Juniper Networks M40e, M160 Internet Routers Installation Instructions

M40e and M160 CIP Installation Instructions
Part No. 530-005365-01
Revision 2
23 January 2002
This document describes how to remove and replace the Connector Interface Panel (CIP) on a
Juniper Networks M40e Internet router or M160 Internet router.
For additional installation and configuration information, see the following documentation:
„ M40e Internet Router Hardware Guide
„ M160 Internet Router Hardware Installation Guide
„ JUNOS Internet Software Operational Mode Command Reference
„ JUNOS Internet software configuration guides
Contents
CIP Description .....................................................................................................................1
Routing Engine Interface Ports.......................................................................................3
BITS Input Ports .............................................................................................................4
Alarm Relay Contacts.....................................................................................................5
Tools and Parts Required ......................................................................................................5
Replace the CIP .....................................................................................................................5
Remove the CIP .............................................................................................................5
Install the CIP.................................................................................................................7
Replace Cables and Wire Connecting to the CIP....................................................................8
Replace the Management Ethernet Cable.......................................................................9
Replace the Console or Auxiliary Cable ........................................................................10
Replace Alarm Relay Wire............................................................................................11
Contact Juniper Networks....................................................................................................11
CIP Description
The Connector Interface Panel (CIP) is located at the left side of the FPC card cage. Figure 1
shows an M40e router, and the location of the CIP and other components is the same on teh
M160 router. The CIP houses interface connectors and alarm relay contacts, shown in
Figure 2 and described in the following sections:
„ Routing Engine Interface Ports on page 3
„ BITS Input Ports on page 4
„ Alarm Relay Contacts on page 5
M40e and M160 CIP Installation Instructions
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1
CIP Description
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Figure 1: Front of Chassis
2
M40e and M160 CIP Installation Instructions
Center rack-mounting ear
Front support posts
Craft interface
R
FPCs
CIP
ESD point
Air filter
1900
Cable management
system
CIP Description
Figure 2: Connector Interface Panel
HOST
0
ETHERNET
ACT 0
YEL = 10M
GRN = 100M
CONSOLE
AUXILLARY
Routing
Engine ports
HOST
1
ETHERNET
ACT 1
YEL = 10M
GRN = 100M
CONSOLE
AUXILLARY
BITS A
LINK
BITS B
BITS
input ports
LINK
RED ALARM
NC
C
Alarm relay
contacts
NO
NC
C
NO
1204
YELLOW
ALARM
Routing Engine Interface Ports
On the upper half of the CIP are two sets of ports for connecting the Routing Engines to one
or more external devices on which system operators can issue JUNOS command-line
interface (CLI) commands to manage the router. The set of ports labeled HOST0 connects to
the Routing Engine in the slot labeled RE0, and the set labeled HOST1 connects to the
Routing Engine in the slot labeled RE1.
The ports in each set are labeled as follows:
„ ETHERNET—Connects the Routing Engine through an Ethernet connection to a
management LAN (or any other device that plugs into an Ethernet connection) for
out-of-band management. The port uses an autosensing RJ-45 connector to support both
10- and 100-Mbps connections. Two small LEDs on the left edge of the port indicate the
connection in use: the amber LED lights for a 10-Mbps connection and the green LED
lights for a 100-Mbps connection.
„ CONSOLE—Connects the Routing Engine to a system console through an RS-232
(EIA-232) serial cable.
„ AUXILIARY—Connects the Routing Engine to a laptop, modem, or other auxiliary device
through an RS-232 (EIA-232) serial cable.
M40e and M160 CIP Installation Instructions
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3
CIP Description
4
Figure 3 shows the ports that connect to the Routing Engine installed in slot RE0. The
arrangement of ports for the Routing Engine installed in slot RE1 is the same.
Figure 3: Interface Ports for Routing Engine 0
HOST
0
ETHERNET
ACT
Ethernet port
Ethernet
LEDs
YEL=10Mb
GRN=100Mb
Console port
CONSOLE
Auxiliary port
1236
AUXILIARY
BITS Input Ports
In the center of the CIP are two ports labeled BITS A and BITS B (see Figure 4). The router
does not support BITS input, so these ports do not function.
Figure 4: Alarm Relay Contacts and BITS Input Ports
BITS A
LINK
BITS
input ports
BITS B
LINK
RED ALARM
NC
C
NO
Alarm relay
contacts
NC
C
NO
YELLOW
ALARM
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M40e and M160 CIP Installation Instructions
Tools and Parts Required
Alarm Relay Contacts
At the bottom of the CIP are two relay contacts for connecting the router to external
alarm-reporting devices, the upper labeled RED ALARM and the lower YELLOW ALARM (see
Figure 4). A system condition that causes either the red or yellow alarm LED to light on the
craft interface also activates the corresponding alarm relay contact. For instructions for
attaching a device to the alarm relay contacts, see “Replace Alarm Relay Wire” on page 11.
Tools and Parts Required
To replace the CIP, you need the following tools and parts:
„ Phillips (+) screwdriver, numbers 1 and 2
„ ESD grounding wrist strap
„ Electrostatic bag or antistatic mat
„ 2.5 mm flat-blade (–) screwdriver, for alarm relay terminal block
„ Wire cutters, if attaching to an external alarm-reporting device
Replace the CIP
The CIP is located to the left side of the FPC card cage, as shown in Figure 1. It weighs about
6.5 lb (3 kg). The CIP is field-replaceable, but you must power down the router before
removing or installing it.
To replace the CIP, perform the following procedures:
„ Remove the CIP on page 5
„ Install the CIP on page 7
Remove the CIP
To remove the CIP, follow this procedure:
1.
Place an electrostatic bag or antistatic mat on a flat, stable surface to receive the CIP.
2.
Attach an ESD strap to your bare wrist and connect the strap to one of the ESD points on
the chassis.
3.
On the console or other management device connected to each Routing Engine, enter
CLI operational mode and issue the following command to shut down the router
software. For more information, see the JUNOS Internet Software Operational Mode
Command Reference.
user@host> request system halt
Wait to continue until a message appears on the console confirming that the operating
system has halted.
M40e and M160 CIP Installation Instructions
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5
Replace the CIP
6
4.
Power down the router:
„ On an M160 router or a DC-powered M40e router, flip both circuit breaker switches
on the circuit breaker box to the OFF (O) position.
„ On an AC-powered M40e router, flip the circuit breaker switch on both power supply
faceplates to the OFF (O) position.
5.
Disconnect any external devices connected to the CIP. For more information, see
“Replace Cables and Wire Connecting to the CIP” on page 8.
6.
Using a Phillips screwdriver, loosen and remove the screws at the top and bottom of the
CIP faceplate.
7.
Grasp the CIP and slide it out of the chassis (see Figure 5, which shows an M40e router).
Place it in the electrostatic bag or on the antistatic mat prepared in Step 1.
Be sure to slide the CIP straight out of the slot to avoid
damaging the connecting pins on the front of the
midplane.
Figure 5: Remove the CIP
R
1924
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M40e and M160 CIP Installation Instructions
Replace the CIP
Install the CIP
To install the CIP, follow this procedure:
1.
Verify that the router is powered down.
2.
Carefully insert the rear of the CIP into the guides at the top and bottom of the CIP slot
located to the left of the FPC card cage (see Figure 6, which shows an M40e router).
The components on the CIP are on the left side of the
board, unlike the components of an FPC, which are on the
right side. Verify that the components are on the left before
inserting the CIP.
3.
Slide the CIP into the chassis until it contacts the midplane.
Be sure to slide the CIP straight into the slot to avoid
damaging the connecting pins on the front of the
midplane.
4.
Using a Phillips screwdriver, tighten the screws on the top and bottom of the CIP
faceplate.
5.
Reattach any external devices connected to the CIP. For instructions, see “Replace
Cables and Wire Connecting to the CIP” on page 8.
6.
Turn on the power to the management device that is connected to the Routing Engine
through the CIP port labeled CONSOLE, AUXILIARY, or ETHERNET.
7.
Flip one circuit breaker switch to the ON ( | ) position (on the faceplate of one power
supply on an AC-powered M40e router or on the circuit breaker box of an M160 router
or DC-powered M40e router). Observe the LEDs on the power supply faceplate:
„ On a properly functioning AC power supply, the green OUTPUT OK LED blinks
rapidly for a short time, then lights steadily.
„ On a properly functioning DC power supply, the green CB ON LED lights steadily,
the blue OUTPUT OK LED blinks for a short time, then lights steadily, and the amber
CB OFF LED does not light.
8.
Flip the second circuit breaker switch and observe the LEDs on the second power supply
faceplate. They should light as described in Step 7.
9.
On the management device that was attached in Step 5, observe the trace of the startup
sequence to confirm correct startup. If you can issue CLI commands over the connection
when the startup is complete, the CIP is installed correctly.
If you have connected to a Routing Engine through the port labeled ETHERNET, the
flashing of the activity indicator LEDs (either the amber 10 Mbps or the green 100 Mbps
LED) indicates that the CIP is connected properly and the Routing Engine is active.
M40e and M160 CIP Installation Instructions
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7
Replace Cables and Wire Connecting to the CIP
8
Figure 6: Install the CIP
R
1923
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Replace Cables and Wire Connecting to the CIP
Table 1 lists the specifications for the cables that connect to management ports and the wires
that connect to the alarm relay contacts.
Table 1: Routing Engine Interface Cable and Wire Specifications
Cable Type
Cable Specification
Cable Supplied
Maximum Length
Router
Receptacle
Routing Engine
console or auxiliary
interface
RS-232 (EIA-232) serial
One 6-ft (1.83-m) length
with DB-9/DB-9
connectors
6 ft (1.83 m)
DB-9 male
Routing Engine
Ethernet interface
Category 5 cable or
equivalent suitable for
100BaseT operation
One 15-ft (4.92-m) length
with RJ-45/RJ-45
connectors
328 ft (100 m)
RJ-45
autosensing
Alarm relay contacts
24-AWG to 12-AWG
No
(0.20 to 3.33 mm2) wire
None
—
M40e and M160 CIP Installation Instructions
Replace Cables and Wire Connecting to the CIP
To replace the cables that connect external management devices to the CIP, perform the
procedures described in the following sections:
„ Replace the Management Ethernet Cable on page 9
„ Replace the Console or Auxiliary Cable on page 10
„ Replace Alarm Relay Wire on page 11
Replace the Management Ethernet Cable
The cable that plugs into the port labeled ETHERNET on the CIP connects the Routing Engine
to a network for out-of-band management. The port accepts a cable with RJ-45/RJ-45
connectors, which is provided with the router as described in Table 1.
To replace the cable connecting to a management network, follow this procedure:
1.
If a cable is already installed in the ETHERNET port, perform the following steps:
a.
Depress the tab on the connector (which is shown in Figure 7) and pull the
connector straight out of the port. Figure 3 shows the ports that connect to the
Routing Engine installed in slot RE0. The arrangement of ports for the Routing
Engine in slot RE1 is the same.
b.
Repeat to disconnect the cable from the network device.
2.
Plug one end of the replacement Ethernet cable into the ETHERNET port for the
appropriate host module. See Figure 3.
3.
Plug the other end of the cable into the network device.
1063
Figure 7: Routing Engine Ethernet Cable Connector
M40e and M160 CIP Installation Instructions
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9
Replace Cables and Wire Connecting to the CIP
10
Replace the Console or Auxiliary Cable
The cable that plugs into the port labeled CONSOLE on the CIP connects the Routing Engine
to a system console, whereas the cable that plugs into the port labeled AUXILIARY connects
the Routing Engine to a laptop, modem, or other auxiliary device. Both ports accept an
RS-232 (EIA-232) serial cable with DB-9/DB-9 connectors. One such cable is provided with
the router, as detailed in Table 1. If you want to connect a device to both ports, you must
supply another cable.
To replace the cable connecting to a management console or auxiliary device, follow this
procedure:
1.
If a cable is already installed in the CONSOLE or AUXILIARY port, perform the following
steps:
a.
Turn off the power to the console or auxiliary device.
b.
Unscrew the screws securing the cable connector to the port, using a 2.5-mm
flat-blade screwdriver if necessary. Figure 8 shows the cable connector.
c.
Pull the cable connector straight out of the port.
d.
Disconnect the cable from the console or auxiliary device.
2.
Plug the female end of the replacement serial cable into the appropriate CONSOLE or
AUXILIARY port. Figure 3 shows the ports that connect to the Routing Engine installed in
slot RE0. The arrangement of ports for the Routing Engine in slot RE1 is the same.
3.
Tighten the screws on the connector.
4.
Power on the auxiliary or console device.
Figure 8: Console and Auxiliary Serial Port Connector
1027
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M40e and M160 CIP Installation Instructions
Contact Juniper Networks
Replace Alarm Relay Wire
The relay contacts on the CIP labeled RED ALARM and YELLOW ALARM connect to external
alarm devices that report conditions that trigger a red or yellow alarm (see Figure 4). The
terminal blocks that plug into the alarm relay contacts are supplied with the router. They
accept wire of any gauge between 24-AWG and 12-AWG (0.20 and 3.33 mm2 ), which is not
provided. Use the gauge of wire appropriate for the external device that you are connecting
to the terminal block.
To replace the wires connecting to an alarm-reporting device, follow this procedure:
1.
Prepare the required length of replacement wire with gauge between 24-AWG and
12-AWG (0.20 and 3.33 mm2 ).
2.
Select the appropriate relay contact—the upper contact for a device that reports high
priority (red) alarms, or the lower contact for the device that reports lower priority
(yellow) alarms.
3.
Disconnect the existing wire at the external device.
4.
Using a 2.5 mm flat-blade screwdriver, loosen the small screws on the face of the
terminal block and remove the block from the relay contact.
5.
Using a 2.5 mm flat-blade screwdriver, loosen the small screws on the side of the
terminal block. Remove existing wires from the slots in the front of the block and insert
replacement wires. Tighten the screws to secure the wire.
6.
Orient the terminal block according to the labels to the left of the chosen relay contact
(NC means “normally closed,” C means “common,” and NO means “normally open”).
See Figure 4.
7.
Plug the terminal block into the relay contact and use a 2.5 mm flat-blade screwdriver to
tighten the screws on the face of the block.
8.
Attach the other end of the replacement wire to the external device.
Contact Juniper Networks
For technical support, contact Juniper Networks at [email protected]. If you are reporting a
software problem, please issue the following command from the CLI before contacting
support:
user@host> request support information | save filename
For documentation issues, contact Juniper Networks at [email protected].
To provide a core file to Juniper Networks for analysis, gzip the file, rename the file to include
your company name, copy it to ftp.juniper.net:pub/incoming, and then send the filename,
along with software version information (the output of the show version command) and the
configuration, to [email protected].
M40e and M160 CIP Installation Instructions
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11
Contact Juniper Networks
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12
Juniper Networks is a registered trademark of Juniper Networks, Inc. Internet Processor, Internet Processor II, JUNOS, JUNOScript, M5, M10, M20, M40,
M40e, and M160 are trademarks of Juniper Networks, Inc. All other trademarks, service marks, registered trademarks, or registered service marks may be
the property of their respective owners. All specifications are subject to change without notice.
Copyright © 2002, Juniper Networks, Inc.
All rights reserved. Printed in USA.
M40e and M160 CIP Installation Instructions
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