Owner's manual | Quadra-Fire MTVERNINSAE-MBK Owner`s manual

R

MT VERNON PELLET INSERT

ADVANCED ENERGY (AE)

Owner’s Manual

Installation and Operation

Models:

MTVERNINSAE-MBK

MTVERNINSAE-PMH

MTVERNINSAE-CSB

MTVERNINSAE-CWL

Tested and

Listed by

Beaverton

Oregon USA

C US

OMNI- Test Laboratories, Inc.

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

DO N

OT

DISCA

RD

WARNING

Please read this entire manual before installation and use of this pellet fuel-burning room heater.

Failure to follow these instructions could result in property damage, bodily injury or even death.

• Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.

• Do not overfi re - If any external part starts to glow, you are overfi ring. Reduce feed rate.

Overfi ring will void your warranty.

• Comply with all minimum clearances to combustibles as specifi ed. Failure to comply may cause house fi re.

CAUTION

Tested and approved for wood pellets, shelled fi eld corn, wheat and black oil sunfl ower seeds. Burning of any other type of fuel voids your warranty.

www.quadrafi re.com

WARNING

HOT! DO NOT TOUCH.

SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during operation and cool down.

• Keep children away.

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures.

• Do NOT operate with protective barriers open or removed.

• Keep clothing, furniture, draperies and other combustibles away.

7036-135B

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult local building, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permits.

January 17, 2007

Mt. Vernon Pellet Insert (AE)

Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.

This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and fi replaces. And yet we are oldfashioned when it comes to craftsmanship. Each unit is meticulously fabricated and gold and nickel surfaces are hand-fi nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. From design, to fabrication, to shipping:

Our guarantee of quality is more than a word, it’s Quadra-

Fire tradition, and we proudly back this tradition with a Limited Lifetime Warranty.

We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.

With warm regards,

___________________________

Alan Trusler

Vice President

Dealer Channel t

___________________________

Dan Henry

Vice President

Advanced Technolgies

_________________________

Jason Olmstead

Vice President &

General Manager

___________________________

Steve Tate

Quadra-Fire

Brand Manager

LABEL LOCATION: On Beaded Chain on e behind Right Side Panel

CAUTION

:

HOT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN

BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit with fuel hopper lid closed. Failure to do so may result in emissions products’ combustion from the hopper under certain conditions. Maintain hopper seal in good condition. Do not overfill hopper.

ATTENTION:

CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE

DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES

INSTRUCTIONS. Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter, sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.

SERIAL NO. / NUMÉRO DU SÉRIE

007

SAFETY LABEL / ÉTIQUETTE DE SÉCURITÉ

R

US

Report / Rapport

#061-S-69-6

Mt. Vernon Pellet Insert AE

A

Listed Solid Fuel Room Heater/Pellet Type Insert. Also suitable for Mobile Home

Installation. This appliance has been tested and listed for use in Manufactured

Homes in accordance with OAR 814-23-9000 through 814-23-909.

Appareil de chauffage inséré de combustible solide/de type de boulettes. Accepté dans l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour l'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.

Tested to: ASTM E1509-04, ULC S628, ULC/ORD-C1482-M1990 Room Testé à: ASTM #1509-04, ULC S628, ULC/ORD-C1482-M1990 Room Heating. Pellet

Burning Type, UM) 84-HUD POUR USAGE AVEC LES BOULETTES DE BOIS. VOIR LE

Heating Pellet Burning Type, (UM) 84-HUD FOR USE ONLY WITH

PELLETIZED WOOD. SEE OWNER’S MANUAL FOR OTHER FUEL OPTIONS.

Input Rating: 60,000 BTU/HR.

Electrical Rating: 115 VAC, 60 Hz, Start 5 Amps, Run 1.25 AMPS.

Route power cord away from unit. Do not route cord under or in front of appliance.

DANGER: Risk of electrical shock. Disconnect power supply before servicing.

Replace glass only with 5mm ceramic available from your dealer.

To start, set thermostat above room temperature, the stove will light automatically. To shutdown, set thermostat to below room temperature.

For further instruction refer to owner's manual.

Keep viewing and ash removal doors tightly closed during operation.

C Back of Hopper

Top/Rear Vent 3 in. (76mm)

B Side of Outside Skin Top/Rear Vent 2 in. (51mm)

Top Vent

Rear Vent

S

7.5 in. (191mm)

2.75 in. (70mm)

D Vent Pipe to Combustible Top/Rear Vent 3 in. (76mm)

E Cast Side to Side Wall Top/Rear Vent 6 in (152mm)

MANUAL DU PROPRIÉTAIRE POUR D’AUTRES OPTIONS DE CARBURANT.

Puissance de Rendement: 60,000 BTU/HR

Puissance Électrique: 115 VAC, 60 Hz, Début 5 Amps, Courir 1.25 Amps, de l'appareil.

DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact avant le service. Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur.

M

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS

AS A BUILT-IN UNIT

A

C

A

B

C

L

0 in. Clearance To Exposed Section and Face Trim / Espace libre de 0 mm de la section exposée et de la garniture du devant.

E

Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le poêle s'allumera automatiquement. Pour éteindre, descendre la température du thermostat en dessous de la température de la pièce. Pour des instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture et la porte des cendres fermées

P

ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES:

D

B

E

COMME APPAREIL INSÉRÉ

A Des Conduits Du Haut/Arrières: 3 in. (76mm)

B Des Conduits Du Haut/Arrières: 2 in. (51mm)

C Des Conduits Du Haut:

Arrières

2.75 in. (70mm)

7.5 in. (191mm)

D Des Conduits Arrières/Du Haut 3 in. (76mm)

E Côté de Fonte au Mur Latéral: 6 in. (152mm)

MANTEL

MANTEAU

See manual for mantel clearances.

Garniture de façade

Face Trim

B

C

Masonry or Zero Clearance Dégagement de la maçonnerie ou Dégagement zéro*

A Insert side to combustible / Insérez le côté au mur combustible latéral

B Insert top to face trim / Insérez le dessus de la garniture de façade

C Insert side to face trim / Insérez le côté de la garniture de façade

D Hearth extension from door opening / Prolongement d’âtre depuis l’ouverture de la porte devant

E Hearth extension from side of door opening / Prolongement d’âtre depuis le côté de l’ouverture de la porte

6 in. 152mm

0 in. 0mm

0 in. 0mm

6 in. 152mm

6 in. 152mm

Manufactured by:

Fabriqué par :

E D

1445 Highway North, Colville, WA 99114 www.quadrafire.com

DO NOT REMOVE THIS LABEL

2006 2007 2008

NE PAS ENLEVER L'ÉTIQUETTE

JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC

Made in U.S.A.

Fait Aux États-Unis 7036-137

Serial Number

Model Name

Test Lab &

Report No.

Mfg Dates

7036-135B Page 2 January 17, 2007

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TABLE OF CONTENTS

Section 1: Listing and Code Approvals

B. Mobile Home Approved ......................4

C. Specifi cations ............................4

Electrical ..................................4

E. BTU & Effi ciency Specifi cations ..........4

Section 2: Getting Started

A. Design, Installation & Location

Fire ..........................................5

C. Tools & Supplies Needed ...................6

E. Inspect Appliance, Components and Pre-Check List .............................6

Section 3: Dimensions & Clearances

B. Clearances to Combustibles

As A Built-In Rear & Vertical ...............8-9

C. Clearances to Combustibles,

Masonry & Zero Clearance .................9

D. ..................................9

E. Minimum Opening for Factory

Section 8: Operating Instructions

A. Fuel Size & Material ............................21

B. General Operation Information ...........21

C. Before Your First Fire .........................22

D. Starting Your First Fire ........................22

E. Fire Characteristics .............................22

F. Battery Back-Up System ....................22

Ignition ....................................23

H. Frequently Asked Questions...............24

Section 9: Troubleshooting

............................25

Section 10

:

Maintaining & Servicing Appliance

A. Proper Shutdown Procedure ...............26

B. General Maintenance & Cleaning .......26-28

C. High Ash Content Maintenance ..........29

D. Baffl e Removal ....................................29

Section 11: Reference Material

Locations

D. Service Parts & Accessories...............36-39

E. Service & Maintenance Log ................40

G. Removing Floor of Factory Built

Section 4: Vent Information

A. Venting Termination Requirements ....11

B. Chimney & Exhaust Connections .......12

C. Equivalent Feet of Pipe.......................12

D. Pipe Selection Chart ...........................13

Section 5: Venting Systems

A. Direct Connect without Outside Air .....14

B. Direct Connect witht Outside Air .........14

C. Full Reline with Outside Air .................15

Section 6: Mobile Home

..................................16

Section 7: Appliance Set-Up

B. Outside Air Kit .....................................17

D. Panel & Cast Trim Set ........................19

E. Panel & Trim Set, Basic ......................19

F. Log Set Placement ..............................20

January 17, 2007 7036-135B Page 3


1

Listing and Code Approvals

A. Appliance Certifi cation

MODEL: Mt. Vernon Pellet Insert

LABORATORY: OMNI Test Laboratories, Inc

REPORT NO.

TYPE:

061-S-69-6

Solid Fuel Room Heater/Pellet Type

Insert

STANDARD:

FCC

ASTM E1509, ULC S628 and ULC/

ORD-C1482 Room Heater Pellet Fuel

Burning Type and (UM) 84-HUD, Mobile

Home Approved

Complies with Part 15 of FCC Rules.

Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

E. BTU & Effi ciency Specifi cations

Emissions Rating: EPA Compliant

*BTU Input: 14,620 - 60,200

Effi ciency:

Heating Capacity:

81.4% - 83.6&

2,400 - 3,800 square feet

Hopper Capacity:

Fuel:

Shipping Weight:

56 lbs

Pellets, Shelled Field Corn,

Wheat & Black Oil Sunfl ower

Seeds

425 lbs.

R

*BTU output will vary, depending on the brand of fuel you use in your appliance. Consult your Quadra-Fire dealer for best results.

NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specifi cations and/or price without notice.

B. Mobile Home Approved

This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile home fl oor, ceiling, and walls must be maintained.

The appliance must be properly grounded to the frame of the mobile home and use only listed pellet vent, Class “L” or

“PL” connector pipe. A Quadra-Fire Outside Air Kit must be installed in a mobile home installation.

C. Glass Specifi cations

This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.

NOTE: This installation must conform with local codes.

In the absence of local codes you must comply with the

ASTM E1509, (UM) 84-HUD, ULC/ORD-C-1482

D. Electrical Rating

115 VAC, 60 Hz, Start 5 Amps, Run 1.25 Amps

Page 4 7036-135B January 17, 2007

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2

Getting Started

A. Design, Installation & Location Considerations B. Fire Safety

1. Appliance Location

Consideration must be given to safety, convenience, traffi c fl ow, and the fact that the appliance will need a chimney and chimney connector. It is a good idea to plan your installation on paper, using exact measurements for clearances and fl oor protection, before actually beginning the installation. If you are not using an existing chimney, place the appliance where there will be a clear passage for a factory-built listed chimney through the outside wall or ceiling and roof.

Check with your local building code agency before you begin your installation. Be sure local building codes do not supersede UL specifi cations and always obtain a building permit so that insurance protection benefi ts cannot be unexpectedly cancelled. If any assistance is required during installation, please contact your local dealer.

We recommend that a qualifi ed building inspector and your insurance company representative review your plans before and after installation.

2. Thermostat Wall Control

The thermostat wall control’s location will have some effect on the appliance’s operation. When the thermostat wall control is located close to the appliance, it may require a slightly higher temperature setting to keep the rest of the house comfortable. If the thermostat wall control location is in an adjacent room or on a different fl oor level, you will notice higher temperatures near the appliance.

The wall control is an integral part of the appliance. No other wall control or thermostat can be substituted.

Maintain the designated clearances to combustibles.

Insulation must not touch the chimney. You must maintain the designated air space clearance around the chimney.

This space around a chimney is necessary to allow natural heat removal from the area. Insulation in this space will cause a heat buildup, which may ignite wood framing. NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction.

To provide reasonable fi re safety, the following should be given serious consideration:

1. Install at least one smoke detector on each fl oor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.

2. A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers.

3. A practiced evacuation plan, consisting of at least

2 escape routes.

4. A plan to deal with a hopper fi re as follows:

In the event of a hopper fi re: a. Unplug the appliance.

c. Prepare occupants for immediate evacuation.

of adjacent combustibles from overheated vent pipe, hot embers or sparks from the chimney.

e. Pour a bucket of water into the appliance hopper.

CAUTION

• Do NOT connect this unit to a chimney fl ue servicing another appliance.

• Do NOT connect to any air distribution duct or system.

WARNING

Fire Risk.

• Do not operate appliance before reading and understanding operating instructions.

• Failure to operate appliance properly may cause a house fi re.

Page 5 January 17, 2007 7036-135B

Measure vertical clearances from this surface

Measure horizontal clearances from this surface

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

R


C. Tools And Supplies Needed

Tools and building supplies normally required for installation, unless installing into an existing masonry fi replace:

Reciprocating Saw

Hammer

Phillips Screwdriver

Tape Measure

Plumb Line

Level

Framing Material

Hi-temp Caulking Material

Gloves

Safety Glasses

Framing Square

Electric Drill & Bits (1/4”)

1/4” Self-Tapping Screws

May also need:

Vent Support Straps

Venting Paint

D. Measuring Standards

1. Pipe measurements are from center line to center line.

2. Vertical terminations are measured to top of pipe.

E. Inspect Appliance & Components and

Pre-Use Check List

1.

2.

Place the appliance in a location near the fi nal installation area and follow the procedures below:

Open the appliance and remove all the parts and articles packed inside the Component

Pack. Inspect all the parts and glass for shipping damage. Contact your dealer if any irregularities are noticed.

All safety warnings have been read and followed.

This Owner’s Manual has been read.

Floor protection requirements have been met.

Venting is properly installed.

The proper clearances from the appliance and chimney to combustible materials have been met.

The masonry chimney is inspected by a professional and is clean, or the factory built metal chimney is installed according to the manufacturer’s instructions and clearances.

The chimney meets the required minimum height.

All labels have been removed from the glass door.

Plated surfaces have been wiped clean, if applicable.

Thermostat Wall Control has been installed.

A power outlet is available nearby.

Figure 6.1

Page 6

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

7036-135B

WARNING

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance.

• Modifi cation of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

• Operating appliance without fully assembling all components.

Or any such action that may cause a fi re hazard.

January 17, 2007

Figure 7.1 - Top View

29-3/4 in.

(756mm)


R

3

Dimensions and Clearances

A. Appliance Dimensions

32 in. (812mm)

23-7/8 in.

(606mm)

8-1/8 in.

(206mm)

CL

2-3/8 in.

(59mm)

15 in.

(382mm)

13-1/8 in.

(333mm)

26-1/4 in.

(667mm)

Figure 7.2 - Side View

28-1/8 in.

(714mm)

23-7/8 in.

(605mm)

36-5/8 in.

(929mm)

33 in.

(838mm)

34-7/8 in.

(886mm)

50 in. (1270mm)

Figure 7.3 - Front View with Basic Surround Panel Set

46-1/8 in.

(1171mm)

Figure 7.4 - Front View with Cast Panel Set

Page 7 January 17, 2007 7036-135B

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B. Clearance To Combustibles, UL and ULC

Built-in Unit - Rear Vent

Figure 8.2

Page 8

A

B

C D

B

C

E

0 inch Clearance To Exposed Section And Face Trim

A

B

C

Figure 8.1

Location

Top of Hopper

Side of Outside Skin

Back of Hopper

D

E

Vent Pipe to Combustible

Cast Side to Side Wall

Confi guration

Top or Rent Vent

Top or Rear Vent

Top Vent

Rear Vent

Top or Rear Vent

Top or Rear Vent

Inches

3.0

2.0

7.50

2.75

3.0

6

Millimeters

76

51

191

70

76

152

Built-in Unit - Rear Vent with Outside Air

WARNING

Fire Risk.

Comply with all minimum clearances to combustibles as specifi ed.

Failure to comply may cause house fi re.

Top/Rear Vent

3 in. (76mm)

6 in

(152mm)

Back of Hopper

2.75 in. (70mm)

Outside Air

NOTE: and are FOR DESIGN PURPOSES

ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design preference.

7036-135B January 17, 2007

R

Built-In Vertical


E. Minimum Opening for Masonry and Zero

Clearance Fireplaces

H

G

3.0 in

(76mm)

3.0 in

(76mm)

7.5 in

(191mm)

Figure 9.3

H

I

F

G

Location

Rear Width

Depth

Height

Front Width

Use two 45 degree elbows to clear heat shield and hopper.

Figure 9.1

C. Masonry and Zero Clearance Fireplaces

Mantel Face

Trim

F. Mantel Projections

J

I

F

Inches

24

15

23-7/8

34

Millimeters

610

381

606

864

B

K

A C

E D

Figure 9.2

Location

A Insert side to combustible side wall

B Insert top to max. 2-1/4 inch face trim

C Insert side to max. 2-1/4 inch face trim

Inches Millimeters

5

0

0

127

0

0

D. Floor Protection

Location

D Floor protection hearth extension from door opening

E Floor protection to the side of door opening

January 17, 2007

Inches Millimeters

6 152

6 152

7036-135B

Figure 9.4

The maximum mantel depth (J) is 12 inches (305mm) with a minimum vertical height (K) of 12 inches (305mm).

However if your mantel has a depth of 10 inches (254mm) then the vertical minimum height is 10 inches (254mm).

Page 9


G. Removing Metal Floor of Factory-Built Firebox

mesh and log grates can be removed from a factory-built fi rebox in order to gain minimum insert opening requirements.

• Any smoke shelves, shields and baffl es may be removed from a factory-built fi rebox if attached with mechanical fasteners.

to facilitate the installation of the insert only when a 1/4 inch airspace is provided between the insert and the fl oor of outer wrap.

The following is only one example as there are many different models of factory-built fi replaces.

Use 2 x 4 from insert packaging to support insert

Figure 10.3. If the fl oor is made of thin metal, we recommend using the 2 x 4 from the insert packaging to support the insert. The 2 x 4 may need to be cut to the appropriate size.

R

Starter hole

Keep sharp edge of metal floor away from power cord Mark area of floor to cut

Figure 10.1. Measure and mark the metal fl oor for cutting. With a drill, make a starter hole in each corner.

Figure 10.4. Place the insert into the factory-built fi rebox. Ensure that the power cord can not be damaged by the sharp metal edge. You may need to cut out a notch to accomodate the cord.

Leveling Leg

Figure 10.2. Using a saws-all, cut out the fl oor

Page 10 7036-135B

Figure 10.5. Ensure that the leveling leg is positioned over the 2 x 4 before leveling the insert.

January 17, 2007

R


4

Vent Information

A. Venting Termination Requirements

Inside Corner

A

V

G

V

V

N

N

Electrical

Service

N

N

V

V

O

D

V

E

L

V

B

H

P

C

V

F

V

B

FIXED

CLOSED

OPEN

V Termination Cap

V

OPEN

FIXED

CLOSED

V

B

A

X Air Supply Inlet

B

G

G Gas Meter

I

M

V X

J or K

Restricted Area Figure 11.1

A

B

D

G

H

E

F

B

C

I

J

K

L

M

N

O

P

NOTE; All minimum clearances are listed with an Outside Air Kit (OAK) installed, unless otherwise noted in table below.

12 in.

12 in.

48 in. no OAK

12 in.

6 in.

18 in.

36 in. no OAK

12 in.

12 in.

12 in.

36 in.

36 in. USA

72 in. Canada

12 in.

48 in. no OAK

10 ft horizontal

3 ft vertical

7 ft.

12 in.

See Note 1

24 in.

12 in.

January 17, 2007

Above Finish Grade (the grade surface must be a non-combustible material.

Open door or window: below or to the side

Open door or window: above

Permanently closed window: above, below or to the side

Vertical clearance to a ventilated soffi t located above the terminal within a horizontal distance of 2 ft from the center-line of the terminal

Clearance to unventilated soffi t

Clearance to outside corner

Clearance to inside corner

Above gas meter/regulator measured from horizontal center-line of regulator

Clearance to service regulator vent outlet

Clearance to non-mechanical air supply inlet to the building or the combustions air inlet to any other appliance

Clearance to mechanical air supply

Above paved sidewalk, paved driveway located on public property

Under an open veranda, porch, deck or balcony

Electric service: above, below or to the side (location must not obstruct or interfere with access).

Adjacent building, fences and protruding parts of the structure

Clearance above roof line for vertical terminations

7036-135B

24 in.

12 in.

36 in. no OAK

12 in.

15 in.

6 in. horizontal

12 in. vertical

Above grass, top of plants, wood or any other combustible

Clearance from any forced air intake of other appliance

Clearance horizontally from combustible wall

Vented directly through a wall, minimum length of horizontal pipe

Minimum horizontal or vertical terminations must protrude from wall

NOTE 1: Consult local building, fi re offi cials or authorities having jurisdiction.

NOTE 2: Local codes or regulations may require different clearances.

Termination must exhaust above air inlet elevation. It is recommended that at least 60 inches (1524mm) of vertical pipe be installed when appliance is vented directly through a wall. This will create a natural draft, which will help prevent the possibility of smoke or odor venting into the home during a power outage. It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures. The safest and preferred venting method is to extend the vent vertically through the roof.

CAUTION

Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway, etc.

Page 11


B. Chimney and Exhaust Connection

1. Chimney & Connector: Use 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system. It can be vented vertically or horizontally.

2. Mobile Home: Approved for all listed pellet vent. Use listed double wall fl ue connector. A Quadra-Fire Outside

Air Kit must be used with manufactured home installations.

3. Residential: Use 24 gauge single wall fl ue connector or listed double wall fl ue connector to Class A listed metal chimneys, or masonry chimneys meeting International

Residential Code standards for solid fuel appliances.

4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE

VENT MANUFACTURER.

5. Secure exhaust venting system to the appliance with at least 3 screws. Also secure all connector pipe joints with at least 3 screws through each joint.

WARNING

Fire Hazard.

• Only LISTED venting components may be used.

• NO OTHER vent components may be used.

Substitute or damaged vent components may impair safe operation.

WARNING

Vent surfaces get HOT, can cause burns if touched. Non-combustible shielding or guards may be required.

NOTE: All pipe must be welded seam pipe whenever possible. Seal pipe joints with high temperature silicone (500°F

[260°C] minimum rated only).

NOTE: If burning shelled fi eld corn, you must use approved venting specifi cally designed for corn. Follow the instructions from the venting manufacturer.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualifi ed installer, service agency or your dealer.

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C. Equivalent Feet of Pipe

The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size. See

Figure 12.1

Example of 3 Elbow-Rear Vent Termination Calculation

3 ft.

2 ft.

Pellet Venting

Component

90 o

Elbow or Tee

45 o

Elbow

Horizontal Pipe

Vertical Pipe

# of

Elbows

3

Feet of

Pipe

Multiplied

By

7

2

X

X

X

X

Equivalent

Feet

5

3

1

0.5

Total Equivalent Feet

Components

Equivalent Feet

15

7

1

23

2 ft.

2 ft.

Note: This is a generic example and is not intended to represent any specifi c fuel type.

Figure 12.1

Page 12 7036-135B January 17, 2007

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D. Pipe Selection Chart

The chart will help you in determining proper venting size according to the equivalent feet of pipe calculated above and the altitude above sea level of this installation. See Figure 13.1. Locate the calculated equivalent feet of pipe on the vertical left side of the chart. Move to the right horizontally on the chart until you reach your altitude above sea level.

If you fall below the diagonal line, 3 or 4 inch (76 to 102mm) pipe may be used. If it is anywhere above the diagonal line, a 4 inch

(102mm) diameter pipe is required.

The chart reveals that a 90° elbow is 5 times as restrictive to the fl ow of exhaust gases under positive pressure as 1 foot of horizontal pipe, and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe.

30

Equivalent Pipe

Length In Feet

20

10

4 in. (102mm) Diameter Pipe Only

0

3 in. or 4 in. (76mm or 102mm) Diameter Pipe

1 2 3 4 5 6 7 8 9 10

ALTITUDE IN THOUSANDS OF FEET

Figure 13.1

WARNING

Fire Risk.

Do NOT pack insulation or other combustibles between fi restops.

• ALWAYS maintain specifi ed clearances around venting and fi restop systems.

Failure to keep insulation or other material away from vent pipe may cause fi re.

January 17, 2007 7036-135B


Page 13


5

Venting Systems

A. Direct Connect Without Outside Air B. Direct Connect With Outside Air

NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-fl ammable insulation such as fi berglass, mineral wool or ceramic material.

Do not use high temperature caulking materials to seal any edge to prevent future serviceability.

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Outside Air through

Rear Wall

Figure 14.2

Figure 14.1

NOTE:

DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design preference.

CAUTION

Never draw outside combustion air from:

• Enclosed space such as an attic or garage

Page 14

WARNING

Fire Hazard

Inspection of Chimney:

• Masonry chimney must be in good condition.

• Meets minimum standard of NFPA 211

• Factory-built chimney must be 6 inch (152mm)

UL103 HT.

7036-135B

NOTE:

In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365.

January 17, 2007

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C. Full Reline With Outside Air

NOTE: Check clearances carefully for this type of installation to ensure adequate room for outside air venting.

NOTE: In Canada only a full reline is allowed per ULC

S628, ORD ULC C1482.


CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult local building, fi re offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.

12” (305mm) min. above

12” (305mm) min. below

NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insulation such as fiberglass, mineral wool or ceramic.

Do not use high temperature caulking materials to seal any edge to prevent furture serviceability.

Outside Air

Termination at

Chimney Top

January 17, 2007

Figure 15.1

7036-135B

Outside Air through

Rear Wall

Page 15


6

Mobile Home

A. Mobile Home Installation

You must use a Quadra-Fire Outside Air Kit for installation in a mobile home.

1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage. Smoke spillage can also set off smoke alarms.

2. The combustion air duct system must be made of metal. It must permit zero clearance to combustible construction and prevent material from dropping into the inlet or into the area beneath the dwelling and contain a rodent screen.

3. The appliance must be secured to the mobile home structure by bolting it to the fl oor (using lag bolts). Use the same holes that secured the appliance to the shipping pallet.

4. The appliance must be grounded with #8 solid copper grounding wire or equivalent, terminated at each end with an NEC approved grounding device.

5. Refer to Clearances to Combustibles and fl oor protection requirements on pages 8 & 9 for listings to combustibles and appropriate chimney systems.

6. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the exterior of the structure.

7. Follow the chimney manufacturer’s instructions when installing the vent system for use in a mobile home.

8. Installation shall be in accordance with the Manufacturers Home & Safety Standard (HUD) CFR 3280, Part

24.

CAUTION

Maintain structural integrity of mobile home:

• Floor, wall, ceiling and/or roof.

Do NOT cut through:

• Floor joist, wall studs or ceiling trusses.

• Any supporting material that would affect the structural integrity.

Storm Collar

Joist Shield/Firestop

Figure 16.1

SparkArrestor Cap

Roof Flashing

Approved Class L or PL Pellet Vent

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WARNING

Installation must comply with Manufactured Home and

Safety Standard (HUD), CFR 3280, Part 24.

WARNING

Never install in a sleeping room.

Page 16 7036-135B January 17, 2007

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7

Appliance Set-Up

A. Leveling System

The leveling bolts are located on the sides of the appliance, front and rear. To access the bolts, remove the front access panels. Reach in and turn the bolt to the desired height to level the appliance.

B. Outside Air Kit Instructions

Parts Included in Kit: 2 wire ties, 1 collar assembly,

1 termination cap assembly, 1 trim ring, fasteners. 3 INCH

ALUMINUM FLEX PIPE NOT INCLUDED.

Tools Needed: Phillips head screw driver; wire cutters; hole saw or jig saw.

1. Measure distance from fl oor to air vent opening in appliance and mark location on wall.

2. Use saw to cut opening in wall. Cut a 3-1/2 to 4 inch

(89-102mm) opening on inside wall and a 4 to 4-1/2 inch (102-114mm) opening on outside of house.

3. Use wire ties to secure fl ex pipe to collar assembly.

4. Slide trim ring over fl ex pipe and run pipe through wall.

cap with second wire tie.

6. Secure termination cap to outside surface.

7. Secure trim ring to interior wall.

CAUTION

Never draw outside combustion air from:

• Enclosed space such as an attic or garage

Leveling Bolts - 2 on each side

Figure 17.1

Collar

Wire Ties

January 17, 2007

Figure 17.2

Trim Ring

Termination Cap

7036-135B

3 inch Aluminum Flex

Pipe (not included)

Page 17

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C. Hearth Support

Included in Kit: (1) bottom, (1) trim front, (2) trim sides, (2) trim extensions

Tools Needed: Phillips head screw driver, measuring tape, gloves

1. Remove contents from box and lay on protective surface to avoid scratching the paint.

2. Lay front and sides face down. Bend the tabs down toward the inside. Figure 18.1.

3. The side pieces are shipped fl at. It is must easier to fl ex the sides into a bowed position before installing.

4. Lay the cast bottom face up. Attach the 2 sides FIRST and then the front piece. Figure 18.2.

5. Turn the cast bottom right side up and attach the panel extensions. Note the alignment hole.

6. Attach cast footers.

7. Place the assembled hearth support under the insert.

8. Open the door and attach the hearth support to the insert.

There are 9 attachment holes.

Bend tabs down. Shipped flat from the factory.

Location of Latch for Removing

Cast Sides

Figure 18.3 - Shown with Cast Panel Set

D. Removal of Cast Sides

You will need to remove the cast sides in order to install the panel and trim set.

1. There is a latch on the back side of the cast side in the middle of the top opening of the cast side as indicated in Figure 18.3.

2. Place your fi ngers inside the opening and squeeze the latch. The side can now be pulled toward you and removed. Place on a protective surface so as not to damage the fi nish.

3. To replace the side, set the bottom in fi rst. Squeeze the latch in an open position. Place the cast side into position and then release the latch. The latch hooks onto a bracket to hold the side in place.

Figure 18.1

Basic Trim is 3 inches high

Cast trim is 5 inches high Attach Trim to Insert from inside Insert.

Basic

Cast

Install Front Trim Last,

Corner Overlap Side

Trim Pieces

Figure 18.2

Page 18

Attach Trim to Base from underneath

7036-135B January 17, 2007

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E. Panel and Trim Set - Cast

Included in Panel Kit: (2) side panels, left and right; (1) panel top; (1) fastener package.

Included in Cast Trim Kit: (2) cast trim legs, left and right; (1) cast trim header; (2) cast trim footers, left and right; (1) fastener package.

Tools Needed: Powered Phillips head screw driver

1. Remove contents from box being careful not to scratch or damage the cast trim pieces.

2. Lay the panel set face down on protective covering to prevent scratching the painted surface.

3. Secure the panel legs to top panel with the screws provided.

4. Now bend the tabs down toward the backside of the panel set, 5 on top and 2 on each leg. Leave the panel set face down. Figure 19.1.

5. Place the corresponding cast trim pieces ( 2 cast trim legs and 1 cast trim header) underneath the panel set, also face down.

6. Place washer provided over tab and secure the trim and panel together with screw. Continue for all tabs.

7. Secure cast footers with screws.

8. Remove both left and right cast sides from insert. See page

18.

9. Slide panel and trim over the top of the insert into place matching the mounting tabs on the panel with the slots on the insert.

2. Bend tabs down

1. Screw panels together

F. Panel & Trim Set, Basic

Included in Panel & Trim Kit: (2) corner brackets and set screws; (1) trim set, 3 piece; (2) side panels; (1) top panel;

(4) screws;

Tools Needed: Powered Phillips head screw driver

1. Secure the top panel to the panel sides with the screws provided. Figure 19.3.

2. Assemble the trim with the (2) corner brackets provided. Figure 19.4.

3. Remove the 2 cast sides and slide the assembled trim over the assembled panel set. See Figure 18.2 on page 18.

lide panel and trim over the top of the insert into place matching the mounting holes on the panel with the mounting holes on the insert. Secure with screws provided. Figure 19.5.

Back of Top Panel

Figure 19.3

Screws

Back of Side Panel

1. Screw panels together

2. Bend tabs down

Figure 19.4

3. Install Cast Trim Header

Figure 19.1

Figure 19.2- Completed View

January 17, 2007

Figure 19.5

7036-135B

Shown with trim installed on panel set

Page 19

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G. Optional Log Set Placement Instructions

2 PIECE LOG SET INSTALLATION

1. Place the left log as shown. There are 2 indentations in the bottom of the log to fi t over the screw heads in the fi rebox. Figure 19.1 and 19.2

2. Place the right log in front of the 2 screw heads in the fi rebox. Figure 19.3 & 19.4.

Left Log

Log has indentations on the bottom to fit over the screw heads.

H. Thermostat Wall Control Installation

1. When mounting the thermostat wall control on the wall, be sure to follow your thermostat wall control’s installation instructions carefully.

NOTE: The thermostat wall control should be mounted on an inside wall and not in direct line with the appliance convection air.

NOTE: If the thermostat wall control is located too close to the appliance, you may need to set the temperature setting slightly higher to maintain the desired temperature in your home.

2. There is a 5 screw terminal block located behind the left cast side of the appliance. Remove the side for easy access. The center 3 screws are for the thermostat wall control wires and the 2 outer screws are mounting screw and should not have wires attached to them. The thermostat wires are color coded. The green wire is on top, the white in the middle and the red on the bottom.

Log fits over screws

Figure 20.1

Figure 20.2

12 volt Power Inlet (for optional battery back-up)

Right Log

Houshold Power Inlet

Green Wire

White Wire

Red Wire

Thermostat Wires in Center 3 Screws

Log rests in front of screws

Figure 20.3

Figure 20.4

CAUTION

Logs are FRAGILE. Use extreme care when handling or cleaning logs.

NOTE:

Due to the abrasive nature of a pellet appliance fi re, the logs are not covered under warranty. Any placement variation other than shown here can cause excessive heat and shall void the appliance warranty.

Page 20

Figure 20.5

7036-135B

CAUTION

Shock hazard.

• Do NOT remove grounding prong from plug.

• Plug directly into properly grounded 3 prong receptacle.

• Route cord away from appliance.

• Do NOT route cord under or in front of appliance.

January 17, 2007

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8

Operating Instructions

A. Fuel Size And Material

1. Wood Pellets

Wood pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. Minerals and other non-combustible materials such as sand will turn into a hard, glass-like substance called a clinker when heated to the extreme temperatures our fi repot reaches. This is what forms clinkers in the bottom of the fi repot.

Trees from different areas will vary in mineral content. That is why some fuels produce more clinkers than others. Pellets are manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and should be no more than 1-1/2 inches (38mm) in length. Pellet lengths may even vary by lot from the same manufacturer which is why the feed rate may need to be adjusted occasionally. If you burn pellets longer than 1-1/2 inches (38mm) you may have an inconsistent fuel feed rate and/or missed ignitions.

Pellet fuel quality can greatly fl uctuate. The Advanced Energy

(AE) appliance has been designed to burn a wide variety of fuels, giving you the choice to use the fuel that is most economical in your region. Premium wood pellets have the lowest ash content, under 1%. Standard grade pellet, high ash pellets, corn and other biomass fuels all have higher ash content. The higher the ash content, the more often the ash pan will need to be emptied. Premium wood pellets will produce the least ash and tends to produce the highest heat output.

Always burn dry fuel. Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance, robbing heat from your home. Damp pellet fuel can clog the feed system.

We recommend that you buy fuel in multi-ton lots whenever possible. However, we do recommend trying various brands before purchasing multi-ton lots to ensure your satisfaction.

2. Other Fuels

This appliance has been tested and approved by Hearth &

Home Technologies for shelled fi eld corn, wheat and black oil sunfl ower seeds. When changing to a different fuel, be sure to empty the hopper of the previous fuel and vacuum the hopper before you fi ll it with the new fuel. Make the appropriate selection on the FUEL SELECTION screen on the thermostat wall control. The burn rate, BTU content and heat output will all vary depending on fuel selected. See Figure

22.1 on page 22.

NOTE: If you are burning a high ash fuel set the fuel selection “Wd Pellet-Util”.

When purchasing corn or wheat to burn in your appliance, read the ingredient label very carefully. Do NOT purchase fuels that contains any additives such as oil and meals as they will cause poor unit performance.

B. General Operating Information

See Thermostat Wall Control Manual for detailed operating instructions.

1. Thermostat Wall Control - Automatic Setting

The appliance is like most modern furnaces; when the thermostat wall control calls for heat, your appliance will automatically light and deliver heat. When the room is up to temperature and the wall control is satisfi ed the appliance will shut down. In the automatic setting the heat output level is controlled by the wall control. Select “Automatic” on the AUTO/MANUAL screen. Figure 21.1.

Automatic

Manual

Off

Figure 21.1

2. Thermostat Wall Control - Manual Setting

When you select “Manual” on the AUTO/MANUAL screen the appliance will still automatically turn on and off according to the temperature setting. However, you will be able to manually control the heat output levels.

Adjust the heat output levels by using the Heat Output

Level screen. Figure 21.2.

Medium

Figure 21.2

3. Auto Clean Firepot System

Your appliance is equipped with an automatic fi repot cleaning system that will change the frequency of cleaning based on the fuel being burned.

The auto clean system will clean itself immediately on initial plug in. If there is a power outage, as soon as power is restored it will automatically clean itself.

CAUTION

Tested and approved for wood pellets, shelled fi eld corn, wheat and black oil sunfl ower seeds. Burning of any other type of fuel voids your warranty.

Page 21 January 17, 2007 7036-135B

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C. Before Your First Fire

1. First, make sure your appliance has been properly installed and that all safety requirements have been met.

Pay particular attention to the fi re protection, venting and thermostat wall control installation instructions.

2. Double check that the ash pan and fi rebox are empty and then close the front door.

CAUTION

Tip of thermocouple must be in contact with the inside end of the thermocouple cover.

Missed ignitions can occur.

E. Fire Characteristics and Flame Height

Adjustment

A properly adjusted fi re with the heat output on HIGH has an active fl ame pattern that extends out of the fi repot approximately 8 inches (203mm), If the fi re has tall fl ames with black tails and seems somewhat lazy, the fl ame height will need to be reduced. If the fi re is not 8 inches (203mm) tall, the fl ame height will need to be increased. A medium and low setting will give a shorter fl ame. The fl ame with rise and fall somewhat. This is normal. With your appliance in Manual mode and the heat output level set to High, adjust the fl ame height using the FLAME HEIGHT ADJUST screen under USER SETTINGS on the thermostat wall control. Figure 22.3.

D. Starting Your First Fire

1. Fuel Selection

To start your fi rst fi re, you must select the appropriate fuel on the FUEL SELECTION screen on the thermostat wall control to match the fuel you have chosen to burn. If the proper fuel is not selected your appliance will not operate properly.

For example, if you have selected wood pellets and you are burning corn, the appliance may not light or may go out or overfeed. See Figure 22.1 for an example of the screen on the wall control.

2. Comfort Level Selection

Once your fuel is selected, select the temperature at the desired setting on the SET COMFORT LEVEL screen. See

Figure 22.2.

3. Automatic or Manual Setting

The automatic setting will control the heat output based on the comfort level selection. The manual setting allows you to manually control the heat output settings. See page 21.

NOTE: See the Thermostat Wall Control manual for detailed instructions

Corn

Wd Pellet-Util

Wd Pellet-Prem

Sunflower Seeds

Figure 22.3

F. Battery Back-up System (Optional)

The appliance has been designed to operate on an optional battery back-up system. If you have frequent power outages in your region, hook the appliance up to a 12 volt battery and it will automatically switch to battery power in the event of power failure. There will be a battery icon that appears on your wall control to let you know you are now operating on battery power.

Once you are operating on battery power, you must manually light the fi re in the appliance as it will no longer automatically light. Use only approved fi re starting gel to start the fi re. The high burn rate is no longer available on battery back-up as each level drops down one level. For example; the high burn becomes medium high burn and so on.

We recommend a 12 volt deep cycle battery, (i.e., marine or RV type). If the battery charge falls below 10 volt it can no longer sustain the appliance operation and the appliance will shut down. A 12 volt battery cable is available through your local dealer.

Figure 22.1

CAUTION

• Hook up to battery terminals BEFORE you plug battery into the appliance.

• Damage to internal electronic components may occur.

Page 22

Figure 22.2

7036-135B January 17, 2007

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G. Ignition Cycles

The Advanced Energy engine is controlled by the digital wall control. The digital display on the wall control will tell you what your appliance is doing in the upper left corner, above the line. Every time the thermostat calls for heat, the appliance steps through fi ve cycles: 1) ignition cycle; 2) soft-start cycle; 3) heating cycle; 4) shutdown cycle; 5) cleaning cycle.

The duration and characteristics of these cycles may be different with each type of fuel selected.

1. Start-Up

During this cycle, the igniter turns on for 90 seconds to heat up the air in the fi repot, the combustion blower starts, vacuum switch comes on and then the feed motor turns on adding fuel to the fi repot and the appliance waits for the fi re to start.

The duration of start-up depends on the type and quality of fuel used. It is normal to see some smoke during the ignition process as moisture evaporates and the fuel lights. The smoke will stop once the fi re starts. If you are lighting your appliance for the fi rst time the feed tube is empty and it can take some time to fi ll it with fuel before you will see a fi re. To speed up this process, put a handful of fuel in the fi repot.

2. SS-Low / SS-Med

Once the fi re is lit, the appliance moves into the low soft start cycle as it continues to build the fi re. In this cycle, more fuel will be added. As the fi re builds, the appliance will change to medium soft start mode and the heating cycle begins.

3. Auto / Man - L, ML, M, MH, H

There are two choices in the Automatic / Manual menu of how your appliance will operate. In Automatic Mode, the wall control will turn the heat output level up or down depending on how far the room temperature is from the desired temperature. The digital display will read AUTO:M, as an example of automatic, medium level. As the room temperature approaches the desired temperature, the appliance will turn down to lower settings. When you change the appliance to Manual set the heat output setting from the main screen. The right bottom button will read HEAT OUTPUT.

You can operate the appliance from any of the 5 levels. On the lowest level, the appliance will stay on longer, burn less fuel per hour, but will take longer to bring the home up to your desired temperature. On the highest setting, the appliance will burn more fuel per hour, but bring your home up to temperature more quickly. Regardless of the heat output level, when the home reaches your set temperature, the appliance will go into the shut down cycle. In Manual mode heat ouput does not change. Turn to OFF to stop operation.

4. Shutdown

Once your home has reached your set temperature, the appliance will stop feeding fuel and allow the fi re to diminish.

The convection blower will continue to run until the appliance cools to appropriate temperature and will go into the auto clean cycle.

5. Auto Clean

The fi repot auto-clean system will cycle when the appliance is fi rst plugged in, when the house reaches temperature and the appliance shuts down, and at prescribed intervals, depending on the type of fuel selected. If your appliance is running and the auto-clean cycle is initiated, the appliance will revert to shut down cycle. The fl oor of the fi repot will open and dump the ash into the ash pan. It takes approximagely 2 minutes to complete the auto clean cycle. The fl oor will then shut, and if the thermostat is still calling for heat, the fi re will start again, continuing the heating process. During this auto-clean cycle, the convection blower will continue to run.

Additional Screen Messages:

READY - It is telling you that the home is up to temperature and doesn’t need any heat.

- - - - -

The screen will show 5 dashes when the wall control and the control board are NOT communicating with each other.

MAINTENANCE BURN - When the appliance is operating on battery backup prior to the auto clean to keep the system from shutting down as the appliance will not automatically re-light in manual mode.

OFF - The AUTO/MANUAL SETTING screen has been set to off. Set the appliance to OFF when performing periodic maintenance to prevent an unexpected start-up.

WARNING

Fire Risk

Do NOT operate appliance:

• With appliance door open.

Do NOT store fuel:

• Closer than required clearances to combustibles to appliance

• Within space required for loading or ash removal.

WARNING

Fire Risk.

Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance.

• Do NOT store fl ammable materials in the appliance’s vicinity.

• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fl uid or similar liquids to start or “freshen up” a fi re in this heater.

• Keep all such liquids well away from the heater while it is in use.

• Combustible materials may ignite.

January 17, 2007 7036-135B Page 23


H. Frequently Asked Questions

1. Metallic noise

ISSUES

2. Ash buildup on glass

3. Glass has turned dirty

4. Fire has tall fl ames with black tails and is lazy

5. Excessive smokey start-up

7. Mechanical Noise

SOLUTIONS

1. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of your appliance.

2. This is normal. Clean the glass.

3. Excessive build up of ash. The lower burn settings will produce more ash, the higher burn settings produce less. The more it burns on low the more frequent cleaning of the glass is required.

4. The fl ame height adjustment needs to be reduced or the fi repot needs cleaning. Heat exchanger or exhaust blower needs cleaning.

5. Either the fi repot is dirty or there is too much fuel at start-up and not enough air.

6. This is normal. Flame will settle down once the fi re is established. Some smoke is normal.

7. The fl oor of the fi repot in the auto clean system may make some noise as it scrapes the ash into the ash drawer.

R

CAUTION

Odors and vapors released during initial operation.

• Curing of high temperature paint.

• Open windows for air circulation.

Odors may be irritating to sensitive individuals.

Page 24 7036-135B January 17, 2007

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9

Troubleshooting


With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician.

Error Message

BATTERY TOO LOW

BAD TC DROP TUBE

BAD TC FIREPOT

SNAP DISC TRIPPED

VACUUM SW ERROR

Possible Cause

Bad wall control or control board

3 wires have loose connections or installed wrong

Battery supply on battery backup is drained

Corrective Action

Replace wall control or control board

Check connections

Recharge battery

Drop tube thermocouple is broken or leads are reversed

Check connections

Replace thermocouple

Firepot thermocouple is broken or leads are reversed

Overheat sensor (snap disc) has tripped

Vacuum switch is bad

Vacuum hose is plugged/disconnected

COMB BLOWER JAMMED Combustion blower is blocked/jammed

Check connections

Replace thermocouple

Manually reset snap disc

Unplug appliance before resettting

Check connections. By-pass vacuum with jumper wire, if run, switch is bad.

Replace switch.

Check vacuum hose

Remove blockage

AUGER JAMMED

MISSED IGNITION

Auger jammed, feed motor bad

Igniter bad or poor harness connection

Out of fuel or fuel is bridging in hopper

Out of fuel MIN FIREPOT TEMP

MAX DROP TUBE TEMP Wrong fuel table setting

Flame height set too high

CONV BLOWER JAMMED Convection blower blocked/jammed

Pull the feed system and inspect

Clear jam

Check connections, if OK replace igniter

Break up bridging pellets

Refi ll hopper

Refi ll hopper

Confi rm setting matches burning fuel

Adjust fl ame height

Remove blockage

January 17, 2007 Page 25 7036-135B


10

Maintaining & Servicing Your Appliance

2. Auto-Clean System Inspection

A. Proper Shutdown Procedure

• Frequency: As needed

1. Set the thermostat wall control to “OFF” in AUTOMATIC/ • By: Homeowner

MANUAL SETTINGS screen and let the appliance com• Task: pletely cool. Figure 26.1. The exhaust blower must be a. The appliance must be in complete shutdown and off before you can unplug the appliance before serviccool. ing. b. Inspect the auto clean rails for any degradation or

2. Smoke spillage into the room can occur if the appliance deformation. As the rails heat up and cool down there is not cool before unplugging.

may be some sagging of the rails. Replace them if

3. There is a risk of shock if the appliance is not unplugged that occurs.

before servicing the appliance.

c. Inspect the holes in the fi repot fl oor for any debris.

They must be kept clear. If you are burning corn, the holes have a tendency to fi ll with particles which will need to be removed.

Automatic

Manual

Off

3. Cleaning Firepot with Firepot Scraper


• By: Homeowner

• Task:

Figure 26.1 a. The appliance must be in complete shutdown and cool and the exhaust blower off.

CAUTION

Shock and Smoke Hazard

• Proper Shutdown Procedure must be followed.

• Smoke spillage into room can occur if appliance is not cool before unplugging.

• Risk of shock if appliance not unplugged before servicing appliance.

B. General Maintenance

b. It may be necessary to use your fi repot scraper to chip away material that has built up on the sides of the fi repot and to push out any clinkers. Larger clinkers may have to be removed from the top of the fi repot.

Corn clinkers can be especially diffi cult to break up.

c, After scraping the fi repot and inspecting the holes, turn off the power and then restore the power. The auto clean system will then clean itself.

d. The firepot floor plate must be fully closed when fi nished.

1. Types of Fuel

Depending on the type of fuel you are burning will dictate how often the fi repot cleans itself. If the fuel you are burning has a high dirt or ash content or you are burning other biomass fuels, it may be necessary to do a more thorough cleaning during the burn season. The auto-clean fi repot system will routinely clean the fi repot at shutdown when the wall control is satisfi ed or the predetermined amount of burn time has elapsed. A clinker is formed when dirt, ash or a non-burnable substance is heated to 2000

°F (1093°C) and becomes glasslike. Clinkers fi lling the ash pan will have to be cleaned out more often than ash. Excessive clinkers will eventually jam the auto clean system and generate an error. Figure 26.2.

Clinker

Figure 26.2 - Large Clinker

Page 26 7036-135B January 17, 2007

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7. Cleaning Heat Exchanger & Drop Tube



• Task:

Locate the ash drawer underneath the fi repot. Slide the ash drawer straight out. Empty into a non-combustible container and re-install ash drawer. See Disposal of

Ashes.

• Frequency: Monthly or as needed


• Task: a. Allow the appliance to completely cool down.

b. It is necessary to remove the baffl e to gain access to the heat exchanger. Follow instructions for baffl e removal on page 29.

5. Ash Removal from Firebox

• Frequency: Weekly or as needed


• Task: c. Vacuum the ash from heat exchanger with an upholstery brush. Also vacuum the back of the baffl e.

Inspect the drop tube and remove any residue build-up in the drop tube. Figure 27.1

There must not be any hot ashes in the fi rebox during cleaning so allow the appliance to completely cool.

Frequent cleaning of the ash in the fi rebox with a vacuum cleaner will help slow down the build-up of ash in the exhaust blower and vent system.

d. Replace the baffl e and close the door.

WARNING

Disposal of Ashes

• Ashes should be placed in metal container with tight fi tting lid.

• Ashes should be retained in closed container until all cinders have thoroughly cooled.

Figure 27.1



• Task:

Ashes should be placed in a metal container with a tight-fi tting lid. The closed container of ashes should be placed on a non-combustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have been thoroughly cooled.

8. Cleaning the Hopper

• Frequency: Monthly or after burning 1 ton of fuel


• Task:

After burning approximately 1 ton of fuel you will need to clean the hopper to prevent sawdust and/or fi nes build-up. A combination of sawdust/fi nes and pellets on the auger reduces the amount of fuel supply to the fi repot. This can result in nuisance shutdowns and mis-starts.

a.. The appliance must be in complete shutdown.

Allow the appliance to completely cool down.

b. Empty the hopper of any remaining pellets.

c. Vacuum the hopper and feed tube.

January 17, 2007 7036-135B Page 27

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9. Cleaning the Glass



• Task: a. Appliance must be completely cool before cleaning glass.

b. Use a damp paper towel or any nonabrasive glass cleaner. Wipe off with dry towel.

12. Door Latch Inspection

• Frequency: Periodically


• Task:

The door latch is non-adjustable but the gasketing between the glass and fi rebox should be inspected periodically to make sure there is a good seal. If the gasket is frayed or damaged, replace with a new one.

CAUTION

Handle glass assembly with care.

When cleaning glass door:

• Avoid striking, scratching or slamming glass.

• Do NOT clean glass when hot.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white fi lm.

Refer to maintenance instructions.

13. Soot and Fly Ash: Formation & Need for Removal in Exhaust Venting System.

• Frequency: Yearly or as needed

• By: Qualifi ed Service Technician/Homeowner

• Task:

The products of combustion will contain small particles of fl y ash. The fl y ash will collect in the exhaust venting system and restrict the fl ow of the fl ue gases. At start-up if there is incomplete combustion, or if there is a shutdown or incorrect operation of the appliance it will lead to some soot formation. This will collect in the exhaust venting system.

The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sections. Ash will build up more quickly in the horizontal sections.

WARNING

Handle glass doors with care.

• Inspect the gasket to ensure it is undamaged.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass door removed, cracked, broken or scratched.

10. Cleaning Exhaust Blower - Requires No

Lubrication


• By: Qualifi ed Service Technician

• Task: Contact your local dealer.

11. Cleaning Convection Blower - Requires No

Lubrication


• By: Qualifi ed Service Technician

• Task: Contact your local dealer.

Page 28 7036-135B January 17, 2007

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C. High Ash Fuel Content Maintenance



• Task:

If the ash buildup exceeds the half way point in the fi repot before it automatically cleans, then the fi repot is not being cleaned often enough. Double check the wall control to ensure the proper setting has been selected for the fuel you are burning. If that is correct, change the setting to WD

Pellet-Util.

D. Baffl e Removal

Cast iron is a very heavy material. The baffl e is made of cast iron and therefore is heavy and awkward at times to maneuver. Clear and prepare your work area before you begin.

Follow the detailed instructions found in this section for each step listed below.

• • Allow the appliance to completely cool down.

••

••

••

••

• Restart the appliance with selected fuel on wall control.

WARNING

WARNING a. Allow appliance to cool completely.

b. Open door.

c. The baffl e is located at the top inside of fi rebox.

d. Remove baffl e by placing a fl at head screwdriver into the slot of the latches located in the upper corners and push down. The bottom of the latch will fall forward off of the post. Lift the baffl e up and then out toward you.

Figure 29.2.

e. To replace the baffl e, place the 2 locating ears behind the bottom edge and tilt the baffl e up and into place. the baffl e must be centered in the fi rebox before latching it in place. If it is not centered the latch is trapped between the baffl e and side of the fi rebox instead of latching properly. The bottom of the latches will fi t over the posts. Push the top of the latch forward to lock latch into place.

Fire and Smoke Risk.

•

High ash fuels or lack of maintenance can cause fi repot to overfi ll. Follow proper shutdown procedure if ash buildup exceeds half way point in fi repot.

•

Failure to do so could result in smoking, sooting and possible hopper fi res.

Baffle

Firepot Overfills

Ash Build Up in Firebox

Figure 29.1

January 17, 2007

Pellets Back Up

In Feed Tube

Latches

Insert flat head screw driver into “V” section and push down and the bottom of the latch will fall forward off of post

Figure 29.2

Locating ears - 1 on each side. Fit behind bottom edge.

7036-135B Page 29

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E. Glass Replacement

WARNING

• Glass is 5mm thick high temperature heat-resistant ceramic glass.

• DO NOT REPLACE with any other material.

• Alternate material may shatter and cause injury a. Swing open the face and remove door from the appliance by lifting door off of hinge pins and lay on a fl at surface face down.

b. Using a Phillips head screw driver, remove 4 screws 2 on the top and 2 on the bottom. Remove metal bracket and then remove the glass. Figure 30.1 c. Replace with new glass with gasket.

d. Re-attached metal bracket with 4 screws.

e. Re-install door over hinge pins and close face.

Remove 4 screws

Figure 30.1

Metal Bracket

Glass with Gasket

Page 30 7036-135B January 17, 2007

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11

Reference Materials

A. Component Function

1. Auto Clean Motor

(

The auto clean motor is located under and behind the fi repot on the left side, inside the convection air chamber.

It automatically opens and closes the fi repot fl oor so ashes can fall into the ash drawer.

2. Auto Clean Switch

The auto clean switch is located on top of the auto clean motor. It communicates to the control board when the fi repot fl oor is open and when the auto clean system has completed its cycle and is back in the home (closed) position.

3. 12 Volt Battery Back-Up Cable

This is an optional accessory. It will plug into the appliance next to the power outlet located behind the left cast side panel. An icon will display on the wall control when the appliance has lost main power and is running on battery back-up.

4. Control Board

The control board is located on the lower left side of appliance, behind the left side panel and above the vacuum switch. The control board controls the functioning of the appliance and communicates with the wall control. The control board can only be opened by an authorized dealer.

5. Convection Blower

The convection blower is mounted at the bottom left rear of the appliance. The convection blower pushes heated air through the heat exchange system into the room.

6. Door Switch

The door switch is mounted on the right side of the fi rebox behind the door handle. It senses when the door is open and will display an icon on the wall control, and will turn off the auto clean system and feed motor for safety.

7. Exhaust Blower

The exhaust blower is mounted in the bottom right rear of appliance. The exhaust blower is designed to pull the exhaust from the appliance and push it out through the venting system.

The feed system is located on the right side of the appliance and can be removed as an entire assembly. The assembly includes the feed motor, mounting bracket, bearing and feed spring (auger). The hollow feed spring (auger) pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the fi repot.

When describing the location of a component, it is always AS YOU FACE THE FRONT OF

THE APPLIANCE.

9. Firepot

The fi repot is made of high quality ductile iron. The fl oor of the fi repot automatically opens for cleaning and is operated by the auto-clean fi repot system. The fl oor needs to return to a completely closed position or the appliance will not operate properly.

10. Fuses

There are three fuses. Two fuses are located on the inside of the control board. One fuse is AC and operates the igniter and the other fuse is DC and operates all of the other components. The third fuse is located in the power supply. A fuse will blow should a short occur and shut off power to the appliance. The fuses can only be serviced by an authorized dealer.

11. Heat Exchanger

The heat exchanger is located behind the baffl e and it transfers heat from the exhaust system into the convection air chamber. Remove the cast iron baffl e to access the heat exchanger.

12. Hopper Lid Switch

It is located on the right side inside the hopper. It senses whether the hopper lid is open and displays an icon on the wall control and will turn off the feed motor.

13. Igniter

The igniter is mounted on the base of the fi repot. Combustion air travels over the red hot igniter creating super heated air that ignites the pellets.

14. Low Fuel Indicator

It is attached to the left side of the hopper. It senses the amount of fuel in the hopper and will display an icon on the wall control when the fuel level is low. When the fuel is low, it will not turn off feed.

15. Optical Switch

It is located on top of the feed system and communicates to the wall control that the auger is spinning or it has stopped.

16. Power Receptacle

The power receptacle is located on the left side of the appliance, behind the left cast side panel. Check the wall receptacle for 120 volt, 60 Hz (standard current). Make sure the outlet is grounded and has the correct polarity. A good

Page 31 January 17, 2007 7036-135B

R


surge protector is recommended.

17. Power Supply

The power supply is located at the bottom left side of the appliance. It converts 120 volt AC current to 15 volt DC current to power the appliance.

18. Rotary Selector Switch

Located inside the control board and is pre-set at the factory to match the BTU output of your appliance. This switch can only be re-set by a qualifi ed technician.

19. Overheat Sensor (Snap Disc) heat exceeds set temperature.

22. Vacuum Switch

The vacuum switch is located on the right side of the appliance under the feed motor behind right side panel and connects to the drop tube with a hose. This switch turns the feed system on when vacuum is present in the fi rebox.

The vacuum switch is a safety device to shut off the feed motor if the exhaust or the heat exchanger system is dirty or plugged or if the fi rebox door is open.

The overheat sensor is mounted on the back of the drop tube in the center of the appliance and has a reset button. To access it remove the right side panel. If the fi re tries to burn back into the feed system or push exhaust up the feed tube, this sensor will shut the entire system off. This sensor must be manually reset. Disconnect power before resetting.

20. Thermocouple - Firepot

The thermocouple is located on top of the fi repot inside the thermocouple cover (ceramic protection tube). The thermocouple sends a millivolt signal to the control board telling the control board there is a fi re in the fi repot.

21. Thermocouple on Drop Tube

The thermocouple is located on the bottom of the drop tube on the right side and is attached with a wing nut. It turns the convection blower on and off, varies the speed of the convection blower and will shut down appliance if internal

23. Wall Control

The appliance is designed to run on a custom designed 3.3 volt DC thermostat wall control. It will not operate on any other wall control. Refer to the instructions supplied with the thermostat wall control.

22. Wiring Connections for Control Board

See Figure 32.1

23. Wiring Connection for Power Supply

See Figure 32.2.

Fuse 15A 250V

(need to remove cover)

13 12 11 n/a 10 9 8 7 6 5

Fuse 15A 120V, under the cover

14

4

3

2

1

120V AC in

120V AC out to

Control Board

Figure 32.2

15V DC out to

Control Board

Rotary Selector Switch

15 16

Figure 32.1

2

3

4

5

1

#

6

Description

Combustion Blower

Auto Clean System

Feed/Auger Motors

Hopper/Door Switches

Auger/Auto Clean/Vacuum

Switches

Low Fuel

Page 32

17

Fuse 15A 120V, under the cover

7

# Description

Thermostat Wall Control

8

9

Combustion Blower (feedback)

Firepot Thermocouple

10 Drop Tube Thermocouple n/a Not Used

11 Convection Blower (feedback) n/a Not Used

7036-135B

# Description

11 Convection Blower (feedback)

12 Igniter

13 AC Power In for Igniter

14 Convection Blower Power

15 Overheat Sensor (Snap Disc)

16 DC Power In from Power Supply

17 12 Volt Battery Back-up

January 17, 2007

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B. Component Locations


Low Fuel

Indicator

Drop Tube

Convection

Blower

Control

Board

Exhaust Blower

Feed

Motor

Vacuum

Switch

Overheat

Sensor

Wing Nut - Securing

Overheat Sensor in place.

Figure 33.1 - Feed Motor, Vacuum Switch, Exhaust

Blower, Overheat Sensor

Power Supply

Figure 33.2 - Power Supply, Control Board, Convection Blower

Heat Exchanger,

Front & Back

Baffle

January 17, 2007

Ash Pan

Firepot

Thermocouple and

Thermocouple Cover

Figure 33.3 - Heat Exchanger, Baffl e Ash Drawer,

Firepot Thermocouple & Thermocouple Cover

7036-135B Page 33


C. Exploded Views

5

Item Description

1 Door Frame Assembly

3 Glass Assembly

4 Glass Retainer

5 Hinge, Female

2 Latch Assembly, Door

7034-026

7034-007

7034-136

450-2910

7034-039

4

3

1

2

Glass Size: 21 in. w x 14 in. h.

Figure 34.1 - Door, Glass & Door Latch Assembly

Auto Clean MotorAssembled

22

25

30

28

29

26

27

31

32

23

24

20

21

19

18

17

10

11

Figure 34.2 - Firepot & Auto Clean Systems

15

12

16

13

14

Item Description

23 Auto-Clean Lever

Part Number

7034-158

10 Auto-Clean Link Arm 7034-176

22 Auto-Clean Motor Assembly 7034-020

32 Auto-Clean Motor Grommet

25 Auto-Clean Motor Mount

31 Auto-Clean Motor 12 Volt

11 Auto-Clean Plow Weldment

7034-188

7034-164

7000-300

7034-024

12 Auto-Clean Rail

29 Auto-Clean Switch Cam

26 Bearing

18 Clip, Half

14 Clip, Hitch Pin 3/32

27 Crank Arm

20 Firepot

15 Firepot Bottom

7034-152

7034-187

7000-333

7000-321

7000-374

7034-162

7034-010

7034-153

24 Gasket, Auto-Clean

21 Gasket, Firepot

7034-165

7034-190

16 Heating Element, 18” (Igniter) 7000-226

28 Spacer

13 Spring

7000-399

7000-299

30 Switch, Micro, Normally Open 7000-327

17 Thermocouple 7000-334

19 Thermocouple Cover 7034-186

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Page 34 7036-135B January 17, 2007

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61

62

59

60 58

57

56

55

54

66

63

64

65

74 73

72

67

68

69

71

70

43

53 52

51

50

46 47

48

49

44

43

42 45

75

36

37

38 39

35

40

41

Figure 35.1

# Description

35 Front, Lower

36 Door Assembly, Cast, Right

37 Front, Upper

38 Door Assembly

39 Ash Pan

40 Gasket, Ash Door

41 Bottom Base

42 Bracket, Latch Assembly

43 Switch, Magnetic

44 Vacuum Switch

45 Power Supply

46 Blower, Combustion

47 Control Board

48 Gasket, Blower, Convection

January 17, 2007

60

61

62

56

57

58

59

52

53

54

55

49

#

50

51

Description

Detent Pin 3/16

Blower, Convection

Exhaust Transition

# Description

63 Bracket, Catch

64 Elbow Catch

65 Clip, Catch

Flue Collar 66 Side, Cast

Overheat Sensor (Snap Disc #3) 67 Side Window Backer

Feed Motor, 12 Volt

Switch, Optical

68

69

Glass, Side

Gasket, (Rope), Door

Bracket, Feed Motor

Gasket, Feed Motor

Feed Spring Assembly

Bracket, Hopper Magnet

Hinge, Top

Hopper Lid

Top, Cast

70 Hinge, Male

71 Baffl e

72 Latch, Baffl e

73 Hinge Pin Retainer

74 Hinge Pin

75 Door Assembly, Cast Left

7036-135B Page 35


D. Service Parts and Accessories

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the

Quadra-Fire web site at www.quadrafi re.com. When ordering, supply serial number and model to ensure correct service parts.

Item No.

Accessories

12 Volt Power Cord

Firescreen

Hearth Support

Log Set, 2 pieces

Outside Air Kit

Panel Set, Standard, 46-1/8” wide x 34-7/8” high, requires Cast Trim

Panel & Gold Trim Set, Standard, 50” wide x 33” high

Panel & Black Nickel Trim Set, Standard, 50” wide x 33” high

Trim Set, Cast, Matte Black

Trim Set, Powder Coat, Sienna Bronze

Trim Set, Powder Coat, Willow

Trim Set, Porcelain, Mahogany

Part No.

12VCORD-AE

SCR-7005

ZCSPT-MVI

LOGS-60-AE

OAK-3

SP-MTVS-CST

SP-MTVS-GD

SP-MTVS-NB

811-0930

TR-CAST-CSB

TR-CAST-CWL

811-0960

R

71

26

50

46

11

12

29

41

41

41

41

63

23

10

22

32

Item No.

39

56

59

Service Parts

Ash Pan Assembly

Ash Pan Door

Auto-Clean Bottom Assembly

Auto-Clean Lever

Auto-Clean Link Arm

Auto-Clean Motor Assembly

Auto-Clean Motor Grommet

Auto-Clean Plow Weldment

Auto-Clean Rail

Auto-Clean Switch Cam

Baffl e

Bearing (1) for Auto Clean System

Blower, Combustion

Blower, Convection

Bottom Base, Matte Black

Bottom Base, Porcelain Mahogany

Bottom Base, Powder Coat, Sienna Bronze

Bottom Base, Powder Coat, Willow

Bracket, Catch

Bracket, Control Board

Bracket, Door Switch

Bracket, Feed Motor

Bracket, Hopper Magnet

Bracket, Hopper Switch

Page 36 7036-135B

Part No.

7034-013

7034-133

7034-021

7034-158

7034-176

7034-020

7034-188

7034-024

7034-152

7034-187

7034-148

7000-333

7034-033

7000-260

7036-109MBK

7036-109PMH

7036-109CSB

7036-109CWL

7036-145

7034-212

7034-215

7034-143

7036-149

7036-148

January 17, 2007

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36

36

36

36

75

75

75

75

64

51

52

35

35

35

58

54

20

15

35

37

37

37

37

40

69

Item No.

42

65

18

14

49

38

Service Parts

Bracket, Latch Assembly

Bracket, Overheat Sensor (Snap Disc)

Bracket, Vacuum Switch

Clip, Catch

Clip, Half, Holds Thermocouple in Place in the Firepot

Clip, Hitch Pin 3/32, 10 Pack, for Auto Clean System

Clip, Receiver, Black

Clip, Wire, 10 Pack

Component Pack, Mahogany (includes owner’s manual, warranty card, consumer view card, DVD “How To”, wall control & harness, power cord, (4) leveling nuts & bolts, pot scrapper, touch-up paint and label “If Fireplace Altered”)

Component Pack, Matte Black (includes same as above)

Component Pack, Sienna Bronze, (includes same as above)

Component Pack, Willow, (includes same as above)

Control Board Assembly

Detent Pin for Convection Blower

Door Assembly

Door, Air Defl ector

Door, Left, Matte Black

Door, Left, Porcelain Mahogany

Door, Left, Powder Coat, Sienna Bronze

Door, Left, Powder Coat, Willow

Door, Right, Matte Black

Door, Right, Porcelain Mahogany

Door, Right, Powder Coat, Sienna Bronze

Door, Right, Powder Coat, Willow

Elbow Catch

Exhaust Transition Assembly

Face Plate

Feed Spring Assembly

Feed Motor, DC Current

Firepot Assembly

Firepot Bottom

Flue Collar Assembly

Front, Lower, Matte Black

Front, Lower, Porcelain, Mahogany

Front, Lower, Powder Coat, Sienna Bronze

Front, Lower, Powder Coat, Willow

Front, Upper, Lower, Matte Black

Front, Upper, Powder Coat, Sienna Bronze

Front, Upper, Powder Coat, Willow

Front,Upper, Porcelain, Mahogany

Gasket, (Rope), Ash Door

Gasket, (Rope), Door

Part No.

7034-014

7034-150

7034-211

7036-146

7000-321

7000-374/10

704-832

7000-400/10

7036-021

7034-004

7000-313

7034-010

7034-153

7036-012

7036-122MBK

7036-122PMH

7036-122CSB

7036-122CWL

7036-105MBK

7036-105CSB

7036-105CWL

7036-105PMH

7034-178

7034-177

7036-018

7036-019

7036-020

SRV7000-323

7000-376

7034-006

7034-185

7005-100MBK

7005-110PMH

7005-110CSB

7005-110CWL

7005-109MBK

7005-109PMH

7005-109CSB

7005-109CWL

7000-393

7036-013

7034-124

January 17, 2007 7036-135B Page 37


Item No.

24

48

57

21

60

73

70

61

61

61

61

72

2

3

4

68

16

45

53

67

66

66

66

66

43

Service Parts

Gasket, Auto Clean

Gasket, Blower, Convection

Gasket, Blower, Combustion

Gasket, Exhaust

Gasket, Extruded Edge, 10 ft

Gasket, Extruded, 10 ft

Gasket, Feed Motor

Gasket, Firepot

Gasket, Glass, 1/8” x 1-1/4”, 10 ft.

Glass Assembly for Door

Glass Retainer

Glass, Side, Assembly (Qty: 1)

Heating Element, 18” (Igniter)

Heating Element, 18” (Igniter), 10 Pack

Hinge Assembly, Top

Hinge Pin Retainer, Front

Hinge Pin, Front

Hinge, Male

Hopper Lid, Matte Black

Hopper Lid, Porcelain, Mahogany

Hopper Lid, Powder Coat, Sienna Bronze

Hopper Lid, Powder Coat, Willow

Latch, Baffl e

Latch, Door Assembly

Magnet, Round

Motor, Gear, 12V

Paint, Touch-Up, Matte Black

Paint, Touch-Up, Porcelain Mahogany

Paint, Touch-Up, Powder Coat, Sienna Bronze

Paint, Touch-Up, Powder Coat, Willow

Power Supply Assembly

Rivet, Button Head, Gold

Rivnut Repair Kit, 1/4-20

Screw 1/4-20 x 3/8”, 24 Pack

Screw 1/4-20 x 5/8”, 24 Pack

Sensor, Overheat (Snap Disc #3, Manual Re-set))

Sensor, Flue Level

Side Window Backer

Side, Matte Black (left & right are interchangeable)

Side, Porcelain, Mahogany, (left & right are interchangeable)

Side, Powder Coat, Sienna Bronze, (left & right are interchangeable)

Side, Powder Coat, Willow, (left & right are interchangeable)

Spring, 4 Pack, for Auto Clean

Switch, Magnetic

Page 38 7036-135B

R

Part No.

7034-165

7000-329

7000-332

7034-109

7000-319/10

7000-320/10

7034-144

7034-190

7000-377/10

7034-007

7034-136

414-5380

7000-226

7000-226/10

7036-006

7036-112

7036-110

7034-138

7036-107MBK

7036-107PMH

7036-107CSB

7036-107CWL

7034-149

7034-039

7000-140

7000-300

7000-304

855-1450

TOUCHUP-CSB

TOUCHUP-CWL

SRV7000-324

72171

RIVNUT-REPAIR

7000-401/24

7000-398/24

230-1290

7000-380

414-0280

7036-103MBK

7036-103PMH

7036-103CSB

7036-103CWL

7000-299/4

7000-375

January 17, 2007

R

Item No.

30

55

17

19

62

62

62

62

44

Service Parts

Switch, Micro, Normally Open

Switch, Optical

Thermocouple

Thermocouple Cover

Thermocouple Ring Mount

Thermostat Wire, 3 Conductor

Thermostat, Wall Control

Top, Matte Black

Top, Porcelain, Mahogany

Top, Powder Coat, Sienna Bronze

Top, Powder Coat, Willow

Vacuum Switch

Wire Harness, Auger, Auto Clean, Vacuum Switch

Wire Harness, Battery Back-up

Wire Harness, Convection Blower

Wire Harness, Door, Hopper

Wire Harness, Igniter

Wire Harness, Overheat Sensor

Wire Harness, Power Out, AC Current

Wire Harness, Power Out, DC Current

Wire Harness, Power Supply

Wire Harness, Thermostat


Part No.

7000-327

7034-038

7000-334

7034-186

7000-381

7000-409

7000-308

7036-101MBK

7036-101PMH

7036-101CSB

7036-101CWL

7000-166

7034-191

7034-202

7034-219

7034-192

7034-199

7034-193

7034-220

7034-221

7034-201

7034-200

Item No.

Appliance

Mt. Vernon Insert, Advanced Energy (AE), Matte Black

Mt. Vernon Insert, Advanced Energy (AE), Powder Coat, Sienna Bronze

Mt. Vernon Insert, Advanced Energy (AE), Powder Coat, Willow

Mt. Vernon Insert, Advanced Energy (AE), Porcelain, Mahogany

Part No.

MTVERNINSAE-MBK

MTVERNINSAE-CSB

MTVERNINSAE-CWL

MTVERNINSAE-PMH

January 17, 2007 7036-135B Page 39


E. Service And Maintenance Log

Date of Service Performed By Description of Service

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F. Homeowner’s Notes


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Page 42 7036-135B January 17, 2007

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F. Warranty Policy

Lifetime Warranty

LIMITED LIFETIME WARRANTY

The Hearth & Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home Technologies will repair or replace them. These items include but are not limited to steel and cast iron components, all gas burners, gas logs, combustion chambers, heat exchanger systems, stainless steel fi rebox components, plating, doors, glass damaged by thermal breakage, steel baffl e supports, steel and ceramic baffl es and manifold tubes. Labor is for the fi rst fi ve years.

THREE YEAR WARRANTY

Our pellet fi repots are covered under Hearth & Home Technologies three-year warranty program. Labor is for 3 years.

TWO YEAR WARRANTY

All electrical components such as but not limited to blowers, wiring, vacuum switches, speed controls, control boxes, thermodisc switches, pilot assembly, gas valves, thermostats and remotes are covered under Hearth & Home Technologies two-year warranty program.

Effective April, 2005 igniters are also covered under the two year warranty. Labor is for two years.

ONE YEAR WARRANTY

Porcelain and Powder Coat fi nishes are warranted against manufacturer defects for one year. Labor to repair or replace these parts is covered for one year, reimbursed per our warranty service fee schedule.

CONDITIONS

This warranty is non-transferable and is made to the original retail purchaser only provided that the purchase was made through an authorized dealer of Hearth & Home Technologies. It must be installed and operated at all times in accordance with the Installation and

Operating Instructions furnished with this product, as well as any applicable local and national codes. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.

Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the fi rst fi ve years per our warranty service fee reimbursement schedule. Parts covered under the limited Lifetime Warranty will be covered for the lifetime of the appliance up to a maximum of ten (10) years after Hearth & Home Technologies discontinues the model and two (2) years for optional accessories.

Adjustments, regular maintenance, cleaning and temporary repairs do not qualify for a service call fee and will not be covered. The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee, and will not be covered.

This limited Lifetime Warranty does not extend to or include surface fi nish on the appliance, door gasketing, glass gasketing, glass, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. It does not cover installation or operational-related problems such as overfi ring, use of corrosive driftwood, downdrafts or spillage caused by environmental conditions, nearby trees, buildings, hilltops, mountains, inadequate venting or ventilation, excessive offsets, or negative air pressures caused by mechanical systems such as furnaces, fans, clothes dryers, etc.

Any installation, construction, transportation, or other related costs or expenses arising from defective part(s), repair, replacement, etc., will not be covered by this warranty, nor will Hearth & Home Technologies assume responsibility for them. Further, Hearth & Home

Technologies will not be responsible for any incidental, indirect, or consequential damages, except as results in damage to the interior or exterior of the building in which this appliance is installed. This limited Lifetime Warranty does not apply to the venting components, hearth components or other accessories used in conjunction with the installation of this product not manufactured by Hearth & Home

Technologies

This warranty is void if the stove has been overfi red or operated in atmospheres contaminated by chlorine, fl uorine, or other damaging chemicals, the stove is subjected to prolonged periods of dampness or condensation, or there is any damage to the stove or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. Hearth

& Home Technologies may, at its discretion, fully discharge all obligations with respect to this warranty by either repairing or replacing the unit, or refunding the wholesale price of the defective part(s).

This limited Lifetime Warranty is effective on all appliances sold after May 1, 2002 and supersedes any and all warranties currently in existence.

Policy 250-8620 Rev K

January 17, 2007 7036-135B Page 43

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CONTACT INFORMATION:

Hearth & Home Technologies

1445 North Highway

Colville, WA 99114

Division of HNI INDUSTRIES

Please contact your Quadra-Fire dealer with any questions or concerns.

For the number of your nearest Quadra-Fire dealer log onto www.quadrafi re.com

CAUTION

Do NOT discard this manual.

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

Your Records for Model:

MT. VERNON Pellet Insert (AE)

WHERE PURCHASED:

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534,

5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407,

5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099,

6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579,

6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064,

6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408,

2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

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