ETAS ES650 User Guide

ETAS ES650.1

A/D and Thermo Module

User Guide

Copyright

The data in this document may not be altered or amended without special noti fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.

Using and copying is only allowed in concurrence with the specifications stipu lated in the contract.

Under no circumstances may any part of this document be copied, reproduced, transmitted, stored in a retrieval system or translated into another language without the express written permission of ETAS GmbH.

© Copyright 2021 ETAS GmbH, Stuttgart

The names and designations used in this document are trademarks or brands belonging to the respective owners.

ES650.1 - User Guide R10 EN - 05.2021

ETAS Contents

3.3

3.4

3.5

3.6

3.7

4

4.1

4.2

4.3

4.4

5

5.1

2

2.1

2.2

2.3

3

3.1

3.2

1.4

1.5

1.6

1

1.1

1.2

1.3

About this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Classification of Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Presentation of Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Presentation of Supporting Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Additional information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Basic safety notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Requirements for users and duties for operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

ES600 Measurement Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

ES650.1 A/D and Thermo Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.1

3.2.2

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Ports and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.5.1

3.5.2

3.5.3

Front Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Rear Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Maximum Input and Common-Mode Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Measurement Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Installation and blocking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.1.1

4.1.2

4.1.3

General installation recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Fastening the module onto a carrier system . . . . . . . . . . . . . . . . . . . . . . . 22

Connecting several modules mechanically. . . . . . . . . . . . . . . . . . . . . . . . . 23

Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.1.1

5.1.2

5.1.3

5.1.4

5.1.5

5.1.6

Product labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Fulfilled Standards and Norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Maintenance the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Cleaning the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Mechanical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

ES650.1 - User Guide 3

ETAS Contents

8

9

7

7.1

7.2

5.2

5.3

5.4

5.5

RoHS Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

CE conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

UKCA conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

KCC conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.6

5.7

Taking the Product Back and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Use of Open Source software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.8

5.9

System Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.8.1

5.8.2

Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.9.1

5.9.2

5.9.3

5.9.4

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Host Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Analog Voltage Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Thermocouple Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.10

Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.10.1

Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.10.2

Thermocouple Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.10.3

Ethernet Interface, Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.10.4

External Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6

6.1

6.2

6.3

Cables and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Measuring Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.1.1

6.1.2

Measuring Cable with Banana Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Measuring Cable with BNC Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Adapter Cable with BNC Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Ethernet Cable/Power Supply Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.3.1

6.3.2

Y-Cable (ES650.1 in Stand-alone Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Connecting Cables to the ES600.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

ES650.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

7.2.1

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46


ETAS

1

1.1

About this Document

About this Document

Classification of Safety Messages

The safety messages used here warn of dangers that can lead to personal injury or damage to property:

DANGER indicates a hazardous situation with a high risk of death or serious injury if not avoided

WARNING indicates a hazardous situation of medium risk which could result in death or serious injury if not avoided.

1.2

CAUTION indicates a hazardous situation of low risk which may result in minor or moder-ate injury if not avoided.

NOTICE indicates a situation which may result in damage to property if not avoided.

Presentation of Instructions

The target to be achieved is defined in the heading. The necessary steps for his are in a step-by-step guide:

Target definition

1. Step 1

2. Step 2

3. Step 3

> Result


ETAS

1.3

1.4

1.5

1.6

About this Document

Typographical Conventions

Hardware

Bold

Italic

Menu commands, buttons, labels of the product

Emphasis on content and newly introduced terms

Presentation of Supporting Information

NOTE

Contains additional supporting information.

Scope of supply

Prior to the initial commissioning of the module, please check whether the

module was delivered with all required components and cables (see chapter 7 on page 40).

Additional cables and adapters can be obtained separately from ETAS. A list of

available accessories and their order designation is located in chapter “Acces sories” on page 40 of this manual or in the ETAS product catalog.

Additional information

The configuration instructions for the module under INCA can be found in the corresponding software documentation.


ETAS

2

2.1

2.2

2.3

Basic safety notices

Basic safety notices

This chapter contains information about the following topics:

• General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

• Requirements for users and duties for operators. . . . . . . . . . . . . . . . . . . 7

• Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

General safety information

Please observe the Product Safety Notices ("ETAS Safety Notice") and the fol lowing safety notices to avoid health issues or damage to the device.

NOTE

Carefully read the documentation (Product Safety Advice and this User's

Guide) that belongs to the product prior to the startup.

ETAS GmbH does not assume any liability for damages resulting from improper handling, unintended use or non-observance of the safety precau tions.

Requirements for users and duties for operators

The product may be assembled, operated and maintained only if you have the necessary qualification and experience for this product. Improper use or use by a user without sufficient qualification can lead to damages or injuries to one's health or damages to property.

The assembler of the system is responsible for the safety of any system incor perating the equipment.

General safety at work

The existing regulations for safety at work and accident prevention must be followed. All applicable regulations and statutes regarding operation must be strictly followed when using this product.

Intended use

Application area of the product

This product was developed and approved for applications in the automotive sector. The module is suitable for use in interiors, in the passenger cell or in the trunk of vehicles. The module is not suitable for installation in the engine com partment and similar environments. For use in other application areas, please contact your ETAS contact partner.

Requirements for the technical state of the product

The product is designed in accordance with state-of-the-art technology and recognized safety rules. The product may be operated only in a technically flaw less condition and according to the intended purpose and with regard to safety


ETAS Basic safety notices and dangers as stated in the respective product documentation. If the product is not used according to its intended purpose, the protection of the product may be impaired.

Requirements for operation

• Use the product only according to the specifications in the correspond ing User's Guide. With any deviating operation, the product safety is no longer ensured.

DANGER

The measuring terminals of the module may not be used for measurement of mains voltage!

DANGER

Thermocouples should not be placed on energized parts!

• Observe the requirements on the ambient conditions.

• Do not use the product in a wet or damp environment.

• Do not use the product in potentially explosive atmospheres.

Electrical safety and power supply

• Observe the regulations applicable at the operating location concerning electrical safety as well as the laws and regulations concerning work safety!

• Connect only current circuits with safety extra-low voltage in accordance with EN 61140 (degree of protection III) to the connections of the mod ule.

• Ensure that the connection and setting values are being followed (see the information in the chapter "Technical data").

• Do not apply any voltages to the connections of the module that do not correspond to the specifications of the respective connection.

Power supply

• The power supply for the product must be safely disconnected from the supply voltage. For example, use a car battery or a suitable lab power supply.

• Use only lab power supplies with double protection to the supply net work (with double insulation/reinforced insulation (DI/ RI)).

• The lab power supply must be approved for an operating altitude of

5000 m and for an ambient temperature of up to 70 °C.

• In regular operation of the modules as well as very long standby opera tion, a discharge of the vehicle battery is possible.


ETAS Basic safety notices

Connection to the power supply

• The power cable must not be connected directly to the vehicle battery or lab power supply, but via a fuse of up to 20 A.

• Ensure that the connections of the lab power supply, the power supply at the module and the vehicle battery are easily accessible!

• Route the power cord in such a way that it is protected against abrasion, damages, deformation and kinking. Do not place any objects on the power cord!

DANGER

Dangerous electrical voltage!

Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply! The connection to power outlets is not allowed!

To prevent an inadvertent insertion in power outlets, ETAS recommends to equip the power cables with safety banana plugs in areas with power outlets.

De-energizing the module

The module does not have an operating voltage switch. The module can be deenergized as follows:

• Disconnecting the cables from the measurement inputs and

• Disconnecting the module from the power supply

– Disconnecting the module from the lab power supply

Separating device is the lab plug of the power cord or the plug of the power cord at the connection of the module or

– Disconnecting the module from the vehicle battery

Separating device is the lab plug of the power cord or the plug of the power cord at the connection of the module or

– Disconnecting the vehicle battery.

Approved cables

• Use exclusively ETAS cables at the connections of the module!

• Adhere to the maximum permissible cable lengths !

• Do not use any damaged cables! Cables may be repaired only by ETAS!

• Never apply force to insert a plug into a socket. Ensure that there is no contamination in and on the connection, that the plug fits the socket, and that you correctly aligned the plugs with the connection.

Requirements for the location

• Position the module or the module stack on a smooth, level and solid underground.

• The module or the module stack must always be securely fastened.



Fixing the modules on a carrier system

• When selecting the carrier system, observe the static and dynamic forces that could be created by the module or the module stack on the carrier system.

Requirements on the ventilation

• Keep the module away from heat sources and protect it against direct exposure to the sun.

• The free space above and behind the module must be selected so that sufficient air circulation is ensured.

Assembling (interconnecting) the modules

• Prior to assembling (interconnecting) or separating a module stack, the modules must be disconnected from the supply voltage or they have to be in the standby operating mode.

Transport

• Stack and connect the modules only at the location of the startup!

• Do not transport the modules at the cable of the module or any other cables.

Maintenance

The product is maintenance-free.

Repair

If an ETAS hardware product should require a repair, return the product to

ETAS.

Cleaning the module housing

• Use a dry or lightly moistened, soft, lint-free cloth for cleaning the module housing.

• Do not user any sprays, solvents or abrasive cleaners which could dam age the housing.

• Ensure that no moisture enters the housing. Never spray cleaning agents directly onto the module.

Ambient conditions

The housing and the connectors of the module as well as the plug connectors of the cables meet the degree of protection IP20.

Opening the module

CAUTION

Damage to the module and loss of properties based on IP20!

Do not open or change the module housing!

Work on the module housing may only be performed by ETAS.



Potential equalization

CAUTION

Potential equalization in the vehicle is possible via the shield of the connecting cables of the modules!

Install the modules only at locations with the same electrical potential or iso late the modules from the installation location.

Cabling

For detailed information about cabling, see the User's Guide of the module.


ETAS

3

3.1

Hardware Description


This chapter contains information on the following topics:

• ES600 Measurement Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

• ES650.1 A/D and Thermo Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

• Package Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

• Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

• Ports and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

• Maximum Input and Common-Mode Voltages. . . . . . . . . . . . . . . . . . . . 19

• Measurement Accuracy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ES600 Measurement Modules

The ES6xx series comprises a range of advanced and powerful measurement and interface modules. All modules are designed for use under harsh environ mental conditions and are therefore ideally suited for automotive use. This applies both to the housings of the ES6xx series and all cable connections. The ability of these modules to operate under a wide range of ambient tempera tures and power supply voltages further contributes to their suitability for auto motive applications.

The compact and rugged housings of the ES6xx series allow easy mounting even under difficult installation conditions. By installing the modules close to the signal source, it is possible to avoid long signal lines that would corrupt measurement signals. The housings of the ES6xx series stack easily to build larger blocks of units.

The measurement modules provide a high sampling rate with high resolution and accuracy. The accuracy is guaranteed across A/D and Thermo Modulethe entire extensive ambient temperature range.

The interface modules provide the connection to the popular bus systems used in motor vehicles and to various emulator probes (ETK).

Each module is equipped with a powerful Ethernet interface that ensures highspeed data exchange with the host PC.

A synchronization and power management module makes it possible to con nect several measurement and interface modules to one Ethernet interface on the host PC. This synchronization and power management module also ensures simultaneous sampling of all measurement channels—even in large module networks. The periodic synchronization signal is superimposed onto the Ethernet signals without affecting data transfer. This excludes the possibil ity of a phase shift between the individual signals, even when measurements are taken from different modules.

All modules of the ES6xx series have an automatic power saving feature. For this purpose, the modules are equipped with a link signal detector that is con trolled directly by the Ethernet interface. As soon as a device connected to the

ES650.1 starts to send link signals via the Ethernet interface, the module is


ETAS Hardware Description

3.2

3.2.1

“awakened” from its power-saving standby mode and is ready for operation.

When it no longer receives any more link signals, the ES650.1 switches back into standby mode automatically after a delay.

NOTE

The ES650.1 only switches from the power-saving standby mode to opera tion mode when it receives link pulses via the Ethernet interface. To ensure that a connected PC sends link pulses, its Ethernet adapter must be properly configured. A data transfer via the Ethernet interface automatically switches the ES650.1 into operation mode.

The modules are configured using the INCA’s graphical user interface (GUI).

INCA also provides you the functionality for data acquisition and data evalua tion.

ES650.1 A/D and Thermo Module

Overview

The ES650.1 is designed to measure analog input voltages and temperatures.

It provides you with eight channels for input voltages and eight channels for temperature measurement using thermocouples.

ON

TX

ER

ES65

0.1

TH1

AD1

TH2

AD2

TH3

TH4

TH5

AD3

AD4

AD5

TH6

AD6

TH7

TH8

AD7

0257

833

CBAV 180 thermocouple

Fig. 3 1 ES650.1 A/D and Thermo Module



The channels for analog input voltages have two input voltage ranges. The res olution is 16 bits, the inaccuracy is 2 mV in the 10 V range or 12 mV in the 60 V range, depending on the input voltage.

The thermocouple channels have a resolution of 21 bits. You can use B-, E-, J-,

K-, N-, R-, S- and T-type thermocouples. The maximum measuring range is

210 °C to +1,820 °C. Each thermocouple channel is fitted with a cold junction compensation directly in the connector. This ensures accuracy even when the housing is not heated uniformly. The thermocouples are galvanically isolated from each other and from case ground.

6-32V

/HOST

Opera ting T

Stand

Ether

See m by po net 1 wer c

0 Bas onsu anual for m rature

EXT. DISPLAY mptio mptio

…+7

0

° C n 50 mW axim um voltages and im

1

2 pedance 3

A

K

VCC

±

10V

±

60V

+

-

CBEP 120

3.2.2

Fig. 3 2 ES650.1 A/D and Thermo Module back panel

Features

Overview of the major features of the ES650.1:

• Eight galvanically isolated measurement channels for analog voltages

• Two measuring ranges of ±10 V DC and ±60 V DC

• Eight galvanically isolated measurement channels for thermocouples

• Measuring range from 210 °C to +1,820 °C (depending on type of ther mocouple)

• Measurement channels galvanically isolated from each other and from the supply voltage

• Settable acquisition rate per channel


ETAS

3.3

3.4


• Parameterized software filters for signal smoothing with adaptive cutoff frequency

• High resolution

• Data transfer via Ethernet

• Synchronous data acquisition

• Automatic power saving feature (standby mode)

• Rugged, functional metal housing

• Member of the ETAS Tool Suite – supported by INCA

For complete technical data of the ES650.1, refer to Chapter “Technical Data” on page 27.

Package Contents

The ES650.1 is available as two different packages.

• Package variant „ES650.1“ includes the following parts:

– the ES650.1 A/D and Thermo Module

– a combined Ethernet cable and power supply cord CBEP110-2, 2 m

– four T-brackets to daisy-chain the housings

• Package variant „ES650.1-SCB“ includes the following parts:

– the ES650.1 A/D and Thermo Module

– four T-brackets to daisy-chain the housings

Additional connection cables for connection to the sensors and extension cables can be ordered separately from ETAS. A list of available accessories and

ordering information can be found in Chapter “Ordering Information” on page 40 of this manual or in the ETAS product catalog.

Before using your ES650.1, check that the unit has been delivered with all required parts and cables.

Housing

The ES650.1 uses a housing with connections on the front and the rear side of the device. The robust metal housing of the ES650.1 is equipped with non-slip plastic feet.

The module is designed for the accommodation in the vehicle or lab. In order to stabilize it, it can easily be screwed onto a support system. The housings of this device family can also be connected with each other – quickly and easily (see

chapter 4.1 on page 22.


ETAS

3.5

3.5.1


Ports and Indicators

The ES650.1 has three indicators (LEDs), sixteen ports for sensors and trans ducers, one combined Ethernet/power supply port, and one port for an external display.

Front Side

Fig. 3 3 ES650.1 Front panel

Ports

The eight ports TH1 to TH8 for the thermocouples are located in the top termi nal row on the front panel. The eight ports AD1 to AD8 for the analog input voltages are located in the bottom terminal row on the front panel.

DANGER

The measuring terminals of the module may not be used for measurement of mains voltage!

DANGER

Thermocouples should not be placed on energized parts!


ETAS

3.5.2


Indicators

The three indicators (LEDs) are located in the top left corner on the front panel.

They indicate the following operational states of the ES650.1:

Indicator

ON

Indication green

Operational State

The unit is powered on. green, blinking The unit is in standby mode.

TX

ER t green, pulse, intermittent brightness

The unit is synchronizing with the

ES600.

t yellow Host connection exists. yellow, blinking Data are being transferred. red

(duration > 5 s) red, bright blink ing

-

An error has occurred. Measurement accuracy may be out of specification.

Please send the unit to ETAS for service.

A serious error has occurred. Measure ments are no longer possible. Please send the unit to ETAS for repair. t red, pulse, inter mittent bright ness

Device identification activated from

INCA. t

When enabling the device identification in INCA, the ER LED lights up for 5 s with intermittent brightness. This allows you to identify the device selected in

INCA within a device block.

Serial number

The serial number is located on the front side of the module. This number is important for the unique addressing of the module in the application software.


ETAS

3.5.3


Rear Side

The ports for Ethernet, power supply and the external display are located on the back panel.

Fig. 3 4 ES650.1 Back panel

Ports

The port for an external display is located on the back panel. The current firm ware version does not yet support this external display; however, the port has been built in to provide for future use.


ETAS

3.6


Maximum Input and Common-Mode Voltages

The maximum input voltage between two inputs and the maximum voltage between an input and case ground is 60 V DC / 30 V AC.

For an explanation of the maximum input and common-mode voltages, see the illustration and example below.

U in+ r

Å

U in-

U inx

C

C r

`jñó

+

channel x galvanically isolated

U in+

U in-

U iny

C

C r

`jóò

+

channel y galvanically isolated

C

U in+

U inr

Å

U inz

C

+

channel z case potential

Fig. 3 5 Maximum input and common-mode voltages

All capacitors between the inputs (U in+

and U in-

) and case ground have the same capacity. The maximum voltage between any input and case ground is

60 V DC / 30 V AC.

Example

For the given input voltages U inx

, U iny

, U inz

and the common-mode voltage

U

CMxy

, the maximum allowed common-mode voltage U

CMyz

is to be calculated.

U inx

= 10 V

U iny

= 5 V

U inz

= 10 V

U

CMxy

= 15 V max(U inx

+ U iny

+ U inz

+ U

CMxy

+ U

CMyz

) = 2 U c

= 60 V

10 V + 5 V + 10 V + 15 V + max(U

CMyz

) = 60 V max(U

CMyz

) = 60 V - 40 V = 20 V


ETAS

3.7


Measurement Accuracy

While measuring temperatures with thermocouples the total measurement inaccuracy is determined by different parts. These parts are:

• Basic accuracy  T g

• Temperature drift of thermocouple inputs  T d

• Inaccuracy depending on the internal resistance of the thermocouple  T i

• Inaccuracy of cold junction compensation  T cjc

• Temperature drift of cold junction compensation  T dcjc

The maximum total inaccuracy is the sum of all parts.

 T =  T g

+  T d

+  T i

+  T cjc

+  T dcjc

The amount of the parts depends on the type of thermocouple. The figures are

listed in table “Thermocouple Inputs” on page 33.

Two examples show you how to calculate the maximum total inaccuracy.

Example 1

A thermocouple of type K with an internal resistance R i used to measure a temperature T m temperature T a of 25 °C (77 °F).

of less than 50  is of 200 °C (473.15 K; 392 °F) at an ambient

 T g





T

T g g

= ( | T m

- T

= 0.29 K

0

| * 0.025 %) + 0.25 K

= ( | 473.15 K - 298.15 K | * 0.025 %) + 0.25 K

 T d

 T d

 T d

= 0.005 K/K * | T a

- T

0

|

= 0.005 K/K * | 25 °C - 25 °C |

= 0.00 K

 T i

= 0 because the internal resistance is less than 50 

 T cjc

= 1 K





T

T dcjc

 T dcjc dcjc

= 0.008 K/K * | T a

- T

0

|

= 0.008 K/K * | 25 °C - 25 °C |

= 0.00 K

The maximum total inaccuracy is:

 T =  T g

+  T d

+  T i

+  T cjc

+  T dcjc

 T = 0.29 K + 0.00 K + 0.00 K + 1 K + 0.00 K

 T = 1.29 K

In this example the maximum total inaccuracy is determined by the inaccuracy of the cold junction compensation.



Example 2

A thermocouple of type K with an internal resistance R i measure a temperature T m ture T a of 50 °C (122 °F).

of 150  is used to of 400 °C (673.15 K; 752 °F) at an ambient tempera -

 T g





T

T g g

= ( | T m

- T

= 0.34 K

0

| * 0.025 %) + 0.25 K

= ( | 673.15 K - 298.15 K | * 0.025 %) + 0.25 K

 T d

 T d

 T d

= 0.005 K/K * | T a

- T

0

|

= 0.005 K/K * | 50 °C - 25 °C |

= 0.13 K

 T i

 T i

 T i

= 0.004 K/  * R i

= 0.004 K/

= 0.60 K

 * 150 

 T cjc

= 1 K





T

T dcjc

 T dcjc dcjc

= 0.008 K/K * | T a

- T

0

|

= 0.008 K/K * | 50 °C - 25 °C |

= 0.20 K

The maximum total inaccuracy is:

 T =  T g

+  T d

+  T i

+  T cjc

+  T dcjc

 T = 0.34 K + 0.13 K + 0.60 K + 1 K + 0.20 K

 T = 2.27 K

In this example the maximum total inaccuracy is determined by the inaccuracy of the cold junction compensation and the part of the inaccuracy that depends on the internal resistance of the thermocouple.

Determinating the Internal Resistance of a Thermocouple

The internal resistance of a thermocouple can be measured with an ohmmeter.

The error appearing from the enclosed thermo voltage is negligible.


ETAS

4

4.1

4.1.1

4.1.2

Getting Started

Getting Started


• Installation and blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

• Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

• Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

• Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Installation and blocking

General installation recommendations

CAUTION

Damage or destruction of the module is possible.

The modules are approved only for the installation and operation on compo nents or at locations that ensure that the technical data of the modules are

maintained during their operation (see chapter 5 on page 27).

Fastening the module onto a carrier system

The ES650.1 has a robust metal housing equipped with non-slip plastic feet.

The module can easily be screwed onto a support system for fastening in the vehicle or lab. The screw threads for fastening the module are already in the housing and easily accessible.

Fastening the housing of the ES650.1:

1. Remove the plastic feet on the underside of the module. To do so, push the blunt screwdriver between bottom of housing and plastic foot.

2. Pry off the plastic foot.

Fig. 4 1 Prying off the plastic foot

A screw thread becomes visible under the plastic foot. The threads for fastening the module are located on the underside of the housing.


ETAS jP

MKOR=ñ=QRø

Getting Started

4.1.3

Fig. 4 2 Threaded blind hole

CAUTION

Damage or destruction of the electronics is possible.

Do not rework the existing threaded hole.

NOTE

Screw the module onto your carrier system using exclusively M3 fillister head screws and a max. torque of 0.8 Nm.

The maximum screw-in depth in the threaded blind hole of the housing is

3 mm (see Fig. 4 2 on page 23).

Connecting several modules mechanically

Because of the use of ETAS system enclosures, the ES650.1 can also be com bined with modules of the ETAS compact series (ES59x, ES6xx, ES910). They can simply be combined into larger blocks by using the supplied T-connectors.

An additional module of the ETAS compact series can be fastened underneath the ES650.1. TO do so, remove the four respective plastic feet at the corre sponding device sides and install the supplied T-connectors in their place.

Connecting several modules mechanically:

1. Remove the four plastic feet on the underside of the ES650.1 to be able to fasten another module.

This exposes the installation openings for the T connectors.

You can fasten an additional module underneath the ES650.1.

2. Remove the four plastic feet on the corresponding side of the second module.

3. Turn the fasteners of the T-connectors transverse to the longi tudinal axis of the connectors

4. Click two connectors into the installation openings at one lon gitudinal side of the first module.

5. Click the second module into the two T-connectors.


ETAS Getting Started

4.2

Fig. 4 3 Connecting the ES650.1 with another module

6. Turn the fasteners of the T-connector by one-quarter turn. This locks the connection of the two modules.

7. Click the two additional T-connectors into the installation openings on the opposite longitudinal side of the device and also lock those connectors.

8. If you want to stack additional modules and fasten them on top of each other, repeat the process with the next module.

Cabling

This section describes how to connect the sensors, transducers and the host

PC to your ES650.1 A/D and Thermo Module. For information on how to con nect several ES6xx series devices to a host PC, see the ES600 User Manual.

NOTE

The ports of the ES650.1 and of the sensors may carry dangerous voltages even when the unit is powered off. Be sure to check that the ports are dead, before starting the cabling.

NOTE

All cables used for the ES650.1 are rated for a maximum operational voltage of 60 V DC / 30 V AC.

Make sure that the maximum operating voltage of the cables and the maxi mum input and common-mode voltages are not exceeded under any circum stances.

The connections of the ES650.1 may be cabled in any order.


ETAS Getting Started

Special connection cables that can be ordered separately are available for con -

necting the analog input voltages. An overview is contained in Chapter “Order ing Information” on page 40. To manufacture the connection cables yourself,

see the information about pin assignment in Section “Pin Assignment” on page 34. When manufacturing the connection cables yourself, make certain

that the shielding and the ground signals are routed properly.

NOTE

Carefully check the names of the cables used. The wrong cables can keep your ES650.1 from functioning properly or damage the ES650.1 and devices connected to it.

To use a single ES650.1 on a host PC:

1. Connect the sensors and transducers to the inputs of the

ES650.1.

2. Write down which signal you have connected to which input of

the ES650.1. Use the configuration sheet in Section “Configu ration” on page 43 for this purpose. Be sure not to exceed the

maximum allowed input voltages, common-mode voltages, and maximum insulation voltages between the channels.

3. Connect the combined Ethernet cable/power supply cord with the 7-29 V / HOST port of the ES650.1, observing the color coding of the connectors.

4. Connect the RJ-45 connector with the available Ethernet inter face port of your PC.

5. Connect the power supply connector of the combined cable to the power supply you want to use. Observe the current con sumption of the ES650.1 and the range of its supply voltage.

The allowed values are specified in Section “Electrical Data” on page 32.

6. Start INCA. For information on the configuration and on data acquisition, refer to the INCA Online Help.

To use the ES650.1 with additional ES6xx series devices:

1. To use your ES650.1 with several ES6xx series devices, con nect the 7-29 V / HOST port of the ES650.1 to an ES600 via a

CBE130 or a CBE140 cable that can be ordered separately. Be sure to observe the color coding of the connectors. For further information on this, see the ES600 User Manual.

2. Start INCA. For information on the configuration and on data acquisition, refer to the INCA Online Help.


ETAS

4.3

4.4

Getting Started

Configuration

The ES650.1 has no switches or controls. The configuration is exclusively per formed by software within INCA.

Write down which signal you have connected to which input of the ES650.1.

Use the configuration sheet in Section “Configuration” on page 43 for this pur

pose. This information will enable you to easily configure your ES650.1 in INCA later on.

Calibration

A calibration service for this product is available. Calibrate this product on a regular basis to ensure reliable accuracy of the measured values.

NOTICE

ETAS recommends a calibration interval of 12 months.

The seal of approval on the product shows the date of the last calibration. In the calibration certificate you will find information on the measurement accuracy.

Please contact your local ETAS representative for information on obtaining the

calibration service (see chapter “Contact Information” on page 44). For infor

-

mation on ordering the calibration service, refer to chapter “Calibration” on page 41.


ETAS

5

5.1

5.1.1

Technical Data

Technical Data


• General Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

• RoHS Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

• CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

• UKCA conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

• KCC conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

• Taking the Product Back and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . 29

• Use of Open Source software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

• System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

• Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

• Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

General Data

Product labeling

The following symbols are used for product labeling:

Symbol Description

Prior to operating the product, be sure to read the user’s guide!

SN: 1234567 Serial number (seven-digit)

Vx.y.z

Hardware version of the product

F 00K 123 456 Ordering number of the product, see chapter 7 on page 40

7 29V

Operating voltage range (DC)

P max

= xy W Power consumption, max.

Labeling for WEEE, see chapter 5.6 on page 29

Marking for CE conformity (Chapter 5.3 on page 29)

Marking for UKCA conformity (Chapter 5.4 on page 29)

Marking for KCC conformity (Chapter 5.5 on page 29)

Labeling for RoHS (China), see chapter on page 29


ETAS

5.1.2

5.1.3

5.1.4

5.1.5

5.1.6

Technical Data

Fulfilled Standards and Norms

The module adheres to the following standards and norms:

Standard

EN 61326-1

EN 61000-6-2

EN 61000-6-3

Test

Electrical equipment for measure ment, control and laboratory use -

EMC requirements

Immunity (industrial environments)

Emission standard (residential, com mercial and light-industrial environ ments)

EN 60 068-2-30

EN 60 068-2-14 Na

EN 60 068-2-14 Nb

EN 60 068-2-6

EN 60 068-2-27

Environmental Conditions

Operating temperature range

Storage temperature range

-40 °C to +70 °C/ -40 °F to +158 °F

-40 °C to +85 °C/ -40 °F to +185 °F

Relative humidity (non-condensing) 0 to 95%

Implementation altitude max. 5000 m/ 16400 ft

Protection Class

Degree of pollution

IP20

2

NOTE

The module is suited for use in interiors, in the passenger compartment or in the luggage compartment of vehicles. The ES650.1 is not suited for installa tion in the engine compartment and similar environments.

Maintenance the Product

Do not open or change the module! Works on the module housing may be exe cuted only by qualified technical personnel. Send defect modules to ETAS.

Cleaning the product

We recommend to clean the product with a dry cloth.

Mechanical Data

Dimensions (H x W x D)

Weight

72 mm x 126 mm x 160 mm

1,085 g


ETAS

5.2

5.3

5.4

5.5

5.6

Technical Data

RoHS Conformity

European Union

The EU Directive 2002/95/EU limits the use of certain dangerous materials for electrical and electronic devices (RoHS conformity).

ETAS confirms that the product corresponds to this directive which is applica ble in the European Union.

China

ETAS confirms that the product meets the product-specific applicable guide lines of the China RoHS (Management Methods for Controlling Pollution

Caused by Electronic Information Products Regulation) applicable in China with the China RoHS marking affixed to the product or its packaging.

CE conformity

With the CE mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable directives of the

European Union.

The CE Declaration of Conformity for the product is available upon request.

UKCA conformity

With the UKCA mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable standards and directives of Great Britain.

The UKCA declaration of conformity for the product is available on request.

KCC conformity

With the KC mark attached to the product and its packaging, ETAS confirms that the product has been registered in accordance with the product-specific

KCC guidelines of the Republic of Korea.

Taking the Product Back and Recycling

The European Union has passed a directive called Waste Electrical and Elec tronic Equipment, or WEEE for short, to ensure that systems are setup through out the EU for the collection, treating and recycling of electronic waste.

This ensures that the devices are recycled in a resource-saving way represent ing no danger to health or the environment.

Fig. 5 1 WEEE Symbol


ETAS Technical Data

5.7

5.8

5.8.1

The WEEE symbol (see Fig. 5 1 on page 29) on the product or its packaging

shows that the product must not be disposed of as residual garbage.

The user is obliged to collect the old devices separately and return them to the

WEEE take-back system for recycling.

The WEEE directive concerns all ETAS devices but not external cables or batter ies.

For more information on the ETAS GmbH Recycling Program, contact the ETAS

sales and service locations (see chapter “Contact Information” on page 44).

Use of Open Source software

The product uses Open Source Software (OSS). This software is installed in the product at the time of delivery and does not have to be installed or updated by the user. Reference shall be made to the use of the software in order to fulfill

OSS licensing terms. Additional information is available in the document "OSS

Attributions List" at the ETAS website www.etas.com

.

System Requirements

Hardware

Operating the ES650.1 module requires a DC voltage supply of 7 V to 29 V.

PC with one Ethernet interface

A PC with one open Ethernet interface (10 Mbit/s, full duplex) with RJ-45 con nection is required. Ethernet interfaces that are implemented with an additional network card in the PC must feature a 32-bit data bus.

Requirement to ensure successful initialization of the module

NOTE

It is imperative you disable the function which automatically switches to power-saving mode on your PC network adapter when there is no data traffic on the Ethernet interface!

To deactivate the power saving mode

Choose in System Control Center / Device Manager / Network Adapter the used network adapter by double-click. Deactivate the "Allow the computer to turn off this device to save power" option in the "Power Management" register.

Confirm your configuration.

The manufacturers of network adapter have different names for this function.

Example:

• “Link down Power saving”

• "Allow the computer to turn off this device to save power."


ETAS

5.8.2

Technical Data

Software

INCA V4.0 and higher is required for the configuration of the ES650.1 and for control and data acquisition. INCA V5.2.1 and HSP4.1 are required for use of B-

, E-, R-, S- and T-type thermocouples. It is not possible to run the ES650.1 with earlier INCA versions.


ETAS

5.9

5.9.1

5.9.2

5.9.3

Technical Data

Electrical Data

Power Supply

Operating voltage (reverse-polarity protected)

Power consumption (operation)

Power consumption (standby)

Fuse

7 to 29 V ±10 % (DC); load-dump pro tected max. 5.6 W typ. 50 mW

MINI, fast, 58 V, 3 A

Host Interface

Port

Protocol

IP address

Analog Voltage Inputs

Resolution

Sampling rate

Base-T Ethernet; 10 Mbps

TCP/IP dynamic via INCA

Input voltage ranges

Maximum input voltage

Hardware input filter

Digital low-pass filter

Input impedance

Maximum inaccuracy

Maximum temperature drift

16 bits, higher at slower sampling rates

0.5 to 2000 samples/sec, configurable for each channel

-10 V to +10 V (DC)

-60 V to +60 V (DC)

Input-to-input:

60 V DC / 30 V AC

Input-to-ground of voltage supply or housing:

60 V DC / 30 V AC

4th order low-pass,

Cutoff frequency 1 kHz, max. overshooting 3%

Digital Bessel 2nd order low-pass with adjustable cutoff frequency, can be dis abled

Automatic:

0.5 times sample rate

Manual: between 1 Hz and 1 kHz with an resolu tion of 1 Hz

> 15 M  || 1 nF in ±10 V measuring range;

2 M  || 1 nF im ±60 V measuring range

0.05% + 2 mV in ±10 V measuring range;

0,05% + 12 mV in ±60 V measuring range

10 ppm / K


ETAS

5.9.4

Technical Data

Thermocouple Inputs

Resolution

Sampling rate

Measuring range

Cutoff frequency

Input impedance

Maximum inaccuracy  T g

Maximum temperature drift

Maximum inaccuracy  T i depend ing on the internal resistance of the thermocouple at internal resis tances > 50 

 T d

21 bits; corresponding to 0.01 K for J-,

K- and N-type thermocouples

0.1 to 10 samples/sec, configurable for each channel

+250 to +1820 °C (type B)

-200 to +1000 °C (type E)

-210 to +1200 °C (type J)

-200 to +1372 °C (type K)

-200 to +1300 °C (type N)

-50 to +1768 °C (type R)

-50 to +1768 °C (type S)

-200 to +400 °C (type T)

10 Hz

> 10 M  || 10 nF

0.050 % + 5.00 K for type B

0.050 % + 0.20 K for type E

0.030 % + 0.20 K for type J

0.025 % + 0.25 K for type K

0.035 % + 0.38 K for type N

0.050 % + 2.0 K for type R

0.050 % + 2.0 K for type S

0.050 % + 0.30 K for type T

±0.1 K/K for type B

±0.0040 K/K for type E

±0.004 K/K for type J

±0.005 K/K for type K

±0.008 K/K for type N

±0.0400 K/K for type R

±0.0400 K/K for type S

±0.0050 K/K for type T

±0.0800 K/  for type B

±0.0030 K/  for type E

±0.003 K/  for type J

±0.004 K/  for type K

±0.006 K/  for type N

±0.0300 K/  for type R

±0.0300 K/  for type S

±0.0040 K/  for type T

±1 K Maximum inaccuracy of cold junc tion compensation  T cjc

Possible increased measurement error under influence of electromag netic fields in industrial environ ments  T emc

Maximum temperature drift of cold junction compensation  T d

Maximum allowed input voltage

+16 K /-45 K

±0.008 K/K

32 V DC

Reference temperature T

0

298.15 K).

for  T g

,  T d

and  T d

is 25 °C (equivalent to


ETAS Technical Data

5.10

Pin Assignment

This section specifies the pin assignment of the electrical connectors of the

ES650.1. All connectors are shown as seen on the front or back panel of the

ES650.1.

NOTE

All shieldings are at case potential. The housings are galvanically isolated from all inputs and outputs. The maximum allowed voltage between the case potential, the inputs and outputs, as well as between all inputs and outputs themselves is 60 V DC / 30 V AC.

5.10.1

Analog Inputs

1 4

2 3

2

3

Pin

1

4

Signal

Uin+

Uin-

GND nc

5.10.2

Thermocouple Inputs

A

Meaning

Input voltage, plus

Input voltage, minus

Case ground free

K

Pin

A

K

Signal

Anode

Cathode

Meaning

Anode of thermocouple (+)

Cathode of thermocouple (-)


ETAS Technical Data

5.10.3

Ethernet Interface, Power Supply

5 4

6 8 3

7

1

2

6

7

4

5

8

2

3

Pin

1

5.10.4

External Display

5

4

7

3

2

6 1

Signal

Ubatt+

Ubatt+

Ubatt-

RX+

TX-

RX-

Ubatt-

TX+

Meaning

Supply voltage, plus

Supply voltage, plus

Supply voltage, minus

Receive data, plus

Send data, minus

Receive data, minus

Supply voltage, minus

Send data, plus

6

7

4

5

2

3

Pin

1

Signal

STBY5V

RX

TX

DTRE

GND

GND

VCC5

Meaning

Supply voltage, standby, 5 V

Receive data

Send data

Ready to receive

Ground

Ground

Supply voltage, 5 V

NOTE

The current firmware version does not yet support the external display.


ETAS

6

6.1

6.1.1

Cables and Accessories



• Measuring Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

• Adapter Cable with BNC Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

• Ethernet Cable/Power Supply Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

NOTE

Only use ETAS cables at the interfaces of the ES650.1. The maximum admis sible cable lengths must be adhered to.

Measuring Cable

Measuring Cable with Banana Plugs

6.1.2

Side A

Fig. 6 1 CBAV180-1m5 Cable

Product

CBAV180-1m5

Length

1.5 m

Measuring Cable with BNC Plugs

Side B

Order Number

F 00K 102 660

6.2

Side A

Fig. 6 2 CBAV200-2 Cable

Product

CBAV200-2

Length

2 m

Adapter Cable with BNC Plugs

Side B

Order Number

F 00K 103 314

Side A

Fig. 6 3 CBAV190-0m2 Adapter

Product

CBAV190-0m2

Length

0.2 m

ES650.1 - User Guide

Side B

Order Number

F 00K 103 311

36

ETAS

6.3

Ethernet Cable/Power Supply Cable


6.3.1

DANGER

Dangerous electrical voltage!

Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply! The connection to power outlets is not allowed!

To prevent an inadvertent insertion in power outlets, ETAS recommends to equip the power cables with safety banana plugs CBEP1105 or CBEP1205 in areas with power outlets.

Y-Cable (ES650.1 in Stand-alone Mode)

CBEP110

Side A

Fig. 6 4 CBEP110-2 Cable

Product

CBEP110-2

Length

2 m

CBEP1105

Side B

Order Number

F 00K 102 585

Side A


Product

CBEP1105-2

Length

2 m

Side B

Order Number

F 00K 110 025


ETAS

CBEP120


CBEP120-2 F-00K-103-390

Side A


Product

CBEP120-2

Length

2 m

CBEP1205

CBEP1205-2

F 00K 110 024

Side B

Order Number

F 00K 103 390

6.3.2

Side A


Product

CBEP1205-2

Length

2 m

Connecting Cables to the ES600.1

CBE130 (Straight Cable)

Side B

Order Number

F 00K 110 024

Side A

Fig. 6 8 CBE130-x Cable

Product

CBE130-0m45

CBE130-1

CBE130-3

CBE130-8

Length

0.45 m

1 m

3 m

8 m

Side B

Order Number

F 00K 102 748

F 00K 102 588

F 00K 102 587

F 00K 102 586


ETAS

CBE140 (Angled Cable)


Side A

Fig. 6 9 CBE140-0m45 Cable

Product

CBE140-0m45

CBE140-1

CBE140-3

CBE140-8

Length

0.45 m

1 m

3 m

8 m

Side B

Order Number

F 00K 104 153

F 00K 104 154

F 00K 104 155

F 00K 104 156


ETAS

7

7.1

7.2

Ordering Information

Ordering Information

ES650.1

Order Name

ES650.1 Module, Cable CBEP110-2,

4 T-Brackets for ES600 Housing

ES650.1 Module,

4 T-Brackets for ES600 Housing

Accessories

Short Name

ES650.1

ES650.1-SCB

Order Number

F 00K 102 751

F 00K 104 056

Combined Ethernet Cable and Power Supply Cord (Y-Cable)

Connectors

RJ-45, Banana - Lemo

RJ-45, Safety Banana - Lemo

RJ-45, Banana - Lemo

RJ-45, Safety Banana - Lemo

Length Short Name Order Number

2 m CBEP110-2 F-00K-102-585

2 m

2 m

2 m

CBEP1105-2

CBEP120-2

CBEP1205-2

F-00K-110-025

F-00K-103-390

F-00K-110-024

Combined Ethernet Cable and Power Supply Cord (Straight)

Connectors

Lemo - Lemo


0.45 m CBE130-0m45 F-00K-102-748

3 m CBE130-3 F-00K-102-587

Combined Ethernet Cable and Power Supply Cord (Angled)

Connectors

Lemo - Lemo


0.45 m CBE140-0m45 F-00K-104-153

1 m

3 m

8 m

CBE140-1

CBE140-3

CBE140-8

F-00K-104-154

F-00K-104-155

F-00K-104-156

Measuring Cable with Banana Plugs

Connectors

Banana - Lemo

Banana - Lemo

Set of 8 CBAV180-1m5

Banana - Lemo



1.5 m CBAV180-1m5 F-00K-102-660

F-00K-103-107 1.5 m CBAV180-

1m5_SET8

1.5 m CBAV180-

1m5_SET16

F-00K-103-106


ETAS Ordering Information

Adapter Cable with BNC Plugs

Connectors

BNC - Lemo

BNC - Lemo


BNC - Lemo



0.2 m CBAV190-0m2 F-00K-103-311

F-00K-103-313 0.2 m CBAV190-

0m25_SET8

0.2 m CBAV190-

0m2_SET16

F-00K-103-312

Measuring Cable with BNC Plugs

Connectors

BNC - Lemo

BNC - Lemo

Set of 8 CBAV200-2

BNC - Lemo

Set of 16 CBAV200-2


2 m CBAV200-2 F-00K-103-314

2 m F-00K-103-327

2 m

CBAV200-

2_SET8

CBAV200-

2_SET16

F-00K-103-326

Housing

Description

T-bracket for housing

Unit feet -

-

Short Name Order Number

ES600_H_TB F-00K-001-925

ES600_H_F F-00K-001-924

7.2.1

Calibration

NOTICE

ETAS recommends a calibration interval of 12 months.

7.2.1.1

Factory calibration

Factory calibration service

• Verification of measurement accuracy

• Issue a standard-compliant calibration certificate

Order name

Calibration service for ES650

Short name

C_ES650

Order number

F-00K-112-746

Adjustment service

• Verification of measurement accuracy

• Adjustment of the measuring accuracy to the smallest possible devia tion

• Issue standard-compliant calibration certificates for "pre-adjustment" and "post-adjustment"

Order name

Adjustment service for ES650

Short name

A_ES650

Order number

F-00K-103-110


ETAS Ordering Information

7.2.1.2

Accredited calibration

Accredited calibration service according to ISO/IEC 17025

• Verification of measurement accuracy by accredited calibration labora tory 1

• Issue an internationally recognized ISO/IEC 17025 calibration certifi cate.

2

Order name

DAkkS calibration service for ES650

Short name Order number

DAkkS_C_ES650 F-00K-112-788

Accredited adjustment service according to ISO/IEC 17025

• Verification of measurement accuracy by accredited calibration labora tory 1

• Adjustment of the measuring accuracy to the smallest possible devia tion

• Issue of internationally recognized, ISO/IEC 17025 compliant calibration certificates for "pre-adjustment" and "post-adjustment" 2

Order name Short name Order number

DAkkS adjustment service for ES650 DAkkS_A_ES650 F-00K-111-156

1. Accreditation by Deutsche Akkreditierungsstelle (DAkkS)

2. Supervision of the calibration certificate by DAkkS


ETAS

8

Configuration

1 AD1

2 AD2

3 AD3

4 AD4

5 AD5

6 AD6

7 AD7

8 AD8

9 TH1

10 TH2

11 TH3

12 TH4

13 TH5

14 TH6

15 TH7

16 TH8

Configuration

The following form can be used to note the individual connections to your

ES650.1. These data will assist you in configuring your ES650.1 in INCA later on.

Copy this page and fill out the tables when cabling your measuring system.

Since INCA identifies the modules by their serial number, be sure to enter the serial number of your ES650.1.

Device type

Serial number

ES650.1 A/D and Thermo Module

Analog Input Voltages

No. Chan. Name Physical Variable Measuring

Range/V


ETAS

9

Contact Information

Contact Information

ETAS Headquarters

ETAS GmbH

Borsigstraße 24

70469 Stuttgart

Germany

Phone:

Fax:

Internet:

+49 711 3423-0

+49 711 3423-2106 www.etas.com

ETAS Subsidiaries and Technical Support

For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website:

ETAS subsidiaries

ETAS technical support

Internet:

Internet: www.etas.com/en/contact.php

www.etas.com/en/hotlines.php


ETAS Figures

Figures

Fig. 3 1 ES650.1 A/D and Thermo Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Fig. 3 2 ES650.1 A/D and Thermo Module back panel . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Fig. 3 3 ES650.1 Front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Fig. 3 4 ES650.1 Back panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Fig. 3 5 Maximum input and common-mode voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Fig. 4 1 Prying off the plastic foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Fig. 4 2 Threaded blind hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Fig. 4 3 Connecting the ES650.1 with another module . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Fig. 5 1 WEEE Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Fig. 6 1 CBAV180-1m5 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Fig. 6 2 CBAV200-2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Fig. 6 3 CBAV190-0m2 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Fig. 6 4 CBEP110-2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Fig. 6 5 CBEP1105-2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Fig. 6 6 CBEP120-2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Fig. 6 7 CBEP1205-2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Fig. 6 8 CBE130-x Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Fig. 6 9 CBE140-0m45 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39


ETAS

Index

A

Accessories

. . . . . . . . . . . . . . . . . . . . . . . .36

Accident prevention

. . . . . . . . . . . . . . . . . .7

Accredited calibration

. . . . . . . . . . . . . . . .42

Analog input

. . . . . . . . . . . . . . . . . . . . 32 ,

34

B

Back panel

. . . . . . . . . . . . . . . . . . . . . . . . .18

C

Cable

CBAV180

. . . . . . . . . . . . . . . . . . . . . . .36

CBAV190

. . . . . . . . . . . . . . . . . . . . . . .36

CBAV200

. . . . . . . . . . . . . . . . . . . . . . .36

CBE130

. . . . . . . . . . . . . . . . . . . . . . . .38

CBE140

. . . . . . . . . . . . . . . . . . . . . . . .39

CBEP110

. . . . . . . . . . . . . . . . . . . . . . .37

CBEP1105

. . . . . . . . . . . . . . . . . . . . . .37

CBEP120

. . . . . . . . . . . . . . . . . . . . . . .38

CBEP1205

. . . . . . . . . . . . . . . . . . . . . .38

combined

. . . . . . . . . . . . . . . . . . . . . . .40

Cables

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Cabling

. . . . . . . . . . . . . . . . . . . . . . . . 24 ,

43

Carrier system

. . . . . . . . . . . . . . . . . . . . . .22

CBAV180

. . . . . . . . . . . . . . . . . . . . . . . . . . .40

CBAV190

. . . . . . . . . . . . . . . . . . . . . . . . . . .41

CBAV200

. . . . . . . . . . . . . . . . . . . . . . . . . . .41

CBE130

. . . . . . . . . . . . . . . . . . . . . . . . . . . .40

CBE140

. . . . . . . . . . . . . . . . . . . . . . . . . . . .40

CBEP110-2

. . . . . . . . . . . . . . . . . . . . . . . . .40

CBEP1105-2

. . . . . . . . . . . . . . . . . . . . . . . .40

CBEP120-2

. . . . . . . . . . . . . . . . . . . . . . . . .40

CBEP1205-2

. . . . . . . . . . . . . . . . . . . . . . . .40

Cold junction compensation

. . . . . . . . . .33

Combined cable

. . . . . . . . . . . . . . . . . . . . .40

Configuration

. . . . . . . . . . . . . . . . . . . 26 ,

43

Connect

Housing

. . . . . . . . . . . . . . . . . . . . . . . .23

Cutoff frequency

. . . . . . . . . . . . . . . . . . . .33

D

DAkkS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Data electrical

. . . . . . . . . . . . . . . . . . . . . . .32

mechanical

. . . . . . . . . . . . . . . . . . . . .28

technical

. . . . . . . . . . . . . . . . . . . . . . .27

Deutsche Akkreditierungsstelle

. . . . . . .42

Display external

. . . . . . . . . . . . . . . . . . . . . . . .35

Documentation

. . . . . . . . . . . . . . . . . . . . . .7

E

Electrical Data

. . . . . . . . . . . . . . . . . . . . . .32

Electrical safety

. . . . . . . . . . . . . . . . . . . . . .8

ER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

ES600_H_F

. . . . . . . . . . . . . . . . . . . . . . . . .41


Index

ES600_H_TB

. . . . . . . . . . . . . . . . . . . . . . . .41

Ethernet cable

. . . . . . . . . . . . . . . . . . . . . .40

Ethernet cable/power supply cord

. . . . .37

Ethernet interface

. . . . . . . . . . . . . . . . . . .35

External display

. . . . . . . . . . . . . . . . . . . . .35

F

Factory calibration

. . . . . . . . . . . . . . . . . .41

Features

. . . . . . . . . . . . . . . . . . . . . . . . . . .14

Filter

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Form

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Front panel

. . . . . . . . . . . . . . . . . . . . . . . . .16

H

Hardware, system requirements

. . . . . .30

Host interface

. . . . . . . . . . . . . . . . . . . . . .32

Housing

Connect

. . . . . . . . . . . . . . . . . . . . . . . .23

fastening

. . . . . . . . . . . . . . . . . . . . . . .22

I

Impedance

. . . . . . . . . . . . . . . . . . . . . . . . .32

Inaccuracy

. . . . . . . . . . . . . . . . . . . . . 32 ,

33

INCA

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Indicators

. . . . . . . . . . . . . . . . . . . . . . . . . .17

Input analog

. . . . . . . . . . . . . . . . . . . . . . . . .32

thermocouple

. . . . . . . . . . . . . . . . . . .33

Input filter

. . . . . . . . . . . . . . . . . . . . . . . . . .32

Input impedance

. . . . . . . . . . . . . . . . 32 ,

33

Input voltage maximum

. . . . . . . . . . . . . . . . . . 32 ,

33

Input voltage range

. . . . . . . . . . . . . . . . . .32

K

KCC conformity

. . . . . . . . . . . . . . . . . . . . .29

L

LEDs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

M

M3 fillister head screw

. . . . . . . . . . . . . . .23

Measuring range

. . . . . . . . . . . . . . . . . . . .33

Mechanical data

. . . . . . . . . . . . . . . . . . . .28

Modules string together

. . . . . . . . . . . . . . . . . .23

O

ON

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

P

Package contents

. . . . . . . . . . . . . . . . . . .15

PC network adapter

. . . . . . . . . . . . . . . . .30

Pin assignment

. . . . . . . . . . . . . . . . . . . . .34

Plastic foot

. . . . . . . . . . . . . . . . . . . . . . . . .22

Ports

. . . . . . . . . . . . . . . . . . . . . . . . . . 16 ,

18

Power supply

. . . . . . . . . . . . . . . . . . . 32 ,

35

Power supply cord

. . . . . . . . . . . . . . . . . .40

Product

46

ETAS

Exclusion of liability

. . . . . . . . . . . . . . .7

Product Back

. . . . . . . . . . . . . . . . . . . . . . .29

Q

Qualification, required

. . . . . . . . . . . . . . . . .7

R

Receive data

. . . . . . . . . . . . . . . . . . . . . . . .35

Recycling

. . . . . . . . . . . . . . . . . . . . . . . . . . .29

Resolution

. . . . . . . . . . . . . . . . . . . . . . 32 ,

33

RoHS conformity

China

. . . . . . . . . . . . . . . . . . . . . . . . . .29

European Union

. . . . . . . . . . . . . . . . .29

RX

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

S

Safety at work

. . . . . . . . . . . . . . . . . . . . 7 ,

8

Safety notices basic

. . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Safety precautions

. . . . . . . . . . . . . . . . . . .7

Sampling rate

. . . . . . . . . . . . . . . . . . . 32 ,

33

Scope of supply

. . . . . . . . . . . . . . . . . . . . . .6

Screw thread

. . . . . . . . . . . . . . . . . . . . . . .22

Screw-in depth

. . . . . . . . . . . . . . . . . . . . . .23

Send data

. . . . . . . . . . . . . . . . . . . . . . . . . .35

Standards and norms

. . . . . . . . . . . . . . . .28

Supply voltage

. . . . . . . . . . . . . . . . . . 32 ,

35

System requirements

. . . . . . . . . . . . . . . .30

T

T-bracket

. . . . . . . . . . . . . . . . . . . . . . . . . . .41

T-connector

. . . . . . . . . . . . . . . . . . . . . . . .23

Technical data

. . . . . . . . . . . . . . . . . . . . . .27

Temperature drift

. . . . . . . . . . . . . . . 32 ,

33

thermocouple

. . . . . . . . . . . . . . . . . . . . . . .33

Thermocouple input

. . . . . . . . . . . . . . . . .34

TX

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 ,

35

U

Ubatt

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

UKCA conformity

. . . . . . . . . . . . . . . . . . . .29

Unit foot

. . . . . . . . . . . . . . . . . . . . . . . . . . .41

Use, intended

. . . . . . . . . . . . . . . . . . . . . . . .7

V

Voltage input

. . . . . . . . . . . . . . . . . . . . . . .32

W

Waste Electrical and Electronic Equipment

. . . . . . . . . . . . . . . . . . . . . . . . . . . .29

WEEE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

WEEE take-back System

. . . . . . . . . . . . .30

Y

Y-cable

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .40


Index

47

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