HP LaserJet Pro 400 M401 Printer Series User Manual

LASERJET PRO 400
Repair Manual
M401
HP LaserJet Pro 400 M401 Printer Series
Repair Manual
Copyright and License
Trademark Credits
© 2012 Copyright Hewlett-Packard
Development Company, L.P.
Microsoft®, Windows®, Windows® XP,
and Windows Vista® are U.S. registered
trademarks of Microsoft Corporation.
Reproduction, adaptation, or translation
without prior written permission is
prohibited, except as allowed under the
copyright laws.
The information contained herein is subject
to change without notice.
The only warranties for HP products and
services are set forth in the express warranty
statements accompanying such products and
services. Nothing herein should be
construed as constituting an additional
warranty. HP shall not be liable for technical
or editorial errors or omissions contained
herein.
Part number: CF270-90977
Edition 2, 10/2012
Conventions used in this guide
TIP:
Tips provide helpful hints or shortcuts.
NOTE: Notes provide important information to explain a concept or to complete a task.
CAUTION: Cautions indicate procedures that you should follow to avoid losing data or damaging
the product.
WARNING! Warnings alert you to specific procedures that you should follow to avoid personal
injury, catastrophic loss of data, or extensive damage to the product.
ENWW
iii
iv
Conventions used in this guide
ENWW
Table of contents
1 Removal and replacement ................................................................................................ 1
Removal and replacement strategy ............................................................................................. 2
Electrostatic discharge ............................................................................................... 2
Required tools ........................................................................................................... 3
Types of screws ........................................................................................................ 3
Service approach ..................................................................................................................... 3
Before performing service .......................................................................................... 3
After performing service ............................................................................................. 4
Post-service test ......................................................................................................... 4
Print-quality test .......................................................................................... 4
Parts removal order ................................................................................................... 5
Removal and replacement procedures ........................................................................................ 6
Rollers ..................................................................................................................... 6
Multipurpose (MP) tray pickup roller ............................................................. 6
Multipurpose (MP) tray separation pad ......................................................... 6
Tray 2 and optional Tray 3 pickup roller ....................................................... 8
Tray 2 and optional Tray 3 separation pad ................................................... 9
Covers and control panel ......................................................................................... 10
Left cover ................................................................................................ 10
Right cover .............................................................................................. 12
Top cover with LCD control-panel module .................................................... 13
LCD control panel .................................................................................... 14
Top cover with touchscreen control-panel module ......................................... 16
Touchscreen control panel ......................................................................... 18
Rear cover, rear door, and feed assembly ................................................... 20
Cartridge door and front cover assembly .................................................... 23
Main assemblies ..................................................................................................... 26
Laser scanner assembly ............................................................................. 26
Registration roller assembly ....................................................................... 27
Fuser assembly and paper feed guide ......................................................... 29
Face down drive or duplex drive assembly .................................................. 32
Solenoids ............................................................................................................... 34
ENWW
v
Tray 1 solenoid ........................................................................................ 34
Duplex solenoid ....................................................................................... 35
Motors and fans ...................................................................................................... 37
Main motor ............................................................................................. 37
Fan ........................................................................................................ 39
Printed circuit-board assemblies (PCAs) ...................................................................... 41
Engine controller assembly (DC controller) PCA ............................................ 41
Universal serial bus (USB) PCA .................................................................. 46
Formatter PCA ......................................................................................... 48
Wireless PCA .......................................................................................... 48
Power switch PCA .................................................................................... 49
Connecting PCA ...................................................................................... 51
Miscellaneous parts ................................................................................................. 52
Transfer roller .......................................................................................... 52
Multipurpose (MP) tray pickup gear assembly .............................................. 52
Optional paper feeder (Tray 3) ................................................................................. 53
Optional paper feeder right cover .............................................................. 54
Optional paper feeder driver PCA .............................................................. 54
Optional paper feeder paper sensor PCA ................................................... 55
2 Parts and diagrams ........................................................................................................ 59
Order parts by authorized service providers .............................................................................. 60
Order replacement parts .......................................................................................... 60
Related documentation and software ......................................................................... 60
Supplies part numbers ............................................................................................. 60
Whole-unit replacement part numbers ........................................................................ 60
How to use the parts lists and diagrams .................................................................................... 62
Assembly locations ................................................................................................................. 63
HP LaserJet M401a, M401n, M401d models ............................................................. 63
HP LaserJet M401dn and M401dw models ................................................................ 64
Optional paper feeder ............................................................................................. 65
Covers, panels, and doors ...................................................................................................... 66
Internal assemblies ................................................................................................................. 70
Input devices ......................................................................................................................... 82
500-sheet paper feeder ........................................................................................... 82
Paper feeder covers .................................................................................. 82
Paper feeder main body (1 of 2) ................................................................ 84
Paper feeder main body (2 of 2) ................................................................ 86
Alphabetical parts list ............................................................................................................. 88
Numerical parts list ................................................................................................................ 93
vi
ENWW
Index ................................................................................................................................. 99
ENWW
vii
viii
ENWW
List of tables
Table 2-1 Order parts, accessories, and supplies .................................................................................... 60
Table 2-2 Related documentation and software ...................................................................................... 60
Table 2-3 Supplies part numbers ........................................................................................................... 60
Table 2-4 Whole-unit replacement part numbers ..................................................................................... 60
Table 2-5 Assembly locations: HP LaserJet M401a, M401n, M401d models ............................................. 63
Table 2-6 Assembly locations: HP LaserJet M401dn and M401dw models ................................................ 64
Table 2-7 Assembly locations: optional paper feeder .............................................................................. 65
Table 2-8 Covers, panels, and doors (LCD control panel models) .............................................................. 67
Table 2-9 Covers, panels, and doors (touchscreen control panel models) ................................................... 69
Table 2-10 Internal components (1 of 5) ................................................................................................ 71
Table 2-11 Internal components (2 of 5) ................................................................................................ 73
Table 2-12 Internal components (3 of 5) ................................................................................................ 75
Table 2-13 Internal components (4 of 5) ................................................................................................ 77
Table 2-14 Internal components (5 of 5) ................................................................................................ 79
Table 2-15 PCA location ..................................................................................................................... 81
Table 2-16 Paper feeder covers ............................................................................................................ 83
Table 2-17 Paper feeder main body (1 of 2) .......................................................................................... 85
Table 2-18 Paper feeder main body (2 of 2) .......................................................................................... 87
Table 2-19 Alphabetical parts list ......................................................................................................... 88
Table 2-20 Numerical parts list ............................................................................................................. 93
ENWW
ix
x
ENWW
List of figures
Figure 1-1 Phillips and Pozidriv screwdriver comparison ............................................................................ 3
Figure 1-2 Parts-removal order ................................................................................................................ 5
Figure 1-3 Remove the MP tray pickup roller ............................................................................................ 6
Figure 1-4 Remove the MP tray separation pad (1 of 5) ............................................................................. 7
Figure 1-5 Remove the MP tray separation pad (2 of 5) ............................................................................. 7
Figure 1-6 Remove the MP tray separation pad (3 of 5) ............................................................................. 8
Figure 1-7 Remove the MP tray separation pad (4 of 5) ............................................................................. 8
Figure 1-8 Remove the MP tray separation pad (5 of 5) ............................................................................. 8
Figure 1-9 Remove the Tray 2 or Tray 3 pickup roller (1 of 2) .................................................................... 9
Figure 1-10 Remove the Tray 2 or Tray 3 pickup roller (2 of 2) .................................................................. 9
Figure 1-11 Remove the Tray 2 or Tray 3 separation pad ........................................................................ 10
Figure 1-12 Remove the left cover ......................................................................................................... 11
Figure 1-13 Remove the right cover ....................................................................................................... 12
Figure 1-14 Remove the top-cover assembly and LCD control-panel module (1 of 3) .................................... 13
Figure 1-15 Remove the top-cover assembly and LCD control-panel module (2 of 3) .................................... 13
Figure 1-16 Remove the top-cover assembly and LCD control-panel module (3 of 3) .................................... 14
Figure 1-17 Remove the LCD control panel (1 of 2) ................................................................................. 15
Figure 1-18 Remove the LCD control panel (2 of 2) ................................................................................. 15
Figure 1-19 Remove the top-cover assembly (1 of 3) ............................................................................... 16
Figure 1-20 Remove the top-cover assembly (2 of 3) ............................................................................... 17
Figure 1-21 Remove the top-cover assembly (3 of 3) ............................................................................... 17
Figure 1-22 Remove the touchscreen control panel (1 of 3) ...................................................................... 18
Figure 1-23 Remove the touchscreen control panel (2 of 3) ...................................................................... 19
Figure 1-24 Remove the touchscreen control panel (3 of 3) ...................................................................... 19
Figure 1-25 Remove the rear cover, rear door, and feed assembly (1 of 3) ................................................ 20
Figure 1-26 Remove the rear cover, rear door, and feed assembly (2 of 3) ................................................ 21
Figure 1-27 Remove the rear cover, rear door, and feed assembly (3 of 3) ................................................ 22
Figure 1-28 Remove the cartridge door assembly and front cover (1 of 4) .................................................. 23
Figure 1-29 Remove the cartridge door assembly and front cover (2 of 4) .................................................. 24
Figure 1-30 Remove the cartridge door assembly and front cover (3 of 4) .................................................. 24
Figure 1-31 Remove the cartridge door assembly and front cover (4 of 4) .................................................. 25
Figure 1-32 Remove the laser scanner assembly (1 of 2) .......................................................................... 26
ENWW
xi
Figure 1-33 Remove the laser scanner assembly (2 of 2) .......................................................................... 27
Figure 1-34 Remove the registration assembly (1 of 3) ............................................................................ 28
Figure 1-35 Remove the registration assembly (2 of 3) ............................................................................ 28
Figure 1-36 Remove the registration assembly (3 of 3) ............................................................................ 29
Figure 1-37 Remove the fuser (1 of 5) ................................................................................................... 30
Figure 1-38 Remove the fuser (2 of 5) ................................................................................................... 30
Figure 1-39 Remove the fuser (3 of 5) ................................................................................................... 31
Figure 1-40 Remove the fuser (4 of 5) ................................................................................................... 31
Figure 1-41 Remove the fuser (5 of 5) ................................................................................................... 32
Figure 1-42 Remove the face-down-drive or duplex drive assembly (1 of 2) ................................................ 33
Figure 1-43 Remove the face-down-drive or duplexing-paper-feed assembly (2 of 2) ................................... 33
Figure 1-44 Remove the Tray 1 pickup solenoid (1 of 2) .......................................................................... 34
Figure 1-45 Remove the Tray 1 pickup solenoid (2 of 2) .......................................................................... 35
Figure 1-46 Remove the duplex solenoid ............................................................................................... 36
Figure 1-47 Remove the main motor (1 of 4) .......................................................................................... 37
Figure 1-48 Remove the main motor (2 of 4) .......................................................................................... 38
Figure 1-49 Remove the main motor (3 of 4) .......................................................................................... 38
Figure 1-50 Remove the main motor (4 of 4) .......................................................................................... 39
Figure 1-51 Remove the fan (1 of 2) ...................................................................................................... 40
Figure 1-52 Remove the fan (2 of 2) ...................................................................................................... 40
Figure 1-53 Allow the engine controller assembly to cool ......................................................................... 41
Figure 1-54 Remove the engine controller assembly (1 of 9) ..................................................................... 42
Figure 1-55 Remove the engine controller assembly (2 of 9) ..................................................................... 42
Figure 1-56 Remove the engine controller assembly (3 of 9) ..................................................................... 43
Figure 1-57 Remove the engine controller assembly (4 of 9) ..................................................................... 43
Figure 1-58 Remove the engine controller assembly (5 of 9) ..................................................................... 44
Figure 1-59 Remove the engine controller assembly (6 of 9) ..................................................................... 44
Figure 1-60 Remove the engine controller assembly (7 of 9) ..................................................................... 45
Figure 1-61 Remove the engine controller assembly (8 of 9) ..................................................................... 45
Figure 1-62 Remove the engine controller assembly (9 of 9) ..................................................................... 46
Figure 1-63 Remove the USB PCA (1 of 2) ............................................................................................. 47
Figure 1-64 Remove the USB PCA (2 of 2) ............................................................................................. 47
Figure 1-65 Remove the formatter ......................................................................................................... 48
Figure 1-66 Remove the wireless PCA ................................................................................................... 49
Figure 1-67 Remove the power-switch PCA (1 of 3) ................................................................................. 50
Figure 1-68 Remove the power-switch PCA (2 of 3) ................................................................................. 50
Figure 1-69 Remove the power-switch PCA (3 of 3) ................................................................................. 51
Figure 1-70 Remove the connecting PCA ............................................................................................... 51
Figure 1-71 Remove the transfer roller ................................................................................................... 52
Figure 1-72 Remove the paper-pickup-gear assembly .............................................................................. 53
Figure 1-73 Remove the optional paper feeder right cover ....................................................................... 54
xii
ENWW
Figure 1-74 Remove the optional paper feeder driver PCA (1 of 2) ........................................................... 54
Figure 1-75 Remove the optional paper feeder driver PCA (2 of 2) ........................................................... 55
Figure 1-76 Remove the optional paper feeder paper sensor PCA (1 of 4) ................................................. 55
Figure 1-77 Remove the optional paper feeder paper sensor PCA (2 of 4) ................................................. 56
Figure 1-78 Remove the optional paper feeder paper sensor PCA (3 of 4) ................................................. 56
Figure 1-79 Remove the optional paper feeder paper sensor PCA (4 of 4) ................................................. 57
Figure 2-1 Assembly locations: HP LaserJet M401a, M401n, M401d models ............................................ 63
Figure 2-2 Assembly locations: HP LaserJet M401dn and M401dw models ............................................... 64
Figure 2-3 Assembly locations: optional paper feeder ............................................................................. 65
Figure 2-4 Covers, panels, and doors (LCD control panel models) ............................................................. 66
Figure 2-5 Covers, panels, and doors (touchscreen control panel models) .................................................. 68
Figure 2-6 Internal components (1 of 5) ................................................................................................. 70
Figure 2-7 Internal components (2 of 5) ................................................................................................. 72
Figure 2-8 Internal components (3 of 5) ................................................................................................. 74
Figure 2-9 Internal components (4 of 5) ................................................................................................. 76
Figure 2-10 Internal components (5 of 5) ............................................................................................... 78
Figure 2-11 PCA location .................................................................................................................... 80
Figure 2-12 Paper feeder covers ........................................................................................................... 82
Figure 2-13 Paper feeder main body (1 of 2) ......................................................................................... 84
Figure 2-14 Paper feeder main body (2 of 2) ......................................................................................... 86
ENWW
xiii
xiv
ENWW
1
ENWW
Removal and replacement
●
Removal and replacement strategy
●
Service approach
●
Removal and replacement procedures
1
Removal and replacement strategy
WARNING! Turn the product off, wait 5 seconds, and then remove the power cord before
attempting to service the product. If this warning is not followed, severe injury can result, in addition to
damage to the product. The power must be on for certain functional checks during problem solving.
However, the power supply should be disconnected during parts removal.
Never operate or service the product with the protective cover removed from the laser scanner
assembly. The reflected beam, although invisible, can damage your eyes.
The sheet-metal parts can have sharp edges. Be careful when handling sheet-metal parts.
CAUTION: Do not bend or fold the flat flexible cables (FFCs) during removal or installation. Also, do
not straighten pre-folds in the FFCs. You must Make sure that all FFCs are fully seated in their
connectors. Failure to fully seat an FFC into a connector can cause a short circuit in a PCA.
NOTE: To install a self-tapping screw, first turn it counterclockwise to align it with the existing thread
pattern, and then carefully turn it clockwise to tighten. Do not overtighten. If a self-tapping screw-hole
becomes stripped, repair the screw-hole or replace the affected assembly.
Electrostatic discharge
CAUTION:
Some parts are sensitive to electrostatic discharge (ESD). Look for the ESD reminder
when removing product parts. Always perform service work at an ESD-protected workstation or mat. If
an ESD workstation or mat is not available, ground yourself by touching the sheet-metal chassis before
touching an ESD-sensitive part.
Protect the ESD-sensitive parts by placing them in ESD pouches when they are out of the product.
2
Chapter 1 Removal and replacement
ENWW
Required tools
●
#2 Phillips screwdriver with a magnetic tip and a 152 mm (6 in) shaft length
●
Small flatblade screwdriver
●
Needle-nose pliers
●
ESD mat (if one is available) or ESD strap
●
Penlight (optional)
CAUTION: Always use a Phillips screwdriver (callout 1). Do not use a Pozidriv® screwdriver
(callout 2) or any motorized screwdriver. These can damage screws or screw threads.
Figure 1-1 Phillips and Pozidriv screwdriver comparison
CAUTION: Avoid pulling directly on wires to disconnect wire-harness connectors. Pull on the plastic
body of a connector to avoid damaging the connector wires.
Types of screws
WARNING! Make sure that components are replaced with the correct screw type. Using the
incorrect screw (for example, substituting a long screw for the correct shorter screw) can cause damage
to the product or interfere with product operation. Do not intermix screws that are removed from one
component with the screws that are removed from another component.
For a complete list of screw types and part numbers, see the Parts chapter.
Service approach
Before performing service
ENWW
●
Remove all paper from the product.
●
Turn off the power using the power switch.
●
Unplug the power cable and interface cable or cables.
●
Place the product on an ESD workstation or mat, or use an ESD strap (if one is available). If an
ESD workstation, mat, or strap is not available, ground yourself by touching the sheet-metal
chassis before touching an ESD-sensitive part.
Service approach
3
●
Remove the toner cartridge.
●
Remove the Tray 2 cassette.
After performing service
●
Plug in the power cable.
●
Reinstall the toner cartridge.
●
Reinstall the Tray 2 cassette.
●
Load paper in the product.
Post-service test
Perform the following test to verify that the repair or replacement was successful.
Print-quality test
4
1.
Verify that you have completed the necessary reassembly steps.
2.
Make sure that the tray contains clean, unmarked paper.
3.
Attach the power cord and interface cable or interface cables, and then turn on the product.
4.
Verify that the expected startup sounds occur.
5.
Print a configuration page, and then verify that the expected printing sounds occur.
6.
Print a demo page, and then verify that the print quality is as expected.
7.
Send a print job from the host computer, and then verify that the output meets expectations.
8.
Clean the outside of the product with a damp cloth.
Chapter 1 Removal and replacement
ENWW
ENWW
Component
Left cover
Left cover
Left cover
Left cover
Fan
Engine controller unit (ECU) PCA
Formatter PCA
USB PCA (touchscreen CP model)
Wireless PCA
Service approach
Optional paper feeder paper sensor PCA
Tray 3 right cover
Tray 3 right cover
Left cover
Main motor
Optional paper feeder driver PCA
Left cover
Duplex solenoid
Left cover
Left cover
Tray 2 solenoid
Right cover
Right cover
Tray 1 solenoid
Connecting PCA
Left cover
Face down drive or duplex drive assembly
Power switch PCA
Left cover
Left cover
Fuser assembly and paper feed guide
Left cover
Left cover
Front-door and front-cover assembly
Left cover
Left cover
Touchscreen control-panel
Registration roller assembly
Left cover
LCD control-panel
Laser scanner assembly
Left cover
Left cover
Toner cartridge
Transfer roller
Top cover
Tray 2/3 cassette
Tray 2/3 separation roller
Rear cover and feed assembly
Left cover
Tray 2/3 cassette
Left cover
Tray 2/3 pickup roller
Tray 2 cassette
Tray 1 separation pad
Tray 1 pickup gear assembly
Tray 2 cassette
Right cover
Remove
Left cover
Tray 1 pickup roller
Tray 2 cassette
Toner cartridge
Right cover
Wireless PCA
(wireless models)
Right cover
Right cover
Right cover
Right cover
Right cover
Right cover
Right cover
Right cover
Right cover
Right cover
Right cover
Right cover
Right cover
Remove
Front cover assembly
Top cover
Top cover
Top cover
Top cover
Top cover
Rear cover and feed assembly
Top cover
Top cover
Top cover
Top cover
Remove
Rear cover and
feed assembly
Rear cover and
feed assembly
Rear cover and
feed assembly
Rear cover and
feed assembly
Remove
Fuser
Remove
ECU
Remove
Parts removal order
Use the following diagram to determine which parts must be removed before removing other parts.
Figure 1-2 Parts-removal order
5
Removal and replacement procedures
Rollers
Multipurpose (MP) tray pickup roller
1.
Open the toner cartridge door, and then remove the toner cartridge.
2.
Pull back and hold the pickup roller cover (callout 1), press the tabs (callout 2) on both ends of the
pickup roller away from the roller — which should cause the roller to move up — and then remove
the roller.
Figure 1-3 Remove the MP tray pickup roller
1
2
Multipurpose (MP) tray separation pad
To remove the separation pad, you must first remove the pickup roller assembly.
1.
2.
6
Remove the following components:
●
Tray 2 cassette
●
Left cover. See Left cover on page 10.
Open the toner cartridge door, and then remove the toner cartridge.
Chapter 1 Removal and replacement
ENWW
3.
On the left side of the product, release the innermost tab (callout 1) at the center of the gear, and
then remove the gear (callout 2).
NOTE: The gear is composed of two pieces. Releasing the outer tab does not remove the entire
gear assembly and exposes an internal spring in the gear.
Figure 1-4 Remove the MP tray separation pad (1 of 5)
1
3
2
Reinstallation tip Press and hold back the gear arm (callout 3) when reinstalling the pickup
gear.
4.
In the toner cartridge cavity, pull back the pickup roller cover, and then use a small flat-blade
screwdriver to release the tab (callout 1) on the pickup roller shaft.
Figure 1-5 Remove the MP tray separation pad (2 of 5)
1
ENWW
Removal and replacement procedures
7
5.
Move the pickup roller shaft to the left to free the right end of the shaft from the holder, and then
remove the pickup roller shaft assembly to expose the separation pad.
Figure 1-6 Remove the MP tray separation pad (3 of 5)
Reinstallation tip The spring at the right end of the shaft is not captive and might fall off
during this process. Make sure that the spring is positioned correctly when reinstalling, as shown
in the following figure.
Figure 1-7 Remove the MP tray separation pad (4 of 5)
6.
Pull up on the top edge of the separation pad to release it from the product.
Figure 1-8 Remove the MP tray separation pad (5 of 5)
Reinstallation tip When reinstalling the pickup roller shaft assembly, make sure that the flat
part of the pickup roller is directly over the separation pad.
Tray 2 and optional Tray 3 pickup roller
1.
8
Remove the tray cassette from the product.
Chapter 1 Removal and replacement
ENWW
2.
Locate the pickup roller at the top of the cassette cavity. On the left roller holder, release the tab
(callout 1), and then turn the holder away from you.
Figure 1-9 Remove the Tray 2 or Tray 3 pickup roller (1 of 2)
1
3.
Push the pickup roller to the left to release the right side roller, and then pull the roller out of the
product.
Figure 1-10 Remove the Tray 2 or Tray 3 pickup roller (2 of 2)
4.
Tray 2 and optional Tray 3 separation pad
1.
ENWW
Remove the tray cassette from the product.
Removal and replacement procedures
9
2.
Locate the separation pad at the front of the cassette. On the separation pad, remove two screws
(callout 1), and then remove the pad from the tray cassette.
Figure 1-11 Remove the Tray 2 or Tray 3 separation pad
1
3.
Covers and control panel
Left cover
NOTE: No tools are necessary to remove this cover. However, a small flat-blade screwdriver might
be helpful in releasing some of the tabs that hold the cover to the product chassis.
10
1.
Remove the Tray 2 cassette.
2.
Open the toner cartridge door and the rear jam access door.
Chapter 1 Removal and replacement
ENWW
3.
Grasp the front edge of the cover, and then pull the cover toward the front to release the four tabs
(callout 1).
Figure 1-12 Remove the left cover
1
4.
ENWW
With the top and front edges loose, carefully slide the cover toward the back of the product, and
then remove it.
Removal and replacement procedures
11
Right cover
NOTE: No tools are necessary to remove this cover. However, a small flat-blade screwdriver might
be helpful in releasing some of the tabs that hold the cover to the product chassis.
1.
Remove the Tray 2 cassette.
2.
Open the toner cartridge door and the rear jam access door.
3.
Grasp the rear edge of the cover, and then pull that edge toward the rear to release the four tabs
(callout 1).
Figure 1-13 Remove the right cover
1
4.
12
With the back and top edges loose, carefully slide the cover toward the front of the product, and
then remove it.
Chapter 1 Removal and replacement
ENWW
Top cover with LCD control-panel module
1.
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
2.
Open the toner cartridge door and the rear jam access door.
3.
On the left side of the product, disconnect one flat cable (callout 1) from the formatter.
Figure 1-14 Remove the top-cover assembly and LCD control-panel module (1 of 3)
1
4.
At the rear and on the right side of the product, remove three screws (callout 1).
Figure 1-15 Remove the top-cover assembly and LCD control-panel module (2 of 3)
1
ENWW
Removal and replacement procedures
13
5.
On the top of the top-cover assembly, remove two screws (callout 1).
Figure 1-16 Remove the top-cover assembly and LCD control-panel module (3 of 3)
1
6.
Lift the top-cover assembly off of the product to remove it.
NOTE: You do not need to remove the control panel from the top cover assembly, unless you are
replacing the control panel.
LCD control panel
1.
14
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
●
Top cover assembly. See Top cover with LCD control-panel module on page 13.
Chapter 1 Removal and replacement
ENWW
2.
On the underside of the top cover assembly, disconnect the flat cable (callout 1), and then release
the two tabs (callout 2) at the back of the control panel assembly. You might need to use a small,
flatblade screwdriver to release the tabs.
Figure 1-17 Remove the LCD control panel (1 of 2)
2
1
3.
Pull the back of the control panel assembly away from the top cover assembly.
Figure 1-18 Remove the LCD control panel (2 of 2)
ENWW
Removal and replacement procedures
15
Top cover with touchscreen control-panel module
1.
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
2.
Open the toner cartridge door and the rear jam access door.
3.
On the left side of the product, disconnect one flat cable (callout 1) from the formatter, and then
remove two screws (callout 2).
Figure 1-19 Remove the top-cover assembly (1 of 3)
2
1
16
Chapter 1 Removal and replacement
ENWW
4.
On the right side of the product, remove two screws (callout 1).
Figure 1-20 Remove the top-cover assembly (2 of 3)
1
5.
On the top-cover assembly, remove three screws (callout 1).
NOTE: The screw behind the control panel has a protective cover over it. Remove the cover to
remove the screw, but keep the cover in order to reinstall it after installing the control panel.
Figure 1-21 Remove the top-cover assembly (3 of 3)
1
6.
ENWW
Lift the top-cover assembly off of the product to remove it.
Removal and replacement procedures
17
Touchscreen control panel
1.
2.
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
●
Top cover assembly. See Top cover with touchscreen control-panel module on page 16.
On the underside of the top cover assembly, remove six screws (callout 1) and the protective plate
(callout 2).
Figure 1-22 Remove the touchscreen control panel (1 of 3)
1
2
1
1
3.
18
Disconnect the flat cable (callout 1), and then remove the following parts:
●
Holder (callout 2)
●
Pin (callout 3)
Chapter 1 Removal and replacement
ENWW
●
Spring (callout 4)
●
Sheet (callout 5)
Figure 1-23 Remove the touchscreen control panel (2 of 3)
5
4
3
2
1
4.
Pull the back of the control panel assembly away from the top cover assembly.
Figure 1-24 Remove the touchscreen control panel (3 of 3)
ENWW
Removal and replacement procedures
19
Rear cover, rear door, and feed assembly
CAUTION: The fuser can be hot while the product is in use. Wait for the fuser to cool before working
in that area.
1.
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
2.
Open the toner cartridge door and the rear jam access door.
3.
Duplex models only: At the front of the product, in the Tray 2 cassette cavity, pull down on the
green duplex-paper-feed-assembly release tab (callout 1), and then lower the assembly (callout 2).
Figure 1-25 Remove the rear cover, rear door, and feed assembly (1 of 3)
2
20
Chapter 1 Removal and replacement
1
ENWW
4.
At the rear of the product, remove five screws (callout 1), release one tab (callout 2) near the
bottom corner, and release two tabs (callout 3) from under the top cover assembly.
Figure 1-26 Remove the rear cover, rear door, and feed assembly (2 of 3)
3
1
1
2
5.
Carefully separate the rear cover and rear door from the product, and then remove them.
NOTE: For the duplex models, the duplex-paper-feed assembly is removed with the cover and
door
Reinstallation tip When you reinstall the rear cover assembly, open the rear door to make
sure that the rear cover fits even against the product chassis before you install the mounting
screws.
ENWW
Removal and replacement procedures
21
6.
Duplex models only: There are two hinge pins (callout 1). Release the shorter left pin first, and
then separate the rear cover and rear door assembly (callout 2) from the duplex-paper-feed
assembly (callout 3).
Figure 1-27 Remove the rear cover, rear door, and feed assembly (3 of 3)
2
3
1
22
Chapter 1 Removal and replacement
ENWW
Cartridge door and front cover assembly
NOTE: The cartridge door assembly includes the cartridge door, Tray 1, and the front cover.
1.
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
2.
Open the toner cartridge door and the rear jam access door.
3.
Disconnect one connector (callout 1), and then release two tabs in the pivot joint (callout 2) to
disengage the cartridge-door assembly link arm (callout 3).
TIP:
The link arm releases the fuser-pressure lever when the cartridge door is opened.
Figure 1-28 Remove the cartridge door assembly and front cover (1 of 4)
2
3
ENWW
1
Removal and replacement procedures
23
4.
Remove two screws (callout 1).
Figure 1-29 Remove the cartridge door assembly and front cover (2 of 4)
1
5.
Pull the bottom of the assembly up in order to release two hooked tabs (callout 1), and then pull
the assembly away from the product.
Figure 1-30 Remove the cartridge door assembly and front cover (3 of 4)
1
24
Chapter 1 Removal and replacement
ENWW
6.
Release two hinge pins (callout 1), and then separate the front cover (callout 2) from the cartridge
door assembly (callout 3).
Figure 1-31 Remove the cartridge door assembly and front cover (4 of 4)
1
3
2
ENWW
Removal and replacement procedures
25
Main assemblies
Laser scanner assembly
WARNING!
ESD sensitive component.
CAUTION: Do not bend or fold the flat flexible cables (FFCs) during removal or installation. Also, do
not straighten pre-folds in the FFCs. You must make sure that all FFCs are fully seated in their
connectors. Failure to fully seat an FFC into a connector can cause a short circuit in a PCA.
1.
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
●
Top cover assembly. See Top cover with touchscreen control-panel module on page 16 or
Top cover with LCD control-panel module on page 13.
2.
Open the toner cartridge door and the rear jam access door.
3.
On the top of the product, remove the antistatic foam pad and disconnect one connector
(callout 1), and then disconnect the flat cable (callout 2).
Figure 1-32 Remove the laser scanner assembly (1 of 2)
2
1
26
Chapter 1 Removal and replacement
ENWW
4.
Remove four screws (callout 1), and then remove the laser scanner assembly.
Figure 1-33 Remove the laser scanner assembly (2 of 2)
1
Registration roller assembly
1.
2.
ENWW
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
●
Rear cover, rear door, and feed assembly. See Rear cover, rear door, and feed assembly
on page 20.
●
Top cover assembly. See Top cover with touchscreen control-panel module on page 16 or
Top cover with LCD control-panel module on page 13.
Open the toner cartridge door and the rear jam access door.
Removal and replacement procedures
27
3.
On the left side of the product, release one tab (callout 1), and then remove the gear.
Figure 1-34 Remove the registration assembly (1 of 3)
1
4.
Inside the product chassis, on the formatter side, release two tabs (callout 1), and then lift up on
the guide (callout 2) to release it and remove it from the product.
Figure 1-35 Remove the registration assembly (2 of 3)
2
1
28
Chapter 1 Removal and replacement
ENWW
5.
Remove four screws (callout 1), and then remove the gear cover (callout 2).
Figure 1-36 Remove the registration assembly (3 of 3)
1
3
6.
2
Slightly raise the right end of the assembly (callout 3), and then slide it to the right and lift it up to
release it and remove it from the product.
Reinstallation tip Insert the left end of the assembly first to reinstall the assembly.
Fuser assembly and paper feed guide
CAUTION: The fuser might be hot. Allow enough time for the fuser to cool after the product power is
turned off.
NOTE: The toner cartridge door assembly should be in the closed position when the fuser is removed
to make sure that the fuser-drive gear is correctly aligned for reinstallation.
1.
2.
ENWW
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
●
Rear cover, rear door, and feed assembly. See Rear cover, rear door, and feed assembly
on page 20.
Open the rear jam access door
Removal and replacement procedures
29
3.
On the right side of the product, remove three gears (callout 1).
Figure 1-37 Remove the fuser (1 of 5)
1
4.
Remove two screws (callout 1).
Figure 1-38 Remove the fuser (2 of 5)
1
30
Chapter 1 Removal and replacement
ENWW
5.
At the rear of the product, disconnect seven connectors (callout 1), and then pull the cable guide
(callout 2) away from the product.
Figure 1-39 Remove the fuser (3 of 5)
1
6.
Remove one screw (callout 1), remove the paper feed guide (callout 2), and unroute the wire at
the corner of the engine controller assembly (callout 3).
Figure 1-40 Remove the fuser (4 of 5)
1
2
3
ENWW
Removal and replacement procedures
31
7.
Disconnect three connectors (callout 1), remove two screws (callout 2), and then remove the fuser
(callout 3).
Figure 1-41 Remove the fuser (5 of 5)
2
3
1
Face down drive or duplex drive assembly
Simplex products have a face-down-drive assembly installed. Duplex products have a duplexing-paperfeed assembly installed.
These components appear identical from the outside, but they have different internal gears and
functions. The same procedure is used to remove either component.
1.
2.
32
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
●
Top cover assembly. See Top cover with touchscreen control-panel module on page 16 or
Top cover with LCD control-panel module on page 13.
Open the toner cartridge door and the rear jam access door.
Chapter 1 Removal and replacement
ENWW
3.
On the right side of the product, remove the grounding spring (callout 1), disconnect five
connectors (callout 2), remove two screws (callout 3), and then remove the fan holder (callout 4)
and the main fan (callout 5) together.
Figure 1-42 Remove the face-down-drive or duplex drive assembly (1 of 2)
2
3
4
5
1
3
4.
Remove three screws (callout 1), and then pull the assembly (callout 2) away from the product.
Figure 1-43 Remove the face-down-drive or duplexing-paper-feed assembly (2 of 2)
1
2
CAUTION: Some of the gears and the solenoid arm are not captive. Do not lose the gears or
the arm when you remove the assembly.
ENWW
Removal and replacement procedures
33
Solenoids
Tray 1 solenoid
1.
Remove the following components:
●
Tray 2 cassette
●
Left cover. See Left cover on page 10.
2.
Open the toner cartridge door and the rear jam access door.
3.
On the left side of the product, disconnect one connector (callout 1), and then release the wires
from the wire harness (callout 2).
Figure 1-44 Remove the Tray 1 pickup solenoid (1 of 2)
1
34
2
Chapter 1 Removal and replacement
ENWW
4.
Remove one screw (callout 1), and then remove the Tray 1 pickup solenoid.
Figure 1-45 Remove the Tray 1 pickup solenoid (2 of 2)
1
Duplex solenoid
NOTE: This section applies to duplex models only.
1.
2.
ENWW
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
●
Rear cover, rear door, and duplex-paper-feed assembly. See Rear cover, rear door, and feed
assembly on page 20.
●
Top cover assembly. See Top cover with touchscreen control-panel module on page 16 or
Top cover with LCD control-panel module on page 13.
●
Fan. See Fan on page 39.
Open the toner cartridge door and the rear jam access door.
Removal and replacement procedures
35
3.
On the right side of the product, disconnect one connector (callout 1) from the connecting PCA,
and then remove one screw (callout 2).
Figure 1-46 Remove the duplex solenoid
1
2
36
Chapter 1 Removal and replacement
ENWW
Motors and fans
Main motor
1.
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
●
Top cover assembly. See Top cover with touchscreen control-panel module on page 16 or
Top cover with LCD control-panel module on page 13.
●
Rear cover, rear door, and duplex-paper-feed assembly. See Rear cover, rear door, and feed
assembly on page 20.
●
Fuser. See Fuser assembly and paper feed guide on page 29.
●
Engine controller assembly (DC controller). See Engine controller assembly (DC controller)
PCA on page 41.
2.
Open the toner cartridge door and the rear jam access door.
3.
At the rear of the product, release the cables (callout 1) from the cable guides (callout 2), and then
pull out the paper feed assembly (callout 3).
Figure 1-47 Remove the main motor (1 of 4)
3
ENWW
1
2
Removal and replacement procedures
37
4.
Release the cables (callout 1) from the cable guides (callout 2), remove one screw (callout 3), and
then remove the cable guide (callout 4).
Figure 1-48 Remove the main motor (2 of 4)
2
3
5.
4
1
Remove one screw (callout 1), remove the duct (callout 2), and then disconnect one connector
(callout 3).
Figure 1-49 Remove the main motor (3 of 4)
2
3
1
38
Chapter 1 Removal and replacement
ENWW
6.
Remove three black-screws (callout 1) and one silver-screw (callout 2), release two tabs (callout 3),
and then remove the main motor (callout 4) and the cable guide (callout 5) together.
Figure 1-50 Remove the main motor (4 of 4)
2
3
4
5
1
Reinstallation tip Remember the location from where you removed the silver screw. The silver
screw needs to be reinstalled in the same place.
Fan
1.
2.
ENWW
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
●
Top cover assembly. See Top cover with touchscreen control-panel module on page 16 or
Top cover with LCD control-panel module on page 13.
Open the toner cartridge door and the rear jam access door.
Removal and replacement procedures
39
3.
On the right side of the product, remove the grounding spring (callout 1), disconnect one
connector (callout 2), release two tabs (callout 3), and then remove the main fan.
Figure 1-51 Remove the fan (1 of 2)
2
1
3
Reinstallation tip When reassembling the main fan to the duct, make sure that the fan cable
(callout 1) is positioned as shown in the figure below. Also, make sure that the label (callout 2) on
the fan is facing inside.
Figure 1-52 Remove the fan (2 of 2)
2
1
40
Chapter 1 Removal and replacement
ENWW
Printed circuit-board assemblies (PCAs)
Engine controller assembly (DC controller) PCA
WARNING!
ESD sensitive component.
CAUTION: When removing the engine controller assembly (callout 1) from the rear of the product,
the portion (callout 2) on the left side of the assembly might be hot. Allow enough time for the engine
controller assembly to cool after the product power is turned off.
Figure 1-53 Allow the engine controller assembly to cool
1
2
1.
ENWW
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
●
Rear cover, rear door, and feed assembly. See Rear cover, rear door, and feed assembly
on page 20.
●
Top cover assembly. See Top cover with touchscreen control-panel module on page 16 or
Top cover with LCD control-panel module on page 13.
Removal and replacement procedures
41
2.
At the rear of the product, disconnect seven connectors (callout 1).
Figure 1-54 Remove the engine controller assembly (1 of 9)
1
3.
Remove one screw (callout 1), and then remove the paper feed guide (callout 2).
Figure 1-55 Remove the engine controller assembly (2 of 9)
1
42
Chapter 1 Removal and replacement
2
1
ENWW
4.
Disconnect seven connectors (callout 1).
Figure 1-56 Remove the engine controller assembly (3 of 9)
1
5.
Release the cables (callout 1) from the cable guide (callout 2).
Figure 1-57 Remove the engine controller assembly (4 of 9)
1
ENWW
2
1
Removal and replacement procedures
43
6.
On the right side of the product, remove one screw (callout 1).
Figure 1-58 Remove the engine controller assembly (5 of 9)
1
7.
On the left side of the product, disconnect the two cartridge-door interlock switch connectors
(callout 1), release the cables (callout 2) from the cable guides (callout 3), and then disconnect
one connector (callout 4) and one flat cable (callout 5) on the formatter PCA.
NOTE: Place a mark on one of the cartridge-door interlock switch wires before you disconnect
them, so that you can reconnect the connectors to the same switch lugs.
Figure 1-59 Remove the engine controller assembly (6 of 9)
1
2
3
5
44
4
Chapter 1 Removal and replacement
ENWW
8.
Remove three screws (callout 1).
Figure 1-60 Remove the engine controller assembly (7 of 9)
1
9.
On both sides of the product, use a small flat blade screwdriver to release the sheet-metal tabs
(callout 1) in the product chassis to lower the engine controller assembly (DC controller) PCA
(callout 2).
NOTE: It might be easier to release the right side tab from inside the chassis.
CAUTION: Carefully push the tab toward the outside of the product to release it. Do not bend
the tab so much that it will not engage the mounting bracket when the engine controller assembly
is reinstalled.
Figure 1-61 Remove the engine controller assembly (8 of 9)
2
ENWW
1
Removal and replacement procedures
45
10. Pull the cable (callout 1) and the flat cable (callout 2) into the product chassis, and then carefully
slide the engine controller assembly (callout 3) out of the product.
Figure 1-62 Remove the engine controller assembly (9 of 9)
1
2
3
Universal serial bus (USB) PCA
NOTE: This section applies to walkup USB-equipped models only.
1.
46
Remove the following components:
●
Tray 2 cassette
●
Left cover. See Left cover on page 10.
Chapter 1 Removal and replacement
ENWW
2.
On the left side of the product, remove two screws (callout 1) on the USB PCA, and then pull the
PCA away from the product.
Figure 1-63 Remove the USB PCA (1 of 2)
1
3.
Disconnect the connector (callout 1) on the back of the PCA.
Figure 1-64 Remove the USB PCA (2 of 2)
1
ENWW
Removal and replacement procedures
47
Formatter PCA
WARNING!
1.
2.
ESD sensitive component.
Remove the following components:
●
Tray 2 cassette
●
Left cover. See Left cover on page 10.
●
Wireless PCA (wireless models only). See Wireless PCA on page 48.
On the left side of the product, disconnect any connectors and flat cables (callout 1) on the
formatter, and then remove four screws (callout 2).
Figure 1-65 Remove the formatter
2
1
NOTE: Wireless models only: The screw in the upper-right corner also fastens the wireless
PCA holder to the formatter PCA. Keep this screw, which is longer, with the holder for
reinstallation.
Wireless PCA
NOTE: This section applies to wireless models only.
The wireless PCA is located at the top of the formatter PCA.
1.
48
Remove the following components:
●
Tray 2 cassette
●
Left cover. See Left cover on page 10.
Chapter 1 Removal and replacement
ENWW
2.
On the left side of the product, release two tabs (callout 1), pull the lower left-hand corner of the
PCA to disconnect the connector on the back of the PCA, and then pull the PCA away from the
product.
Figure 1-66 Remove the wireless PCA
1
Power switch PCA
The power switch PCA is located in the product front cover.
1.
ENWW
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
●
Left cover. See Left cover on page 10.
●
Cartridge door and front cover assembly. See Cartridge door and front cover assembly
on page 23.
Removal and replacement procedures
49
2.
On the back of the front cover, use a small flat-blade screwdriver to release two tabs (callout 1) to
separate the two pieces of the cover.
Figure 1-67 Remove the power-switch PCA (1 of 3)
1
3.
Release two tabs (callout 1) to remove the PCA shield.
Figure 1-68 Remove the power-switch PCA (2 of 3)
1
50
Chapter 1 Removal and replacement
ENWW
4.
Release one tab (callout 1), and then pull the PCA out of the front cover.
Figure 1-69 Remove the power-switch PCA (3 of 3)
1
Connecting PCA
The connecting PCA is located on the product right side, below the control panel.
1.
2.
Remove the following components:
●
Tray 2 cassette
●
Right cover. See Right cover on page 12.
On the right side of the product, disconnect any connectors (callout 1) on the PCA, remove one
screw (callout 2), and then remove the connecting PCA.
Figure 1-70 Remove the connecting PCA
1
2
ENWW
Removal and replacement procedures
51
Miscellaneous parts
Transfer roller
CAUTION: Do not touch the sponge surface of the roller unless you are replacing the roller. Skin oils
on the roller can cause print-quality problems.
Always wear latex gloves when handling a transfer roller for reinstallation or replacement.
1.
Open the toner cartridge door, and then remove the toner cartridge.
2.
In the toner cartridge cavity, pull the sheet-metal jam plate toward the Tray 1 pickup roller cover
(callout 1) and hold it, release the two tabs of the black locking clip on the right-side bushing
(callout 2), pull the bushing up, and then slide the transfer roller (callout 3) to the right and remove
it.
Figure 1-71 Remove the transfer roller
3
2
1
CAUTION: The black locking clip on the right side of the transfer-roller shaft is not captive. Do
not lose the locking clip when you remove the transfer roller.
Multipurpose (MP) tray pickup gear assembly
NOTE: The multipurpose tray is referred to as Tray 1 in user documentation.
1.
52
Remove the following components.
●
Tray 2 cassette
●
Left cover. See Left cover on page 10.
Chapter 1 Removal and replacement
ENWW
2.
On the left side of the product, release the tab (callout 1) at the center of the gear, and then
remove the gear (callout 2).
Figure 1-72 Remove the paper-pickup-gear assembly
1
3
2
Reinstallation tip Press and hold back the gear arm (callout 3) when reinstalling the pickup
gear.
Optional paper feeder (Tray 3)
When replacing any parts on the optional paper feeder (Tray 3), remove the tray cassette before
removing any other parts.
NOTE: To view the procedures for removing the optional paper feeder pickup roller or separation
pad, see Rollers on page 6.
ENWW
Removal and replacement procedures
53
Optional paper feeder right cover
▲
Starting at the back of the unit, release six tabs (callout 1), and then slide the right cover toward
the front of the unit to remove it.
Figure 1-73 Remove the optional paper feeder right cover
1
Optional paper feeder driver PCA
1.
Remove the right cover.
2.
On the right side of the unit, remove one screw (callout 1), release one tab (callout 2) from the
driver PCA cover (callout 3), and then slide the PCA cover to the right to remove it.
Figure 1-74 Remove the optional paper feeder driver PCA (1 of 2)
3
2
1
54
Chapter 1 Removal and replacement
ENWW
3.
Disconnect three connectors (callout 1), and then remove one screw (callout 2) to remove the
driver PCA.
Figure 1-75 Remove the optional paper feeder driver PCA (2 of 2)
2
1
Optional paper feeder paper sensor PCA
1.
Remove the right cover.
2.
On the right side of the unit, remove one screw (callout 1), release one tab (callout 2) from the
driver PCA cover (callout 3), and then slide the PCA cover to the right to remove it.
Figure 1-76 Remove the optional paper feeder paper sensor PCA (1 of 4)
3
2
1
ENWW
Removal and replacement procedures
55
3.
On the driver PCA, disconnect one connector (callout 1).
Figure 1-77 Remove the optional paper feeder paper sensor PCA (2 of 4)
1
4.
At the front of the paper feeder, remove two screws (callout 1), remove the two plastic positioning
pins (callout 2), and then lift the metal cover (callout 3) off the paper feeder.
Figure 1-78 Remove the optional paper feeder paper sensor PCA (3 of 4)
1
2
56
Chapter 1 Removal and replacement
3
ENWW
5.
Remove one screw (callout 1), and then release the PCA cable from the cable guides to remove
the sensor PCA.
Figure 1-79 Remove the optional paper feeder paper sensor PCA (4 of 4)
1
2
ENWW
Removal and replacement procedures
57
58
Chapter 1 Removal and replacement
ENWW
2
Parts and diagrams
NOTE: In this chapter, part numbers are listed only for available replaceable parts.
ENWW
●
Order parts by authorized service providers
●
How to use the parts lists and diagrams
●
Assembly locations
●
Covers, panels, and doors
●
Internal assemblies
●
Input devices
●
Alphabetical parts list
●
Numerical parts list
59
Order parts by authorized service providers
Order replacement parts
Table 2-1 Order parts, accessories, and supplies
Order supplies and paper
www.hp.com/go/suresupply
Order genuine HP parts or accessories
www.hp.com/buy/parts
Order through service or support providers
Contact an HP-authorized service or support provider.
Related documentation and software
Table 2-2 Related documentation and software
Item
Description
Part number
HP LaserJet Pro 400 M401 Printer Series User Guide
Product user guide
CF270-90908 (English)
HP LaserJet Pro 400 M401 Printer Series Repair Manual
English repair manual (this
manual)
CF270-90977
HP LaserJet Pro 400 M401 Printer Series Troubleshooting
Manual
English troubleshooting
manual
CF270-91001
Supplies part numbers
Table 2-3 Supplies part numbers
Part
Part number
Type/size
Toner cartridge
CF280-67901 (standard)
Black toner cartridge
CF280-67902 (extended)
Paper feeder
CF284A
500-sheet Tray 3
USB 2.0 cable
C6518A
(2-meter standard) A-to-B cable
Whole-unit replacement part numbers
NOTE: Whole-unit replacement products include the formatter PCA.
Table 2-4 Whole-unit replacement part numbers
60
Item
Description
Part number
HP LaserJet Pro 400 M401a Printer
220v WUR EMEA
CF270-69001 (exchange)
Chapter 2 Parts and diagrams
ENWW
Table 2-4 Whole-unit replacement part numbers (continued)
Item
Description
Part number
HP LaserJet Pro 400 M401d Printer
220v WUR EMEA
CF274-69001 (exchange)
220v WUR CN/MY
CF274-67058 (replace)
220v WUR AP
CF274-69002 (exchange)
110v WUR NAR/TW
CZ195-69001 (exchange)
220v WUR CN/MY
CZ195-67058 (replace)
220v WUR AP/LAR
CZ195-69002 (exchange)
220v WUR CL/AR
CZ195-69003 (exchange)
110v WUR BR
CZ195-69004 (exchange)
110v WUR NAR/TW
CF278-69001 (exchange)
220v WUR EMEA
CF278-69002 (exchange)
220v WUR CN/MY
CF278-67059 (replace)
220v WUR AP/LAR
CF278-69003 (exchange)
220v WUR CL/AR
CF278-69004 (exchange)
110v WUR BR
CF278-69005 (exchange)
110v WUR NAR/TW
CF285-69001 (exchange)
220v WUR EMEA
CF285-69002 (exchange)
220v WUR CN/MY
CF285-67059 (replace)
220v WUR AP/LAR
CF285-69003 (exchange)
110v WUR BR
CF285-69004 (exchange)
HP LaserJet Pro 400 M401n Printer
HP LaserJet Pro 400 M401dn Printer
HP LaserJet Pro 400 M401dw Printer
ENWW
Order parts by authorized service providers
61
How to use the parts lists and diagrams
The figures in this chapter show the major subassemblies in the product and their component parts. A
parts list table follows each exploded view assembly diagram. Each table lists the item number, the
associated part number, and the description of each part. If a part is not listed in the table, then it is not
a field replacement unit (FRU).
CAUTION: Be sure to order the correct part. When looking for part numbers for electrical
components, pay careful attention to the voltage that is listed in the description column. Doing so will
ensure that the part number selected is for the correct all-in-one model.
NOTE: In this manual, the abbreviation “PCA” stands for “printed circuit-board assembly.”
Components described as a PCA might consist of a single circuit board or a circuit board plus other
parts, such as cables and sensors.
62
Chapter 2 Parts and diagrams
ENWW
Assembly locations
HP LaserJet M401a, M401n, M401d models
Figure 2-1 Assembly locations: HP LaserJet M401a, M401n, M401d models
1
11 10
2
3
9
8
4
5
7
6
Table 2-5 Assembly locations: HP LaserJet M401a, M401n, M401d models
ENWW
Item
Description
Item
Description
1
Cartridge door
7
Rear cover (HP LaserJet M401a and M401n models)
or duplex cover (HP LaserJet M401d model)
2
LCD control panel
8
Power receptacle
3
Jam removal door
9
Power switch
4
Rear output door
10
Tray 2 cassette
5
Output bin
11
Multipurpose tray (Tray 1)
6
DIMM door
Assembly locations
63
HP LaserJet M401dn and M401dw models
Figure 2-2 Assembly locations: HP LaserJet M401dn and M401dw models
1
11 10
2
3
9
8
4
7
5
6
Table 2-6 Assembly locations: HP LaserJet M401dn and M401dw models
64
Item
Description
Item
Description
1
Toner cartridge door
7
Duplex cover
2
Touchscreen control panel
8
Power receptacle
3
Jam removal door
9
Power button
4
Rear output door
10
Tray 2 cassette
5
Output bin
11
Multipurpose tray (Tray 1)
6
DIMM cover
Chapter 2 Parts and diagrams
ENWW
Optional paper feeder
Figure 2-3 Assembly locations: optional paper feeder
1
3
2
Table 2-7 Assembly locations: optional paper feeder
ENWW
Item
Description
Item
Description
1
Positioning pins
3
Tray 3 cassette
2
Option interface connector
Assembly locations
65
Covers, panels, and doors
Figure 2-4 Covers, panels, and doors (LCD control panel models)
11
2
SIMPLEX MODEL
3
4
A02
3
1
DUPLEX MODEL
A01
(J215)
10
(J1001)
9
7
8
5
A02
66
Chapter 2 Parts and diagrams
6
ENWW
Table 2-8 Covers, panels, and doors (LCD control panel models)
ENWW
Ref
Description
Part number
Qty
1
Cartridge door assembly
RM1-9145-000CN
1
2
Cover, top
RM1-9180-000CN
1
3
Cover, rear (duplex model)
RM1-9161-000CN
1
3
Cover, rear (simplex model)
RM1-9163-000CN
1
4
Cover, right
RM1-9171-000CN
1
5
Cover, left
RM1-9174-000CN
1
6
Cover, outer, front
RC3-2533-000CN
1
7
Switch, power button assembly
RM1-9125-000CN
1
8
Cover, inner, front
RC3-2532-000CN
1
9
Lever, power supply button
RC3-2545-000CN
1
10
Power button PCA
RM1-9039-000CN
1
11
Control-panel assembly
RM1-9149-000CN
1
Covers, panels, and doors
67
Figure 2-5 Covers, panels, and doors (touchscreen control panel models)
14
11
12
A10
A03
2
13
A02
A04
A05
A06
A11
3
A07
(J2)
4
A09
A08
A08
A02
1
A01
(J215)
10
(J1001)
9
7
8
5
A02
68
Chapter 2 Parts and diagrams
6
ENWW
Table 2-9 Covers, panels, and doors (touchscreen control panel models)
ENWW
Ref
Description
Part number
Qty
1
Cartridge door assembly
RM1-9145-000CN
1
2
Cover, top
RM1-9179-000CN
1
3
Cover, rear
RM1-9161-000CN
1
4
Cover, right
RM1-9171-000CN
1
5
Cover, left
RM1-9123-000CN
1
6
Cover, outer, front
RC3-2533-000CN
1
7
Switch, power button assembly
RM1-9125-000CN
1
8
Cover, inner, front
RC3-2532-000CN
1
9
Lever, power supply button
RC3-2545-000CN
1
10
Power button PCA
RM1-9039-000CN
1
11
Arm, control panel
RC3-2584-000CN
1
12
Cover, cable
RC3-2585-000CN
1
13
Plate, base
RC3-2586-000CN
1
14
Control-panel assembly
CF285-60101
1
Covers, panels, and doors
69
Internal assemblies
Figure 2-6 Internal components (1 of 5)
A06
A05
A02
A04
A07
1
A03
A
A12
A13
A14
A15
A03
A03
A11
A08
A10
A01
A14
A16
A17
A
A09
A18
70
Chapter 2 Parts and diagrams
ENWW
Table 2-10 Internal components (1 of 5)
ENWW
Ref
Description
Part number
Qty
1
Fuser (110V)
RM1-8808-000CN
1
1
Fuser (220V)
RM1-8809-000CN
1
Internal assemblies
71
Figure 2-7 Internal components (2 of 5)
A21
A12
(J101)
3
A07
A02
A01
(J202)
A04
A03
A05
1
A08
(M1)
(J1202)
A06
A09
(J1202)
5
A11
A13
A15 A31 A10
TOUCHSCREEN
MODEL
A15
A38
A14
A15
A39
A16
A37
A15
A17
A29
A31
A36
A15
A34
A28
A27
A15
A33
A19
A23
A24
A35
A15
A26
A18
A15
A22
A20
A25
A15
4
A15
A15
A30
6
A31
A32
2
A31
72
Chapter 2 Parts and diagrams
ENWW
Table 2-11 Internal components (2 of 5)
ENWW
Ref
Description
Part number
Qty
1
Main motor assembly
RM1-9042-000CN
1
2
Bushing
RC2-8263-000CN
1
3
Separation pad, multipurpose tray
RL1-2115-000CN
1
4
Bushing
RC2-6131-000CN
1
5
Paper pickup gear assembly
RM1-7360-000CN
1
6
Paper pickup roller assembly
RM1-9168-000CN
1
Internal assemblies
73
Figure 2-8 Internal components (3 of 5)
A13
A03
(J1103)
A13
(J802)
A04
4
A02
A01
A12
1
3
(J801)
(J5)
A05
A07
A24
A22
A06
A08
A09
A23
(J581)
A10
2
A26
A17
A12
A14
A19
A21
5
A16
A18
A15
A20
A25
A11
(J203)
A12
6
A13
74
Chapter 2 Parts and diagrams
ENWW
Table 2-12 Internal components (3 of 5)
ENWW
Ref
Description
Part number
Qty
1
Cable, flexible, flat
RK2-4452-000CN
1
2
Paper feed guide assembly
RM1-9122-000CN
1
3
Laser scanner assembly
RM1-9135-000CN
1
4
Registration roller assembly
RM1-8806-000CN
1
5
Transfer roller assembly
RM1-9175-000CN
1
6
Sensor assembly
RM1-8807-000CN
1
Internal assemblies
75
Figure 2-9 Internal components (4 of 5)
A03
1
A02
A24
(FM1)
(J1105)
(J211)
A04
(J1205D)
A11
A24
2
(J1205F)
A01
A05
A01
(J207)
(J207)
A12
A06
A01
(J1102)
(SL2)
(J1104)
A01
A10
A07
(SW301)
A24
A08
A22
A13
A14
A21
A09
3
A23
A01
4
A19
(SL1)
(J6)
8
A15
5
7
A16
A17
A18
76
A16
Chapter 2 Parts and diagrams
6
ENWW
Table 2-13 Internal components (4 of 5)
ENWW
Ref
Description
Part number
Qty
1
Fan
RK2-4418-000CN
1
2
Connecting PCA
RM1-9047-000CN
1
4
Solenoid
RK2-2731-000CN
1
5
Separation pad holder assembly
RM1-7365-000CN
1
6
Cassette assembly (Tray 2)
RM1-9137-000CN
1
7
Pickup roller, multipurpose tray (Tray 1)
RL1-3307-000CN
1
8
Multipurpose tray pickup gear assembly
RM1-9127-000CN
1
Internal assemblies
77
Figure 2-10 Internal components (5 of 5)
(FT3)
DUPLEX MODEL
A
1
(J7)
(FT2)
SIMPLEX MODEL
(FT1)
3
A03
A01
A04
DUPLEX MODEL
(SL3)
(J1101)
A01
4
DUPLEX MODEL
3
A01
A02
2
A
A01
USB MODEL
A08
A03
78
Chapter 2 Parts and diagrams
ENWW
Table 2-14 Internal components (5 of 5)
ENWW
Ref
Description
Part number
Qty
1
Engine controller assembly (DC controller) — 110V
RM1-9164-000CN
1
1
Engine controller assembly (DC controller) — 220V
RM1-9165-000
1
2
Duplexing paper feed assembly (duplex models only)
RM1-9153-000CN
1
3
Reverse drive assembly (duplex models only)
RM1-9157-000CN
1
3
Face-down drive assembly (simplex models only)
RM1-9160-000CN
1
4
Solenoid, duplex
RK2-2733-000CN
1
Internal assemblies
79
Figure 2-11 PCA location
4
3
2
1
5
6
80
Chapter 2 Parts and diagrams
ENWW
Table 2-15 PCA location
ENWW
Ref
Description
Part number
Qty
1
Formatter PCA (HP LaserJet M401a, M401d models)
CF148-60001
1
1
Formatter PCA (HP LaserJet M401n model)
CF149-60001
1
1
Formatter PCA (HP LaserJet M401dn, M401dw models)
CF150-60001
1
1
Formatter PCA (China, HP LaserJet M401a, M401d models)
CF148-69001
1
1
Formatter PCA (China, HP LaserJet M401n model)
CF149-69001
1
1
Formatter PCA (China, HP LaserJet M401dn, M401dw models)
CF150-69001
1
1
Formatter PCA (HP LaserJet M401dne model with LCD)
CF399-60001
1
2
Wireless PCA (HP LaserJet M401dw model only)
1150-7940
1
2
Wireless PCA holder (not pictured — HP LaserJet M401dw
model only)
CF286-40014
1
3
Engine controller assembly (DC controller) PCA — 110V
RM1-9164-000CN
1
3
Engine controller assembly (DC controller) PCA — 220V
RM1-9165-000CN
1
4
Connecting PCA
RM1-9047-000CN
1
5
Power switch PCA
RM1-9039-000CN
1
6
Universal serial bus (USB) PCA (HP LaserJet M401dn and
M401dw models only)
CF368-60001
1
Internal assemblies
81
Input devices
500-sheet paper feeder
Paper feeder covers
Figure 2-12 Paper feeder covers
3
2
1
82
Chapter 2 Parts and diagrams
ENWW
Table 2-16 Paper feeder covers
ENWW
Ref
Description
Part number
Qty
1
Cover, left
RC3-2618-000CN
1
2
Cover, right
RM1-9316-000CN
1
3
Cover, rear
RC3-2621-000CN
1
Input devices
83
Paper feeder main body (1 of 2)
Figure 2-13 Paper feeder main body (1 of 2)
A07
A07
A04
A05
A18
A06
A02
1
A01
A07
A03
A13
A04
A09
(SL4)
(J1202)
A08
A07
2
A07
A16
A07
A14
A07
A07
A10
A17
A07
A15
A07
A07
A12
A11
A12
84
Chapter 2 Parts and diagrams
ENWW
Table 2-17 Paper feeder main body (1 of 2)
ENWW
Ref
Description
Part number
Qty
1
Paper pickup gear assembly
RM1-7360-000CN
1
2
Solenoid
RK2-0426-000CN
1
Input devices
85
Paper feeder main body (2 of 2)
Figure 2-14 Paper feeder main body (2 of 2)
A04
A03
A01
A04
A02
1
A09
(J1205)
A04
A10
A07
A07
2
A04
A13
(PS1201)
(J1203)
A04
5
A11
(J1205)
A04
A12
A06
A08
A05
A06
4
3
86
Chapter 2 Parts and diagrams
ENWW
Table 2-18 Paper feeder main body (2 of 2)
ENWW
Ref
Description
Part number
Qty
1
Paper feeder pickup roller assembly
RM1-9168-000CN
1
2
Paper feeder driver PCA
RM1-9297-000CN
1
3
Paper feeder cassette (Tray 3)
RM1-9313-000CN
1
4
Paper feeder separation pad holder assembly
RM1-6303-000CN
1
5
Paper feeder paper sensor PCA
RM1-1267-000CN
1
Input devices
87
Alphabetical parts list
Table 2-19 Alphabetical parts list
88
Description
Part number
Table and page
Arm, control panel
RC3-2584-000CN
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Bushing
RC2-8263-000CN
Internal components (2 of 5)
on page 73
Bushing
RC2-6131-000CN
Internal components (2 of 5)
on page 73
Cable, flexible, flat
RK2-4452-000CN
Internal components (3 of 5)
on page 75
Cartridge door assembly
RM1-9145-000CN
Covers, panels, and doors
(LCD control panel models)
on page 67
Cartridge door assembly
RM1-9145-000CN
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Cassette assembly (Tray 2)
RM1-9137-000CN
Internal components (4 of 5)
on page 77
Connecting PCA
RM1-9047-000CN
Internal components (4 of 5)
on page 77
Connecting PCA
RM1-9047-000CN
PCA location on page 81
Control-panel assembly
RM1-9149-000CN
Covers, panels, and doors
(LCD control panel models)
on page 67
Control-panel assembly
CF285-60101
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Cover, cable
RC3-2585-000CN
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Cover, inner, front
RC3-2532-000CN
Covers, panels, and doors
(LCD control panel models)
on page 67
Cover, inner, front
RC3-2532-000CN
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Cover, left
RM1-9174-000CN
Covers, panels, and doors
(LCD control panel models)
on page 67
Cover, left
RM1-9123-000CN
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Chapter 2 Parts and diagrams
ENWW
Table 2-19 Alphabetical parts list (continued)
ENWW
Description
Part number
Table and page
Cover, left
RC3-2618-000CN
Paper feeder covers
on page 83
Cover, outer, front
RC3-2533-000CN
Covers, panels, and doors
(LCD control panel models)
on page 67
Cover, outer, front
RC3-2533-000CN
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Cover, rear
RM1-9161-000CN
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Cover, rear
RC3-2621-000CN
Paper feeder covers
on page 83
Cover, rear (duplex model)
RM1-9161-000CN
Covers, panels, and doors
(LCD control panel models)
on page 67
Cover, rear (simplex model)
RM1-9163-000CN
Covers, panels, and doors
(LCD control panel models)
on page 67
Cover, right
RM1-9171-000CN
Covers, panels, and doors
(LCD control panel models)
on page 67
Cover, right
RM1-9171-000CN
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Cover, right
RM1-9316-000CN
Paper feeder covers
on page 83
Cover, top
RM1-9180-000CN
Covers, panels, and doors
(LCD control panel models)
on page 67
Cover, top
RM1-9179-000CN
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Duplexing paper feed assembly (duplex models only)
RM1-9153-000CN
Internal components (5 of 5)
on page 79
Engine controller assembly (DC controller) PCA — 110V
RM1-9164-000CN
PCA location on page 81
Engine controller assembly (DC controller) PCA — 220V
RM1-9165-000CN
PCA location on page 81
Engine controller assembly (DC controller) — 110V
RM1-9164-000CN
Internal components (5 of 5)
on page 79
Engine controller assembly (DC controller) — 220V
RM1-9165-000
Internal components (5 of 5)
on page 79
Alphabetical parts list
89
Table 2-19 Alphabetical parts list (continued)
90
Description
Part number
Table and page
Face-down drive assembly (simplex models only)
RM1-9160-000CN
Internal components (5 of 5)
on page 79
Fan
RK2-4418-000CN
Internal components (4 of 5)
on page 77
Formatter PCA (China, HP LaserJet M401a, M401d models)
CF148-69001
PCA location on page 81
Formatter PCA (China, HP LaserJet M401dn, M401dw models)
CF150-69001
PCA location on page 81
Formatter PCA (China, HP LaserJet M401n model)
CF149-69001
PCA location on page 81
Formatter PCA (HP LaserJet M401a, M401d models)
CF148-60001
PCA location on page 81
Formatter PCA (HP LaserJet M401dn, M401dw models)
CF150-60001
PCA location on page 81
Formatter PCA (HP LaserJet M401dne model with LCD)
CF399-60001
PCA location on page 81
Formatter PCA (HP LaserJet M401n model)
CF149-60001
PCA location on page 81
Fuser (110V)
RM1-8808-000CN
Internal components (1 of 5)
on page 71
Fuser (220V)
RM1-8809-000CN
Internal components (1 of 5)
on page 71
Laser scanner assembly
RM1-9135-000CN
Internal components (3 of 5)
on page 75
Lever, power supply button
RC3-2545-000CN
Covers, panels, and doors
(LCD control panel models)
on page 67
Lever, power supply button
RC3-2545-000CN
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Main motor assembly
RM1-9042-000CN
Internal components (2 of 5)
on page 73
Multipurpose tray pickup gear assembly
RM1-9127-000CN
Internal components (4 of 5)
on page 77
Paper feed guide assembly
RM1-9122-000CN
Internal components (3 of 5)
on page 75
Paper feeder cassette (Tray 3)
RM1-9313-000CN
Paper feeder main body
(2 of 2) on page 87
Paper feeder driver PCA
RM1-9297-000CN
Paper feeder main body
(2 of 2) on page 87
Paper feeder paper sensor PCA
RM1-1267-000CN
Paper feeder main body
(2 of 2) on page 87
Paper feeder pickup roller assembly
RM1-9168-000CN
Paper feeder main body
(2 of 2) on page 87
Paper feeder separation pad holder assembly
RM1-6303-000CN
Paper feeder main body
(2 of 2) on page 87
Chapter 2 Parts and diagrams
ENWW
Table 2-19 Alphabetical parts list (continued)
ENWW
Description
Part number
Table and page
Paper pickup gear assembly
RM1-7360-000CN
Internal components (2 of 5)
on page 73
Paper pickup gear assembly
RM1-7360-000CN
Paper feeder main body
(1 of 2) on page 85
Paper pickup roller assembly
RM1-9168-000CN
Internal components (2 of 5)
on page 73
Pickup roller, multipurpose tray (Tray 1)
RL1-3307-000CN
Internal components (4 of 5)
on page 77
Plate, base
RC3-2586-000CN
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Power button PCA
RM1-9039-000CN
Covers, panels, and doors
(LCD control panel models)
on page 67
Power button PCA
RM1-9039-000CN
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Power switch PCA
RM1-9039-000CN
PCA location on page 81
Registration roller assembly
RM1-8806-000CN
Internal components (3 of 5)
on page 75
Reverse drive assembly (duplex models only)
RM1-9157-000CN
Internal components (5 of 5)
on page 79
Sensor assembly
RM1-8807-000CN
Internal components (3 of 5)
on page 75
Separation pad holder assembly
RM1-7365-000CN
Internal components (4 of 5)
on page 77
Separation pad, multipurpose tray
RL1-2115-000CN
Internal components (2 of 5)
on page 73
Solenoid
RK2-2731-000CN
Internal components (4 of 5)
on page 77
Solenoid
RK2-0426-000CN
Paper feeder main body
(1 of 2) on page 85
Solenoid, duplex
RK2-2733-000CN
Internal components (5 of 5)
on page 79
Switch, power button assembly
RM1-9125-000CN
Covers, panels, and doors
(LCD control panel models)
on page 67
Switch, power button assembly
RM1-9125-000CN
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Transfer roller assembly
RM1-9175-000CN
Internal components (3 of 5)
on page 75
Alphabetical parts list
91
Table 2-19 Alphabetical parts list (continued)
92
Description
Part number
Table and page
Universal serial bus (USB) PCA (HP LaserJet M401dn and
M401dw models only)
CF368-60001
PCA location on page 81
Wireless PCA (HP LaserJet M401dw model only)
1150-7940
PCA location on page 81
Wireless PCA holder (not pictured — HP LaserJet M401dw
model only)
CF286-40014
PCA location on page 81
Chapter 2 Parts and diagrams
ENWW
Numerical parts list
Table 2-20 Numerical parts list
ENWW
Part number
Description
Table and page
CF148-60001
Formatter PCA (HP LaserJet M401a, M401d models)
PCA location on page 81
CF148-69001
Formatter PCA (China, HP LaserJet M401a, M401d models)
PCA location on page 81
CF149-60001
Formatter PCA (HP LaserJet M401n model)
PCA location on page 81
CF149-69001
Formatter PCA (China, HP LaserJet M401n model)
PCA location on page 81
CF150-60001
Formatter PCA (HP LaserJet M401dn, M401dw models)
PCA location on page 81
CF150-69001
Formatter PCA (China, HP LaserJet M401dn, M401dw models)
PCA location on page 81
1150-7940
Wireless PCA (HP LaserJet M401dw model only)
PCA location on page 81
CF285-60101
Control-panel assembly
Covers, panels, and doors
(touchscreen control panel
models) on page 69
CF286-40014
Wireless PCA holder (not pictured — HP LaserJet M401dw
model only)
PCA location on page 81
CF368-60001
Universal serial bus (USB) PCA (HP LaserJet M401dn and
M401dw models only)
PCA location on page 81
CF399-60001
Formatter PCA (HP LaserJet M401dne model with LCD)
PCA location on page 81
RC2-6131-000CN
Bushing
Internal components (2 of 5)
on page 73
RC2-8263-000CN
Bushing
Internal components (2 of 5)
on page 73
RC3-2532-000CN
Cover, inner, front
Covers, panels, and doors
(LCD control panel models)
on page 67
RC3-2532-000CN
Cover, inner, front
Covers, panels, and doors
(touchscreen control panel
models) on page 69
RC3-2533-000CN
Cover, outer, front
Covers, panels, and doors
(LCD control panel models)
on page 67
RC3-2533-000CN
Cover, outer, front
Covers, panels, and doors
(touchscreen control panel
models) on page 69
RC3-2545-000CN
Lever, power supply button
Covers, panels, and doors
(LCD control panel models)
on page 67
RC3-2545-000CN
Lever, power supply button
Covers, panels, and doors
(touchscreen control panel
models) on page 69
Numerical parts list
93
Table 2-20 Numerical parts list (continued)
94
Part number
Description
Table and page
RC3-2584-000CN
Arm, control panel
Covers, panels, and doors
(touchscreen control panel
models) on page 69
RC3-2585-000CN
Cover, cable
Covers, panels, and doors
(touchscreen control panel
models) on page 69
RC3-2586-000CN
Plate, base
Covers, panels, and doors
(touchscreen control panel
models) on page 69
RC3-2618-000CN
Cover, left
Paper feeder covers
on page 83
RC3-2621-000CN
Cover, rear
Paper feeder covers
on page 83
RK2-0426-000CN
Solenoid
Paper feeder main body
(1 of 2) on page 85
RK2-2731-000CN
Solenoid
Internal components (4 of 5)
on page 77
RK2-2733-000CN
Solenoid, duplex
Internal components (5 of 5)
on page 79
RK2-4418-000CN
Fan
Internal components (4 of 5)
on page 77
RK2-4452-000CN
Cable, flexible, flat
Internal components (3 of 5)
on page 75
RL1-2115-000CN
Separation pad, multipurpose tray
Internal components (2 of 5)
on page 73
RL1-3307-000CN
Pickup roller, multipurpose tray (Tray 1)
Internal components (4 of 5)
on page 77
RM1-1267-000CN
Paper feeder paper sensor PCA
Paper feeder main body
(2 of 2) on page 87
RM1-6303-000CN
Paper feeder separation pad holder assembly
Paper feeder main body
(2 of 2) on page 87
RM1-7360-000CN
Paper pickup gear assembly
Internal components (2 of 5)
on page 73
RM1-7360-000CN
Paper pickup gear assembly
Paper feeder main body
(1 of 2) on page 85
RM1-7365-000CN
Separation pad holder assembly
Internal components (4 of 5)
on page 77
RM1-8806-000CN
Registration roller assembly
Internal components (3 of 5)
on page 75
RM1-8807-000CN
Sensor assembly
Internal components (3 of 5)
on page 75
Chapter 2 Parts and diagrams
ENWW
Table 2-20 Numerical parts list (continued)
ENWW
Part number
Description
Table and page
RM1-8808-000CN
Fuser (110V)
Internal components (1 of 5)
on page 71
RM1-8809-000CN
Fuser (220V)
Internal components (1 of 5)
on page 71
RM1-9039-000CN
Power button PCA
Covers, panels, and doors
(LCD control panel models)
on page 67
RM1-9039-000CN
Power button PCA
Covers, panels, and doors
(touchscreen control panel
models) on page 69
RM1-9039-000CN
Power switch PCA
PCA location on page 81
RM1-9042-000CN
Main motor assembly
Internal components (2 of 5)
on page 73
RM1-9047-000CN
Connecting PCA
Internal components (4 of 5)
on page 77
RM1-9047-000CN
Connecting PCA
PCA location on page 81
RM1-9122-000CN
Paper feed guide assembly
Internal components (3 of 5)
on page 75
RM1-9123-000CN
Cover, left
Covers, panels, and doors
(touchscreen control panel
models) on page 69
RM1-9125-000CN
Switch, power button assembly
Covers, panels, and doors
(LCD control panel models)
on page 67
RM1-9125-000CN
Switch, power button assembly
Covers, panels, and doors
(touchscreen control panel
models) on page 69
RM1-9127-000CN
Multipurpose tray pickup gear assembly
Internal components (4 of 5)
on page 77
RM1-9135-000CN
Laser scanner assembly
Internal components (3 of 5)
on page 75
RM1-9137-000CN
Cassette assembly (Tray 2)
Internal components (4 of 5)
on page 77
RM1-9145-000CN
Cartridge door assembly
Covers, panels, and doors
(LCD control panel models)
on page 67
RM1-9145-000CN
Cartridge door assembly
Covers, panels, and doors
(touchscreen control panel
models) on page 69
RM1-9149-000CN
Control-panel assembly
Covers, panels, and doors
(LCD control panel models)
on page 67
Numerical parts list
95
Table 2-20 Numerical parts list (continued)
96
Part number
Description
Table and page
RM1-9153-000CN
Duplexing paper feed assembly (duplex models only)
Internal components (5 of 5)
on page 79
RM1-9157-000CN
Reverse drive assembly (duplex models only)
Internal components (5 of 5)
on page 79
RM1-9160-000CN
Face-down drive assembly (simplex models only)
Internal components (5 of 5)
on page 79
RM1-9161-000CN
Cover, rear (duplex model)
Covers, panels, and doors
(LCD control panel models)
on page 67
RM1-9161-000CN
Cover, rear
Covers, panels, and doors
(touchscreen control panel
models) on page 69
RM1-9163-000CN
Cover, rear (simplex model)
Covers, panels, and doors
(LCD control panel models)
on page 67
RM1-9164-000CN
Engine controller assembly (DC controller) — 110V
Internal components (5 of 5)
on page 79
RM1-9164-000CN
Engine controller assembly (DC controller) PCA — 110V
PCA location on page 81
RM1-9165-000
Engine controller assembly (DC controller) — 220V
Internal components (5 of 5)
on page 79
RM1-9165-000CN
Engine controller assembly (DC controller) PCA — 220V
PCA location on page 81
RM1-9168-000CN
Paper pickup roller assembly
Internal components (2 of 5)
on page 73
RM1-9168-000CN
Paper feeder pickup roller assembly
Paper feeder main body
(2 of 2) on page 87
RM1-9171-000CN
Cover, right
Covers, panels, and doors
(LCD control panel models)
on page 67
RM1-9171-000CN
Cover, right
Covers, panels, and doors
(touchscreen control panel
models) on page 69
RM1-9174-000CN
Cover, left
Covers, panels, and doors
(LCD control panel models)
on page 67
RM1-9175-000CN
Transfer roller assembly
Internal components (3 of 5)
on page 75
RM1-9179-000CN
Cover, top
Covers, panels, and doors
(touchscreen control panel
models) on page 69
RM1-9180-000CN
Cover, top
Covers, panels, and doors
(LCD control panel models)
on page 67
Chapter 2 Parts and diagrams
ENWW
Table 2-20 Numerical parts list (continued)
ENWW
Part number
Description
Table and page
RM1-9297-000CN
Paper feeder driver PCA
Paper feeder main body
(2 of 2) on page 87
RM1-9313-000CN
Paper feeder cassette (Tray 3)
Paper feeder main body
(2 of 2) on page 87
RM1-9316-000CN
Cover, right
Paper feeder covers
on page 83
Numerical parts list
97
98
Chapter 2 Parts and diagrams
ENWW
Index
A
accessories
ordering 60
after-service checklist 4
C
cartridge
ordering 60
part number 60
cautions iii
checklists
after-service 4
preservice 3
conventions, document iii
covers
left, removing 10
locations 66
parts list 66
right, removing 12
top, removing 13, 16
covers, removing
rear 20
D
diagrams 59
covers. panels, and doors 66
internal assemblies 70
document conventions iii
doors
front, removing 23
parts list 66
Tray 1, removing 23
doors, removing
rear 20
duplex
paper-feed assembly (duplex
model) replacing 32
paper-feed assembly,
removing 20
ENWW
E
electrostatic discharge (ESD) 2
engine controller assembly,
removing 41
ESD (electrostatic discharge)
precaution during parts
removal 2
F
face-down-drive assembly (base
model)
replacing 32
formatter PCA, removing 48
front door, removing 23
fuser, removing 29
I
internal assembly
locations 70
parts list 70
L
left cover, removing 10
location
assemblies 0
M
main motor
replacing
N
notes
37
iii
O
ordering
product documents 60
supplies and accessories 60
toner cartridge 60
whole-unit replacement 60
P
panels
parts list 66
paper-pickup-gear assembly
replacing 52
part number
toner cartridge 60
whole-unit replacement 60
parts 59
assemblies 0
cover locations 66
door locations 66
internal assembly locations 70
panel locations 66
screws 3
pliers, required 3
post-service tests 4
preservice checklist 3
print quality
test 4
R
rear cover, removing 20
rear door, removing 20
removing parts
cautions for 2
checklists 3
duplex-paper-feed assembly
20
engine controller assembly 41
formatter PCA 48
front doors 23
fuser 29
left cover 10
order of 5
rear cover 20
rear door 20
right cover 12
Index
99
tools, required 3
top cover 13, 16
replacing
duplexing-paper-feed assembly
(duplex model) 32
face-down-drive assembly (base
model) 32
main motor 37
paper-pickup-gear assembly
52
parts 2
right cover, removing 12
rollers, pickup and separation;
removing 6
S
screwdrivers, required
screws
replacing 2
service
tools, required 3
static precautions 2
supplies
ordering 60
3
T
tests
post-service 4
print-quality 4
tips iii
toner cartridge
ordering 60
part number 60
tools, required 3
top cover, removing 13, 16
Tray 1 door, removing 23
W
warnings iii
100
Index
ENWW
© 2012 Hewlett-Packard Development Company, L.P.
www.hp.com
*CF270-90977*
*CF270-90977*
CF270-90977
">