160W COMBItOOl
Original instructions & Warranty
After Sales Support
Now you have purchased a Power Craft product you can rest assured in the knowledge that as well as your 3 year parts and labour warranty you have the added peace of mind of dedicated helplines and web support.
AFTER SALES SUPPORT
UK HELPLINE NO 0905-1460005 (£ 0,06 /min.)
IRELAND HELPLINE NO 1520-932626 (E 0,15 /min.)
WEB SUPPORT www.servotool.eu
Model nuMber: PCT-160
ArT.no: CTM6068
Contents
3 Introduction
4. Machine information
6. Safety instructions
14. Assembly and operation
18. Accessories
23. Maintenance
24. Exploded view
25. Spare parts list
26. Warranty
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Model Number: PCT-160 2
Introduction
Congratulations on choosing to buy a Power Craft product.
By doing so you now have the assurance and peace of mind that comes with purchasing a product made by one of Europe’s leading manufacturers.
All products brought to you by Power Craft are manufactured to the highest standards of performances and safety, and, as part of our philosophy for customer service and satisfaction, are backed by our comprehensive
3 Year Warranty.
We hope you will enjoy using your purchase for many years to come.
160W COMBItOOl
The numbers in the text refer to the diagrams on pages 4.
Always read the instructions for electrical products carefully before use. It will help you understand your product better and avoid unnecessary risks. Keep this instructions manual in a safe place for future use.
Intended use
This machine is intended for dry sanding of small areas, sawing and scraping with various tool accessories, as well as for polishing, rasping, cutting and separating various materials.
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Model Number: PCT-160 3
Machine information
Voltage
Frequency
Power input
No-load speed
Capacity of collet
Weight
Lpa (sound pressure)
Lwa (sound power)
Vibration value
230 V
50 Hz
160 W
10000 - 35000/min
3.2+ 2.4 mm
0,75 kg
75+3 dB (A)
86+3 dB (A)
16.1+1.5 m/s 2
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Model Number: PCT-160 4
Machine information
Fig. 1
1. Speed adjusting switch
2. Clip
3. Collet
4. Collet chuck
5. Collet nut
6. Spindle lock
Package contents
1 Combitool
40 Accessories
1 Collet spanner
1 Flexible drive shaft
1 Telescopic stand
1 Table clamp
1 Plastic tile cutter base
1 Ceramic tile cutter
1 Case
1 Users manual
1 Guarantee card
1 After sales card
1 Quick start guide
Check the machine, loose parts and accessories for transport damage.
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Model Number: PCT-160 5
Safety instructions
The following pictograms are used in these instructions for use:
Read the instructions carefully.
Conformity with the relevant EU safety directives.
Class II machine - double insulation - earth connection not required.
Danger of life and risk of injury as well as risk of damage to the machine in case of non-adherence to the safety instructions in these instructions of use.
Danger of electric shock.
Remove the plug from the mains socket.
The number of revolution of the machine can be electronically set.
Wear ear protection.
Wear a dust mask.
Wear eye protection.
Faulty and/or discarded electrical or electronic machine have to be collected at the appropriate recycling locations.
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Model Number: PCT-160 6
Safety instructions
Warning!
Read all instructions. Failure to follow all instruc tions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. Save these instructions.
1) Work area a. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b. Do not operate power tools in explosive atmos pheres, such as in the presence of flam mable liquids, gasses or dust. Power tools cre ate sparks which may ignite the dust of fumes.
c. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs which earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec tric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use redu ces the risk of electric shock. Always use tool in con junction with a residual circuit breaker device.
3) Personal safety a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medi ca tion.
A moment of inattention while opera ting power tools may result in serious personal injury.
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Model Number: PCT-160 7
Safety instructions b. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better con trol of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewel lery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards.
h. Use clamps or a vice to hold work. It’s safer than using your hand and it frees both hands to operate tool.
4) Power tool use and care a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalign ment or binding of moving parts, breakage of parts and any other condition that may affect the po wer tools operation.
If dama ged, have the po wer tool repaired before use. Many acci dents are caused by poorly maintained power tools.
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Model Number: PCT-160 8
Safety instructions f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could result in hazardous situation.
h. Damaged switches must be replaced at a cus to mer service repair centre.
Do not use power tools that cannot be switched on and off.
i. Do not leave power tools unattended while they are switched on. Always switch off the tool and wait until it has come to a full standstill before leaving.
j. If the mains cable has been damaged, it must be replaced with a special mains cable. These can be obtained from the manufacturer or the manufacturer’s custo mer service department. The mains cable may only be replaced by the manufacturer, the manufacturer’s customer service department or equally qualified persons.
5) Service a. Please use a qualified expert who uses original replacement parts to repair your power tool. This will ensure proper functioning of the power tool.
b. Caution! The use of any accessories or additional tools other than those recommended in this manual may lead to an increased risk of injury. Only use original replacement parts.
Special safety instructions
• Compare the maximum number of revolutions allowed of the accessories with the number of revolutions of the machine.
• When you put the machine away the engine must be switched off and moving parts must have reached a standstill.
• Never attach an assembly spanner to your machine with a piece of string or anything similar.
• Do not use sandpaper intended for larger sanding pads. Larger sandpaper will extend beyond the sanding pad causing snagging, tearing of the paper or kick-back. Extra paper extending beyond the sanding pad can also cause serious lacerations.
• Use a clamping device for securing the work piece.
• Keep your hands away from the work piece.
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Model Number: PCT-160 9
Safety instructions
Electrical safety
When using electric machines always observe the safety regulations applicable in your country to reduce the risk of fire, electric shock and personal injury. Read the following safety instructions and also the enclosed safety instructions. Keep these instructions in a safe place!
Always check that the power supply corresponds to the voltage on the rating plate.
The machine is double insulated; therefore no earth wire is required.
Replacing cables or plugs
If the mains cable becomes damaged, it must be replaced with a special mains cable available from the manufacturer or the manufacturer’s customer service. Dispose of old cables or plugs immediately after replacing them with new ones. It is dangerous to connect the plug of a loose cable to a socket.
Mains plug replacement (UK only)
If the moulded 3-pin plug attached to the unit is damaged and needs replacing, it is important that it is correctly destroyed and replaced by an approved BS 1363/3A fused plug and that the following wiring instructions are followed.
The wires in the mains cable are coloured in accordance with the following code: blue neutral brown live
Safety Warnings Common for Grinding or Abrasive Cutting-Off Operations: a) This power tool is intended to function as a grinder or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
b) Operations such as sanding, wire brushing or polishing are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
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Model Number: PCT-160 10
Safety instructions c) Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
d) The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
e) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
f) The arbour size of wheels, flanges, backing pads or any other accessory must properly fit the spindle of the power tool. Accessories with arbour holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute.
Damaged accessories will normally break apart during this test time.
h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations.The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
j) Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator.
k) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.
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Model Number: PCT-160 11
Safety instructions l) Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
n) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
o) Do not operate the power tool near flammable materials. Sparks could ignite these materials.
p) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching.
Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
a) Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.
c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory.
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Model Number: PCT-160 12
Safety instructions
Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed saw blade.
Such blades create frequent kickback and loss of control.
Additional Safety Instructions
• Only use an approved extension cable suitable for the power input of the machine. The minimum conductor size is 1.5 mm 2 . When using a cable reel always unwind the reel completely.
• When the mains cord is damaged, it has to be replaced by an authorised repair centre, to prevent dangerous situations.
• Always keep the cord away from the moving parts of the machine.
• In the case of locking, switch the machine off immediately and remove the plug from the mains.
• Compare the maximum number of revolutions allowed of the accessories with the number of revolutions of the machine.
• When you put the machine away the engine must be switched off and moving parts must have reached a standstill.
• Never attach an assembly spanner to your machine with a piece of string or anything similar.
• Never use the axle locking button if the machine is operating.
• Make sure that the collet diameter is the same as the axle diameter of the accessory.
• Use a clamping device for securing the work piece.
• Keep your hands away from the work piece.
Vibration level
The vibration emission level stated in this instruction manual has been measured in accordance with a standardised test given in EN 60745; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned
- using the tool for different applications, or with different or poorly maintained accessories, may significantly increase the exposure level
- the times when the tool is switched off or when it is running but not actually doing the job, may significantly reduce the exposure level
Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns.
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Model Number: PCT-160 13
Assembly and operation
Before assembly always remove the plug from the mains.
Assembly
Fig. 2
Press down the spindle lock button (3) and hold it down. The collet chuck (1) can be released by using the collet spanner. Put the accessory in its place.
Hold down the spindle lock button when fastening the collet chuck with the collet spanner.
Never operate the spindle lock button if the engine is still rotating.
Switch on/off and regulate the speed of the Combitool by adjusting the speed adjusting switch (Fig.1, 1)
Too high a load at a low speed of the Combitool can burn out the engine.
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Model Number: PCT-160 14
Assembly and operation
Holding and guiding the tool
Fig. 3
• For precision work (engraving): pencil grip (A)
• For rough work (grinding): paring knife hand grip (B)
• When you need to keep the tool parallel to the work surface (e.g. using a cut-off wheel): 2 hand golf grip (C)
Mounting the flexible shaft
Fig. 4a
• Screw the yellow ring off the chuck and remove it.
• Mount the flexible shaft on the Combitool, placing the inner shaft (2) in the chuck. The yellow ring of the flexible shaft (3) can then be fastened onto the Combitool.
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Model Number: PCT-160 15
Assembly and operation
Never operate the axle locking button if the engine is still rotating.
Mounting the stand for the combitool
Fig. 4b
• Mount the stand on the side of a workbench or worktop with a maximum thickness of 55 mm.
• The height of the stand is adjustable. Loosen the top tube of the stand by turning it anticlockwise. Draw the tube out to its maximum height and secure it by turning the tube clockwise.
• The height of the suspension bracket is adjustable by loosening the black knob. After adjusting the suspension bracket to the correct height, retighten the knob.
• Attach the Combitool to the suspension bracket of the stand; this suspension bracket can be turned 360°.
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Model Number: PCT-160 16
Assembly and operation
Powercraft does not deliver spare accessories for the Combitool. The
Combitool is designed to use standard accessories (with collet diameter 3.2 or
2.4 mm). Always check that the maximum rpm of the accessory is suitable for the maximum speed of the Combitool.
Some hints in regard to speed
Always practice on a piece of scrap to choose the correct accessory and the optimum operational speed.
• Use low speed (with respect to high temperatures) with plastics and other materials with a low melting temperature.
• Use low speed (with respect to damaging the brushes) during cleaning, polishing and brushing.
• Use high speed when working with steel or iron.
Tip for cutting: Use paraffin or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
Speed setting
Fig.5
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Model Number: PCT-160 17
Accessories
Grinding stones
Fig.6
When using a grinding stone the first time, use the dressing stone to balance it. The dressing stone can also be used for cleaning the surface or to give the grinding stone a special shape.
Material
Stone, shell
Steel
Aluminium, brass
Plastic
Felt wheels
-
-
Speed setting
-
++
Fig.7
The felt wheels or tip should be screwed on the mandrel.
Material
Steel
Aluminium, brass
Plastic
Speed setting
+
+-
+
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Model Number: PCT-160 18
Accessories
Sanding bands and disc
Fig.8
Material
Wood
Steel
Aluminium, brass
Plastic
Stainless steel brushes and bristle brush
-
Speed setting
++
-
+-
Fig.9
Material
Stone, shell
Aluminium, brass
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Model Number: PCT-160
-
-
Speed setting
19
Accessories
High speed cutter, Diamond wheel point and Drill
Fig.10
Material
Stone, shell
Steel
Aluminium, brass
Plastic
Abrasive disc
-
Speed setting
Max
+-
++
Fig.11
Material
Steel
Aluminium, brass
Plastic
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Model Number: PCT-160
Speed setting
+
+-
+
20
Accessories
Tile cutting set
6
4
5
Fig. 12
With help of a special accessory the combitool can be used for cutting tiles (a special cutter for tiles is also enclosed). Like this, the combitool can easily cut shapes from ceramic tiles (apertures for wall sockets etc.).
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Model Number: PCT-160 21
Maintenance
Cleaning
Keep the ventilation slots of the machine clean to prevent overheating of the engine.
Regularly clean the machine housing with a soft cloth, preferably after each use. Keep the ventilation slots free from dust and dirt. If the dirt does not come off use a soft cloth moistened with soapy water. Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts.
Lubrication
The machine requires no additional lubrication.
Faults
Should a fault occur, e.g. after wear of a part, please contact the service address on the warranty card. In the back of this manual you find an exploded view showing the parts that can be ordered.
Environment
To prevent damage during transport, the appliance is delivered in a solid packaging which consists largely of reusable material. Therefore please make use of options for recycling the packaging.
Please recycle this product at end of life. Contact your retailer or local authority recycling centre for assistance.
Warranty
The warranty conditions can be found on the separately enclosed warranty card.
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Model Number: PCT-160 22
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Model Number: PCT-160 23
Exploded view
3
2 1
Spare parts list
No.
1
2
3
-
-
Description
Switch
Collet nut
Spindle lock
Collet 3,2 mm
Collet 2,4 mm
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Model Number: PCT-160
Position
408870
408871
408872
406683
406684
24
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Model Number: PCT-160 25
Warranty
CE DECLARATION OF CONFORMITY
We Ferm B.V.
Lingenstraat 6, 8028 PM Zwolle, The Netherlands declare that the design and construction of the following machine, in the form supplied by us, comply with the requirements of the appropriate EC directives.
Product Description: Combitool
Model: PCT-160
Appropriate EC directives: 2006/42/EC, 2004/108/EC, 2002/95/EC, 2002/96/EC, 2006/95/EC
Applicable harmonised norms: EN 60745-1, EN 60745-2-3, EN 55014-1, EN 55014-2, EN 61000-3-2,
EN 61000-3-3, EN60745-2-1
J.A. Bakker - van Ingen
CEO Ferm B.V. 02/2011
WARRANTY CERTIFICATE
Year of manufacture: 12/2010 160 W Combitool
Congratulations! You have made an excellent choice with the purchase of this Quality product. Our commitment to quality also includes our service. Should you, contrary to expectations, experience defects due to material or manufacturing faults during private use within 36 months of the date of purchase we shall be liable for warranty in accordance with statutory warranty regulations, provided that: - The device was not put to any use other than the intended.- Was not overloaded. - Was not used with the wrong accessories. - Repairs where not carried out by any other than the authorised workshop. The warranty certificate is only valid in connection with the receipt. Please keep both in a safe place. The warranty does not affect your statutory rights.
The product is guaranteed for a period of three years beginning on the day of purchase. Keep your purchase receipt safe as proof of the date of purchase. The guarantee period can only be extended for the duration of any repair required.
During the warranty period if the item becomes defective, in the first instance, please call the helpline. We will, at our discretion either repair or exchange the device in accordance with warranty legislation.
Please include the following when sending in your product for repair:
1. The receipt (proof of purchase)
2. This warranty certificate with your name, address, contact details and a fault description completed overleaf.
If the original receipt is not enclosed the repair will be charged for in all cases. After the warranty has expired you can still send defective devices for repairs to the address at the end of this booklet. Quotes as well as repairs after warranty period are to be paid for in all cases. Ensure the product is sent well packed as no responsibility can be accepted for items lost or damaged in transit. This warranty does not affect your statutory rights.
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Model Number: PCT-160 26
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Model Number: PCT-160 27
160W Combitool
PCT-160
If you are requested by the manufacturer to return the item for repair please complete the enclosed section and send it together with your product and your receipt (proof of purchase) to the service address shown below.
Name:
Address:
Contact Telephone No.:
Fault Description:
Please complete this section before sending in your warranty certificate.
In order to deal with your enquiry as quickly and efficiently as possible, we ask you to send your enquiry by email ([email protected]). Do not forget to include your name, address and a daytime telephone number.
Alternatively, you can contact our service hot-line on the number given below.
Office hours are as follows:
Mon - Fri: 8 am - 6 pm, Sat: 10 am - 2 pm, Sun: 10 am - 4 pm
UK Helpline
Circuit Tech Ltd.
Units 1/9 Stanley Mill • Kirkebrok Road • Deane, Bolton Lancs, England • BL3 4JE
Service Center
0905-1460005 - £ 0,06 /min.
1010-26
Ireland Helpline
Circuit Tech Ltd.
Units 1/9 Stanley Mill • Kirkebrok Road • Deane, Bolton Lancs, England • BL3 4JE
Service Center
1520-932626 - E 0,15 /min.
WEB SUPPORT www.servotool.eu
Replacements or repairs under guarantee regulations are free of charge.
