supported at offsets


• Maintain clearances to combustibles as listed in the "Clearances" section.

• Vent must be supported at offsets.


• Maintain clearances to combustibles.

Note: Must use optional rigid pipe adaptor when using rigid vent systems (Part # 510-994..

26 |



installation

|

27

Horizontal Venting with Two (2. 90

o

Elbows

Must Use: 5" x 8" Simpson Direct Vent Piping with FPI

Increaser Starter Collar (Part #946-605..

One 90 o elbow = Two 45 o elbows.

Option V

A)

B)

C)

H + H1

6" Min. 2' Max.

1' Min. 3' Max.

2' Min. 4' Max.

With these options, maximum total pipe length is 30 feet with minimum of 6 feet total vertical and maximum

8 feet total horizontal.

D) 3' Min. 5' Max.

E)

F)

4' Min. 6' Max.

5' Min. 7' Max.

Please note minimum 1 foot between 90 is required.

o elbows

G) 6' Min. 8' Max.

Horizontal Venting with Three (3. 90

o

Elbows

Must Use: 5" x 8" Simpson Direct Vent Piping with FPI Increaser Starter

Collar (Part #946-605.


Option V

A)

H V + V1 H + H1

6" Min. 1' Max. 1'6" Min. 2' Max.

B) 1' Min. 2' Max. 3' Min. 3' Max.

C) 2' Min. 2' Max. 5' Min.

4' Max.

D) 3' Min. 2' Max. 7' Min. 5' Max.

E) 4' Min. 3 Max. 9' Min.

6' Max.

F) 5' Min. 4' Max. 10' Min. 7' Max.

G) 6' Min. 5' Max. 11' Min.

8' Max.

H) 7' Min. 6' Max. 12' Min. 9' Max.

W i t h t h e s e options, max. total pipe length is 30 feet with min. of 12 feet total vertical and max. 9 feet total horizontal.

Please note min.

1 foot between

90 o elbows is required.


installation

Vertical Venting with Two (2. 90

o

Elbows

Must Use: 5" x 8" Simpson Direct Vent Piping with FPI Increaser

Starter Collar (Part #946-605., unless V1 is greater than or equal to 4'-6" then use 4" x 6-5/8" piping.


Option V H V + V1

A) 0' Min. 2' Max. 1' Min.

B) 1' Min. 4' Max. 2' Min.

C) 2' Min. 5' Max. 3' Min.

D) 3' Min. 6' Max. 4' Min.

E) 4' Min. 7' Max. 5' Min.

F) 5' Min. 8' Max. 6' Min.

With these options, max. total pipe length is 30 feet with min. of 6 feet total vertical and max.

8 feet total horizontal.

Please note min. 1 foot between 90 o elbows is required.

For additional vertical venting with 2 x 90 o elbows, refer to the

"Rigid Pipe Venting Arrangements - Horizontal Termination" section.

Vertical Venting with Three (3. 90

o

Elbows

Must Use: 5" x 8" Simpson Direct Vent Piping with FPI Increaser

Starter Collar (Part #946-605..


Option V H + H1 V + V1

A) 6" Min. 2' Max. 3' Min.

B) 1' Min. 2' Max. 3' Min.

C) 2' Min. 3' Max. 4' Min.

D) 3' Min. 4' Max. 6' Min.

E) 4' Min. 5' Max. 7' Min.

F) 5' Min. 6' Max. 8' Min.

G) 6' Min. 7' Max. 9' Min.

H) 7' Min. 8' Max. 10' Min.

With these options, max. total pipe length is 30 feet with min. of 10 feet total vertical and max. 8 feet total horizontal.

Please note min. 1 foot between 90 required.

o elbows is

28 |


HORIZONTAL

TERMINATIONS

Install the vent system according to the manufacturer's instructions included with the components.

1. Set the unit in its desired location. Check to determine if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the unit. Rough in the gas preferably on the right side of the unit and the electrical (junction block is on the left side) on the left.

2. Direct Vent pipe and fittings are designed with special twist-lock connections to connect the venting system to the appliance flue outlet. A twist-lock appliance adaptor is an available option that must be used in conjunction with the Simpson Dura-Vent Direct Vent system.

3. Put a bead of Mill-Pac inside the outer section of the adapter and on the inner collar. Slip the adapter over the existing inner and outer flue collar and fasten to the outer collar only with the 3 supplied screws (drilling pilot holes will make this easier). Level the fireplace and fasten it to the framing using nails or screws through the nailing strips.

4. Assemble the desired combination of pipe and elbows to the appliance adaptor and twist-lock for a solid connection.

Note: a) Twist-lock procedure: Four indentations, located on the female ends of pipes and fittings, are designed to slide straight onto the male ends of adjacent pipes and fittings, by orienting the four pipe indentations so they match and slide in to the four entry slots on the male ends, Diagram 1. Push the pipe sections completely together, then twist-lock one section clockwise approximately one-quarter turn, until the two sections are fully locked. The female locking lugs will not be visible from the outside, on the Black Pipe or fittings. They may be located by examining the inside of the female ends.

Diagram 1

NOTE: For best results and optimum perfor- mance with each approved venting system, it is highly recommended to apply “Mill-

Pac” sealant (supplied) to every inner pipe connection. Failure to do so may result in drafting or performance issues not covered under warranty. installation

|

29

b) Horizontal runs of vent must be supported every three feet. Wall straps are available for this purpose.

5. Mark the wall for a 10" x 10" square hole.

The center of the square hole should line up with the centerline of the horizontal pipe.

Cut and frame the 10 inch square hole in the exterior wall where the vent will be terminated. If the wall being penetrated is constructed of non-combustible material, i.e. masonry block or concrete, a 7"(178mm) dia. (7-1/2"(191mm) dia. for flex) hole is acceptable.

Note: With

DuraVent, the m i n i m u m h e i g h t i s achieved by installing a 90 o elbow directly to the top of the unit.

Diagram 2

Note: Riser Vent is only for use in above grade terminations.

Diagram 3a

*Dia 3, 3a & 4: As specified in CGA B149

Installation Code. Local codes or regulations may require different clearances.

Below Grade Installation

If the Snorkel Termination must be installed below grade, i.e. basement application, proper drainage must be provided to prevent water from entering the Snorkel Termination. Refer to Diagram 4. Do not attempt to enclose the

Snorkel within the wall, or any other type of enclosure.

Note:

a) The horizontal run of vent must be level, or have a 1/4 inch rise for every 1 foot of run towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a fire.

b) The location of the horizontal vent termination on an exterior wall must meet all local and national building codes, and must not be blocked or obstructed. For

External Vent Terminal Locations, see diagram in the "Exterior Vent Termination

Locations" section.

c) Snorkel Terminations:

For installations requiring a vertical rise on the exterior of the building, 14-inch and 36-inch tall Snorkel

Terminations are available, as well as the standard Riser

Vent. Follow t h e s a m e installation procedures as used for s t a n d a r d

H o r i z o n t a l

Termination.

NEVER install the snorkel upside down.

Diagram 3

Diagram 4

NOTE: For Snorkel terminations in ABOVE grade installations, follow national or local code requirements.

6. The arrow on the vent cap should

be pointing up. Insure that the 1-1/2" clearances to combustible materials are maintained (Diagram 4.. Install the termination cap.


installation

Diagram 5

The four wood screws provided should be replaced with appropriate fasteners for stucco, brick, concrete, or other types of sidings.

Note: If installing termination on a siding covered wall, a vinyl siding standoff or furring strips must be used to ensure that the termination is not recessed into the siding.

7. Before connecting the horizontal run of vent pipe to the vent termination, slide the Wall

Thimble over the vent pipe.

8. Slide the appliance and vent assembly towards the wall carefully inserting the vent pipe into the vent cap assembly. It is important that the vent pipe extends into the vent cap sufficient distance so as to result in a minimum pipe overlap of

1-1/4 inches. Secure the connection between the vent pipe and the vent cap by attaching the two sheet metal strips extending from the vent cap assembly into the outer wall of the vent pipe. Use the two sheet metal screws provided to connect the strips to the pipe section. See

Diagram 6.

VERTICAL TERMINATIONS

1. Maintain the 1-1/2" clearances (air spaces) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafter, or other nearby combustible surfaces. Do not pack air spaces with insulation. Check the "Rigid

Pipe Venting Systems"

& "Rigid Pipe Venting

Arrangements" sections for the maximum vertical rise of the venting system and the maximum horizontal offset limitations.

Diagram 1

2. Set the gas appliance in its desired location.

Drop a plumb bob down from the ceiling to the position of the appliance flue exit, and mark the location where the vent will penetrate the ceiling. Drill a small hole at his point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, and mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters or other framing will obstruct the venting system.

You may wish to relocate the appliance or to offset, as shown in Diagram 2 to avoid cutting load bearing members.

Diagram 2

4. Assemble the desired lengths of pipe and elbows. Ensure that all pipes and elbow connections are in the fully twist-locked position and sealed.

5. Cut a hole in the roof centered on the small drilled hole placed in the roof in Step 2. The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles of 1-1/2". Slip the flashing under the shingles

(shingles should overlap half the flashing) as per Diagram 4.

Diagram 4: The upper half of the flashing is installed under the roofing material and not nailed down until the chimney is installed.

This allows for small adjustments.

6. Continue to assemble pipe lengths.

Note: If an offset is necessary in the attic to avoid obstructions, it is important to support the vent pipe every 3 feet, to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose (Diagram

2..

Galvanized pipe is desirable above the roofline due to its higher corrosion resistance. Continue to add pipe sections through the flashing until the height of the vent cap meets the minimum height requirements specified in Diagram 5 or local codes. Note that for steep roof pitches,

Diagram 6

9. Install wall thimble in the center of the 10" square and attach with wood screws

(Diagram 7..

Diagram 7

NOTE: For best results and optimum performance with each approved venting system, it is highly recommended to apply “Mill-Pac” sealant (supplied) to every inner pipe connection. Failure to do so may result in drafting or performance issues not covered under warranty.

3. A Firestop spacer must be installed in the floor or ceiling of every level. To install the Firestop spacer in a flat ceiling or wall, cut a 10 inch square hole. Frame the hole as shown in

Diagram 3 and install the firestop.

Diagram 3

Diagram 5

Roof Pitch Minimum Vent Height flat to 7/12 over 7/12 to 8/12 over 8/12 to 9/12 over 9/12 to 10/12 over 10/12 to 11/12 3.25

over 11/12 to 12/12 4 over 12/12 to 14/12 5 over 14/12 to 16/12 6 over 16/12 to 18/12 7 over 18/12 to 20/12 7.5

over 20/12 to 21/12 8

Feet

2

2

2

2.5

0.99

1.22

1.52

1.83

2.13

2.29

2.44

Meters

0.61

0.61

0.61

0.76

30 |


the vertical height must be increased. A poor draft, or down drafting can result from high wind conditions near big trees or adjoining roof lines, in these cases, increasing the vent height may solve the problem.

7. Ensure vent is vertical and secure the base of the flashing to the roof with roofing rails, slide storm collar over the pipe section and seal with a mastic.

8. Install the vertical termination cap by twistlocking it.

Note: Any closets or storage spaces, which the vent passes through must be enclosed.

Offset Chart

installation

|

31

Note: To make the installation more aesthetically pleasing, w e r e c o m m e n d framing out a square to mount the terminal to.

Note: If installing termination on a siding covered wall, furring strips must be used to ensure that the termination is not recessed into the siding.

2. Level the fireplace and fasten it to the framing using nails or screws through the nailing strips.

3. Assemble the vent assembly by applying

Mill-Pac to the 4"(100mm) inner collar of the termination and slipping the 4"(100mm) liner over it at least 1-3/8" (35mm). Fasten with the 3 screws (drilling pilot holes will make this easier).

Apply Mill-Pac to the 6-7/8"(175mm) flex pipe and slip it over the 6-7/8" outer collar of the vent terminal at least 1-3/8"(35mm) and fasten with the 3 screws.

NOTE:Horizontal sections must be supported at intervals not exceeding 3 feet (0.9 meter).

(Flame picture and performance will be affected by sags in the liner).

4. Separate the 2 halves of the wall thimble and securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall. The thimble halves slip inside each other and can be adjusted for 2 x 4 or 2 x 6 walls. The liners must slip over the collars a minimum of 1-3/8".

5. Slip the assembled liner and termination assembly through the thimble making sure the termination cap faces up (there are markings on the cap that show which way is up). This will position the termination cap with proper down slope for draining water. Fasten the cap to the outer wall with the 4 supplied screws.

6. Pull the centre 4"(100mm) liner and outer

6-7/8"(175mm) liner out enough to slip over the flue collars of the fireplace. (You may wish to cut the liner shorter to make it more workable.)

Do not bend liner more than 90 o .

7. Apply Mill Pac over the fireplace inner collar and slip the 4"(100mm) liner down over it and attach with 3 supplied screws.

8. Do the same with the 6-7/8"(175mm) liner.

9. Apply a bead of silicone between the thimble and termination and around the outer edge of the terminal at the wall in order to keep the water out.

IMPORTANT: Do not locate termination hood where excessive snow or ice buildup may occur. Be sure to check vent termination area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

INSTALLATION

PROCEDURES for FPI Direct Vent

System (Flex)

1. Locate the unit in the framing, rough in the gas (preferably on the right side of the unit) and the electrical (Junction block is on the left side) on the left. Locate the centerline of the termination and mark wall accordingly.

Cut a 10"(254mm) hole in the wall (inside dimension).

Note: A 1-1/2"(38mm) clearance around the liner must be maintained except that only a 1" (25mm) clearance is needed at the termination end. We recommend framing a 10"(254mm) x

10"(254mm) (inside dimensions) hole to give structural rigidity for mounting the termination.


installation

P90-NG10 System Data

For 0 to 4500 feet altitude

Burner Inlet Orifice Sizes: #34

Max. Input Rating 35,000 Btu/h

Min. Input Rating 18,200 Btu/h

Supply Pressure min.5.0" w.c.

Manifold Pressure

(High) 3.8"+/- 0.2"w.c.

P90-LP10 System Data

For 0 to 2000 feet altitude




High Altitude: For 2000 to 4500 feet altitude




Supply Pressure min.12.0" w.c.

Manifold Pressure

(High) 11"+/- 0.2" w.c.

Electrical: 120 V A.C. System.

Circulation Fan: variable speed 130 CFM.

Log Set: Ceramic fibre, 7 per set.

HIGH ELEVATION

This unit is approved in Canada for altitude 0 to 4500 ft. (CAN1 2.17-M91..

GAS LINE

INSTALLATION

The gas line is brought through the right side of the appliance. The gas valve is situated on the right hand side of the unit and the gas inlet is on the right hand side of the valve.

The gas line connection may be made of rigid pipe, copper pipe or an approved flex connector.

(If you are using rigid pipe, ensure that the valve can be removed for servicing.) Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN/CGA B149 installation code.

For USA installations follow local codes and/ or the current National Fuel Gas Code, ANSI

Z223.1.

When using copper or flex connectors use only approved fittings. Always provide a union so that gas lines can be easily disconnected for servicing. Flare nuts for copper lines and flex connectors are usually considered to meet this requirement.

Important: Always check for gas leaks with a soap and water solution or gas leak detector.

Do not use open flame for leak testing.

PILOT ADJUSTMENT

Periodically check the pilot flames. Correct flame pattern has three strong blue flames:

1 flowing around the thermopile, 1 around the thermocouple and 1 flowing across the burner (it does not have to be touching the burner).

Note: If you have an incorrect flame pattern, contact your Excalibur further instructions.

® dealer for

Incorrect flame pattern will have small, probably yellow flames, not coming into proper contact with the rear burner or

thermopile or thermocouple.

The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.

Note: To properly check gas pressure, both inlet and manifold pressures should be checked using the valve pressure ports on the valve.

1. Make sure the valve is in the "OFF" position.

2. Loosen the "IN" and/or "OUT" pressure tap(s), turning counterclockwise with a

1/8" wide flat screwdriver.

3. Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" ID hose.

4. Light the pilot and turn the valve to "ON" position.

5. The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label.

6. When finished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" flat screwdriver. Note: Screw should be snug, but do not over tighten.

SIT 829 VALVE DESCRIPTION

1) Gas on/off knob

2) Electronically Operated Hi/Lo

3) Pilot Adjustment

4) Thermocouple Connection - option

5) Outlet Pressure Tap

6) Inlet Pressure Tap

7) Pilot Outlet

8) Main Gas Outlet

9) Alternative TC Connection Point

GAS PIPE PRESSURE

TESTING

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig.

(3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.

32 |


P90 installation

|

33

Conversion from NG to LPG

THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER

IF IN DOUBT DO NOT DO THIS CONVERSION!!

Each Kit contains one LP

Conversion Kit

LP Conversion Kit Contains:

Qty. Part #

1

1

904-645

910-582

Description

Burner Orifice #51

Stepper Motor

1 918-590

1 908-528

1 904-529

Decal "Converted to

LPG"

Red "LPG" label

5/32" Allen Key

1 910-037

1 919-511

LPG Injector

(Pilot Orifice)

Instruction Sheet

Installation of the LPG

Conversion Kit:

1. Shut off the gas and electrical supply.

2. a) Remove the faceplate if installed.

b) Remove the safety screen and glass door- see manual for detailed instructions.

c) Remove the logs, embers, and brick panels (if installed).

4. Remove pilot clip below pilot cap.

Pilot Cap

8. Remove NG stepper motor by removing

3 screws in locations shown below–replace with LP stepper motor, secure in place with 3 screws.

3. Remove the 2 screws holding the Burner

Assembly to the firebox base. Push the

Burner Assembly to the left and lift out.

Remove the 2 screws, push Burner

Assembly to the left and lift out.

Clip

5. Unscrew the pilot orifice with the Allen key and replace with the LP pilot orifice in the kit and replace pilot cap.

Remove NG Stepper motor and replace with LP Stepper motor

9. Check for gas leaks with a proper soapy solution or leak detector.

10. Check for proper spark between the ignitor and pilot cap. Refer to "Lighting

Procedure" section of the manual for lighting sequence.

11. Check pilot flames. Correct flame pattern has 3 strong blue flames. Adjustment can be made by turning the slotted screw at the top right corner of the valve. Refer to "Maintenance Instructions" section of the manual for correct flame patterns.

6. Remove burner orifice with a 1/2" wrench and discard. Use another wrench to hold on to the elbow behind the orifice.

12. Check inlet and outlet pressures. Refer to "Gas Pipe Pressure Testing" section of the manual.

13. Reverse Steps 3 to 1.

Burner Orifice

14. Attach the label "This unit has been converted to LP" near or on top of the serial # decal.

15. Replace yellow "NG" label with red "LP" label.

16. Check operation of flame control.

17. Check for proper flame appearance and glow on logs.

7. Reinstall new burner orifice LP stamped

#51 and tighten.

Installer Notice:

These instructions must be left with the appliance.

| 33

919-511 1

Regency Excalibur ®

installation

OPTIONAL BRICK PANELS

1. Remove Arch Surround, if already installed.

2. Remove glass door. Remove logs.

Note: The logs must not be in the unit.

3. Insert the back brick panel first by carefully slipping it between the back wall of the firebox and the rear log bracket.

5. Install the 2 brick retaining clips, one on each side.

4. Put the side panels in next. Slide them in from the front and push them flat up against the wall. Be very careful not to scratch them on the firebox hardware.

Note:

If the bottom brick panel must be removed: Remove the Rear Log Stand, then remove the Burner Tray. See the "Removing Valve" section.

34 |


|

35

LOG SET INSTALLATION

LOG SET INSTALLATION

Read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot operation.

The gas log kit (Part #780-930) contains the following pieces:

Rear Log b) 02-55

Center Left Log e) 02-51 f) 02-54 g) 02-52 h) 902-156 Embers i) 902-179 Vermiculite j) 946-669 Platinum Embers (supplied with packaged manual)

NOTE: If you will be installing the optional Brick Panels

(P36D & P90 only), install the Brick Panels prior to installing the logs.

Model shown has P36D and P90 burner/grate with brick panel option.

3) Place the Log 02-75 on the rear log support pins with the fl at side to the back.

02-75

4) Place Log 02-51 on the front right side of the burner. Push the back of the log against the 2 brackets with the notch on the bottom right side of the log fi tting into the right side of the grate.

02-75

02-75 02-51

02-51

02-54

02-53 02-55

Bracket Bracket Notch

02-50

02-52

The "02" reference numbers (i.e. 02-75) are molded into the rear of each log.

1) Carefully remove the logs from the box and unwrap them.

The logs are fragile, handle with care - do not force into position.

2) Sprinkle the vermiculite over base brick panel.

02-51

Notch

918-067c Page 1 of 4 01/04/08


installation

5) Position Log 02-53 across the cutouts in Logs 02-75 and

02-51 with the notch on the left side of the log fi tting into the 2nd grate tab.

02-53

02-75

2nd Grate Tab

02-51

Cutouts

P36D / P90

5th Grate Tab

7) Place the bottom left front edge of Log 02-55 against the rear bracket on the burner tray and rest the log on the cutout on Log 02-53.

02-51

02-53

02-75

02-55

02-53

6) Position Log 02-54 across the cutouts in Logs 02-51 and

02-53. The notch in the bottom right end fi tting against the

5th grate tab.

Rear Bracket Cutouts

02-53

02-54

02-51

5th Grate Tab

36 |


01/04/08

8) Place Log 02-52 between Logs 02-51 and 02-75 and on the indentation on Log 02-54. The bottom right end sits behind the rear grate tab.

9) Sit Log 02-50 on the front left side of the burner. Push the back of the log against the 2 front brackets with the notch on the bottom of the log fi tting into the fi rst grate tab.

|

37

02-50

02-52

02-53

02-51

02-54

Log Indentation

02-52

02-54

Rear

Grate Tab

Photo shows rear grate tab.

Log 02-51 was removed to show the positioning of Log 02-52.

Notch

Front Brackets

02-50

02-55

02-53

918-067c Page 3 of 4

®

| 37

installation

10) Place the embers on the front of the burner tray in the places shown on the photos below.

Separate platinum embers and place on the front burner on and around the embers. Avoid stacking platinum embers.

Platinum embers may be placed over burner ports.

02-51

Place embers in these 3 locations on the burner tray.

P36D / P90

02-54

Do not block the burner ports in this area adjacent to the Log 02-54

IMPORTANT

When placing Embers, do not block burner ports as this can cause an incorrect fl ame pattern, carbon deposits and delayed ignition.

11) Test fi re to ensure proper light off (make sure fl ame fl ows smoothly from one end of burner to the other). If there is any fl ame hesitation, check that area for any blockage of the burner ports.

02-50

02-75

02-55

02-53

02-52

02-51

02-54

38 |


01/04/08

installation

|

39

GLASS DOOR

INSTALLATION

ARCH SURROUND AND SAFETY SCREEN INSTALLATION

1. Fit top door bracket over the flange at the top of the firebox.

2. Secure with 2 screws on the bottom.

1. Lift Arch Surround /Safety Screen, hook lower tabs on surround into lower slots on bracket within unit–as shown in diagram below.

Flange

Final install

3. To remove–lift surround straight up, then pull forward.

Door

DOUBLE DOOR

INSTALLATION

1. The optional decorative double doors can be added to the Arch surround by attaching with

4 magnets as shown below.

Surround attached by lower tabs only

2. Line up surround so it is parallel with the unit, lift surround slightly–lower gently until upper tabs seat into upper slots on the bracket within the unit.

Note: There is an access door at the bottom of the surround that can be opened by flipping down 90º.


installation

WIRING DIAGRAMS

This heater does not require a 120V A.C. supply for operation. In case of a power failure, the remote control/thermostat will continue to operate. However, a

120V A.C. power supply is needed for the fan/blower operation.

(Do not cut the ground terminal off under any circumstances.)

NOTE: Even if the fan is not purchased with the unit, it is still a good idea to bring power to the receptacle box (provided with the unit) in case the

fan is installed at a later date.

CAUTION: Label all wires prior to disconnection when servicing controls.

Wiring errors can cause improper and dangerous operation.

Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.

40 |


AERATION

ADJUSTMENT

The air shutter can be adjusted by moving the adjusting wire up or down. The wire is accessed through the bottom louver opening. Open the air shutter for a blue flame or close for a more yellow flame. The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude.

Minimum Air Shutter Opening:

3/16"

5/16"

Natural Gas

Propane

CAUTION: Carbon will be produced if air shutter is closed too much.

Note: Any damage due to carboning resulting from improperly setting the aeration controls is NOT covered under warranty.

Note: Aeration Adjustment should only be performed by an authorized Excalibur service.

®

Installer at the time of installation or

Adjustment Wire: Push to close or pull to open aeration cap.

Closed - Tall yellow

Open - Short Blue operating instructions |

41


operating instructions

OPERATING

INSTRUCTIONS

1. Read and understand these instructions before operating this appliance.

2. Check to see that all wiring is correct and enclosed to prevent possible shock.

3. Check to ensure there are no gas leaks.

4. Make sure the glass in the door frame is properly positioned. Never operate the appliance with the glass removed.

5. Verify that the venting and cap are unobstructed.

6. Ensure that the brick panels, if used, are installed.

7. Verify log placement. If the pilot cannot be seen when lighting the unit, the logs have been incorrectly positioned.

8. The unit should never be turned off, and on again without a minimum of a 60 second wait.

9. Hook up remote receiver to wire marked 'receiver' which will be located on the bottom of the appliance. This remote control requires coding.

See remote control instructions for details.

NOTE: This appliance will operate during power outages. Only the fan will not operate until power is restored. If the remote batteries in both the handheld transmitter or receiver lose power, the appliance can still be operated by sliding the switch on the receiver switch from

"Remote" to "ON". To turn on the appliance off slide the receiver switch from "ON" to

"Remote" or "OFF".

IMPORTANT: The remote control system supplied with this appliance has several options for starting/operating the appliance, please read the remote control operating instructions

(packed with remote control) to understand how to operate this remote system. Option to download remote functions video with QR code below.

LIGHTING

PROCEDURE

IMPORTANT

Prior to igniting or re igniting the pilot, remove the glass door.

Important: If the pilot does not hold, turn pilot knob to "OFF" position. Wait 5 minutes to clear gas. If you smell gas - STOP! Follow the safety information above. If you don't smell gas, repeat Steps 1-6.

1. Push in gas control knob slightly and turn to

"PILOT" position.

2. Push in control knob all the way and hold in until the pilot lights up. Continue to hold the control knob in for about 20 seconds after the pilot is lit. Release knob.

3. Push in gas control knob slightly and turn to

"ON" position.

4. Ensure the receiver is in the remote position.

Set Switch to

Remote

5. Press and release the ON/OFF button on the remote handheld transmitter. An audible beep should be heard from the receiver.

ON/OFF

Button

Diagram 1

SHUTDOWN

PROCEDURE

1. Press "OFF" on the remote or slide receiver switch from remote to "OFF".

2. Turn the gas control knob to the "OFF" position to turn off the pilot.

Pilot may be shut off during prolonged non use periods to conserve fuel.

FIRST FIRE

The first fire in your fireplace is part of the paint curing process. To ensure that the paint is properly cured, it is recommended that you burn your fireplace for at least four (4. hours the first time you use it with the fan on.

When first operated, the unit will release an odour caused by the curing of the paint, the burning off of any oils remaining from manufacturing. Smoke detectors in the house may go off at this time. Open a few windows to ventilate the room for a couple of hours.

The glass panel may require cleaning after the unit has cooled down. DO NOT ATTEMPT TO CLEAN

THE GLASS WHILE IT IS HOT.

Note: When the glass is cold and the appliance is lit, it may cause condensation and fog the glass. This condensation is normal and will disappear in a few minutes as the glass heats up.

DO NOT BURN THE APPLIANCE

WITHOUT THE GLASS FRONT IN

PLACE.

During the first few fires, a white film may develop on the glass front as part of the curing process. The glass should be cleaned or the film will bake on and become very difficult to remove. Use a non-abrasive cleaner and NEVER clean the glass while it is hot.

Proflame video Diagram 2

Remote shown in Manual Mode on Hi

6. The unit will turn on.

42 |


COPY OF THE LIGHTING PLATE INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE LIGHTING

This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or

Natural Gas and Propane Installation Codes, CSA B149.1.

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or gas supplier.

AVERTISSEMENT. Quiconque ne respecte pas à la lettre les instructions dans la présente notice risquede déclencher un incendie ou une explosion entraînant des dommages, des blessures ou la mort.

Une installation, d'ajustement, de modifi cation, de service ou d'entretien peut provoquer des blessures ou des dommages matériels. Reportez-vous au manuel du propriétaire de l'information fournie avec cet appareil. Pour obtenir de l'aide ou des informations supplémentaires consulter un installateur qualifi é, une agence de service ou fournisseur de gaz.

A) This appliance is equipped with an ignition device which automatically lights the pilot.

Do not try to light the pilot by hand.

B) BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the fl oor

because some gas is heavier than air and will settle on the fl oor.

WHAT TO DO IF YOU SMELL GAS

- Do not try to light any appliance.

- Do not touch any electric switch, do not use any phone in your building.

- Immediately call your gas supplier from a neighbours phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the fi re department.

C) Do not use this appliance if any part has been under water. Immediately call a qualifi ed service

technician to inspect the appliance and replace any part of the control system and any

gas control which has been underwater.

A) Cet appareil est muni d’un dispositif d’allumage qui allume automatiquement la veilleuse.

Ne tentez pas d’allumer la veilleuse manuellement.

B) AVANT DE FAIRE FONCTIONNER, renifl ez tout autour de l’appareil pour déceler une odeur

de gaz. Renifl ez près du plancher, car certains gaz sont pluslourds que l’air et peuvent

s’accumuler au niveau du sol.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :

• Ne pas tenter d’allumer d’appareil

• Ne touchez à aucun interrupteur; ne pas vous servir des téléphones se trouvant dans le

bâtiment.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les

instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur, appelez le service des incendies

C) N’utilisez pas cet appareil s’il a été plongé dansl’eau, même partiellement. Faites inspecter l’appareil par un technicien qualifi é et remplacez toute partie du système de contrôle et toute commande qui ont été plongés dans l’eau.

CAUTION: Hot while in operation. Do not touch. Severe Burns may result. Due to high surface temperatures keep children, clothing and furniture, gasoline and other liquids having fl ammable vapors away. Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

LIGHTING INSTRUCTIONS

Important: If the pilot does not hold, turn pilot knob to "OFF" position. Wait 5 minutes to clear gas. If you smell gas - STOP! Follow the safety information above. If you don't smell gas, repeat Steps 1-6.

1) Push in gas control knob slightly and turn to "PILOT" position.

2) Push in control knob all the way and hold in until the pilot lights up. Continue to hold the control knob in for about 20 seconds after the pilot is lit. Release knob.

3) Push in gas control knob slightly and turn to "ON" position.

4) Ensure the receiver is in the remote position.

5) Press and release the ON/OFF button on the remote handheld transmitter. An audible beep should be heard from the receiver.

6) The unit will turn on.

Important : Si le pilote ne tient pas, tourner le bouton pilote en position "ARRÊT". Attendre 5 minutes pour effacer du gaz. Si vous avez une odeur de gaz - STOP ! Suivez les consignes de sécurité ci-dessus. Si vous n'avez pas une odeur de gaz, répétez les étapes 1 à 6.

1) Enfoncez légèrement le bouton de réglage du gaz et tournez-le à la position « PILOT » (VEILLEUSE).

ton de réglage enfoncé environ 20 secondes après l’allumage de la veilleuse. Relâchez le bouton.

3) Enfoncez légèrement le bouton de réglage et tournez-le à la position « ON » (EN MARCHE).

4) S’assurer que l’interrupteur mural/récepteur soit en position télécommande.

5) Appuyer sur la touche ON/OFF de la télécommande et relâcher. Un bip sonore se fera entendre depuis le récepteur

6) Les fl ammes s’allumeront.

TO TURN OFF GAS APPLIANCE

1) Press "OFF" on the remote or slide receiver switch from remote to "OFF".

2) Turn the gas control knob to the "OFF" position to turn off the pilot.

Pilot may be shut off during prolonged non use periods to conserve fuel.

1) Appuyez sur le bouton "OFF" sur la télécommande ou sur la diapositive interrupteur récepteur de télécommande sur "OFF".

2) Mettre le bouton de commande de gaz en position OFF pour éteindre la veilleuse.

Pour économiser le carburant, éteignez la veilleuse quand l’appareil reste longtemps inutilisé.

DO NOT REMOVE THIS INSTRUCTION PLATE

919-456 operating instructions |

43

NORMAL OPERATING

SOUNDS OF GAS

APPLIANCES

It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance.

Listed below are some examples. All are normal

operating sounds and should not be considered as defects in your appliance.

Blower:

Excalibur ® gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound when ON. This sound will increase or decrease in volume depending on the speed setting of your fan speed control.

Burner Tray:

The burner tray is positioned directly under the burner tube(s) and logs and is made of a different gauge material from the rest of the firebox and body. Therefore, the varying thicknesses of steel will expand and contract at slightly different rates which can cause "ticking" and "cracking" sounds. You should also be aware that as there are temperature changes within the unit these sounds will likely re-occur. Again, this is normal for steel fireboxes.

Blower Thermodisc:

When this thermally activated switch turns ON it will create a small "clicking" sound. This is the switch contacts closing and is normal.

Pilot Flame:

While the pilot flame is on it can make a very slight "whisper" sound.

Gas Control Valve:

As the gas control valve turns ON and OFF, a dull clicking sound may be audible, this is normal operation of a gas regulator or valve.

Unit Body/Firebox:

Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds will be heard throughout the cycling process.


maintenance

MAINTENANCE

INSTRUCTIONS

1. Always turn off the gas valve before cleaning.

For relighting, refer to lighting instructions.

Keep the burner and control compartment clean by brushing and vacuuming at least once a year. When cleaning the logs, use a soft clean paint brush as the logs are fragile and easily damaged.

2. Clean appliance and door with a damp cloth (never when unit is hot). Never use an abrasive cleaner. The glass should be cleaned with a gas fireplace glass cleaner.

The glass should be cleaned when it starts looking cloudy.

3. The heater is finished in a heat resistant paint and should only be refinished with heat resistant paint. Excalibur ® uses StoveBright

Paint - Metallic Black #6309.

4. Make a periodic check of burner for proper position and condition. Visually check the flame of the burner periodically, making sure the flames are steady; not lifting or floating.

If there is a problem, call a qualified service person.

5. The appliance and venting system must be inspected before use, and at least annually, by a qualified field service person, to ensure that the flow of combustion and ventilation air is not obstructed.

Note: Never operate the appliance without the glass properly secured in place.

6. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

7. Verify operation after servicing.

General Vent Maintenance

Conduct an inspection of the venting system semi-annually. Recommended areas to inspect as follows:

1. Check the Venting System for corrosion in areas that are exposed to the elements.

These will appear as rust spots or streaks, and in extreme cases, holes.

These components should be replaced immediately.

2. Remove the Cap, and shine a flashlight down the Vent. Remove any bird nests, or other foreign material.

3. Check for evidences of excessive condensation, such as water droplets forming in the inner liner, and subsequently dripping out the joints, Continuous condensation can cause corrosion of caps, pipe, and fittings. It may be caused by having excessive lateral runs, too many elbows, and exterior portions of the system being exposed to cold weather.

4. Inspect joints, to verify that no pipe sections or fittings have been disturbed, and consequently loosened. Also check mechanical supports such as Wall Straps, or plumbers' tape for rigidity.

LOG REPLACEMENT

The unit should never be used with broken logs.

Turn off the gas valve and allow the unit to cool before opening door and carefully remove the logs. (The pilot light generates enough heat to burn someone.) If for any reason a log should need replacement, you must use the proper replacement log. The position of these logs must be as shown in the diagrams under Log

Installation.

Note: Improper positioning of logs may create carbon build-up and will severely alter the unit's performance which is not covered under warranty.

THERMOPILE/

THERMOCOUPLE

1. Remove faceplate, safety screen and glass door.

2. Remove Logs and burner (if installed).

3. Remove rear log tray by removing 2 screws.

4. Remove pilot assembly by removing 2 screws.

5. Pull pilot assembly up slightly and loosen the thermocouple or thermopile with a 7/16" wrench.

6. Loosen the thermocouple or thermopile with a 7/16" wrench.

7. Disconnect thermocouple by loosening nut from the valve with a 9mm wrench.

Disconnect thermopile by loosening 2 screws marked TP on the valve.

8. Drop the thermocouple or thermopile down from the bracket and pull it out of the unit.

9. Reinstall the new ones in reverse order.

GLASS GASKET

If the glass gasket requires replacement use a tadpole glass gasket (Part # 936-155..

DOOR GLASS

Your Excalibur ® fireplace is supplied with high temperature, 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. If your glass requires cleaning, we recommend using an approved glass cleaner available at all authorized dealers. Do not use abrasive materials. Do not clean the glass when hot.

In the event that you break your glass by impact, purchase your replacement from an authorized

Excalibur ® dealer only, and follow our step-bystep instructions for replacement.

WARNING: Do not operate the appliance with the glass panels removed, cracked or broken.

Replacement of the glass panels should be done by a licensed or qualified service person.

Caution: Wear gloves when removing damaged or broken glass.

Glass Replacement

Remove the glass door front (Refer to the

"Glass Door Installation" section). Remove the 4 glass clips from each corner. Slide in the new replacement glass. Push the 4 glass clips back onto the frame. The glass must have gasketing around it.

44 |


FAN MAINTENANCE

120 Volt AC power is needed for the fan. The fan can be hard wired if desired. The outlet should be installed in the receptacle box on the left hand side by a qualified electrician. The neutral (wider) slot of the polarized outlet should be at the top.

Unit must be grounded at all times. Do not cut the ground terminal off under any circumstances.To Install the Fan

1. Shut the power off.

2. Remove the bottom louver door.

3. Slide the fan in towards the rear of the unit and slip it over the two mounting studs. Take care not to damage the insulation on the fan base.

Ensure that the fan blades do not rub against

the valve tubing. Diagram 1.

Diagram 2

Diagram 3

Diagram 1

4. Connect fan ground cable to ground lug. Refer to wiring diagram.

5. Slide the thermodisc/cover assembly into the bracket clip on the underside of the firebox.

Check that no wire will touch the hot surfaces.

Diagram 2.

6. Install the Fan Control Module (FCM) on the base of the unit to the left of the gas valve. Plug the

FCM into the outlet.

7. Plug in the fan power cord to the Fan Control

Module into the outlet marked “Fan”. Plug the

FCM-COM wire from the remote control wiring harness into the location on the Fan Control

Module marked “COM”. Turn the switch on the

Fan Control Module to the ON position. ON is to the left. The “O” is the off position.

8. Secure the fan wires and power cord by attaching one of the adhesive backed wire holder clips. onto the stove base. Use the second clip to bundle up the wires approximately 4" from the control box. Ensure that there is no interference with the wires when the louver is closed and that no wire will touch the hot metal surfaces or sharp edges.

9. Plug the fan power cord into the rear end of the receptacle box to provide the maximum clearance from the louvers.

IMPORTANT:

THESE FANS COLLECT A LOT OF

DUST FROM WITHIN YOUR HOME.

ENSURE YOU MAINTAIN THESE FAN

MOTORS ON A REGULAR BASIS BY

VACUUMING THE FAN BLADES AND

THE HOUSING WITH A SOFT BRUSH

NOZZLE.

maintenance |

45

To Remove the Fan

1. Shut the power off.

2. Reverse the above instructions.

Note: The bearings are lubricated for life. Do not lubricate them. Make sure you vacuum the fan area on a regular basis.

IMPORTANT:

These fans collect a lot of dust from within your home. Ensure you maintain these fan motors on a regular basis by vacuuming out the fan blades and housing using a soft brush nozzle.


maintenance

REMOVING VALVE

1. Shut off electrical and gas supply.

2. Remove the facade if installed.

3. Remove the glass door (Refer to the "Glass

Door Installation" section).

4. Remove the logs.

5 Remove the burner/grate assembly by removing the two screws and then slide the burner assembly to the left and lift out.

8. Disconnect the inlet gas line. See dia. 2.

9. Unplug spark ignition wire and two connction wires at DC sparker.

10. Disconnect the 2 TP wires and the 2 TH wires from the valve.

screws Valve Tray Assembly

Diagram 1: Remove the left and right screws and then slide the burner/grate assembly to the left and lift out.

6. Remove the rear log stand by removing the

2 screws.

screws Rear Log Stand

7. Remove the 2 screws & sleeves on the bottom brick panel and lift out the bottom brick panel.

The brick panel is very fragile - handle with care.

screws

11. Remove the 12 Phillips head screws securing the valve tray assembly in place and then lift the entire assembly out.

12. Undo the pilot tube from the valve with a

7/16" wrench.

13. Undo the quick drop out thermocouple nut on the valve with a 9mm (metric) wrench.

14. Undo the "gas out" flare nut with a 13/16" wrench.

15. Undo the "gas out" flare fitting with an

11/16" wrench.

16. Remove the 4 screws from the sides of the valve bracket and remove valve.

Hint: If you are using black pipe, ensure that there is a union by the valve, otherwise removal will be almost impossible.

INSTALLING VALVE

1. Attach the valve to the valve bracket with the 4 (m5x8 metric) screws provided.

2. Reconnect the "gas out" flare fitting with an

11/16" wrench.

3. Reconnect the "gas out" flare nut with a

13/16" wrench.

4. Reconnect the quick drop out thermocouple nut with a 9mm wrench.

5. Reconnect the pilot tube nut with a 7/16" wrench.

6. Scrape off the old gasket from the floor of the firebox and from the valve tray assembly.

7. Install a new gasket and reinstall the valve tray assembly.

Note: Failure to install a new gasket may severely affect the appliance performance.

8. Reinstall the 10 hold down screws.

9. Hook up the 2 TP and 2 TH wires to the appropriate connections on the valve.

10. Plug in spark ignition wire and reinstall two connection wires at DC sparker.

11. Reinstall the bottom brick panel, then screw the 2 screws & sleeves through the brick panel to the firebox base (reversing step 8. leaving them about 1/4" (6mm) above the brick panel. Reinstall the rear log stand.

12. Install Burner/grate assembly

13. Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak detector. (Do not use open flame for leak testing.)

14. Fire up the unit temporarily

15. Check the manifold pressure.

16. Reinstall the logs and brick panels as needed.

17. Reinstall the glass door and the facade.

18. Fire up the unit again and check for proper flame appearance and glow on logs.

46 |


parts list

MAIN ASSEMBLY

Part # Description

1. 430-129 Receptacle Box Mount

2. * Thermodisc Bracket

7. 910-428 Duplex Receptacle

8. 910-429 Box - Receptacle

9. 910-430 Cover - Receptacle

10) 904-687 Clamp Connector

15. * Heat Shield - Base

20) 790-021 Front Filler - Left Corner

21. 790-022 Front Filler - Right Corner

22. 790-012 Baffle

23. 780-011 Standoff - Top

24. 780-013 Standoff - Side

25. 780-091 Standoff - Rear

27. *

28. *

30) *

31. *

Outer Flue Collar

Inner Flue Collar Assy

Gasket for Flue Collar

Flue Mounting Bracket

32. 902-600 Brick Panel - Base

790-901 Brick Panel Set -

Standard Brown


Standard Red


Herringbone Brown

33. *

34. *

Brick Panel - Back

Brick Panel - Left

35. * Brick Panel - Right

36. 904-716 #10 x 5/8" Butt Spacer

511-031 Brick Panel Clip

Part # Description Part # Description

43. 911-159 Power Cord (120 Volts)

50. 510-994 Rigid Pipe Adaptor (Optional)

51. 790-011 Relief Frame Gasket

59. 790-009 Relief Door Mounting Plate

60. W260260 Top Relief Frame Gasket

61. 942-117 Top Relief Plate Frame

62. W260280 Top Relief Plate Gasket

63. 290-021 Air Baffle Plate

64. 790-093 Gasket - Exchanger Relief

946-556 Heat Wave Duct Kit (Optional)

89. 946-004 Junction Box

90. 946-000 Round Duct Adaptor

91. 946-002 Round to Oval Adaptor

92. 946-001 Oval Duct Adaptor

93. 946-007 Angle Bracket

94. 946-517/P Fan Assy - HeatWave Option

95. 946-006 Grill Plate - White

96. 946-005 Wall Adaptor Plate - White

97. 910-417 Knob - White

98. 910-366 Switch Cover Plate - White

99. 910-412 Fan Speed Controller

100. 910-367 Box-Plastic Switch

Receptacle

102. 946-010 Flexible Air Duct

946-038 Insulation 6" dia. x 24"

946-570 Heat Release Duct Kit

(Optional)

108. 910-165 Fan (120 V)

109. 946-000 Flexible Air Release Duct

919-495 Manual

792-969 Conversion Kit - NG to LP

*Not available as a replacement part.

|

47


parts list

48 |


parts list

|

49

BURNER ASSEMBLY & LOG SET

Part #

53. 780-021

Description

Gasket - Valve Access Plate

792-574/P

792-576/P

56. *

57. 910-578

910-580

58. *

65. *

66. 910-038

910-039

904-617

904-645

936-170

910-581

910-582

910-572

910-592

911-127

910-036

910-037

910-096

910-341

910-386

910-432

910-073

910-074

911-030

792-969

911-032

910-142

911-159

67. *

68. W840470

69. *

79. 791-535

82. 511-030

83. 780-520

85. 780-930

*Not available as a replacement part.

Valve Assy - Natural Gas

Valve Assy - Propane

Valve Tray - NG/LP

Valve - S.I.T. - NG

Valve - S.I.T. - LP

Valve Bracket

Pilot Bracket

Pilot Assy-NG 3 way flame - S.I.T.

Pilot Assy-LP 3 way flame - S.I.T.

Orifice #34 - Natural Gas

Orifice #51 - Propane

Orifice Gasket

Stepper Motor NG

Stepper Motor LP

Remote Receiver

Remote handheld (GTMF)

Battery Compartment Door

Pilot Orifice NG

Pilot Orifice LP

Pilot Hood

Thermopile

Thermocouple

Pilot Tube w/nuts

DC Spark box

DC spark box wire

Fan Control Module

Conversion Kit LP

Valve/Remote Wiring Harness

Fan Thermodisc

120 volt power cord

Pilot Holder

Pilot Assembly Gasket

Firebox Base

Burner Assy - NG/LP

Burner Grate Assy

Rear Log Support Bracket

Log Set (Complete)


parts list

ARCH SURROUND AND SAFETY SCREEN ASSEMBLY

Part # Description

1.

2.

3.

4.

792-137

940-326/P

936-155

792-920

792-950

Flush door frame

Flush glass

Glass Gasket (tadpole)

Arch surround with safety screen

Black Double doors

50 |


warranty |

51

Gas Product Warranty 2015

Regency® Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. Regency® Fireplace Products is pleased to extend this limited lifetime warranty to the original purchaser of a Regency® Product. This warranty is not transferable.

The Warranty: Limited Lifetime:

The combustion chamber, heat exchanger, burner tubes/pans, logs, glass crystals, glass beads,ceramic spa stones, pebbles, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime Warranty for five (5) years for parts and subsidized labour* and parts only thereafter.

Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for five (5) years and parts only thereafter from date of purchase.

External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from the date of purchase and parts only thereafter.

Special Finishes - One year on stainless steel panels, enamel panels, Verona glass surrounds, stainless steel inner/outer door frames, inlays, nickel overlays, nickel faceplates, brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant heating and cooling. Regency® warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks, i.e.. finger prints, etc. applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.

Electrical and mechanical components such as blowers, fan motors, switches, wiring, thermodiscs, Regency ® remote controls, spill switches, thermopiles, thermocouples, pilot assembly, Flame sensors, electrodes, fan control modules, IFC/DFC fireplace controls, AC adaptors, and gas valves are covered for two years parts and one year subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance. i.e. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.

Regency ® venting components are covered parts and subsidized labour* for three (3) years from date of purchase.

Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. Warranty.

Repair/replacement parts purchased by the consumer from Regency ® after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.

Conditions:

Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at Regency's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.

Porcelain/Enamel - Absolute perfection is neither guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three days of installation. Reported damage after this time will be subject to rejection.

It is the general practice of Regency ® to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to Regency® and evaluated for manufacturer defect.

The authorized selling dealer is responsible for all in-field service work carried out on your Regency ® product. Regency ® will not be liable for results or costs of workmanship from unauthorized service persons or dealers.

At all times Regency ® reserves the right to inspect product in the field which is claimed to be defective.

All claims must be submitted to Regency ® by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, a copy of the bill of sale/proof of purchase must also accompany any submitted claims, without this information the warranty will be invalid.

Exclusions:

This limited Lifetime Warranty does not extend to or include paint, batteries, volcanic stones, lava embers, rockwool, door handles, platinum embers, embaglow embers, door or glass gasketing or trim.

At no time will Regency ® be liable for any consequential damages which exceed the purchase price of the unit. Regency ® has no obligation to enhance or modify any unit once manufactured. i.e.. as products evolve, field modifications or upgrades will not be performed.

Regency ® will not be liable for travel costs for service work.

Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.

Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.

The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence or accident, spillage or down drafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryer, etc.

It is the responsibility of the home owner to service and maintain the appliance. If any claims are sent to FPI, you may be asked for service records to ensure the appliance has been maintained. Retain all receipts for both service and/or parts which may have been replaced. Lack of service/maintenance is the largest contributor to malfunction of an appliance and is not covered under the terms of this warranty.

Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.

Regency ® will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.

Performance problems due to operator error will not be covered by this warranty policy.

Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from Regency ® , may nullify your warranty on this product.

Malfunction/damage of this appliance due to mother nature (wind, rain, snow, floods, etc.) is not covered under the terms of this warranty policy. Some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and therefore not covered under this Limited Warranty.

If the appliance has been operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals, it will not be covered under this Limited Warranty.

Any alteration to the unit which causes sooting or carboning that results in damage to the interior/exterior facia is not the responsibility of Regency ® .

* Subsidy according to job scale as predetermined by FPI.


Register your Regency ® warranty online www.regency-fire.com

Reasons to register your product online today!

• View and modify a list of all your registered products.

• Request automatic email notification of new product updates.

• Stay informed about the current promotions, events, and special offers on related products.

Installer: Please complete the following information

Dealer Name & Address: ______________________________________________

___________________________________________________________________

Installer: ___________________________________________________________

Phone #: ___________________________________________________________

Date Installed: ______________________________________________________

Serial No.: __________________________________________________________

Regency and Excalibur ® are trademarks of FPI Fireplace Products International Ltd.

© Copyright 2015, FPI Fireplace Products International Ltd. All rights reserved.

Printed in Canada

Regency Excalibur P90 Zero Clearance Owners & Installation Manual

Excalibur

P90 Zero Clearance

Direct Vent Gas Fireplace

Owners &

Installation Manual www.regency-fire.com

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

•

• Do not touch any electrical switch: do not use any phone in your building.

Leave the building immediately.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach you gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Installer: Please complete the details on the back cover and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

To the New Owner:

2 |

3

INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE

4 |

5

Copy of Safety Decal for P90

6 |

7

MA Code - CO Detector

IMPORTANT MESSAGE

SAVE THESE

INSTRUCTIONS

BEFORE YOU START

8 |

9

GENERAL SAFETY

INFORMATION

INSTALLATION

CHECKLIST

LOCATING YOUR

GAS FIREPLACE

MANUFACTURED

MOBILE HOME

ADDITIONAL

REQUIREMENTS

HEATWAVE

DUCT SYSTEM

OPTIONAL KIT

#946-556

OPTIONAL

HEAT RELEASE KIT

#946-570

CLEARANCES

Clearances for HeatWave and

Heat Release Kit

10 |

UNIT BASE STAND-OFFS

11

FRAMING AND FINISHING

COMBUSTIBLE MANTELS

MANTEL LEG CLEARANCE

12 |

FACING REQUIREMENT

Facing Over 3-3/8" (86mm) Thick

13

HEARTH REQUIREMENTS

Floor Mounted Fireplaces

Raised Fireplaces

OPTIONAL FRAMING KIT

OPTIONAL FRAMING KIT

14 |

WALL MOUNT ON / OFF SWITCH AND REMOTE RECEIVER INSTALLATION

15

DO NOT INSTALL WITHIN THE CONFINES OF THE FIREPLACE.

Remote Receiver Installation

Profl ame Receiver

UNIT ASSEMBLY

PRIOR TO

INSTALLATION

Top Standoff Assembly

**Clearances for HeatWave and**