ETAS ES420.1 User manual
Add to My manuals126 Pages
ETAS ES420.1 is a thermo module that offers precise temperature measurement. It is designed to be easily integrated into a wide range of test vehicle wiring concepts and allows for flexible and efficient wiring of sensors. This device is commonly used in the automotive industry for testing and validation of electronic control units (ECUs) and other components. Its compact size, rugged construction, and user-friendly design make it a valuable tool for engineers and technicians. With its advanced features and capabilities, the ETAS ES420.1 is an essential tool for ensuring the reliability and performance of automotive systems.
advertisement
![ETAS ES420.1 User manual | Manualzz ETAS ES420.1 User manual | Manualzz](http://s3.manualzz.com/store/data/032416222_1-cdcb2a18a6da4408c8177880f0abb037-360x466.png)
ES420.1
Thermo Module
User’s Guide
2
Copyright
The data in this document may not be altered or amended without special notification from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license. Using and copying is only allowed in concurrence with the specifications stipulated in the contract.
Under no circumstances may any part of this document be copied, reproduced, transmitted, stored in a retrieval system or translated into another language without the express written permission of ETAS GmbH.
© Copyright 2016 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands belonging to the respective owners.
ES420.1 - User’s Guide R06 EN - 10.2016
ETAS Contents
Contents
Requirements for Users and Duties for Operators . . . . . . . . . . . . . . . . . . . . . 9
Wiring Concepts in Test Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Advantages of the Decentral Wiring Concept . . . . . . . . . . . . . . . . 16
Further Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
“Sensor” Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Daisy Chain Ports (“IN”, “OUT”) . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operational State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Service State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Functional State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ES420.1 - User’s Guide 3
4
Contents ETAS
Communication Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Realization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Supplying the ES400 Modules via the Connecting Line . . . . . . . . . 31
Additional Supply of the ES400 Modules via a Y-Boost Cable . . . . 31
General Installation Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Assembly Environment and Components for Attaching the Module 35
Potential equalization in the Vehicle and mounting the Modules . 35
Guarantee of Features as defined by IP67 . . . . . . . . . . . . . . . . . . . 36
How to Connect and Attach ES400 Modules . . . . . . . . . . . . . . . . . 37
Connecting Several ES400 Modules Mechanically . . . . . . . . . . . . . 39
Attaching ES400 Modules to Other Components Using the Integrated
Assembly Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Attaching ES400 Modules on DIN Rails with the Integrated Assembly
Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Attaching ES400 Modules to Other Components with Screws . . . . 46
Attaching ES400 Modules on DIN Rails using Screws . . . . . . . . . . . 48
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
ES420.1 with additional ETAS Modules (MC Application). . . . . . . . 53
ES420.1 with additional ETAS Modules (Rapid Prototyping Application)
ES400 Modules with additional ETAS Modules (Measurement and Cal-
ibration) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
ES400 Modules with additional ETAS Modules and Drive Recorder
(Measurement and Calibration) . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
ES400 Modules with ES910.3 (Rapid Prototyping) . . . . . . . . . . . . . 57
ES400 Modules with ES910.3 and Drive Recorder (Rapid Prototyping)
ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping) . . . . . . . 59
“Sensor” Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Daisy Chain Ports (“IN”, “OUT”) . . . . . . . . . . . . . . . . . . . . . . . . . . 61
ES420.1 - User’s Guide
ETAS Contents
Troubleshooting ES420.1 Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Network Adapter cannot be selected via Network Manager. . . . . . 67
Search for Ethernet Hardware fails. . . . . . . . . . . . . . . . . . . . . . . . . 67
Personal Firewall blocks Communication . . . . . . . . . . . . . . . . . . . . 70
Product labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Standards and Norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Maintenance the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Cleaning the product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Modules in one chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
European Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Use of Open Source software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Host Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Sensor Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
“IN” Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
“OUT” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
“Sensor” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Combined Ethernet and Power Supply Cable . . . . . . . . . . . . . . . . . . . . . . . 91
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
CBEP410.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
CBEP4105.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
CBEP415.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
CBEP4155.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
CBEP420.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
CBEP4205.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
CBEP425.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
CBEP4255.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
CBEP430.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
CBEP4305.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
ES420.1 - User’s Guide 5
6
Contents ETAS
CBE400.2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
CBE401.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
CBE430.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
CBE431.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
CBEX400.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
ES4xx_BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Cables for the connector "Sensor" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
CBATx400.x-0m3 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
AS_CBATK401.1-1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
AS_CBATK402.1-1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Protective Caps supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Cap CAP_LEMO_1B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Cap CAP_LEMO_1B_LC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Cap CAP_SOURIAU_8STA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Angle bracket left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Angle bracket right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Protective Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Angle brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Device Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
ES420.1 - User’s Guide
ETAS About this Manual
1
1.1
About this Manual
This chapter contains information about the following topics:
• "Identification of Safety Notices" on page 7
• "Presentation of Information" on page 8
• "Additional Information" on page 8.
Identification of Safety Notices
The safety notices contained in this manual are identified with the danger symbol shown below:
The safety notices shown below are used for this purpose. They provide notes to extremely important information. Please read this information carefully.
DANGER!
indicates an immediate danger with a high risk of death or serious injury, if not avoided.
WARNING!
indicates a possible danger with moderate risk of death or (serious) injury, if not avoided.
CAUTION!
identifies a hazard with low risk that could result in minor or medium physical injuries or property damages if not avoided.
ES420.1 - User’s Guide 7
8
About this Manual ETAS
1.2
Presentation of Information
All activities to be performed by the user are presented in a "Use Case" format.
That is, the goal to be accomplished is briefly defined in the heading, and the respective steps required for reaching this goal are then presented in a list. The presentation looks as follows:
Goal definition:
any advance information...
• Step 1
Any explanation for step 1...
• Step 2
Any explanation for step 2...
• Step 3
Any explanation for step 3...
Any concluding comments...
Typographical conventions
The following typographical conventions are used:
Bold
Italic
Labels of the device
Particularly important text passages
Important notes for the user are presented as follows:
Note
Important note for the user.
1.3
1.4
Scope of Supply
Prior to the initial commissioning of the module, please check whether the mod-
ule was delivered with all required components and cables (see chapter 9.1
Additional cables and adapters can be obtained separately from ETAS. A list of
Additional Information
The configuration instructions for the module under INCA can be found in the corresponding software documentation.
ES420.1 - User’s Guide
ETAS Basic Safety Notices
2
2.1
2.2
2.3
Basic Safety Notices
This chapter contains information about the following topics:
• "General Safety Information" on page 9
• "Requirements for Users and Duties for Operators" on page 9
General Safety Information
Please observe the Product Safety Notices ("ETAS Safety Notice") and the following safety notices to avoid health issues or damage to the device.
Note
Carefully read the documentation (Product Safety Advice and this User's Guide) that belongs to the product prior to the startup.
ETAS GmbH does not assume any liability for damages resulting from improper handling, unintended use or non-observance of the safety precautions.
Requirements for Users and Duties for Operators
The product may be assembled, operated and maintained only if you have the necessary qualification and experience for this product. Incorrect operation or operation by users without sufficient qualification may lead to injuries or death or property damages.
The safety of systems that are using the product is the responsibility of the system integrator.
General safety at work
The existing regulations for safety at work and accident prevention must be followed. All applicable regulations and statutes regarding operation must be strictly followed when using this product.
Intended uUe
Application area of the product
This product was developed and approved for applications in the automotive area. The module is suitable for use in interiors, in the passenger cell, in the trunk, in the engine compartment or in the exterior area of vehicles.
For use in other application areas, please contact your ETAS contact partner.
Requirements for the technical state of the product
The product is designed in accordance with state-of-the-art technology and recognized safety rules. The product may be operated only in a technically flawless condition and according to the intended purpose and with regard to safety and dangers as stated in the respective product documentation. If the product is not used according to its intended purpose, the protection of the product may be impaired.
ES420.1 - User’s Guide 9
10
Basic Safety Notices ETAS
Requirements for operation
• Use the product only according to the specifications in the corresponding
User's Guide. With any deviating operation, the product safety is no longer ensured.
• Observe the requirements on the ambient conditions.
• Do not use the product in potentially explosive atmospheres.
Electrical safety and power supply
• Observe the regulations applicable at the operating location concerning electrical safety as well as the laws and regulations concerning work safety!
• Connect only current circuits with safety extra-low voltage in accordance with EN 61140 (degree of protection III) to the connections of the module.
• Ensure the compliance with the connection and adjustment values (see the information in the chapter "Technical Data").
• Do not apply any voltages to the connections of the module that do not correspond to the specifications of the respective connection.
Power supply
• The power supply for the product must be safely disconnected from the supply voltage. For example, use a car battery or a suitable lab power supply.
• Use exclusively lab power supplies with double protection to the supply system (with double insulation / with reinforced insulation (DI/ RI)).
• The lab power supply must be approved for an operating altitude of
5,000 m and for an ambient temperature of up to 120 °C.
• For normal operation of the modules as well as for very long standby operation, it is possible that the vehicle battery will be drained.
Connection to the power supply
• The power cable may not be connected directly to the vehicle battery or the lab power supply, but only via a suitable fuse.
• Ensure that the connections of the lab power supply, the power supply at the module and the vehicle battery are easily accessible!
• Route the power cable in such a way that it is protected against abrasion, damages, deformation and kinking. Do not place any objects on the power cable!
DANGER!
Dangerous electrical voltage!
Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply! The connection to power outlets is not allowed!
To prevent an inadvertent insertion in power outlets, ETAS recommends to equip the power cables with safety banana plugs in areas with power outlets.
ES420.1 - User’s Guide
ETAS Basic Safety Notices
De-energizing the module
The module does not have an operating voltage switch. The module can be deenergized as follows:
• Disconnecting the cables from the measurement inputs
and
• Disconnecting the module from the power supply
– Switching off the lab power supply
or
– Disconnecting the module from the lab power supply
Separating device is the lab plug of the power cable or the plug of the power cable at the connection of the module
or
– Disconnecting the module from the vehicle battery
Separating device is the lab plug of the power cable or the plug of the power cable at the connection of the module
or
– Disconnecting the vehicle battery.
Cabling
Approved cables:
• Use exclusively ETAS cables at the connections of the module!
• Adhere to the maximum permissible cable lengths!
• Do not use any damaged cables! Cables may be repaired only by ETAS!
CAUTION!
Never apply force to insert a plug into a socket.
Ensure that there is no contamination in and on the connection, that the plug fits the socket, and that you correctly aligned the plugs with the connection.
CAUTION!
Damage possible to connectors of the modules or the
ES4xx_BRIDGE!
Fasten the two modules with screws to the stop inside the module without canting them.
For detailed information about cabling, see the User's Guide of the module.
CAUTION!
Potential equalization in the vehicle is possible via the shield of the connecting cables of the modules!
Install the modules only at locations with the same electrical potential or isolate the modules from the installation location.
ES420.1 - User’s Guide 11
12
Basic Safety Notices ETAS
Requirements for the place of installation
• Place the module or the module block on a smooth, even and firm foundation.
• The module or module block must always be securely fastened.
Requirements on the ventilation
• Keep the module away from heat sources and protect it against direct exposure to the sun.
• The free space above and behind the module must be selected so that sufficient air circulation is ensured.
Fixing the module on a carrier system
When selecting the carrier system, observe the static and dynamic forces that could be created by the module or the module block at the carrier system.
CAUTION!
Damage or destruction of the module is possible.
The modules of series ES400 are approved only for installation and operation at components or locations that ensure compliance with the technical data of the modules, such as:
• the resistance to vibration of the modules (for example, install
modules only on spring-loaded bodies, not on wheel suspensions or directly at the motor) and
• the temperature resistance of the modules (for example, do not install modules on the motor, turbocharger, exhaust manifold or their environments).
CAUTION!
During the installation of the modules, observe the permissible temperature range of the cable ties being used!
Damage of the module and loss of properties acc. to IP67
CAUTION!
Loss of Features as defined by IP67!
Water standing at the pressure balance element damages the membrane!
Please observe which way the module is pointing when installing vertically!
Transport
• Mount and connect the modules only at the location of their startup!
• Do not transport the modules at the cable of the module or any other cables.
ES420.1 - User’s Guide
ETAS Basic Safety Notices
Maintenance
The product is maintenance-free.
Repair
If a repair of an ETAS hardware product should become necessary, send the product to ETAS.
Cleaning the module housing
• Use a dry or lightly moistened, soft, lint-free cloth for cleaning the module housing.
• Do not user any sprays, solvents or abrasive cleaners which could damage the housing.
• Ensure that no moisture enters the housing. Never spray cleaning agents directly onto the module.
ES420.1 - User’s Guide 13
Basic Safety Notices ETAS
14 ES420.1 - User’s Guide
ETAS ES400 Product Family
3
3.1
ES400 Product Family
This chapter contains information on the following topics:
• "Wiring Concepts in Test Vehicles" on page 15
• "Features of the ES400 Line" on page 16
Wiring Concepts in Test Vehicles
For the test phase, several hundred sensors must be installed in a test vehicle in various areas, e.g. in the engine compartment and in the floor area. The sensors, which are positioned all over the vehicle, then have to be connected to the measuring instruments of the test setup.
Today’s standard solutions with their central setup of measuring instruments inside the vehicle require complex cabling to connect the widely distributed sensors with the measuring instruments. Numerous, usually long connection cables between the sensors and the measuring instruments, bundled together to form several fat wiring harnesses, require a highly modified splash wall of the test vehicle. This involves long setting-up times as well as high costs.
Fig. 3-1
Central and Decentral Sensor Cabling
With the ES400 modules, ETAS provides a decentral solution which considerably simplifies the test setup of the sensors.
The basic idea of this concept is to install the modules of the ES400 family as close as possible to the sensors, to concatenate the modules with each other and to connect just the first module of this chain with the laptop in the vehicle.
ES420.1 - User’s Guide 15
16
ES400 Product Family ETAS
3.2
3.2.1
3.2.2
Features of the ES400 Line
Advantages of the Decentral Wiring Concept
• The compact ES400 modules can be mounted close to the sensors with short connection cables.
• The simple assembly and wiring principle (daisy chain topology) of the modules
– requires only one common cable between the modules for power supply and data transfer,
– considerably reduces the setting-up times for tests and
– simplifies the maintenance and the extension of the test setup.
• The only item in the vehicle is the laptop which is connected to the modules with just one cable.
• Test vehicles equipped with an ES400 measurement system can be used flexibly because the vehicles do not have to be modified for changed or new test tasks.
Further Features
This list provides an overview of the other features of the ES400 line in addition to decentral cabling:
• The ES400 modules have a very compact design.
• Each module has an LED for localizing the module.
• The Thermo Modules of the ES400 family use a XCP-based protocol which is compatible to the existing ETAS Ethernet topology.
The concept fulfils the following requirements:
– High bandwidth to be able to realize lots of channels with high resolutions (typical in measuring and calibration applications) with fast sampling rates,
– Simple application based on the Ethernet integration in INCA, no complicated setting of bus parameters,
– Simple to integrate in measurement and calibration tools manufactured by third-party suppliers due to the use of XCP as application protocol and
– Support of all probes and pressure sensors used in the automotive industry.
• Innovative, battery-saving power supply management
– Automatic power-saving feature (“Standby”)
– “Wake Up” via the Ethernet interface
• Modules suitable for use in automotive applications; suitable for use in the development environment and in the vehicle on test drives:
– Housing, connectors and cables waterproof and dustproof in acc. with
IP67; designed for use in the engine compartment or the outside area of the vehicle,
– Rugged to acceleration or mechanical damage,
ES420.1 - User’s Guide
ETAS ES400 Product Family
3.3
– Rugged to extreme environmental conditions (temperature, dampness, EMC) and
– Very low temperature coefficients contribute to the reduction in the number of measurement errors.
• Part of the ETAS Tool Suite
• ES4xx Configuration Tool (stand-alone operation)
For the complete technical data of the ES420.1, refer to the chapter "Technical
Housing
A sturdy metal housing is used for the ES420.1; it has ports on the front of the device so it can fit into tight spaces. The ES420.1 is specifically designed to be installed in engine compartment, but also in the passenger cell.
The housings of the ES400 family can quickly and easily be connected to one
another to create a measurement system (see section 5.2 on page 37). The mod-
ules can easily be screwed directly to a carrier system or attached to it using cable fasteners both in the vehicle and in the lab.
These simple and uncomplicated ways of attaching the modules make them flexible in terms of assembly. These methods of attachment can also be used in harsh environmental conditions (salt fog, dirt).
CAUTION!
Loss of Features as defined by IP67!
Do not open or change the module housing!
Works on the module housing may be executed only by qualified technical personnel.
ES420.1 - User’s Guide 17
18
ES400 Product Family ETAS
3.4
Ports
All ports of the ES400 measuring modules are on the front of the device (see
The LEMO and Souriau connectors used adhere to protection class IP67. All ports are reverse-polarity protected due to the exclusive use of coded LEMO or Souriau connectors.
IN
OUT
Sensor
3.4.1
3.4.2
Fig. 3-2
Front
“Sensor” Port
The front of the ES420.1 features a 22-pin Souriau port to which four sensors can be connected using a adapter cable. An individual sensor power supply port is available for each sensor.
The use of a “cable tail” or “whip” solution with just one connector makes it possible to change the modules quickly within complex test setups.
Daisy Chain Ports (“IN”, “OUT”)
The modules are connected using a daisy chain topology. This means each module has an explicit input socket and an explicit output socket. The Ethernet data line and the supply voltage are routed through the daisy chain ports of the module:
• “IN” (input) and
• “OUT” (output).
The PC, the ES59x module, the ES910.3 or the Drive Recorder ES720 are connected at the “IN” port (input). The “OUT” port (output) is connected to the following module of the ES400 line or remains free on the last module of the chain.
ES420.1 - User’s Guide
ETAS ES400 Product Family
3.5
3.5.1
Indicator
Every module has an indicator (light diode). It indicates the following states of the module:
Operational State
Display Operational State
Flashing yellow, semi and fully bright alternately,
2 Hz
Initialization of the module not yet complete
Normal Green, semi bright
Yellow, semi bright
Green, pulse, fully bright
Standby
Note
Further modules in a chain not initialized yet
At least one sensor supply voltage is activated.
No Ethernet connection established
3.5.2
Service State
Note
Red, flashing, semi and fully bright alternately,
2 Hz
Module identification
Red, flashing, fully bright
100 ms on/
600 ms off
Update process
3.5.3
Functional State
Display
Yellow-red, flashing, semi bright,
1 Hz
Red, fully bright
Red, semi bright
Functional State
Warning
Error state
Update of the firmware /
HDC
Note
Overload on a sensor supply voltage channel
Error during self-test
Internal error
ES420.1 - User’s Guide 19
ES400 Product Family ETAS
20 ES420.1 - User’s Guide
ETAS
4
4.1
Hardware Description
This chapter contains information on the following topics:
• "Features of the ES420.1" on page 21
• "Sensor Channels" on page 22
• "Measurement Accuracy" on page 23
• "Tool Integration" on page 33
• "Firmware update" on page 33
Features of the ES420.1
Hardware Description
Fig. 4-1
ES420.1 Housing
The ES420.1 Thermo Module is a member of the family of ES400 Modules. The
ES420.1 can acquire temperatures at eight input channels.
Overview of the major features of the ES420.1:
• 8 galvanically isolated measurement channels for thermocouples
• Measuring range from -210 °C to +1,820 °C (depending on type of thermocouple)
• Measurement channels galvanically isolated from each other and from the supply voltage
• Settable acquisition rate per channel
• Parameterized software filters for signal smoothing with adaptive cutoff frequency
• High resolution
For the complete technical data of the ES420.1, refer to the chapter "Technical
ES420.1 - User’s Guide 21
22
Hardware Description ETAS
4.2
4.3
Block Diagram
ES420
FPGA
Synchronous Sampling
Splitter cable
CBATx4xx
Cold Junction
Splitter
Cable
Connector
Channel 8
Channel ...
Channel 1
...
Open TC
Detection
Detection
TEDS
Interface
TEDS
24-Bit A/D
Converter
24-Bit A/D
Converter
On-board temperature
Ethernet
Phy
100
MBit/s
Ethernet
Traffic
Detection
Voltage
Regulator
5...50V
Automatic
On
Ethernet
Connector
(Host direction)
100
MBit/s
Ethernet
Phy
Frame
Generator
Ethernet
Connector
Fig. 4-2
Block Diagram
The ES420.1 is a module with eight identical sensor channels with common Cold
Junction Compensation, two shared Ethernet interfaces and a power supply.
Sensor Channels
All sensor channels of the ES420.1 are identical. The thermocouple cold junction channels have a resolution of 24 bits. You can use thermocouple cold junctions of types B, E, J, K, N, R, S and T. The maximum measurement range, distributed over all thermocouple cold junction types, is -210 °C to +1820 °C.
To operate different thermocouple cold junctions on the ES420.1, you can order special splitter cables from ETAS for the relevant thermocouple cold junction
types (see the section 9.3.1 on page 116).
The special splitter cables for the individual thermocouple cold junction types are made of the same material combination as the thermocouple cold junctions. To ensure a high level of accuracy over the entire temperature range, thermo lines of the relevant type are used with the splitter cables (e.g. NiCr and Ni with the splitter cable CBATK).
The material transition from the thermo line to the gold-plated contacts of the master plug is the cold point. The cold point is measured together for all channels with a PT100 embedded in a solid copper core. The copper core ensures a very even distribution of the cold point temperature of all channels. The cold point is protected against fast or erratic temperature changes of the environment with a thermally highly isolating design. The design of the master plug guarantees that the measure result is only influenced by a few tenths of a Kelvin even with fast temperature changes or uneven temperature distribution (e.g. if installed near the exhaust system or air vents).
The thermocouple channels are galvanically isolated from one another, from the supply voltage and from the device ground. This makes it possible to use nonisolated thermocouple cold junctions in non-potential-free systems without any negative effect on the accuracy.
ES420.1 - User’s Guide
ETAS Hardware Description
4.4
The combination of thermocouple cold junction, replaceable splitter cable and
ES420.1 enables temperatures to be measured highly precisely and virtually independently of environmental influences.
Measurement Accuracy
While measuring temperatures with thermocouples the total measurement inaccuracy is determined by different parts. These parts are:
• Basic accuracy
T g
• Temperature drift of thermocouple inputs
T d
• Inaccuracy depending on the internal resistance of the thermocouple
T i
• Inaccuracy of cold junction compensation
T cjc
• Temperature drift of cold junction compensation
T dcjc
The maximum total inaccuracy is the sum of all parts.
T =
T g
+
T d
+
T i
+
T cjc
+
T dcjc
The amount of the parts depends on the type of thermocouple. The figures are
listed in table "Sensor Inputs" on page 83.
Two examples show you how to calculate the maximum total inaccuracy.
Example 1
A thermocouple of type K with an internal resistance R i
of less than 50
is used to measure a temperature T m of 200 °C (473.15 K; 392 °F) at an ambient temperature T a of 25 °C (77 °F).
T g
T g
T g
= ( | T m
- T
0
| * 0.025 %) + 0.25 K
= ( | 473.15 K - 298.15 K | * 0.025 %) + 0.25 K
= 0.29 K
T d
T d
T d
= 0.005 K/K * | T a
- T
0
|
= 0.005 K/K * | 25 °C - 25 °C |
= 0.00 K
T i
= 0 because the internal resistance is less than 50
T cjc
= 1 K
T dcjc
= 0.008 K/K * | T a
- T
0
|
T dcjc
= 0.008 K/K * | 25 °C - 25 °C |
T dcjc
= 0.00 K
The maximum total inaccuracy is:
T =
T g
+
T d
+
T i
+
T cjc
+
T dcjc
T = 0.29 K + 0.00 K + 0.00 K + 1 K + 0.00 K
T = 1.29 K
In this example the maximum total inaccuracy is determined by the inaccuracy of the cold junction compensation.
ES420.1 - User’s Guide 23
Hardware Description ETAS
Example 2
A thermocouple of type K with an internal resistance R i
of 150
is used to measure a temperature T m of 400 °C (673.15 K; 752 °F) at an ambient temperature
T a of 50 °C (122 °F).
T g
T g
T g
= ( | T m
- T
0
| * 0.025 %) + 0.25 K
= ( | 673.15 K - 298.15 K | * 0.025 %) + 0.25 K
= 0.34 K
T d
T d
T d
= 0.005 K/K * | T a
- T
0
|
= 0.005 K/K * | 50 °C - 25 °C |
= 0.13 K
T i
T i
T i
= 0.004 K/
* R i
= 0.004 K/
* 150
= 0.60 K
T cjc
= 1 K
T dcjc
= 0.008 K/K * | T a
- T
0
|
T dcjc
= 0.008 K/K * | 50 °C - 25 °C |
T dcjc
= 0.20 K
The maximum total inaccuracy is:
T =
T g
+
T d
+
T i
+
T cjc
+
T dcjc
T = 0.34 K + 0.13 K + 0.60 K + 1 K + 0.20 K
T = 2.27 K
In this example the maximum total inaccuracy is determined by the inaccuracy of the cold junction compensation and the part of the inaccuracy that depends on the internal resistance of the thermocouple.
24 ES420.1 - User’s Guide
ETAS
4.5
4.5.1
Data Transfer
For data transfer, the ES930.1 as well as the ES4xx and ES63x modules use a
100 Mbit/s Ethernet network connection in duplex operation. The data transfer can be adapted flexibly to suit the test setup and the measurement task.
Note
The complete Ethernet bandwidth is available for both measure data and control variables.
Calibration procedures can take place in a Rapid Prototyping application without delay with measure data being acquired at the same time.
Communication Protocols
The universal ASAM measure and calibration protocol XCP is used for serial communication. On the Ethernet transport and network layer, the UDP/IP protocol is
used (see Fig. 4-3 on page 25).
Within the XCP protocol, the modules transfer, among other things, module ID, time stamp and measure and/or stimulation data in an extremely precise and predictable time pattern. The communication protocol used for the modules avoids repeated transfer of protocol data, which takes place, for example, in handshake-based systems. This makes a high bandwidth available for reference data.
Pre
56
SoF
8
DA
48
SA
48
Type
16
IEEE802.3 (Ethernet)
DATA n* 8
CRC
32
IFG min. 96
Embedded UDP/IP
IP Header UDP Header XCP Message 1
...
XCP Message n
Embedded XCP
XCP on Ethernet Message
XCP Package XCP Header
LEN CTR PID FILL DAQ TIME STAMP DATA
Fig. 4-3
Message Format “XCP on UDP” (Schematic)
Using the UDP/IP standard for data transfer makes it possible to connect the modules directly to a PC, a router or a switch. In XCP communication, the PC has the master function.
ES420.1 - User’s Guide 25
26
ETAS
4.5.2
No real-time requirements are made. Data acquisition on a PC, which generally does not have to fulfil high real-time requirements, can thus be connected directly to an ES400 chain. With a real-time-capable master, such as, for example, a Rapid Prototyping system, lots of different kinds of I/O signal can be accessed with extremely short cycle times.
Note
The communication protocol used by the ES400 family makes it possible for third-party suppliers to use the communication protocol for their own, non-
ETAS applications once the modules have been configured with the „ES4xx
Configuration Tool from ES4xx_DRV_SW“ .
Realization
Time Slice Procedure
The modules in the daisy chain transfer the data to the master using a 100 MBit/ s Ethernet connection time-controlled, i.e. without being prompted. The PC assumes the function of the master. In the network, the modules respond like a single Ethernet device with one MAC address.
All daisy chained modules have a generator which is only activated in the last module of each chain after the test setup has been connected to the PC. The frequency of the generator or the period duration of the time slices generated can be set in the application program. It corresponds to the measuring frequency of the measurement channel with the highest acquisition rate in the chain.
A binary counter linked to the generator periodically counts the time slices generated (value range: 2
16
= 65536). The last module in the chain sends the relevant number of time slices in the IP header. The Ethernet frames are transferred from module to module within the chain.
Each module in the chain receives bandwidth to transfer its measure data in freely selectable time slices assigned within the period of the binary counter. The module uses the number of the time slice to determine whether it can insert an
XCP message with its measure data into the current time slice.
The fastest module, which determines the period duration of the time slices generated, transfers data in every time slice. An Ethernet frame then contains at least one XCP-on-Ethernet data package. The length of the Ethernet frame transferred inside a time slice increases with the number of modules which can insert their data into this time slice.
The numbering of the time slices ensures, for example, that two modules which work with half the sampling rate of the generator never attach their data to the same Ethernet frame. One module uses only the odd frame numbers and the other only the even ones. This mechanism also ensures for certain that the assigned frames do not exceed the length of a time slice.
The measure data is automatically distributed to the frames so that the available bandwidth is used perfectly.
The time slice procedure makes both measurements of fast signals and the acquisition of a large number of channels with a low sampling rate possible.
ES420.1 - User’s Guide
ETAS
If a few fast signals and lots of slow ones are acquired in a chain, the slow signals can be transferred in time multiplex procedure.
Note
Due to data transfer by Ethernet, there are virtually no limitations in terms of the number of modules in a module chain even with fast sampling rates.
Clock Generator for Synchronizing Modules
The clock generator for the synchronization of the modules is either the first module in an module chain or the network module ES600. In both cases, the measure data is synchronized with a tolerance of one microsecond. Using an
ES600 network module, several ES4xx/ES63x/ES93x chains can be synchronized with each other or with the modules of the ES600 series. The ES4xx/ES63x/ES93x and ES600 modules add the relevant time stamp to the Ethernet data package for every measure value. The exact assignment in terms of time of the measure data of the ES4xx/ES63x/ES93x and ES600 modules used resulting from this makes precise analysis of the correlations of measure signals possible.
Synchronizing the Modules and INCA Signal Processing
Data transfer does not require synchronization of the local timebases of the
ES4xx/ES63x/ES93x modules. The time stamps are still synchronized by the system to be able to correlate measure data and sampling times of different modules in terms of time after data transfer. A precise time and drift synchronization takes place in the modules via a hardware connection.
No bandwidth is required for this, unlike time synchronization in acc. with
IEEE1588 (Precision Time Protocol). The modules add the time stamp to the
Ethernet data package for every measure date.
The combination of time stamp synchronization, full duplex and time slice procedure results in a very high reference data rate of the modules.
ES420.1 - User’s Guide 27
4.5.3
Examples
Example 1
PC
Et hernet
100 M bit /s
M ODUL 1
St ellgrößen
Auskoppler
Einkoppler
M essdat en
M 1
Rat e: 10 kHz
Frame
Generat or
(inakt iv)
M ODUL 2
St ellgrößen
Auskoppler
Einkoppler
Messdat en
M2
Rat e: 10 kHz
Frame
Generat or
(inakt iv)
MODUL 3
St ellgrößen
Auskoppler
Einkoppler
Messdat en
M3
Rat e: 10 kHz
Frame
Generat or
(10 kHz)
Fig. 4-4
Time-Multiplex Data Transfer Between an ES400 Module Chain and a PC
Et hernet-Frame 65536
H M3 M2 M1 R H
Ethernet -Frame 1
M3 M2 M1 R
0
Periodendauer Frame-Generator
100
H
Et hernet-Frame 2
M3 M2 M1 R
200
H
Et hernet -Frame 3
M3 M2 M1 R
300
H
Et hernet -Frame 4
M3 M2 M1 R
400
H
Et hernet -Frame 5
M3 M2 M1
H
R
UDP/IP Header
Reserviert f ür zusät zliche
Kommunikat ion
Mn Messdat en von Modul n
R
500 t [µs]
Fig. 4-5
Transfer Scheme for Example 1 (Simplified, Not True to Scale)
In this example, the third module periodically generates 2
16
(65536) time slices each 100 microseconds long. Modules 1, 2 and 3 acquire measurements with the same rate of 10 kHz each. Module 1, Module 2 and Module 3 link their measurements to each time slice (see
Independently of this, control variables can be transferred at the same time from the PC to the modules.
Example 2
PC
Et hernet
100 M bit /s
MODUL 1
St ellgrößen
Auskoppler
Einkoppler
M essdat en
M 1
Rat e: 10 kHz
Frame
Generat or
(inakt iv)
MODUL 2
St ellgrößen
Auskoppler
Einkoppler
Messdat en
M2
Rat e: 2 kHz
Frame
Generat or
(inakt iv)
MODUL 3
St ellgrößen
Auskoppler
Einkoppler
Messdat en
M3
Rat e: 5 kHz
Frame
Generat or
(10 kHz)
Fig. 4-6
Time-Multiplex Data Transfer Between an ES400 Module Chain and a PC
Fr. 65536
H M 1 R
H
Et hernet -Frame 1
M3 M2 M 1 R
0
Periodendauer Frame-Generat or
100
Frame 2
H M1 R
200
H
Frame 3
M 3 M 1 R
300
Frame 4
H M1 R
400
H
Et hernet -Frame 5
M3 M 2 M 1
H
R
UDP/IP Header
Reserviert f ür zusät zliche
Kommunikat ion
M n M essdat en von M odul n
R
500 t [µs]
Fig. 4-7
Transfer Scheme for Example 2 (Simplified, Not True to Scale)
In this example, the third module periodically generates 2
16
(65536) time slices (Ethernet frames) each 100 microseconds long. The ES400 modules 1, 2 and 3 acquire measurements at a rate of 10 kHz, 2 kHz and 5 kHz. Module 1 links its measurements to each Ethernet frame, module 2 to every fifth Ethernet frame and module 3 to every second Ethernet frame (bottom figure).
Independently of this, control variables can be transferred at the same time from the PC to the modules.
ETAS
30 ES420.1 - User’s Guide
ETAS
4.6
4.6.1
4.6.2
4.6.3
Power Supply
Supply Voltage
DC/DC converters in every module guarantee both the operation as well as the launch of the ES400 modules with supply voltages between 5 V and 50 V DC over the entire temperature range.
With the power supply management of the ES420.1, you can use an automatic power-saving feature (“Standby”) as well as a “Wake Up” function via the Ethernet interface.
Supplying the ES400 Modules via the Connecting Line
In the simplest application case, the modules are directly linked to one another.
They are connected to the supply voltage via the previous module all the way.
Additional Supply of the ES400 Modules via a Y-Boost Cable
If the supply voltage at the input of a module is too low because of the current consumption of the previous modules, multiple feeding of the supply voltage can guarantee this and the following modules sufficient supply voltage in longer module chains.
In this application case, you have to split the module chain. Swap the existing connection cable between the two modules for a Y boost cable for additional, direct feeding of the supply voltage. The module chain is now closed again and the power supply of the following modules guaranteed.
The special design of the Y boost cable avoids reverse feeding into the front parts of the module chain and thus arising potential differences.
When is it necessary to use a Y boost cable?
An exact calculation of the current consumption of a module chain is only possible if numerous variables are known:
• supply voltage of the first module at the input
• minimum supply voltage at the last module of the chain
• number and type of the modules
• consumption of sensor power supply of the connected sensors
• cable length
• cable type
• ambient temperature
The necessary minimum voltage for supplying power to the system must be determined individually for each test set-up.
Note
Please contact our local experts to discuss your particular ES420.1 configurations.
ES420.1 - User’s Guide 31
ETAS
Example 1:
For module chains which are equipped exclusively with ES420.1
modules, ETAS recommends the use of Y boost cables if the length of the module chain
• is longer than 8 modules (without sensor feeding) or
• is longer than 5 modules (with sensor feeding).
Example 2:
With a minimum voltage of 7.7 V , no additional feeding is necessary with a Y cable if the module chain consists of the following modules:
• five ES420 modules and
• two ES415 modules (without sensor feeding) and
• one ES441 module.
Example 3:
With a minimum voltage of 9.0 V , no additional feeding is necessary with a Y cable if the module chain consists of the following modules:
• five ES420 modules and
• two ES415 modules (with sensor feeding) and
• one ES441 module.
Note
All example applies at 85 °C ambient temperature.
32 ES420.1 - User’s Guide
ETAS
4.7
4.8
4.9
Configuration
The configuration of the ES420.1 is performed entirely via the GUI within INCA.
The configuration of the individual channels is saved either in INCA or in the individual ES400 modules. In the first case, you can prepare settings for specific measure tasks, e.g. in the lab. The second case is of interest to users who share a test carrier with a corresponding ES400 test setup. In this way, several users can call up the saved configuration directly from the modules.
Tool Integration
The ES400 modules can be selected and configured in INCA and support the open protocol XCP-on-Ethernet. This enables easy integration of the modules into other measure software.
The measure system can be connected directly to the PC’s Ethernet port. No additional devices or interface converters are necessary.
Firmware update
The firmware of the module can be updated by the user so that future versions of the module can also be used. The firmware update is done with the help of the service software "Hardware Service Pack" (HSP) from the connected PC.
Note
During a firmware update, neither the voltage supply nor the Ethernet connection may be interrupted!
4.10
Calibration
A calibration service for your ES420.1 is available. To ensure reliable accuracy of the measurements, you should calibrate the ES420.1 once a year.
Information on the last calibration is stored in the device.
Please contact your local ETAS representative for information on obtaining the
calibration service. You can find the contact information in the Chapter "ETAS
Contact Addresses" on page 119. For information on ordering the calibration
service, refer to the Chapter "Device Calibration" on page 118.
ES420.1 - User’s Guide 33
ETAS
34 ES420.1 - User’s Guide
ETAS Getting Started
5
5.1
5.1.1
5.1.2
Getting Started
This chapter contains information on the following topics:
• "General Installation Recommendations" on page 35
• "Drilling Template" on page 51
• "Wiring Examples" on page 55
General Installation Recommendations
Assembly Environment and Components for Attaching the Module
CAUTION!
The module can be damaged or destroyed.
The modules of the ES400 line are only admissible for assembly and operation on components or in locations which guarantee adherence
to the technical data of the modules during operation (see chapter 7 on page 75).
Adhere to the technical data of the modules for operation, such as
• the vibration resistance of the modules (only assemble modules on sprung masses, for example, and not on wheel suspensions or directly on the engine) and
• the temperature resistance of the modules (for example do not assemble modules on the engine, turbocharger, exhaust manifold or within their vicinity).
Potential equalization in the Vehicle and mounting the Modules
CAUTION!
Potential equalization in the vehicle over the shield of the
Ethernet connecting cables of modules may occur!
Mount the modules only to components with the same electrical potential or insulate the modules from the components.
ES420.1 - User’s Guide 35
Getting Started ETAS
5.1.3
Guarantee of Features as defined by IP67
CAUTION!
Loss of Features as defined by IP67!
Water standing at the pressure balance element damages the membrane!
Please observe which way the module is pointing when installing vertically!
If installing the ES400 modules where water or other liquids could collect, install the modules so that the (black) pressure balance element on the back of the modules is not pointing upwards or that liquids can drain away.
a^b
Fig. 5-1
Position of the Pressure Balance Element
Standing liquids or liquids which do not flow away from the pressure balance element can permanently damage the membrane. The module then loses the features defined by IP67.
36 ES420.1 - User’s Guide
ETAS
5.2
5.2.1
Assembly
How to Connect and Attach ES400 Modules
Getting Started
fåíÉÖêáÉêíÉ jçåí~ÖÉÉäÉãÉåíÉ aìêÅÜÄêΩÅÜÉ
ÑΩê=h~ÄÉäÄáåÇÉê
Fig. 5-2
How to Attach ES400 Modules
Integrated Assembly Elements
Every ES400 module has two integrated assembly elements to enable different assembly possibilities. If several modules are required in one location, they can be connected quickly, without any additional parts, using the integrated assembly elements to form a measuring instrument block (cascading). The two integrated assembly elements also make it possible to screw the modules directly onto other components (parts of the vehicle body, units).
Fig. 5-3
Accessing the Integrated Assembly Elements
You can access and use the two integrated assembly elements of a module via
the holes indicated (see Fig. 5-3 on page 37) on the right-hand side of the mod-
ule.
Fig. 5-4
Unscrewed Integrated Assembly Elements
Openings for Cable Fasteners
Every module base has two openings each on the right and left-hand side for attaching the modules to other components using cable fasteners.
ES420.1 - User’s Guide 37
Getting Started ETAS
Examples for mounting
Examples for mounting using the different possibilities to connect and attach
ES400 modules are:
• Connect ES400 modules with the integrated assembly elements (cascading),
• Attaching ES400 modules with the integrated assembly elements:
– on DIN rails with ES4xx angle brackets (left) or
– on other components,
• Attaching ES400 modules with screws:
– on DIN rails with ES4xx angle brackets (right) or
– on other components,
• Attaching ES400 modules with cable fasteners:
– on DIN rails with ES4xx angle brackets (left) or
– on DIN rails with ES4xx angle brackets (right) or
– on other components.
38 ES420.1 - User’s Guide
ETAS Getting Started
5.2.2
Connecting Several ES400 Modules Mechanically
You can combine any ES400 modules with each other using the integrated assembly elements of the ES400 modules.
Here, you connect the ES400 modules using the integrated assembly elements.
Fig. 5-5
Connecting Several ES400 Modules Using the Integrated Assembly
Elements
Rules on Connecting the Modules
A few simple rules must be observed when connecting the modules as required:
Note
The two integrated assembly elements can only be accessed from the righthand side of the module and can only be turned using an Allen key.
When connecting the modules, you must therefore always screw the module on the right to the module on its left.
You can only successively screw additional modules, but not module blocks, onto the right-hand side of this module block.
When creating module blocks, observe the defined order.
Preparing the Modules
To position the modules:
• Position the modules to be connected in the required order.
Note
Both modules’ ports must point left.
Connecting the Modules
• Position the modules so that their fronts are in a line.
• Hold the two modules together firmly on their outer sides.
To connect several ES400 modules, you require a 2 mm Allen key (minimum length 20 mm).
ES420.1 - User’s Guide 39
Getting Started ETAS
To connect the modules:
• Insert the Allen key into a hexagon socket on the right-hand side of the right-hand module.
40
Fig. 5-6
Connected ES400 Modules
• Screw the two modules by turning the Allen key clockwise as far as it will go within the module.
Note
Screw the two modules together without getting them off-thread!
Both modules are now connected mechanically on one side.
• Insert the Allen key into the other hexagon socket of the right-hand module.
• Screw the two modules by turning the Allen key clockwise as far as it will go within the module.
Note
Screw the two modules together without getting them off-thread!
Both modules are now completely connected mechanically.
Connecting to Other Modules
Note
You can only successively screw additional modules, but not module blocks, onto the right-hand side of this module.
To connect the ES400 module to other modules, you require a 2 mm Allen key
(minimum length 20 mm).
To connect to other modules:
• Assemble other modules in accordance with the
procedure described in the section 5.2.2 on page 39
.
ES420.1 - User’s Guide
ETAS Getting Started
5.2.3
Attaching ES400 Modules to Other Components Using the Integrated Assembly
Elements
The integrated assembly elements of the ES400 modules can not only be used to connect modules to each other but also to connect them to other components.
Here, you connect the ES400 module to the component using the integrated assembly elements. Screwing the two together works in the same way as connecting several modules.
Fig. 5-7
Attaching a Module to Other Components with the Integrated
Assembly Elements
Rules on Attaching the Modules to Other Components
A few simple rules must be observed when connecting the modules as required to other components:
Note
The two integrated assembly elements can only be accessed from the righthand side of the module and can only be turned using an Allen key.
You therefore have to screw the module to the other component from the right.
You can only successively screw additional modules, but not module blocks, onto the right-hand side of this module.
Preparing the Component
To cut the thread in the component:
• Cut two M3 threads into the selected component.
The threads should be cut 8 mm deep.
Note
Use the drilling template.
Connecting the Module to the Component
To connect the ES400 module to the component, you require a 2 mm Allen key
(minimum length 20 mm).
ES420.1 - User’s Guide 41
42
Getting Started ETAS
To connect the module and the component:
• Position the module to the right of the other component.
• Align the integrated assembly elements of the module with the drill holes.
• Insert the Allen key into a hexagon socket on the right-hand side of the module.
• Screw the two parts together by turning the Allen key clockwise as far as it will go within the module.
Note
Screw the two parts together without getting them off-thread!
Both parts are now connected mechanically on one side.
• Insert the Allen key into the other hexagon socket of the module.
• Screw the two parts together by turning the Allen key clockwise as far as it will go within the module.
Note
Screw the two parts together without getting them off-thread!
Both parts are now completely connected mechanically.
Connecting to Other Modules
Note
You can only successively screw additional modules, but not module blocks, onto the right-hand side of this module.
To connect the ES400 module to other modules, you require a 2 mm Allen key
(minimum length 20 mm).
To connect to other modules:
• Assemble other modules in accordance with the
procedure described in the section 5.2.2 on page 39
.
ES420.1 - User’s Guide
ETAS
Fig. 5-8
Connecting to other modules
Getting Started
ES420.1 - User’s Guide 43
Getting Started ETAS
5.2.4
Attaching ES400 Modules on DIN Rails with the Integrated Assembly Elements
With the integrated assembly elements of the ES400 modules, you can not only connect the modules with each other, but also with DIN rails.
For this fastening variant, you connect the ES400 module with the DIN rail using an ES4xx angle bracket (left). The screw connection follows the principle of connecting several modules.
Fasten the ES400 modules on DIN rails with the integrated assembly elements using the following steps:
• Connect the module with the ES4xx angle bracket (left)
• Connect the module with additional modules (as required)
• Connect the ES4xx angle bracket with the DIN rail
44
Fig. 5-9
Fastening to an ES4xx Angle Bracket (left) using the Integrated
Assembly Elements
Rules on Connecting the Modules on the DIN Rails using the ES4xx Angle Bracket
(left)
To be able to fasten the modules in the desired arrangement with the ES4xx angle bracket (left) on DIN rails, simple rules have to be observed:
Note
The two integrated assembly elements are accessible only from the right side of the module and can be rotated with a hex key.
For this reason, the module must always be screwed onto the ES4xx angle bracket (left) from the right side.
Additional modules can only be screwed onto the right side of this module, but not any module blocks.
Connect the Module with the ES4xx Angle Bracket (left)
Connecting the ES400 module with the ES4xx angle bracket (left) requires a
2 mm hex key (minimum length 20 mm).
Connecting the module and the ES4xx Angle Bracket (left):
• Position the module to the right of the ES4xx angle bracket (left).
• Align the integrated assembly elements of the module with the bores.
ES420.1 - User’s Guide
ETAS Getting Started
• Insert the hex key in a hexagon head on the right side of the module.
• Screw the parts together by turning the hex key clockwise to the stop within the module.
Note
Screw the two parts together without canting the threads!
Both parts are now mechanically connected on one side.
• Insert the hex key in the other hexagon head of the module.
• Screw the parts together by turning the hex key clockwise to the stop within the module.
Note
Screw the two parts together without canting the threads!
Both parts are now completely connected mechanically.
Connecting with Additional Modules
Note
Additional modules can only be screwed onto the right side of this module, but not any module blocks.
Connecting the ES400 module with additional modules requires a 2-mm hex key
(minimum length 20 mm).
Connecting with additional modules:
• Connect additional modules according to the pro-
cedure described in chapter 5.2.2 on page 39
.
Connecting the ES4xx Angle Bracket with the DIN Rail
Connecting the ES4xx Angle Bracket (left) with the DIN rail
• Place the ES4xx angle bracket onto the DIN rail.
• Insert the hooks of the ES4xx angle bracket into the upper part of the DIN rail.
• Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module.
• The module connected with the ES4xx angle bracket is fastened to the DIN rail.
ES420.1 - User’s Guide 45
Getting Started ETAS
5.2.5
Attaching ES400 Modules to Other Components with Screws
Here, you connect the ES400 module to the component using two additional M3 screws which are screwed into the drill holes of the component. The integrated assembly elements of the module are not used.
46
Fig. 5-10
Attaching to Other Components Using Additional Screws
Rules on Attaching the Modules to Other Components
A few simple rules must be observed when connecting the modules as required to other components:
Note
The two integrated threaded holes in the module are only accessible from the right-hand side of the module.
You therefore have to screw the other component onto the module from the right.
Once the module is screwed to the other component, you cannot screw any further modules to this one.
Preparing the Component
Note
The pivot of the integrated assembly element can be screwed around 6 mm out of the module.
To drill the openings in the component:
• Drill two holes in the selected component.
Note
Use the drilling template to prepare the component
Connecting the Module to the Component
To connect the ES400 module to the component, you need two screws M3 and a screwdriver.
ES420.1 - User’s Guide
ETAS Getting Started
To connect the module and the component:
• Position the module to the right of the other component.
• Align the threaded drill holes of the integrated assembly elements on the right-hand side of the module to the openings in the component.
• Insert one screw into a hole in the component.
• Screw the screw from the right-hand side of the component into the module.
Note
Screw the two parts together without getting them off-thread!
Both parts are now connected mechanically on one side.
• Insert the other screw into the other hole in the component.
• Screw the screw from the right-hand side of the component into the module.
Note
Screw the two parts together without getting them off-thread!
Both parts are now completely connected mechanically.
Connecting to Other Modules
Note
If a module has been screwed to the other component, no other modules can be screwed to this module component connection.
You can attach several ES400 modules to the other component using the method described in this chapter if you first connect all modules to be installed
with each other step by step (see section 5.2.2 on page 39). The module on the
extreme right of the module block is connected to the other component like an individual module - using screws.
ES420.1 - User’s Guide 47
Getting Started ETAS
5.2.6
Attaching ES400 Modules on DIN Rails using Screws
With the integrated assembly elements of the ES400 modules, you can not only connect the modules with each other, but also with DIN rails.
For this fastening variant, you connect the ES400 module with the DIN rail using an ES4xx angle bracket (right) and two additional M3 screws inserted through their bores. The integrated assembly elements of the module are not used.
Fasten the ES400 modules on DIN rails with the integrated assembly elements using the following steps:
• Connect the module with additional modules (as required)
• Connect the module with the ES4xx angle bracket (right)
• Connect the ES4xx angle bracket with the DIN rail
48
Fig. 5-11
Fastening on DIN Rails with Additional Screws
Rules on Connecting the Modules on the DIN Rails using the ES4xx Angle Bracket
(right)
To be able to fasten the modules in the desired arrangement with the ES4xx angle bracket (right) on DIN rails, simple rules have to be observed:
Note
The two integrated thread bores in the module for accepting the screws can be accessed only from the right side of the module.
For this reason, the ES4xx angle bracket (right) must always be screwed onto the module from the right side.
If the module is screwed onto the ES4xx angle bracket (right), no additional modules can any longer be screwed onto this module.
Preparing the Component
Note
The pin of the integrated assembly element can be screwed out of the module by approximately 6 mm.
Connecting the Module with the ES4xx Angle Bracket (right)
To connect the ES400 module with the ES4xx angle bracket (right) requires two
M3 screws, two washers and a screwdriver.
ES420.1 - User’s Guide
ETAS Getting Started
Connecting the module and the ES4xx Angle Bracket (right):
• Position the module to the left of the ES4xx angle bracket (right).
• Align the thread bores of the integrated assembly elements on the right side of the module with the through bores of the ES4xx angle bracket (right).
• Insert one screw through the bore of the ES4xx angle bracket (right).
• Fasten the screw with the module from the right side of the ES4xx angle bracket.
Note
Screw the two parts together without canting the threads!
Both parts are now mechanically connected on one side.
• Insert the other screw through the other bore of the
ES4xx angle bracket (right).
• Fasten the screw with the module from the right side of the ES4xx angle bracket.
Note
Screw the two parts together without canting the threads!
Both parts are now completely connected mechanically.
Connecting with Additional Modules
Note
If a module is screwed onto the other component, no additional modules can be screwed onto this module-component connection.
Several ES400 modules can be fastened to the other component with the connection type described in this chapter if you connect all modules to be attached
first with each other step by step (see chapter 5.2.2 on page 39). The module
which is the furthest to the right of the module block is subsequently connected with the ES4xx angle bracket (right) as a single module and fastened to the DIN rail using screws.
Connecting the ES4xx Angle Bracket with the DIN Rail
Connecting the ES4xx Angle Bracket (right) with the DIN rail
• Place the ES4xx angle bracket onto the DIN rail.
• Insert the hooks of the ES4xx angle bracket into the upper part of the DIN rail.
ES420.1 - User’s Guide 49
Getting Started ETAS
• Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module.
• The module connected with the ES4xx angle bracket is fastened to the DIN rail.
5.2.7
Attaching ES400 Modules to Other Components Using Cable Fasteners
50
Fig. 5-12
Openings for Cable Fasteners in ES400 Modules
Every module base has openings for two cable fasteners each on the right- and
left-hand side (see Fig. 5-12 on page 50). Just use cable fasteners to quickly
attach the modules to other components in the test environment in the immediate proximity of the measuring points.
CAUTION!
When assembling the modules, observe the admissible temperature range of the cable fasteners used!
Attaching ES400 Modules to Other Components Using Cable Fasteners
With this method of attachment, you connect the ES400 module or ES400 module blocks to the component using additional cable fasteners inserted through the openings of the modules. The integrated assembly elements of the module are not used.
Fastening ES400 Modules on DIN Rails using Cable Fasteners
For this fastening variant, the ES400 module or ES400 module blocks are connected with an ES4xx angle bracket (right) or with an ES4xx angle bracket (left) using additional cable fasteners inserted through the breakouts of the module.
The integrated assembly elements of the module are not used.
The modules fastened to the ES4xx angle bracket are subsequently attached to the DIN rail.
Connecting the ES4xx Angle Bracket with the DIN rail
• Place the ES4xx angle bracket onto the DIN rail.
• Insert the hooks of the ES4xx angle bracket into the upper part of the DIN rail.
• Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module.
• The module connected with the ES4xx angle bracket is fastened to the DIN rail.
ES420.1 - User’s Guide
ETAS
5.3
Drilling Template
Getting Started
Fig. 5-13
Drilling Template
ES420.1 - User’s Guide 51
Getting Started ETAS
52 ES420.1 - User’s Guide
ETAS
5.4
5.4.1
5.4.2
Applications
General
The modules ES4xx/ES63x/ES93x can be used for the following applications, individually or as part of a daisy chain module chain:
• Measuring and calibrating with INCA
• Rapid Prototyping with INTECRIO (with ES910.3 Prototyping Module or with RTPRO-PC).
Additional ECU and bus interface modules as well as measuring modules are networked with each other via Ethernet and connected with the daisy chain module chain.
The measuring setup can be supplemented with a drive recorder to record all of the data acquired by the connected modules. The drive recorder ES720.1 supports the simultaneous recording of different measurements (multi-recording).
The data are stored in the ASAM standard format MDF (Measure Data Format).
They can be conveniently evaluated using the Measure Data Analyzer MDA from
ETAS and easily be compared with INCA reference measurements. The drive recorder ES720.1 can automatically transfer the recorded measure data encrypted and compressed via LAN, WLAN or wireless radio to customer-specific data servers.
ES420.1 with additional ETAS Modules (MC Application)
Experimental
Environment
INCA + EIP
Drive Recorder
ES720
MC:
Latency Output app. 300 ms
Interface Module
ES59x
Multi I/O-Module
ES930
Micro Measurement Modules
ES4xx
Lambda Module
ES63x
ECU
ETK CAN, LIN,
FlexRay
16
Inputs
14
Outputs
6
Halfbridges
Voltage,
Temperature,
Lambda,
Counter,
1 Type per Module
Lambda
Vehicle, Test Bench, Motor, ...
Fig. 5-14
ES420.1 with additional ETAS Modules for MC Applications
The ETAS Daisy Chain concept enables a simple network architecture since only the ES420.1 or the first module of the module chain is connected with the PC or with the "ETH" port of the ES59x.1.
Additional bus analysis functions on the CAN, LIN and FlexRay buses as well as
(X)ETK bypass applications with measuring and calibrating can be made accessible with ES59x modules.
ES420.1 - User’s Guide 53
54
ETAS
5.4.3
ES420.1 with additional ETAS Modules (Rapid Prototyping Application)
Code
ASCET,
Simulink or
C-Code
HW and SW
Integration and
Configuration
INTECRIO, ASCET-RP
Experimental
Environment
INCA + EIP
Drive Recorder
ES720
Rapid Prototyping System
ES910, ES920, ES921
RP: Latency
Input/ Output
Multi I/O-Module
ES930 app. 2 ms
Micro Measurement Modules
ES4xx
Lambda Module
ES63x
ECU
ETK CAN, LIN,
FlexRay
16
Inputs
14
Outputs
6
Halfbridges
Voltage,
Temperature,
Lambda,
Counter, ...
1 Type per Module
Lambda
Vehicle, Test Bench, Motor, ...
Fig. 5-15
ES420.1 with ES910.3 and additional ETAS Modules for Rapid Prototyping Applications
The concept of the ES4xx/ES63x/ES93x product family to install the modules as close as possible to the sensors, the chain the modules with each other, and to connect only the first module of this chain with the ES910.3 or the RTPRO-PC, enables a simple network architecture.
The combination of ES910.3 or PTPRO-PC with daisy chain modules can process information from sensors and control actuators in the Rapid Prototyping model.
From the Rapid Prototyping model, it is possible to access the connected modules whose signals are processed directly in the Rapid Prototyping model.
The ES910.3 or RTPRO-PC can access all customary ECU interfaces (ETK, XETK,
CAN, LIN, FlexRay) and calculate the new control functions in the bypass.
Parallel to the bypass RP functionality, all control and diagnostics parameters as well as all measure signals of the connected ECU can be accessed with INCA. In addition, INCA/INCA-EIP offers access to all bypass and model sizes created in the
ES910.3 Prototyping Module.
ES420.1 - User’s Guide
ETAS
5.5
5.5.1
Wiring Examples
ES400 Modules with additional ETAS Modules (Measurement and Calibration)
2
ES595
Power Supply
1
3
ETH
Power Supply
Daisy Chain Modules
ES411/
ES415
ETK
4
CAN FLX
5 6
Fig. 5-16
ES400 Modules with additional ETAS Modules (Measurement and
Calibration)
2
3
Cable in
1
Function
4
5, 6
Order name
Power supply cable
Host connection cable
Stromversorgungs- und Ethernetkabel Daisy
Chain-Module
ETK connection cable
CAN/LIN/FLX connection cable (CAN/LIN/FLX combined)
CBP120,
CBP1205
CBE100
CBEP430,
CBEP4305
CBM150
CBCFI100
ES420.1 - User’s Guide 55
56
ETAS
5.5.2
ES400 Modules with additional ETAS Modules and Drive Recorder (Measurement and Calibration)
Vehicle
Drive Recorder
1
10/100 MBit/s
Ethernet
Power Supply
Daisy Chain Modules
2
ES59x
Daisy Chain Measurement Modules
ES411/
ES415
ECU ECU
Lambda Ambient /
Exhaust
Pressure
Voltage Sensor
Voltage
Temperature
Frequency,
Counter Results,
Times
Fig. 5-17
ES400 Modules with additional ETAS Modules and Drive Recorder
(Measurement and Calibration)
Cable in
1
Function
2
Order name
ES520-, ES59x-, ES6xx-, ES1120- or ES1135-
Ethernet cable
Power supply and Ethernet cable Daisy Chain modules
CBE130, CBE140
CBEP430,
CBEP4305
ES420.1 - User’s Guide
ETAS
5.5.3
ES400 Modules with ES910.3 (Rapid Prototyping)
2
Power Supply
1
3
Power Supply
Daisy Chain Modules
4
ETK
CAN
5
CAN
6
Fig. 5-18
ES400 Modules with ES910.3 (Rapid Prototyping)
2
3
Cable in
1
Function
4
5, 6
Order name
Power supply cable CBP120,
CBP1205
CBE200 PC connection cable
Power supply and Ethernet cable Daisy Chain modules
ETK connection cable
CBEP430,
CBEP4305
CAN/LIN/FLX connection cable (CAN/LIN/FLX combined) at ES910.3, at ES921.1
CBM150
CBCFI100
CAN connection cable (CAN only), at ES910.3, at ES921.1
CBAC130,
CBAC140,
CBAC150,
CBCX130
ES420.1 - User’s Guide 57
58
5.5.4
ES400 Modules with ES910.3 and Drive Recorder (Rapid Prototyping)
ETAS
Vehicle
Drive Recorder
1
10/100 MBit/s
Ethernet
Power Supply
Daisy Chain Modules
2
1 GBit/s
Ethernet
3
Daisy Chain Measurement Modules
ES411/
ES415
ECU ECU
Lambda Ambient /
Exhaust
Pressure
Voltage Sensor
Voltage
Temperature
Frequency,
Counter Results,
Times
Fig. 5-19
ES400 Modules with ES910.3 and Drive Recorder (Rapid Prototyping)
Cable in
1
Function
2
3
Order name
Ethernet adapter cable (100 Mbit/s)
Ethernet connection cable(1 Gbit/s)
Power supply and Ethernet cable Daisy Chain modules
CBAE330 (connected to cable 2)
CBE230 (connected to cable 1)
CBEP430,
CBEP4305
ES420.1 - User’s Guide
ETAS
5.5.5
ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping)
ES581.3
USB2
Ethernet
Power Supply
Daisy Chain Modules
1
ES411/
ES415 CAN
2
CAN
Fig. 5-20
ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping)
Cable in
1
Function
2
Order name
Power supply and Ethernet cable PC and Daisy
Chain modules
CBEP410,
CBEP4105,
CBEP415,
CBEP4155
CAN and FlexRay Y-interface cable CBCF100
ES420.1 - User’s Guide 59
ETAS
60 ES420.1 - User’s Guide
ETAS
5.6
5.6.1
5.6.2
Wiring
The ports may be wired in any order. Special connecting cables are available and
can be ordered separately. An overview is contained in the chapter 8 on page 89.
“Sensor” Port
You can use different cables to connect the sensors to the ES420.1:
• CBATx400.1-x sensor cable
If you have used thermo elements with mini connectors in your test setup, this adapter cable allows you to continue to use the wiring you have used to date for your test set-up.
• AS_CBATK401.1 sensor cable
If you have used thermo elements with lemo connectors (OS, 2-pin) in your test set-up, this adapter cable allows you to continue to use the wiring you have used to date for your test set-up.
• AS_CBATK402.1 sensor cable
You can adapt the open connection of the CBAV411.1 sensor cable yourself to suit the specific connector system of your test set-up.
To wire the ES420.1 with the sensors
• If there is a protective cap at the "Sensor" port, remove it.
• Connect the sensor cable to the “Sensor” port of the ES420.1.
• Connect the sensors and transducers to the ports of the sensor cables of the ES420.1.
• For your application program, jot down the assignment of the sensors to the inputs of the ES420.1 in accordance with the wiring of the test set-up.
Daisy Chain Ports (“IN”, “OUT”)
Wiring goes from the first module towards the end of the module chain.
To wire the first module with the following module
• Connect an Ethernet cable to the “OUT” port of the first module.
• Connect the Ethernet cable to the “IN” port of the next module.
or
• If two modules are connected mechanically, connect their adjacent “IN” and “OUT” ports to the
ES4xx_BRIDGE.
ES420.1 - User’s Guide 61
ETAS
62
CAUTION!
The ports of the modules or the ES4xx_BRIDGE can be damaged!
Screw the two modules together without getting them off-thread as far as it will go within the module.
• Continue to wire or connect further modules as described above.
To wire the first module with the PC and the power supply
• Connect the combined Ethernet and power supply cable to the “IN” port of the ES420.1.
• Connect the RJ-45 connector to the free Ethernet interface port of your PC.
• Connect the supply voltage connector of the combined Ethernet and power supply cable to the desired power supply.
Note the color coding of the connectors.
To wire the module chain with additional current feeding
• End the module chain after the last module whose power supply is still guaranteed in the entire operational range.
• Connect the combined Ethernet and power supply cable to the “OUT” port of the ES420.1 of the last module of the chain towards the PC.
• Connect the combined Ethernet and power supply cable to the “IN” port of the ES420.1 of the next module towards the end of the chain.
• Connect the supply voltage connector of the combined Ethernet and power supply cable to the desired power supply.
Note the color coding of the connectors.
ES420.1 - User’s Guide
ETAS Troubleshooting Problems
6
6.1
Troubleshooting Problems
This chapter contains information on the following topics:
• "Troubleshooting ES420.1 Problems" on page 64
• "Problems and Solutions" on page 67.
LED Displays
Please observe the LEDs which provide information on the functions of the inter-
face and the ES420.1 (see the chapter "Indicator" on page 19) to be able to
judge the operational state of the ES420.1 as well as troubleshooting measures.
ES420.1 - User’s Guide 63
64
Troubleshooting Problems ETAS
6.2
Troubleshooting ES420.1 Problems
The following table lists some of the possible problems with a remedy.
If you have any further questions, please contact our Customer Support (see
Problem
The application program cannot find any
ES400 modules.
Diagnostic Questions Possible Solutions
Are all modules’ LEDs flashing green?
Check that the function for automatic change to energy saving mode on your PC Card has been disabled
1)
. Disable this function.
Did you configure the network card correctly?
INCA, Config Tool and
HSP operation:
Check that your network card has been configured in accordance with section
Stand-alone operation:
Check that the IP address used belongs to your IP subnetwork and has been entered in the A2L file.
Did you install the application software required?
Check that the application software installed on your
PC corresponds to the requirements listed in sec-
Power supply
Are the modules in the module chain connected correctly?
Check that your power supply and test setup correspond to the require-
ments listed in section 4.6 on page 31.
Is the hardware connected to the PC?
Check that the wiring is undamaged.
Check that the wiring is undamaged.
ES420.1 - User’s Guide
ETAS Troubleshooting Problems
Problem Diagnostic Questions Possible Solutions
Measurement does not start.
Are you being prompted to carry out an update in the INCA-Monitorlog or in the Config-Tool?
Update the modules.
Is there no data from the module?
Check that your power supply and test setup correspond to the require-
ments listed in section 4.6 on page 31.
Check that the wiring of the hardware to the PC is correct/intact.
You are using the ES4xx
Configuration Tool and the module is supplying no data?
Check that the modules in the module chain are connected correctly.
Check whether the position of one or more modules in the chain has changed.
Check that you are not using an incorrect A2L file.
Check whether you have loaded the measure configuration to the module chain.
Check that you have not assigned the same IP address to two module chains.
Check that the sensor is connected correctly.
Is the module supplying usable data?
Data is lost during data transfer.
Are you using WLAN in your test setup?
Are you using the correct type of network card in your laptop?
WLAN is not permissible within this ETAS network.
Wire your test setup (ETAS modules and their connection to the PC) with ETAS cables only.
Check whether you are using a PCMCIA network card in your laptop. PCM-
CIA cards with an 8- or 16bit data bus are not suitable. Only use PCMCIA cards with a 32-bit data bus, mini-PCI or Express-
Cards.
ES420.1 - User’s Guide 65
Troubleshooting Problems ETAS
Problem Diagnostic Questions Possible Solutions
The LED is showing red. Have you just carried out an update?
INCA users:
Power on the module and then power it off again.
Config-Tool users:
Power on the module and then power it off again.
Reload the measure configuration.
The firmware of one or more modules cannot be updated.
Is the module to be updated in a module chain?
If the LED continues to show red, send the module to ETAS for repair.
Update the firmware of these ES400 modules separately.
1)
: The manufacturers of PC Cards have different names for this function.
Example: “Link down Power saving”
66 ES420.1 - User’s Guide
ETAS
6.3
6.3.1
6.3.2
Problems and Solutions
Network Adapter cannot be selected via Network Manager
Cause: APIPA is disabled
The alternative mechanism for IP addressing (APIPA) is usually enabled on all
Windows 2000 and XP systems. Network security policies, however, may request the APIPA mechanism to be disabled. In this case, you cannot use a network adapter which is configured for DHCP to access ETAS hardware. The ETAS Network Manager displays a warning message.
The APIPA mechanism can be enabled by editing the Windows registry. This is permitted only to users who have administrator privileges. It should be done only in coordination with your network administrator.
To enable the APIPA mechanism:
• Click Start and then click Run.
• Enter regedit and click OK
The registry editor is displayed.
• Open the folder HKEY_LOCAL_MACHINE\SYS-
TEM\
CurrentControlSet\Services\
Tcpic\Parameters\
• Click Edit Find to search for the key IPAutoconfigurationEnabled
.
• Set the value of this key to 1 to enable the APIPA mechanism.
You may find several instances of this key in the
Windows registry which either apply to the TCP/IP service in general or to a specific network adapter.
You only need to change the value for the corresponding network adapter.
• Close the registry editor.
• Restart your workstation in order to make your changes take effect.
If you cannot find any instances of the registry key mentioned, the APIPA mechanism has not been disabled on your system.
Search for Ethernet Hardware fails
Cause: Personal Firewall blocks Communication
Personal firewalls may interfere with access to ETAS Ethernet hardware. The automatic search for hardware typically cannot find any Ethernet hardware at all, although the configuration parameters are correct.
If a firewall is blocking communication to ETAS hardware, you must either disable the firewall software while working with ETAS software, or the firewall must be configured to give the following permissions:
ES420.1 - User’s Guide 67
68
ETAS
• Outgoing limited IP broadcasts via UDP (destination address
255.255.255.255) for destination port 18001
• Incoming limited IP broadcasts via UDP (destination IP 255.255.255.255, originating from source IP 0.0.0.0) for destination port 18001
• Directed IP broadcasts via UDP to the network configured for the ETAS application, destination port 18001
• Outgoing IP unicasts via UDP to any IP in network configured for the ETAS application, destination ports 69, 18001, 18017 or 49152 to 50175
• Incoming IP unicasts via UDP originating from any IP in the network configured for the ETAS application, source ports 69, 18001, 18017 or 49152 to 50175
For details, please refer to the user documentation of your personal firewall soft-
ware.
Cause: Client Software for Remote Access blocks Communication
PCs or notebooks which are used outside the ETAS hardware network sometimes use a client software for remote access which might block communication to the
ETAS hardware. This can have the following causes:
• A firewall which is blocking Ethernet messages is being used (see „Cause:
Personal Firewall blocks Communication“ on page67)
• By mistake, the VPN client software used for tunneling filters messages. As an example, Cisco VPN clients with versions before V4.0.x in some cases erroneously filtered certain UDP broadcasts.
If this might be the case, please update the software of your VPN client.
Cause: ETAS Hardware hangs
Occasionally the ETAS hardware might hang. In this case switch the hardware off, then switch it on again to re-initialize it.
Cause: Network Adapter temporarily has no IP Address
Whenever you switch from a DHCP company LAN to the ETAS hardware network, it takes at least 60 seconds until ETAS hardware can be found. This is caused by the operating system’s switching from the DHCP protocol to APIPA, which is being used by the ETAS hardware.
Cause: ETAS Hardware had been connected to another Logical Network
If you use more than one PC or notebook for accessing the same ETAS hardware, the network adapters used must be configured to use the same logical network.
If this is not possible, it is necessary to switch the ETAS hardware off and on again between different sessions (repowering).
Cause: Device driver for network card not in operation
It is possible that the device driver of a network card is not running. In this case you will have to deactivate and then reactivate the network card.
Deactivating and reactivating the network card:
• To deactivate the network card first select in the
Windows start menu the following item:
ES420.1 - User’s Guide
ETAS
– Windows 2000: Settings Network and
dial-up connections
– Windows XP: Control PanelNetwork and
Internet Connections Network Connec-
tions
• Right click on the used network adapter and select
Deactivate in the context menu.
• In order to reactivate the network adapter right click on it again and select Activate.
Cause: Laptop energy management deactivates the network card
The energy management of a laptop computer can deactivate the network card.
Therefore you should turn off energy monitoring on the laptop.
Switching off Energy Monitoring on Laptop
• From the Windows Start Menu, select
– Windows 2000: Settings Control Panel
System
– Windows XP: Control Panel Performance
& Maintenance System.
• Select the Hardware tab and click on Device Man-
ager.
• In the Device Manager open the tree structure of the entry Network Adapter.
• Right click on the used network adapter and select
Properties in the context menu.
• Switch off energy monitoring as follows:
– Windows 2000:
Select the Energy Management tab and deactivate the Allow computer to switch off
device to save energy option.
– Windows XP:
Select the Energy Management tab and deactivate the Computer can switch off device to
save energy option.
• Select the Extended Settings tab. If the property
Autosense is included, deactivate it also.
• Click OK to apply the settings.
Cause: Automatic disruption of network connection
It is possible after a certain period of time without data traffic that the network card automatically interrupts the Ethernet connection. This can be prevented by setting the registry key autodisconnect.
Setting the Registry Key autodisconnect:
• Open the Registry Editor.
ES420.1 - User’s Guide 69
70
ETAS
6.3.3
• Select under HKEY_LOCAL_MACHINE\SYSTEM\
ControlSet001\Services\lanmanserver\ parameters
the Registry Key autodisconnect and change its value to 0xffffffff.
Personal Firewall blocks Communication
Reason: Missing releases in the firewall block the ETAS hardware
Personal firewalls may interfere with access to ETAS Ethernet hardware. The automatic search for hardware typically cannot find any Ethernet hardware at all, although the configuration parameters are correct.
Some actions in ETAS products can lead to problems if the firewall is not properly parameterized, e.g. when opening the experiment environment in ASCET or for the hardware search by INCA or HSP.
If a firewall is blocking communication to ETAS hardware, you must either disable the firewall software while working with ETAS software, or the firewall must be configured to give the following permissions:
• Outgoing limited IP broadcasts via UDP (destination IP 255.255.255.255) for the destination port 17099 or 18001
• Incoming limited IP broadcasts via UDP (destination IP 255.255.255.255, originating from source IP 0.0.0.0) for destination port 18001
• Directed IP broadcasts via UDP to the network configured for the ETAS application, destination ports 17099 or 18001
• Outgoing IP unicasts via UDP to every IP address in the network configured for the ETAS application, destination ports 17099 to 18020
• Incoming IP unicasts via UDP originating from any IP address in the network configured for the ETAS application, originating ports 17099 to
18020, destination ports 17099 to 18020
• Outgoing TCP/IP connections to the network configured for the ETAS application, destination ports 18001 to 18020
Note
The ports to be used in a specific case depend on the hardware used. For more detailed information about the port numbers to be used, see the respective hardware documentation.
In Windows XP and Vista, a Personal Firewall program is part of the scope of delivery and enabled by default. On many other systems, similar programs from independent providers can frequently be found, such as Symantec, McAfee or
BlackIce. The procedure for the configuration of ports may differ in the various programs. More detailed information can be found in the user documentation of your firewall program.
Below is a sample description about how to configure the Windows XP firewall if the hardware access under Windows XP with Service Pack 2 is being blocked.
ES420.1 - User’s Guide
ETAS
Solution for Windows XP Firewall, user with administrator rights
If you have administrator rights on your PC, the following dialog window opens if the firewall blocks an ETAS product.
Enabling a product:
• In the "Windows Security Warning" window, click on Do not block.
The firewall no longer blocks the ETAS product
(here: ASCET). The setting is retained after a restart of the product or the PC.
Instead of waiting for the "Windows Security Warning", you can enable ETAS products in advance.
Enabling ETAS products in the firewall control:
• In the Windows Start menu, select SettingsCon-
trol Panel.
ES420.1 - User’s Guide 71
ETAS
• In the Control Panel, double-click on the Windows
Firewall icon to open the "Windows Firewall" window.
• In the "Windows Firewall" window, open the
"Exceptions" tab.
72
This tab lists the exceptions that are not blocked by the firewall. Use the button Program or Edit to add new programs or to edit existing ones.
• Ensure that the ETAS products and services to be used are correctly configured exceptions.
ES420.1 - User’s Guide
ETAS
– Open the "Change Range" window.
– Ensure that at least the IP addresses
192.168.40.xxx
are enabled to ensure functional access to ETAS hardware.
– Close the "Change Range" window with OK.
• Close the "Windows Firewall" window with OK.
The firewall no longer blocks the ETAS product. The setting is retained after a restart of the PC.
Solution for Windows XP Firewall, user without administrator rights
This chapter is directed at users with restricted rights, e.g. no changes to the system, restricted write permissions, local login.
Working with an ETAS product requires the rights "Write" and "Modify" in the directories ETAS, ETASData and the temporary ETAS directories. Otherwise, an error message appears if the product is being started and a database is being opened. A correct operation of the product is not possible since the database file as well as various *.ini files are modified during the work.
The ETAS software must be installed by an administrator in any case. It is recommended that the administrator ensure that the ETAS product or the processes are added to the list of selected exceptions of the Windows Firewall after the installation. If this is not done, the following occurs:
The "Windows Security Warning" window opens if one of the actions that is being prevented by a restrictive firewall configuration, is to be executed.
ES420.1 - User’s Guide 73
ETAS
Enable a Product (without Administrator Rights):
• Enable the option in the "Windows Security Warning" window.
• Close the window with OK.
An administrator must select the product on the
"Exceptions" tab of the "Windows Firewall" window to avoid future problems during the hardware access with the corresponding ETAS product.
74 ES420.1 - User’s Guide
ETAS Technical Data
7
7.1
7.1.1
Technical Data
This chapter contains information on the following topics:
• "RoHS conformity" on page 79
• "Product return and recycling" on page 79
• "Declarable Substances" on page 80
• "Use of Open Source software" on page 80
• "System Requirements" on page 80
• "Electrical Data" on page 82
• "Pin Assignment" on page 85.
General Data
This section contains details of the admissible environmental conditions as well as the mechanical data.
Product labeling
The following symbols are used for product labeling:
Symbol Description
Prior to operating the product, be sure to read the user’s guide!
Labeling of the daisy chain port„IN“ (input; Ethernet connection to the upstream module or the PC, power supply of the module)
Labeling of the daisy chain port„OUT“ (output; Ethernet connection and power supply of the downstream module)
CH
SN: 1234567
Connection of sensor cable
Serial number (seven-digit)
Vx.y.z
Hardware version of the product
F 00K 123 456
Ordering number of the product, see chapter 9.1 on page 115
Operating voltage range (DC), Power consumption
ES420.1 - User’s Guide 75
76
Technical Data
Symbol Description
Labeling for WEEE, see chapter 7.4 on page 79
ETAS
Labeling for CE conformity, see chapter 7.3 on page 79
Labeling for RoHS (China), see chapter 7.2.2 on page 79
7.1.2
Standards and Norms
The module adheres to the following standards and norms
Norm
DIN EN 60068-2-1
DIN EN 60068-2-2
DIN EN 60068-2-13
DIN EN 60068-2-14 Na
DIN EN 60068-2-14 Nb
DIN EN 60068-2-56
DIN EN 60068-30, Variant 1
DIN EN 60068-2-64,
ISO 16750-3
ISO 16750-3, Sec. 4.2.2.2
Test
Premature fatigue cold test
Premature fatigue heat test
Negative pressure
Temperature shock
Temperature change:
Temperature: Tu –40 °C / To +120 °C,
Number of cycles: 10,
Unit under test: active
Humidity storage
Climate change
Vibration, noise:
3 space axis, test duration 4 h,
Unit under test: active
In addition, the combination was tested by cascaded modules.
Mech. shock
3 space axis, half sinus,
Acceleration: 500 m/s²,
Shock duration: 6 ms,
Shocks per direction and axis: 10,
Units under test: active
ES420.1 - User’s Guide
ETAS
Norm
ISO 16750-3, Sec. 4.3
ISO 16750-4, Sec. 5.2
ISO 16750-4, Sec. 5.4.2
ISO 16750-4, Sec. 5.5.1.;
DIN EN 60068-2-52
ISO 16750-5
DIN 5596-1
IPX7
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
DIN EN 55022 B
Technical Data
Test
Drop test
Number of drops: 2,
Height: 1 m,
Surface: concrete, steel
Units under test: passive
Phased temperature test
Splash water
Air temperature: To +120 °C,
Cycle duration: 30 min,
Splash length: 3 s,
Splash quantity: ca. 3 l,
Splash water temperatur: +2 °C ± 2 °C,
Medium: water, put in 3% Arizona dust fine,
Number of cycles: 100,
Unit under test: active
Salt fog:
Severity level: 5,
Test duration: 16 d,
Units under test: passive
Chemical resistance:
Identification A-W,
Prüflinge passiv
Stone impact
Protection class test:
Protection class IP67
Immunity ESD
Immunity radiated RF
Immunity EFT/B
Immunity surge
Immunity conducted RF
Emission radiation/ radio interference voltage
ES420.1 - User’s Guide 77
78
Technical Data ETAS
7.1.3
Environmental Conditions
Operating temperature range
Storage temperature range
(module without packaging)
Implementation altitude
Protection class
-40 °C to +120 °C
-40 °F to +248 °F
-40 °C to +125 °C
-40 °F to +257 °F max. 5000 m/ 16400 ft
IP67
CAUTION!
Loss of Features as defined by IP67!
Do not open or change the module housing!
Works on the module housing may be executed only by qualified technical personnel.
7.1.4
7.1.5
Maintenance the Product
Do not open or change the module! Works on the module housing may be executed only by qualified technical personnel. Send defect modules to ETAS.
Cleaning the product
We recommend to clean the product with a dry cloth.
7.1.6
Mechanical Data
Dimensions (H x W x D) 51.5 mm x 40 mm x 139 mm /
37.5 mm x 40 mm x 124 mm
2.0 in x 1.57 in x 5.47 in
1.48 in x 1.57 in x 4.88 in
350 g / 0.77 lb
7.1.7
Weight
Modules in one chain
Modules in chain Max. 254 in one chain
ES420.1 - User’s Guide
ETAS Technical Data
7.2
7.2.1
7.2.2
7.3
7.4
RoHS conformity
European Union
The EU Directive 2011/65/EU limits the use of certain dangerous materials for electric and electronic devices (RoHS conformity).
ETAS confirms that the product meets this directive applicable in the European
Union.
China
ETAS confirms that the product meets the "China RoHS" (Management Methods for Controlling Pollution Caused by Electronic Information Products Regulation) guidelines applicable to the People's Republic of China with a China RoHS label attached to the product or its packaging.
CE marking
With the CE mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable European Directives.
The CE Declaration of Conformity for the product is available upon request.
Product return and recycling
The European Union (EU) has issued the guideline on waste electric and electronic equipment (Waste Electrical and Electronic Equipment - WEEE) in order to ensure the institution of systems for collection, handling, and disposal of all electronic scrap.
This ensures that the devices are recycled in a resource-friendly way that does not represent any risk to personal health and the environment.
Fig. 7-1
WEEE symbol
The WEEE symbol (see Fig. 7-1 on page 79) on the product or its packaging iden-
tifies that the product may not be disposed of together with the remaining trash.
The user is obligated to separate the waste equipment and to provide it to the
WEEE return system for reuse.
The WEEE Directive applies to all ETAS devices, but not to external cables or batteries.
Additional information about the recycling program of ETAS GmbH is available
from the ETAS sales and service locations (see chapter 10 on page 119).
ES420.1 - User’s Guide 79
80
Technical Data ETAS
7.5
7.6
7.7
7.7.1
Declarable Substances
European Union
Some products from ETAS GmbH (e.g. modules, boards, cables) use components with substances that are subject to declaration in accordance with the REACH regulation (EU) no.1907/2006.
Detailed information is located in the ETAS download center in the customer information "REACH Declaration" ( www.etas.com/Reach ). This information is continuously being updated.
Use of Open Source software
The product uses Open Source Software (OSS). This software is installed in the product at the time of delivery and does not have to be installed or updated by the user. Reference shall be made to the use of the software in order to fulfill OSS licensing terms. Additional information is available in the document "OSS Attributions List" at the ETAS website www.etas.com
.
System Requirements
This section tells you what hardware and software is needed to operate your
ES420.1 module.
Hardware
Power supply
Operation of the modules requires a power supply voltage of 5 V to 50 V/ 6 V to
50 V DC.
PC with one Ethernet interface
A PC with one open Ethernet interface (100 Mbit/s, full duplex) with RJ-45 connection is required.
Requirement to ensure successful initialization of the module
Note
It is imperative you disable the function which automatically switches to powersaving mode on your PC network adapter when there is no data traffic on the
Ethernet interface!
To deactivate the power saving mode:
Choose in System Control Center / Device Manager / Network Adapter the used network adapter by double-click. Deactivate the "Allow the computer to turn off this device to save power" option in the "Power Management" register. Confirm your configuration.
The manufacturers of network adapter have different names for this function.
Example:
• “Link down Power saving”
• "Allow the computer to turn off this device to save power".
ES420.1 - User’s Guide
ETAS Technical Data
7.7.2
Software
To configure the ES420.1 and for control and data acquisition, you need software in the following versions:
• INCA V6.0
or
• ES4xx Configuration Tool V1.0.5 and higher from ES4xx_DRV_SW (standalone operation) or
• ES4xx driver LabVIEW Integration V1.0.0 and higher from ES4xx_DRV_SW or
• Integration into software not based on XCP-on-Ethernet via a C-based library.
Operating the ES420.1 with limited function scope is possible using the following INCA versions:
• INCA V5.3 with ES4xx Configuration Tool V1.0.2 from ES4xx_DRV_SW or
• INCA V5.4 with ES4xx Configuration Tool V1.0.2 from ES4xx_DRV_SW or
• INCA V5.4.1 and higher or
• ES4xx Configuration Tool V1.0.4 from ES4xx_DRV_SW (stand-alone operation).
Note
Operating the ES420.1 with older versions of software is not possible.
ES420.1 - User’s Guide 81
82
Technical Data ETAS
7.8
Electrical Data
This chapter contains information on the following topics:
Note
ETAS guarantees measurement accuracy of the ES420.1 for one year. Please
use our calibration service (see section 4.10 on page 33)!
Note
Unless otherwise specified, all data applies at 25 °C.
7.8.1
Power Supply
Operating voltage
Power consumption (operation)
Power consumption (standby)
Polarity inversion protection, load dump protection
1)
Temperature range -40 °C to +85 °C:
5 V to 50 V DC
Temperature range -40 °C to +120 °C:
6 V to 50 V DC
Typ. 2 W at 12 V DC
Typ. 25 mW at 12 V DC
With CBEP410, CBEP4105, CBEP415,
CBEP4155, CBEP420, CBEP4205,
CBEP425, CBEP4255, CBEP430,
CBEP4305 cable
1)
: The module may be used only with central load dump protection.
ES420.1 - User’s Guide
ETAS Technical Data
7.8.2
7.8.3
Host Interface
Connection
Protocol
IP address
100Base-T Ethernet; 100 Mbit/s,
Full Duplex
PC Card 32-bit
XCP on UDP/IP
Dynamic via INCA or via
ES4xx Configuration Tool from ES4xx-
_DRV_SW (stand-alone operation)
Note
For the successful initialization of the network card of your PC, observe chapter
Sensor Inputs
Channels
Supported thermocouples
Resolution
Sampling rate
Anti-Aliasing filter (hardware)
Measuring range
Input impedance
Maximum inaccuracy
T g
Maximum temperature drift
T d
8
Type B, E, J, K, N, S, T, R
1 mK (24 Bit; Delta-Sigma A/D converter)
0.1 to 50 samples/s
Low pass, single pole, 350 Hz
+250 to +1820 °C (type B)
-200 to +1000 °C (type E)
-210 to +1200 °C (type J)
-200 to +1372 °C (type K)
-200 to +1300 °C (type N)
-50 to +1768 °C (type R)
-50 to +1768 °C (type S)
-200 to +400 °C (type T)
20 M
|| 10 nF
±0.1 % + 5.00 K for type B
±0.1 % + 0.20 K for type E
±0.06 % + 0.20 K for type J
±0.05 % + 0.25 K for type K
±0.07 % + 0.38 K for type N
±0.1 % + 2.0 K for type R
±0.1 % + 2.0 K for type S
±0.1 % + 0.30 K for type T
±0.2 K/K for type B
±0.008 K/K for type E
±0.008 K/K for type J
±0.01 K/K for type K
±0.016 K/K for type N
±0.008 K/K for type R
±0.008 K/K for type S
±0.01 K/K for type T
ES420.1 - User’s Guide 83
Technical Data ETAS
Maximum inaccuracy
T i depending on the internal resistance of the thermocouple at internal resistances
> 50
(-40 °C bis +120 °C)
±0.04 K/
for type B
±0.0015 K/
for type E
±0.0015 K/
for type J
±0.002 K/
for type K
±0.003 K/
for type N
±0.015 K/
for type R
±0.015 K/
for type S
±0.002 K/
for type T
Maximum inaccuracy of cold junction compensation
T cjc
±0.4 K
±0.002 K/K Maximum temperature drift of cold junction compensation
T d
Maximum input voltage 32 V DC
Reference temperature T
0
for
T g
,
T d
and
T d
is 25 °C (equivalent to 298.15 K).
84 ES420.1 - User’s Guide
ETAS
7.9
7.9.1
Pin Assignment
This chapter contains information on the following topics:
• "“OUT” Connector" on page 86
• "“Sensor” Connector" on page 87.
Note
All connectors are shown with a view of the front of the ES420.1.
All shields are at case potential.
“IN” Connector
T
N
U
Fig. 7-2
“IN” Connector
6
7
4
5
8
2
3
Pin
1
Signal
UBatt
Ground
RX-
TX-
RX+
Ground
UBatt
TX+
Meaning
Operating voltage
Ground
Received data, minus
Send data, minus
Received data, plus
Ground
Operating voltage
Send data, plus
ES420.1 - User’s Guide 85
7.9.2
“OUT” Connector
N
T
U
Fig. 7-3
“OUT” Connector
6
7
4
5
8
2
3
Pin
1
Signal
UBatt
UBatt
Ground
RX+
TX-
RX-
Ground
TX+
Meaning
Operating voltage
Operating voltage
Ground
Received data, plus
Send data, minus
Received data, minus
Ground
Send data, plus
ETAS
86 ES420.1 - User’s Guide
ETAS
7.9.3
“Sensor” Connector
Fig. 7-4
“Sensor” Connector
12
13
14
15
8
9
10
11
6
7
4
5
2
3
Pin
1
20
21
22
16
17
18
19
CH8 In-
CH8 In+
CH7 In-
CH6 In-
CH6 In+
CH5 In+
PT100S-
CH4 In+
Signal
PT100S+
CH4 In-
CH3 In-
CH3 In+
CH2 In+
CH1 In-
CH1 In+
TEDS-
CH2 In-
TEDS+
CH7 In+
PT100M-
CH5 In-
PT100S+
Meaning
Cold junction compensation
Sensor channel 4, input minus
Sensor channel 3, input minus
Sensor channel 3, input plus
Sensor channel 2, input plus
Sensor channel 1, input minus
Sensor channel 1, input plus
Sensor channel 8, input minus
Sensor channel 8, input plus
Sensor channel 7, input minus
Sensor channel 6, input minus
Sensor channel 6, input plus
Sensor channel 5, input plus
Cold junction compensation
Sensor channel 4, input plus
TEDS, cable
Sensor channel 2, input minus
TEDS, cable
Sensor channel 7, input plus
Cold junction compensation
Sensor channel 5, input minus
Cold junction compensation
ES420.1 - User’s Guide 87
ETAS
88 ES420.1 - User’s Guide
ETAS Cables and Accessories
8 Cables and Accessories
This chapter contains information on the following topics:
• "Combined Ethernet and Power Supply Cable" on page 91
• "Ethernet Cable" on page 103
• "Cables for the connector "Sensor"" on page 107
• "Protective Caps" on page 111
• "Angle brackets" on page 113.
Note
Only use ETAS cables at the interfaces of the module. Adhere to the maximum cable lengths!
ES420.1 - User’s Guide 89
Cables and Accessories ETAS
90 ES420.1 - User’s Guide
ETAS
8.1
8.1.1
Combined Ethernet and Power Supply Cable
This chapter contains information on the following cables:
• "CBEP410.1 Cable" on page 92
• "CBEP4105.1 Cable" on page 93
• "CBEP415.1 Cable" on page 94
• "CBEP4155.1 Cable" on page 95
• "CBEP420.1 Cable" on page 96
• "CBEP4205.1 Cable" on page 97
• "CBEP425.1 Cable" on page 98
• "CBEP4255.1 Cable" on page 99
• "CBEP430.1 Cable" on page 100
• "CBEP4305.1 Cable" on page 101.
Overview
DANGER!
Dangerous electrical voltage!
Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply! The connection to power outlets is not allowed!
To prevent an inadvertent insertion in power outlets, ETAS recommends to equip the combined ethernet and power supply cables with safety banana plugs in areas with power outlets.
You can use combined ethernet and power supply cables with standard banana plugs or with safety banana plugs:
Cables with safety banana plugs Cables with standard banana plugs
CBEP410.1
CBEP415.1
CBEP420.1
CBEP425.1
CBEP430.1
CBEP4105.1
CBEP4155.1
CBEP4205.1
CBEP4255.1
CBEP4305.1
ES420.1 - User’s Guide 91
ETAS
8.1.2
CBEP410.1 Cable
Fig. 8-1
CBEP410.1 Cable
Connection of an ES4xx/ES63x/ES93x module to PC and power supply (standalone operation). Supply battery in the vicinity of the module.
Not compatible with ES610, ES611, ES620 and ES650. For connecting this modules use CBEP120 cable.
Cable includes reverse-polarity, load-dump protection and replaceable standard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBEP410.1-3
Length
3 m
Order number
F 00K 104 927
92 ES420.1 - User’s Guide
ETAS
8.1.3
CBEP4105.1 Cable
Fig. 8-2
CBEP4105.1 Cable
Connection of an ES4xx/ES63x/ES93x module to PC and power supply (standalone operation). Supply battery in the vicinity of the module.
Not compatible with ES610, ES611, ES620 and ES650. For connecting this modules use CBEP120 cable.
Cable includes reverse-polarity, load-dump protection and replaceable standard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBEP4105.1-3
Length
3 m
Order number
F 00K 110 026
ES420.1 - User’s Guide 93
ETAS
8.1.4
CBEP415.1 Cable
Fig. 8-3
CBEP415.1 Cable
Connection of an ES4xx/ES63x/ES93x module to PC and power supply (standalone operation). Supply battery at the other end (i.e. in the trunk).
Not compatible with ES610, ES611, ES620 and ES650. For connecting this modules use CBEP120 cable.
Cable includes reverse-polarity, load-dump protection and replaceable standard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBEP415.1-5
Length
5 m
Order number
F 00K 105 680
94 ES420.1 - User’s Guide
ETAS
8.1.5
CBEP4155.1 Cable
Fig. 8-4
CBEP4155.1 Cable
Connection of an ES4xx/ES63x/ES93x module to PC and power supply (standalone operation). Supply battery at the other end (i.e. in the trunk).
Not compatible with ES610, ES611, ES620 and ES650. For connecting this modules use CBEP120 cable.
Cable includes reverse-polarity, load-dump protection and replaceable standard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBEP4155.1-5
Length
5 m
Order number
F 00K 110 027
ES420.1 - User’s Guide 95
ETAS
8.1.6
CBEP420.1 Cable
Fig. 8-5
CBEP420.1 Cable
Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measurement module with an ES600 network module or ES592/ES593-D/ES595 interface module (if the current consumption of the connected ES4xx/ES63x chain exceeds
2.5 A), an ES1135 simulation/system controller card or an ES720 Drive Recorder.
Not compatible with ES610, ES611, ES620 and ES650. For connecting this modules use CBEP120 cable.
Cable includes reverse-polarity, load-dump protection and replaceable standard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBEP420.1-3
Length
3 m
Order number
F 00K 105 292
96 ES420.1 - User’s Guide
ETAS
8.1.7
CBEP4205.1 Cable
Fig. 8-6
CBEP4205.1 Cable
Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measurement module with an ES600 network module or ES592/ES593-D/ES595 interface module (if the current consumption of the connected ES4xx/ES63x chain exceeds
2.5 A), an ES1135 simulation/system controller card or an ES720 Drive Recorder.
Not compatible with ES610, ES611, ES620 and ES650. For connecting this modules use CBEP120 cable.
Cable includes reverse-polarity, load-dump protection and replaceable standard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBEP4205.1-3
Length
3 m
Order number
F 00K 110 041
ES420.1 - User’s Guide 97
ETAS
8.1.8
CBEP425.1 Cable
Fig. 8-7
CBEP425.1 Cable
Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measurement module with an ES600 network module or ES592/ES593-D/ES595 interface module (if the current consumption of the connected ES4xx/ES63x/ES93x chain exceeds 2.5 A), an ES1135 simulation/system controller card or an ES720 Drive
Recorder.
Cable includes reverse-polarity, load-dump protection and replaceable standard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBEP425.1-3
Length
3 m
Order number
F 00K 105 972
98 ES420.1 - User’s Guide
ETAS
8.1.9
CBEP4255.1 Cable
Fig. 8-8
CBEP4255.1 Cable
Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measurement module with an ES600 network module or ES592/ES593-D/ES595 interface module (if the current consumption of the connected ES4xx/ES63x/ES93x chain exceeds 2.5 A), an ES1135 simulation/system controller card or an ES720 Drive
Recorder.
Cable includes reverse-polarity, load-dump protection and replaceable standard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBEP4255.1-3
Length
3 m
Order number
F 00K 110 029
ES420.1 - User’s Guide 99
ETAS
8.1.10
CBEP430.1 Cable
Fig. 8-9
CBEP430.1 Cable
To chain ES4xx/ES63x/ES93x modules and connect an ES4xx/ES63x/ES93x chain to an ES910.3 Rapid Prototyping module. Additional connection to the power supply to compensate for voltage losses in long chains.
Not compatible with ES59x, ES6xx, ES11xx. For connecting this modules use
CBE130 or CBE140 cable.
Cable includes reverse-polarity, load-dump protection and replaceable standard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBEP430.1-0m5
Length
0.5 m
Order number
F 00K 104 928
100 ES420.1 - User’s Guide
ETAS
8.1.11
CBEP4305.1 Cable
Fig. 8-10
CBEP4305.1 Cable
To chain ES4xx/ES63x/ES93x modules and connect an ES4xx/ES63x/ES93x chain to an ES910.3 Rapid Prototyping module. Additional connection to the power supply to compensate for voltage losses in long chains.
Not compatible with ES59x, ES6xx, ES11xx. For connecting this modules use
CBE130 or CBE140 cable.
Cable includes reverse-polarity, load-dump protection and replaceable standard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBEP4305.1-0m5
Length
0.5 m
Order number
F 00K 110 030
ES420.1 - User’s Guide 101
ETAS
102 ES420.1 - User’s Guide
ETAS
8.2
Ethernet Cable
This chapter contains information on the following cables:
• "CBE400.2 Cable" on page 104
• "CBE401.1 Cable" on page 104
• "CBE430.1 Cable" on page 105
• "CBE431.1 Cable" on page 105
• "CBEX400.1 Cable" on page 106
ES420.1 - User’s Guide 103
104
ETAS
8.2.1
CBE400.2 Cable
Fig. 8-11
CBE400.2 Cable
Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measuring module at an ES600 network module or at an ES592/ES593-D/ES595 interface module.
Cable includes reverse-polarity, load-dump protection and replaceable standard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBE400.2-3
Length
3 m
Order number
F 00K 104 920
8.2.2
CBE401.1 Cable
Fig. 8-12
CBE401.1 Cable
Highly flexible Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measuring module at an ES600 network module or at an ES592/ES593-D/ES595 interface module.
Cable includes reverse-polarity, load-dump protection and replaceable standard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBE401.1-0m5
Length
0.5 m
Order number
F 00K 106 128
ES420.1 - User’s Guide
ETAS
8.2.3
CBE430.1 Cable
Fig. 8-13
CBE430.1 Cable
Cable for chaining ES4xx/ES63x/ES93x modules. Not compatible with ES59x,
ES6xx, ES11xx. For connecting this modules use CBE130 or CBE140 cable.
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBE430.1-0m45
Length
0.45 m
Order number
F 00K 104 923
8.2.4
CBE431.1 Cable
Fig. 8-14
CBE431.1 Cable
Highly flexible cable for chaining successive ES4xx/ES63x/ES93x modules.
Not compatible with ES59x, ES6xx, ES11xx. For connecting this modules use
CBE130 or CBE140 cable.
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBE431.1-0m14
CBE431.1-0m30
Length
0.14 m
0.30 m
Order number
F 00K 105 676
F 00K 105 685
ES420.1 - User’s Guide 105
106
ETAS
8.2.5
CBEX400.1 Cable
Fig. 8-15
CBEX400.1 Cable
Ethernet extension cable to increase the length of ES4xx/ES63x/ES93x Ethernet cables. Can also be used to connect ES4xx via PC, ES600 or ES1135 alternatively while keeping cable installation through bulkhead.
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBEX400.1-3
Length
3 m
Order number
F 00K 105 294
8.2.6
ES4xx_BRIDGE
Fig. 8-16
ES4xx Bridge
Ethernet bridge connecting blocked ES400 modules. Facilitates very compact measurement setups. IP67 compliant.
Product
ES4xx_BRIDGE
Order number
F 00K 105 684
ES420.1 - User’s Guide
ETAS
8.3
8.3.1
Cables for the connector "Sensor"
CBATx400.x-0m3
Cable
Side A Side B
Fig. 8-17
CBATx401.x Cable
The CBATx401.x cable consists of eight identical cable sections, marked n=1 to n=8. Each cable section is assigned to an ES420.1 measurement channel and wired according to the same scheme.
The assignment of the cable connectors of a cable section to the signals of a measurement channel is shown in the table.
Signal
In+
In-
Meaning
Input (+)
Input (-)
Pin
1
2
Product
CBATK400.2-0m3
CBATN400.1-0m3
CBATS400.1-0m3
Length
0.3 m
0.3 m
0.3 m
Order Number
F 00K 104 409
F 00K 104 411
F 00K 104 413
ES420.1 - User’s Guide 107
108
ETAS
8.3.2
AS_CBATK401.1-1
Cable
1
Side A Side B
Fig. 8-18
AS_CBATK401.1 Cable
The AS_CBATK401.1 cable consists of eight identical cable sections, marked n=1 to n=8. Each cable section is assigned to an ES420.1 measurement channel and wired according to the same scheme.
The assignment of the cable connectors of a cable section to the signals of a measurement channel is shown in the table.
Signal
In+
In-
Meaning
Input (+)
Input (-)
Pin
1
2
Product
AS_CBATK401-0m3
Length
1 m
Order Number
F 00K 105 135
ES420.1 - User’s Guide
ETAS
8.3.3
AS_CBATK402.1-1
Cable
Side A Side B
Fig. 8-19
AS_CBATK402.1 Cable
The AS_CBATK402.1 cable consists of eight identical cable sections, marked n=1 to n=8. Each cable section is assigned to an ES420.1 measurement channel and wired according to the same scheme.
The assignment of the cable connectors of a cable section to the signals of a measurement channel is shown in the table.
Signal
In+
In-
Meaning
Input (+)
Input (-)
Color
Green
Yellow
Product
AS_CBATK402.1-1
Length
1 m
Order Number
F 00K 105 136
ES420.1 - User’s Guide 109
ETAS
110 ES420.1 - User’s Guide
ETAS
8.4
8.4.1
Protective Caps
The connections "IN" and "OUT" of the ES420.1 can be protected with different protective caps according to the operating conditions.
Protective Caps supplied
The "IN" and "OUT" ports of the ES4xx are covered with simple dust and transport caps on delivery. These caps are only suitable for the limited temperature range of -40 °C to +70 °C
Note
The protective caps supplied are in no way a replacement for or viable alternative to the caps CAP_LEMO_1 and CAP_LEMO_1B_LC.
8.4.2
Cap CAP_LEMO_1B
Fig. 8-20
Cap CAP_LEMO_1B
The cap CAP_LEMO_1B protects the connection "IN" or "OUT" against dirt according to IP67.
Product
CAP_LEMO_1B
Order number
F 00K 105 298
8.4.3
Cap CAP_LEMO_1B_LC
Fig. 8-21
Cap CAP_LEMO_1B_LC
The cap CAP_LEMO_1B_LC protects the connection "IN" or "OUT" in an inexpensive way against dirt.
Product
CAP_LEMO_1B_LC
Order number
F 00K 105 683
ES420.1 - User’s Guide 111
ETAS
8.4.4
Cap CAP_SOURIAU_8STA
Fig. 8-22
Cap CAP_SOURIAU_8STA
The cap CAP_SOURIAU_8STA protects the "Sensor" port against water and dirt.
Product
CAP_SOURIAU_8STA
Order number
F 00K 105 303
112 ES420.1 - User’s Guide
ETAS
8.5
8.5.1
Angle brackets
Angle bracket left
Fig. 8-23
Angle bracket left
Angle Bracket for mounting ES4xx modules to a DIN rail 35 x 7.5 (EN 60715
TH35). Stainless steel V2A. For mounting on left side of an ES4xx module.
Product
Angle bracket left
Order number
F 00K 107 175
8.5.2
Angle bracket right
Fig. 8-24
Angle bracket right
Angle Bracket for mounting ES4xx modules to a DIN rail 35 x 7.5 (EN 60715
TH35). Stainless steel V2A. For mounting on right side of an ES4xx module.
Product
Angle bracket right
Order number
F 00K 107 176
ES420.1 - User’s Guide 113
ETAS
114 ES420.1 - User’s Guide
ETAS Ordering Information
9
9.1
Ordering Information
ES420.1
Order name
ES420.1 Thermo Module (8-CH)
Scope of supply
ES420.1 Micro Thermo Measurement Module (8 channels, for universal thermocouple splitter cable), CDROM ES4xx_DRV_SW_CD
(drivers for ES4xx and documentation), List
"Content of this Package“, ES4xx Safety
Advice, China-RoHS-leaflet_Compact_green_cn, Calibration-Certification
Short name
ES420.1
Order number
F 00K 104 403
9.2
ES400 Set
Order name
ES400_SET2 bundle
Scope of supply
5 x ES420 Thermo Module (8-CH) and cable
(1 x CBEP410-3, 4 x CBE430.1-0m45,
5 x CBATK400.2-0m3 (Type K)),
CDROM ES4xx_DRV_SW_CD (drivers for
ES4xx and documentation), List "Content of this Package“, ES4xx Safety Advice,
China-RoHS-leaflet_Compact_green_cn,
Calibration-Certification
Short name
ES400_SET2
Order number
F 00K 105 141
ES420.1 - User’s Guide 115
116
Ordering Information ETAS
9.3
9.3.1
Accessories
Cables
Note
If you require customized cables, please contact your ETAS contact partner or [email protected].
Cables for the connectors "IN" and "OUT"
Ethernet cable:
Order name Short name
Ethernet Chain Connection Cable, Lemo 1B
FGF - Lemo 1B FGL (8mc-8fc), 3 m
CBE400.2-3
Order number
F 00K 104 920
Ethernet Chain Connection Cable, Highly
Flexible, Lemo 1B FGF - Lemo 1B FGL (8mc-
8fc), 0.5 m
CBE401.1-0m5 F 00K 106 128
Ethernet Chain Connection Cable, Lemo 1B
FGA - Lemo 1B FGL (8mc-8fc), 0m45
CBE430.1-0m45 F 00K 104 923
Ethernet Chain Connection Cable, Highly
Flexible, Lemo 1B FGA - Lemo 1B FGL (8mc-
8fc, 0m14)
CBE431.1-0m14 F 00K 105 676
Ethernet Chain Connection Cable, Highly
Flexible, Lemo 1B FGA - Lemo 1B FGL (8mc-
8fc, 0m30)
CBE431.1-0m30 F 00K 105 685
Ethernet Extension Cable, Lemo 1B PHL -
Lemo 1B FGL (8mc-8fc), 3 m
ES420.1 - User’s Guide
ETAS Ordering Information
Combined Ethernet and power supply cable:
Order name Short name
Ethernet PC Connection and Power Supply
Cable, Lemo 1B FGL - RJ45 - Banana (8fc-
8mc-2mc), 3 m
CBEP410.1-3
Order number
F 00K 104 927
Ethernet PC Connection and Power Supply
Cable, Lemo 1B FGL - RJ45 - Safety Banana
(8fc-8mc-2mc), 3 m
CBEP4105.1-3 F 00K 110 026
F 00K 105 680 Ethernet PC Connection and Power Supply
Cable, Power Feeder close to PC, Lemo 1B
FGL - RJ45 - Banana (8fc-8mc-2mc), 5 m
CBEP415.1-5
Ethernet PC Connection and Power Supply
Cable, Power Feeder close to PC, Lemo 1B
FGL - RJ45 - Safety Banana (8fc-8mc-2mc),
5 m
CBEP4155.1-5 F 00K 110 027
Ethernet Connection and Power Supply
Cable, Lemo 1B FGF - Lemo 1B FGL -
Banana (8mc-8fc-2mc), 3 m
CBEP420.1-3 F 00K 105 292
Ethernet Connection and Power Supply
Cable, Lemo 1B FGF - Lemo 1B FGL - Safety
Banana (8mc-8fc-2mc), 3 m
CBEP4205.1-3 F 00K 110 041
CBEP425.1-3 F 00K 105 972 Ethernet Connection and Power Supply
Cable, Power Feeder close to Interface
Module, Lemo 1B FGF - Lemo 1B FGL -
Banana (8mc-8fc-2mc), 3 m
Ethernet Connection and Power Supply
Cable, Power Feeder close to Interface
Module, Lemo 1B FGF - Lemo 1B FGL -
Safety Banana (8mc-8fc-2mc), 3 m
CBEP4255.1-3 F 00K 110 029
Ethernet Chain Connection and Power Supply Cable, Lemo 1B FGL - Lemo 1B FGA -
Banana (8fc-8mc-2mc), 0m5
CBEP430.1-0m5 F 00K 104 928
F 00K 110 030 Ethernet Chain Connection and Power Supply Cable, Lemo 1B FGL - Lemo 1B FGA -
Safety Banana (8fc-8mc-2mc), 0m5
CBEP4305.1-
0m5
Ethernet Bridge:
Order name
Bridge to connect two assembled
ES4xx Modules
Short name
ES4xx_BRIDGE
Order number
F 00K 105 684
ES420.1 - User’s Guide 117
118
Ordering Information ETAS
9.3.2
9.3.3
9.3.4
Cables for the connector "Sensor"
Order name
Thermocouple Splitter Cable Type K,
Souriau 8ST12-35 - mini TC socket
(22mc-8x2fc), 0.3 m
Thermocouple Splitter Cable Type N,
Souriau 8ST12-35 - mini TC socket
(22mc-8x2fc), 0.3 m
Thermocouple Splitter Cable Type S,
Souriau 8ST12-35 - mini TC socket
(22mc-8x2fc), 0.3 m
Thermocouple Splitter Cable Type K,
Souriau 8ST12-35 - Lemo 0S PCA
(22mc-8x2fmc), 1 m
Thermocouple Splitter Cable Type K,
Souriau 8ST12-35 - open wire (22mc-
8c), 1 m
Short name
CBATK400.2-0m3
CBATN400.1-0m3
CBATS400.1-0m3
AS_CBATK401.1-1
AS_CBATK402.1-1
Protective Caps
Order number
F 00K 104 409
F 00K 104 411
F 00K 104 413
F 00K 105 135
F 00K 105 136
Order name
Cap to protect open Lemo 1B sockets against dirt
Short name
CAP_Lemo_1B
Order number
F 00K 105 298
Cap to protect open Lemo 1B sockets against dirt, cost effective
CAP_Lemo_1B_LC F 00K 105 683
Cap to protect unused Souriau sockets against dirt and water
CAP_SOURIAU_8STA F 00K 105 303
Angle brackets
Order name
ES4xx Angle Bracket left
ES4xx Angle Bracket right
Device Calibration
Order name
Calibration Service for ES420.1
Short name
ES4xx_AB_L
ES4xx_AB_R
Short name
K_ES420
Order number
F 00K 107 175
F 00K 107 176
Order number
F 00K 105 297
ES420.1 - User’s Guide
ETAS ETAS Contact Addresses
10 ETAS Contact Addresses
ETAS HQ
ETAS GmbH
Borsigstraße 14
70469 Stuttgart
Germany
Phone:
Fax:
WWW:
+49 711 3423-0
+49 711 3423-2106 www.etas.com
ETAS Subsidiaries and Technical Support
For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website:
ETAS subsidiaries
ETAS technical support
WWW:
WWW: www.etas.com/en/contact.php
www.etas.com/en/hotlines.php
ES420.1 - User’s Guide 119
ETAS Contact Addresses ETAS
120 ES420.1 - User’s Guide
ETAS Figures
Figures
Central and Decentral Sensor Cabling......................................................... 15
Message Format “XCP on UDP” (Schematic)............................................... 25
Time-Multiplex Data Transfer Between an ES400 Module Chain and a PC... 28
Transfer Scheme for Example 1 (Simplified, Not True to Scale) .................... 28
Time-Multiplex Data Transfer Between an ES400 Module Chain and a PC... 29
Transfer Scheme for Example 2 (Simplified, Not True to Scale) .................... 29
Position of the Pressure Balance Element .................................................... 36
How to Attach ES400 Modules ................................................................... 37
Accessing the Integrated Assembly Elements .............................................. 37
Unscrewed Integrated Assembly Elements .................................................. 37
Connecting Several ES400 Modules Using the Integrated Assembly Elements .
Connected ES400 Modules......................................................................... 40
Fig. 5-10 Attaching to Other Components Using Additional Screws........................... 46
Fig. 5-12 Openings for Cable Fasteners in ES400 Modules......................................... 50
Fig. 5-14 ES420.1 with additional ETAS Modules for MC Applications ....................... 53
Fig. 5-15 ES420.1 with ES910.3 and additional ETAS Modules for Rapid Prototyping
ES420.1 - User’s Guide 121
122
Figures ETAS
Fig. 5-16 ES400 Modules with additional ETAS Modules (Measurement and Calibration)
Fig. 5-18 ES400 Modules with ES910.3 (Rapid Prototyping)....................................... 57
Fig. 5-19 ES400 Modules with ES910.3 and Drive Recorder (Rapid Prototyping)......... 58
Fig. 5-20 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping) ........................... 59
ES420.1 - User’s Guide
ETAS Index
Index
Symbols
“IN” connector
“OUT” connector
“Sensor” connector
“Sensor” port
A
Accessories
,
,
Accident prevention
Applications
,
Assembly elements, integrated
B
Binary counter
Block diagram
C
Cable
AS_CBATK401.1-1
AS_CBATK402.1-1
CBATx400.x-0m3
CBE400.2
CBE401.1
CBE430.1
CBE431.1
CBEP410.1
CBEP4105.1
CBEP415.1
CBEP4155.1
CBEP420.1
ES420.1 - User’s Guide
CBEP4205.1
CBEP425.1
CBEP4255.1
CBEP430.1
CBEP4305.1
CBEX400.1
Cable fasteners
,
Cables
,
Calibration
Cap CAP_Lemo_1B
Cap CAP_Lemo_1B_LC
Cap CAP_SOURIAU_8STA
CE Declaration of Conformity
Cold junction compensation
Communication protocols
Configuration
D
Daisy chain ports
,
Daisy chain topology
Data electrical
mechanical
Data transfer
Decentral wiring concept
Device calibration
Documentation
Drilling template
Duplex operation
123
Index ETAS
124
E
Electrical data
Electrical safety
ETAS Contact Addresses
Ethernet frame
F
Features
Features defined by IP6
Firmware update
Functional state
G
Generator
Getting Started
,
H
Hardware system requirements
Host interface
Housing
HSP
I
Inaccuracy
Indicator
Input voltage maximum
L
Liquids
Localizing the module
M
MAC address
Master function
Measurement Accuracy
Measurement accuracy, adherence
Mechanical data
Module ID
Multiple feeding
N
Norms
O
Openings for cable fasteners
Operation
Conventions
Use Case
Operational state
Ordering
Ordering information
P
Passenger cell
PC Card
PC network adapter
Pin assignment
Ports
Potential differences
Power supply
,
Power supply management
Presentation of information
Product
Exclusion of liability
Product return
Protective caps
Protocol, UDP/IP
Protocol, XCP
Q
Qualification, required
R
REACH regulation (EU)
Recycling
Resolution
Reverse feeding
RoHS conformity
China
European Union
S
Safety at work
,
Safety notices basic
Identification
Safety precautions
Scope of supply
Sensor cables
Sensor channels
Service state
Standards
Supply voltage
Synchronization of the timebases
Synchronization, clock generator
T
Temperature drift
Time slice procedure
Time stamp
Tool integration
Troubleshooting
ES420.1 - User’s Guide
ETAS
U
Use, intended
W
Waste Electrical and Electronic Equipment - WEEE
Water
WEEE return system
Wiring
Wiring concepts
Wiring, Daisy Chain
Wiring, sensors
X
XCP
,
XCP protocol
Y
Y boost cable
Index
ES420.1 - User’s Guide 125
Index ETAS
126 ES420.1 - User’s Guide
advertisement
Key Features
- Precise temperature measurement
- Flexible and efficient wiring of sensors
- Compact size and rugged construction
- Easy integration into test vehicle wiring concepts
- User-friendly design
- Advanced features for testing and validation of ECUs
Related manuals
Frequently Answers and Questions
What is the purpose of the ETAS ES420.1?
What are the key features of the ETAS ES420.1?
What are the benefits of using the ETAS ES420.1?
How is the ETAS ES420.1 powered?
What is the IP rating of the ETAS ES420.1?
Can the ETAS ES420.1 be used in harsh environments?
advertisement
Table of contents
- 7 1 About this Manual
- 7 Identification of Safety Notices
- 8 Presentation of Information
- 8 Scope of Supply
- 8 Additional Information
- 9 2 Basic Safety Notices
- 9 General Safety Information
- 9 Requirements for Users and Duties for Operators
- 9 Intended uUe
- 15 3 ES400 Product Family
- 15 Wiring Concepts in Test Vehicles
- 16 Features of the ES400 Line
- 16 Advantages of the Decentral Wiring Concept
- 16 Further Features
- 17 Housing
- 18 Ports
- 18 “Sensor” Port
- 18 Daisy Chain Ports (“IN”, “OUT”)
- 19 Indicator
- 19 Operational State
- 19 Service State
- 19 Functional State
- 21 4 Hardware Description
- 21 Features of the ES
- 22 Block Diagram
- 22 Sensor Channels
- 23 Measurement Accuracy
- 25 Data Transfer
- 25 Communication Protocols
- 26 Realization
- 28 Examples
- 31 Power Supply
- 31 Supply Voltage
- 31 Supplying the ES400 Modules via the Connecting Line
- 31 Additional Supply of the ES400 Modules via a Y-Boost Cable
- 33 Configuration
- 33 Tool Integration
- 33 Firmware update
- 33 4.10 Calibration
- 35 5 Getting Started
- 35 General Installation Recommendations
- 35 Potential equalization in the Vehicle and mounting the Modules
- 36 Guarantee of Features as defined by IP
- 37 Assembly
- 37 How to Connect and Attach ES400 Modules
- 39 Connecting Several ES400 Modules Mechanically
- 41 Assembly Elements
- 44 Elements
- 46 Attaching ES400 Modules to Other Components with Screws
- 48 Attaching ES400 Modules on DIN Rails using Screws
- 51 Drilling Template
- 53 Applications
- 53 General
- 53 ES420.1 with additional ETAS Modules (MC Application)
- 55 Wiring Examples
- 55 ibration)
- 56 (Measurement and Calibration)
- 57 ES400 Modules with ES910.3 (Rapid Prototyping)
- 59 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping)
- 61 Wiring
- 61 “Sensor” Port
- 61 Daisy Chain Ports (“IN”, “OUT”)
- 63 6 Troubleshooting Problems
- 63 LED Displays
- 64 Troubleshooting ES420.1 Problems
- 67 Problems and Solutions
- 67 Network Adapter cannot be selected via Network Manager
- 67 Search for Ethernet Hardware fails
- 70 Personal Firewall blocks Communication
- 75 7 Technical Data
- 75 General Data
- 75 Product labeling
- 76 Standards and Norms
- 78 Environmental Conditions
- 78 Maintenance the Product
- 78 Cleaning the product
- 78 Mechanical Data
- 78 Modules in one chain
- 79 RoHS conformity
- 79 European Union
- 79 China
- 79 CE marking
- 79 Product return and recycling
- 80 Declarable Substances
- 80 Use of Open Source software
- 80 System Requirements
- 80 Hardware
- 81 Software
- 82 Electrical Data
- 82 Power Supply
- 83 Host Interface
- 83 Sensor Inputs
- 85 Pin Assignment
- 85 “IN” Connector
- 86 “OUT” Connector
- 87 “Sensor” Connector
- 89 8 Cables and Accessories
- 91 Combined Ethernet and Power Supply Cable
- 91 Overview
- 92 CBEP410.1 Cable
- 93 CBEP4105.1 Cable
- 94 CBEP415.1 Cable
- 95 CBEP4155.1 Cable
- 96 CBEP420.1 Cable
- 97 CBEP4205.1 Cable
- 98 CBEP425.1 Cable
- 99 CBEP4255.1 Cable
- 100 CBEP430.1 Cable
- 101 CBEP4305.1 Cable
- 103 Ethernet Cable
- 104 CBE400.2 Cable
- 104 CBE401.1 Cable
- 105 CBE430.1 Cable
- 105 CBE431.1 Cable
- 106 CBEX400.1 Cable
- 106 ES4xx_BRIDGE
- 107 Cables for the connector "Sensor
- 107 CBATx400.x-0m3 Cable
- 108 AS_CBATK401.1-1 Cable
- 109 AS_CBATK402.1-1 Cable
- 111 Protective Caps
- 111 Protective Caps supplied
- 111 Cap CAP_LEMO_1B
- 111 Cap CAP_LEMO_1B_LC
- 112 Cap CAP_SOURIAU_8STA
- 113 Angle brackets
- 113 Angle bracket left
- 113 Angle bracket right
- 115 9 Ordering Information
- 115 ES400 Set
- 116 Accessories
- 116 Cables
- 118 Protective Caps
- 118 Angle brackets
- 118 Device Calibration
- 119 10 ETAS Contact Addresses
- 121 Figures
- 123 Index
- 116 Central and Decentral Sensor Cabling
- 119 Front
- 122 ES420.1 Housing
- 123 Block Diagram
- 126 Message Format “XCP on UDP” (Schematic)