Honda TRX680FA Owner's Manual

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This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold.

This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission.

Honda Motor Co., Ltd. 2008

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Honda TRX680FA

FOURTRAX RINCON

OWNER’S MANUAL

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Introduction

Congratulations on choosing your Honda ATV.

When you own a Honda, you’re part of a worldwide family of satisfied customers − people who appreciate Honda’s reputation for building quality into every product.

Your Honda was designed as a recreational ATV for off-road use by one rider only.

Before riding, take time to get acquainted with your ATV and how it works. To protect your investment, we urge you to take responsibility for keeping your ATV well maintained. Scheduled service is a must, of course. But it’s just as important to observe the break-in guidelines, and perform all pre-ride and other periodic checks detailed in this manual.

We also recommend that you read this owner’s manual before you ride.

It’s full of facts, instructions, safety information, and helpful tips. To make it easy to use, the manual contains a detailed list of topics at the beginning of each section, and both an in-depth table of contents and an index at the back of the book.

As you read this manual, you will find information that is preceded by a symbol. This information is intended to help you avoid damage to your Honda, other property, or the environment.

Whenever you ride, tread lightly. By staying on established trails and riding only in approved areas, you help protect the environment and keep off-road riding areas open for the future.

Introduction

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Introduction

If you have any questions, or if you ever need special service or repairs, remember that your Honda dealer knows your ATV best and is dedicated to your complete satisfaction.

Happy riding!

Introduction

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A Few Words About Safety

Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.

This information alerts you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining an ATV. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

Safety Labels

–– on the ATV.

Safety Messages

–– preceded by a safety alert symbol and one of three signal words:

DANGER, WARNING,

or

CAUTION

.


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These signal words mean:

You WILL be KILLED or

SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY

HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

Safety Headings

–– such as Important Safety Reminders or Important

Safety Precautions.

Safety Section

–– such as ATV Safety.

Instructions

–– how to use this ATV correctly and safely.

This entire manual is filled with important safety information –– please read it carefully.


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Contents

These pages give an overview of the contents of your owner’s manual.

The first page of each section lists the topics covered in that section.

ATV Safety .......................................................................................

Important safety information you should know, plus a look at the

.

safety related labels on your ATV.

1

Instruments & Controls ...................................................................

.

The location and function of indicators and controls on your ATV and operating instructions for various controls and features.

9

Before Riding ....................................................................................

.

43

The importance of wearing a helmet and other protective gear, how to make sure you and your ATV are ready to ride, and important information about loading.

Basic Operation & Riding ...............................................................

.

How to start and stop the engine, shift gears, and brake. Also, riding

59

precautions.

Contents

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Contents

Servicing Your Honda .....................................................................

.

Why your ATV needs regular maintenance, what you need to know

95

before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items.

Tips ....................................................................................................

.

171

How to store and transport your ATV and how to be an environmentally responsible rider.

Taking Care of the Unexpected ......................................................

.

181

What to do if you have a flat tyre, your engine won’t start, etc.

Technical Information .....................................................................

.

203

ID numbers, technical specifications, and other technical facts.

Table of Contents .............................................................................

.

212

Sequential listing of topics in this owner’s manual.

Index ..................................................................................................

.

218

231

Contents

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ATV Safety

This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV.

Important Safety Information ...............................................................

.

Safety Labels .........................................................................................

.

2

5

ATV Safety

1

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Important Safety Information

Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding.

There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual. The following are a few that we consider to be most important.

Follow the Age Recommendation

The minimum recommended age for this ATV model is 16. Children under age 16 should never operate this vehicle.

Always Wear a Helmet

It’s a proven fact: helmets significantly reduce the number and severity of head injuries. So always wear an approved motorcycle helmet. We also recommend that you wear eye protection, sturdy boots, gloves, and other protective gear (page 44 ).

Never Carry a Passenger

Your ATV is designed for one person only. There are no handholds, footrests, or seat for a second person, so never carry a passenger. A passenger could interfere with your ability to move around to maintain your balance and control of the ATV.

2

ATV Safety

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Ride Off-road Only

Your ATV is designed and manufactured for off-road use only. The tyres are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.

Take Time to Learn & Practice

Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles. Practice in a safe area until you build your skills and get accustomed to the ATV’s size and weight.

Be Alert for Off-road Hazards

The terrain can present a variety of challenges when you ride off-road.

Continually ‘‘read’’ the terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards. Always keep your speed low enough to allow time to see and react to hazards.

ATV Safety

3

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Ride within Your Limits

Pushing limits is another major cause of ATV accidents. Never ride beyond your personal abilities or faster than conditions warrant.

Remember that alcohol, drugs, fatigue, and inattention can significantly reduce your ability to make good judgments and ride safely.

Don’t Drink and Ride

Alcohol and riding don’t mix. Even one drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. So don’t drink and ride, and don’t let your friends drink and ride either.

Keep Your Honda in Safe Condition

It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base. To help avoid problems, inspect your ATV before every ride and perform all recommended maintenance.

4

ATV Safety

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Safety Labels

Your ATV comes with several labels containing important safety information. Anyone who rides the vehicle should read and understand this information before riding.

The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements.

ATV Safety

5

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Safety Labels

Engine net power

Machine mass

6

ATV Safety

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Safety Labels

ATV Safety

7

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Safety Labels

8

ATV Safety

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Instruments & Controls

This section shows the location of all indicators and controls you would normally use before or while riding your ATV.

The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.

Operation Component Locations ..........................................................

.

11

Indicators & Displays ............................................................................

.

14

Multi-function Display ......................................................................

.

18

Drive Mode Indicator ........................................................................

.

19

Gear Position Indicator ......................................................................

.

20

Oil Change Indicator .........................................................................

.

21

Odometer/Tripmeter ..........................................................................

.

22

Hourmeter .........................................................................................

.

24

Digital Clock .....................................................................................

.

25

Fuel Gauge ........................................................................................

.

26

(cont’d)


9

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Controls & Features ..............................................................................

.

27

Ignition Switch ..................................................................................

.

27

Shift Lever ........................................................................................

.

28

Drive Mode Select Switch .................................................................

.

29

2WD/4WD Select Switch .................................................................

.

30

Start Button .......................................................................................

.

31

Engine Stop Switch ...........................................................................

.

31

Headlight Switch ...............................................................................

.

32

Headlight Dimmer Switch .................................................................

.

32

Horn Button .......................................................................................

.

32

Recoil Starter .....................................................................................

.

33

Throttle Lever ...................................................................................

.

34

Gearshift Switch ................................................................................

.

35

Front Brake Lever .............................................................................

.

36

Rear Brake Lever/Parking Brake Lever ............................................

.

36

Rear Brake Pedal ...............................................................................

.

36

Parking Brake ....................................................................................

.

37

Flag Pole Bracket ..............................................................................

.

38

Trailer Hitch ......................................................................................

.

39

Accessory Socket ..............................................................................

.

40

10


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Operation Component Locations

parking brake lock lever headlight dimmer switch rear brake lever/ parking brake lever headlight switch drive mode select switch front brake lever gearshift switches engine stop switch start button horn button throttle lever

2WD/4WD select switch ignition switch shift lever


11

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rear cargo rack accessory socket front cargo rack recoil starter rear brake pedal

12


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seat latch flag pole bracket trailer hitch


13

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Indicators & Displays

The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable.

Refer to the indicators frequently. Their functions are described on the following pages.

(4) (5)

(6) (7) (8) (10) (11)

(3)

(2)

(1)

(9)

(1) odometer/tripmeter select button

(2) RESET button

(3) reverse indicator

(4) 4WD indicator

(5) high oil/coolant temperature indicator

(6) neutral indicator

(7) multi-function display

(8) hour select button

(9) minute select button

(10) ADJ button

(11) PGM-FI indicator

14


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Lamp Check

The high oil/coolant temperature indicator, 4WD indicator, neutral indicator, reverse indicator and PGM-FI indicator comes on for a few seconds and then go off when you turn the ignition switch ON ( ).

The indicators are identified in the table on page 16 with the words:

Lamp Check.

When applicable, the reverse or neutral indicators come on when you turn the ignition switch ON ( ) and remain on until you shift out of reverse or neutral.

If one of these indicators does not come on when it should, have your

Honda dealer check for problems.

Display Check

When the ignition switch is turned ON ( ), the multi-function display make sure the liquid crystal display is functioning properly.

The displays are identified in the table on page 17 with the words:

Display Check.

If any part of these displays does not come on when it should, have your

Honda dealer check for problems.

(1)



15

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1

2

3

4

5

6

Odometer/tripmeter select button

RESET button

Reverse indicator

4WD indicator

High oil/coolant temperature indicator

Neutral indicator

Selects display of the odometer or tripmeter A or tripmeter B

(page 22 ).

This button also used to reset the oil change indicator (page 21 ).

Resets the tripmeter to zero (0)

(page 23 ).

This button also used to reset the oil change indicator (page 21 ).

Lights when the transmission is in reverse.

Lamp Check

.

Lights when the drive mode is in the

4WD mode. The 4WD indicator blinks if there is a possible problem with the 2WD/4WD select system.

See your Honda dealer as soon as possible.

Lamp Check

.

Lights when engine oil temperature is high enough to adversely affect the service life of the engine.

If the high oil temperature indicator comes on while you are riding, immediately bring the vehicle to a stop, turn the engine off and let it cool. See page 193 .

Lamp Check

.

Lights when the transmission is in neutral.

Lamp Check.

16


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7 Multi-function display

Drive mode indicator

Gear position indicator

Speedometer

Fuel gauge

Oil change indicator

Odometer

Tripmeter

Hourmeter

Digital clock

Hour select button 8

9

10

11

Minute select button

ADJ button

PGM-FI indicator


The display includes the following functions.

Display Check.

Shows the driving mode

(page 19 ).

Shows the gear position (page 20 ).

Shows riding speed.

Shows approximate fuel supply available (page 26 ).

Lights when specified maintenance interval for engine oil change is reached (page 21 ).

Shows accumulated mileage

(page 22 ).

Shows mileage per trip (page 22 ).

Shows hours and tenths of hours of engine operation (page 24 ).

Shows the time (hours and minutes)

(page 25 ).

Advances the hour displayed by the digital clock (page 25 ).

Advances the minutes displayed by the digital clock (page 25 ).

Used to set the digital clock (page 25 ).

Lights when there is any abnormality in the PGM-FI (Programmed Fuel

Injection) system. Should also light for a few seconds and then go off when the ignition switch is turned

ON and use the start button. If the indicator comes on at any other time, reduce speed and take your vehicle to a Honda dealer as soon as possible.

Lamp Check.


17

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Multi-function Display

Drive mode indicator

Gear position indicator

Oil change indicator

Speedometer

Odometer

Tripmeter

The digital clock will reset if the battery is disconnected.

Digital clock

Hourmeter

Fuel gauge

(6) (7)

(8)

(10)

(4)

(9)

(5)

(3)


(2) RESET button


(4) gear position indicator

(5) drive mode indicator

(6) speedometer

(7) fuel gauge

(2) (1) (13) (14) (11) (12)



(10) ADJ button

(11) hourmeter

(12) odometer/tripmeter

(13) digital clock

(14) oil change indicator

18


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Drive Mode Indicator

ignition switch is in the ON ( ) position.

mode is selected. The ESP display vanishes when the automatic shift

(AUTO) mode is selected.

(1)

(1) drive mode indicator


19

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Gear Position Indicator

ignition switch is in the ON ( ) position.

The indicator displays: N for neutral, R for reverse, D for drive, and 1 −

3 for the three forward speed positions in the ESP mode.

‘‘- -’’ will be displayed on the gear position indicator when the transmission is not shifted into gear properly. Before riding, check that the gear position is properly displayed on the gear position indicator.

(1)


20


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Oil Change Indicator

operating hours on your ATV approaches the oil change interval specified on the maintenance schedule.

Reset the indicator after each oil change.

To reset the indicator, press and hold both the odometer/tripmeter select indicator will disappear.

If the oil is changed before the oil change indicator appears, be sure to reset the oil change indicator after changing the oil. The indicator will appears for 2 seconds, then disappear. This means the indicator is reset.

(3)

(2)

(1)

(1) oil change indicator


(3) RESET button


21

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Odometer/Tripmeter

tripmeter.

The odometer registers total distance traveled in kilometers while the ignition switch is ON ( ).

The tripmeter shows mileage per trip while the ignition is ON ( ).

To change the display from tripmeter A or tripmeter B to odometer,

(4) (4)

(1)

(2)

(1) odometer

(2) tripmeter A

(4)

(3) tripmeter B


22


(3)

０８／０４／２２１０：２８：２９３２ＨＮ８６６０００３２


more than 2 seconds with the display in the tripmeter A or tripmeter B mode.

(5)

(5) RESET button


23

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Hourmeter

( ). The hourmeter provides accurate service period information for initial and regular maintenance.

(1) hourmeter

(1)

(2)

(2) hourmeter mark

24


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Digital Clock

Shows hour and minute while the ignition is ON ( ).

To adjust the time, proceed as follows:

1.

Turn the ignition switch ON ( ).

2.

3.

To advance the hour display one unit at a time, press and release the

4.

To advance the hour display automatically, press and hold the hour select button. After 2 seconds, the hour display will begin advancing.

Release the button when the display reaches the desired hour.

To advance the minute display one unit at a time, press and release the

To advance the minute display automatically, press and hold the minute select button. After 2 seconds, the minute display will begin advancing. Release the button when the display reaches the desired minute.

5.

To zero the minute display, press and hold both the hour and minute select buttons simultaneously for 2 seconds.

Press the ADJ button when the display reaches the desired minute.

The display will stop flashing.

(1)

(2)

(1) ADJ button


(3)



25

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Fuel Gauge

supply available. The fuel tank capacity is:

16.8

(4.44 US gal , 3.70 Imp gal) the tank as soon as possible. The amount of fuel remaining when the flashing starts is approximately:

5.3

(1.40 US gal , 1.17 Imp gal)

(3) (2)

(1)

(1) fuel gauge

(2) segment E

(3) low fuel indicator

All segments will flash, when the fuel gauge function is fails. See your

Honda dealer.

26


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Controls & Features

Ignition Switch

(page 66 ). Insert the key and turn it to the right for the ON ( ) position.

Key Position

ON ( )

OFF ( )

CENTRE OF HANDLEBAR

Function

Electrical circuits on.

No electrical circuits function.

OFF ON

(1)

(1) ignition switch ON

OFF


27

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Shift Lever

reverse (R).

See

Shif ting Gears

(page 71 ) and

Riding in Reverse

(page 77 ).

LEFT SIDE OF HANDLE COVER

(1)

(1) shift lever

28


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Drive Mode Select Switch

See

Shif ting Gears

page 71 .

RIGHT HANDLEBAR


(1)

(1) drive mode select switch


29

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2WD/4WD Select Switch

permits a choice between the ‘‘2WD’’ and ‘‘4WD’’ drive modes. Select a drive mode that’s suitable for your riding.

The 2WD/4WD select switch is located above the throttle lever. To select the drive mode, slide the 2WD/4WD select switch to the desired position.

2WD mode: the 4WD indicator goes off.

4WD mode: the 4WD indicator goes on.

4WD can only be engaged while the engine is running.

It remains engaged until the 2WD mode is selected or the engine is stopped.

Upon starting, your ATV will be in the 2WD mode, regardless of the

2WD/4WD select switch position.

(2)

4WD mode 2WD mode

(2) 4WD indicator (1) 2WD/4WD select switch

30


(1)

０８／０４／２２１０：２９：２３３２ＨＮ８６６０００４０


Start Button

LEFT HANDLEBAR

(1)

(2)

(1) start button

(2) engine stop switch

START

RUN

OFF starts the engine. See

Starting Procedure,

page 67 .

When the start button is pushed, the starter motor will crank the engine.

The starter motor will not operate if the engine stop switch is in the OFF

( ) position when the start button is pushed.

Engine Stop Switch

To operate, slide the switch to the OFF ( ) position. The switch must be in the RUN ( ) position to start the engine, and it should normally remain in the RUN ( ) position even when the engine is OFF.

If your ATV is stopped with the ignition switch ON ( ) and the engine stop switch OFF ( ), the battery will discharge. Turn the ignition switch OFF ( ) to prevent battery discharge.


31

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Headlight Switch

LEFT HANDLEBAR

(2)

(1)

(3)

(1) headlight switch

(2) headlight dimmer switch

ON

OFF

HI

LO

(3) horn button

The headlight switch ( ) is used to turn the headlight ON ( ) or OFF

( ). To operate, turn the switch to ON ( ) or OFF ( ).

Headlight Dimmer Switch

and low beams of the headlight. To operate, turn the switch to HI ( ) for high beam, LO ( ) for low beam.

Horn Button

32


０８／０４／２２１０：２９：３５３２ＨＮ８６６０００４２


Recoil Starter

RIGHT SIDE

(1)

(1) recoil starter

See

Using the Recoil Starter,

page 70 .


33

０８／０４／２２１０：２９：４１３２ＨＮ８６６０００４３


Throttle Lever

RIGHT HANDLEBAR

(A)

(1)

(1) throttle lever

(A) to open the throttle

The throttle controls engine rpm (speed). To increase engine rpm, press pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.

34


０８／０４／２２１０：２９：４６３２ＨＮ８６６０００４４


Gearshift Switch

Two gearshift switches are used in the manual shift (ESP) mode.

These switches are used to select the next higher or lower gear in the gear.

See

Shif ting Gears,

page 71 .

LEFT HANDLEBAR

(1)

(2)

(1) upshift switch (2) downshift switch


35

０８／０４／２２１０：２９：５２３２ＨＮ８６６０００４５


Front Brake Lever

The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page 79 .

Rear Brake Lever/Parking Brake Lever

The rear brake lever/parking brake lever is used to slow or stop your

ATV. To operate, pull the lever. For information on braking techniques, see page 79 .

Rear Brake Pedal

The rear brake pedal is used to slow or stop your ATV. To operate, depress the pedal. For information on braking techniques, see page 79 .

36


０８／０４／２２１０：２９：５８３２ＨＮ８６６０００４６


Parking Brake

LEFT HANDLEBAR

(2)

(A)

(1)

(1) lock lever

(2) rear brake lever/parking brake lever

(A) to lock allows it to be used as a parking brake. To operate, first squeeze the rear brake lever/parking brake lever using your left hand and then lock it with the lock lever using your right hand. See

Parking

page 93 .

The brakelights are activated by applying the parking brake. When using the parking brake, be sure to turn the ignition switch OFF ( ) to avoid discharging the battery.


37

０８／０４／２２１０：３０：０３３２ＨＮ８６６０００４７


Flag Pole Bracket

RIGHT REAR

(1)

(1) flag pole bracket

Flag poles are optional equipment available from your Honda dealer. To the flag pole kit.

Flag poles are required in some riding areas. Check local regulations before riding.

38


０８／０４／２２１０：３０：０９３２ＨＮ８６６０００４８


Trailer Hitch

REAR

(2)

(1)

(1) trailer hitch (2) ball manufacturer.

To attach the ball and properly hook up a trailer, follow the trailer manufacturer’s instructions. For load limits and operational guidelines, see page 53 .


39

０８／０４／２２１０：３０：１５３２ＨＮ８６６０００４９


Accessory Socket

RIGHT FRONT

(2)

(3)

(1)

(1) accessory socket

(2) meter cover

(3) cap

CB radio, or cell phone, etc.

Do not plug in any heat-generating accessory, such as an automobile cigarette lighter, because it can damage the socket.

To use the accessory socket, turn the ignition switch ON ( ), start the engine. Then turn the headlights OFF ( ), and open the accessory

40


０８／０４／２２１０：３０：２０３２ＨＮ８６６０００５０


Be sure the engine is on and the headlights are turned off before using the accessory socket, otherwise you may drain the battery.

The accessory socket’s rated capacity is DC 12V, 120 Watts (10A) or less. If you exceed this limit, you may blow a fuse. See

If a Fuse Blows,

page 195 .

When you are done using an accessory, unplug it, and cover the socket with the cap.

Be careful not to flood this accessory socket when washing your ATV.


41

０８／０４／２２１０：３０：２２３２ＨＮ８６６０００５１

42


０８／０４／２２１０：３０：３３３２ＨＮ８６６０００５２

Before Riding

Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your

ATV, and adjustments to make for your comfort, convenience, or safety.

This section also includes important information about loading.

Are You Ready to Ride?

.......................................................................

.

44

Protective Apparel .............................................................................

.

44

Rider Training ...................................................................................

.

46

Age Recommendation .......................................................................

.

47

No Passengers ...................................................................................

.

47

No Alcohol or Drugs .........................................................................

.

48

Is Your ATV Ready to Ride?

................................................................

.

49

Pre-ride Inspection ............................................................................

.

49

Load Limits & Guidelines .....................................................................

.

53

Loading .............................................................................................

.

53

Load Limits .......................................................................................

.

54

Loading Guidelines ...........................................................................

.

55

Accessories & Modifications ................................................................

.

56

Accessories ........................................................................................

.

56

Modifications ....................................................................................

.

57

Before Riding

43

０８／０４／２２１０：３０：４３３２ＨＮ８６６０００５３

Are You Ready to Ride?

Before you ride your ATV for the first time, we urge you to:

Read this owner’s manual and the labels on your ATV carefully.

Make sure you understand all the safety messages.

Know how to operate all the controls.

Before each ride, be sure:

You feel well and are in good physical and mental condition.

You are wearing an approved motorcycle helmet (with chin strap tightened securely), eye protection, and other protective clothing.

You don’t have any alcohol or drugs in your system.

Protective Apparel

For your safety, we strongly recommend that you always wear an approved motorcycle helmet, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride.

Although complete protection is not possible, wearing proper gear can reduce the chance of injury when you ride.

Following are suggestions to help you choose the proper gear.

Helmets and Eye Protection

Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. A helmet should fit your head comfortably and securely.

44

Before Riding

０８／０４／２２１０：３０：４９３２ＨＮ８６６０００５４


An open-face helmet offers some protection, but a full-face helmet offers more. Always wear a face shield or goggles to protect your eyes and help your vision.

Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your chances of severe injury or death in the event of an accident.

Always wear an approved motorcycle helmet that fits properly and wear eye protection

(goggles or face shield), gloves, boots, long-sleeved shirt or jacket and long pants.

Additional Riding Gear

In addition to a helmet and eye protection, we also recommend:

Sturdy off-road motorcycle boots to help protect your feet, ankles, and lower legs.

Off-road motorcycle gloves to help protect your hands.

Riding pants with knee and hip pads, a riding jersey with padded elbows, and a chest/shoulder protector.

Before Riding

45

０８／０４／２２１０：３０：５３３２ＨＮ８６６０００５５


Rider Training

Developing your riding skills is an on-going process. Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles. Practice riding the ATV in a safe area to build your skills. Do not ride in rough terrain until you get accustomed to the

ATV’s controls, and feel comfortable with its size and weight.

Operating this ATV without proper instruction could increase your risk of an accident which could lead to serious injury or death.

Beginning and inexperienced operators should complete the certified training course offered by

Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.

46

Before Riding

０８／０４／２２１０：３０：５９３２ＨＮ８６６０００５６


Age Recommendation

The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle.

A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.

A child under 16 should never operate an ATV with engine size greater than 90cc.

No Passengers

This ATV is designed as an operator-only vehicle. The long seat is designed to allow the rider to change body position, not for carrying a passenger. Never let a passenger ride on the seat or on the front or rear cargo racks.

Carrying a passenger on this ATV greatly reduces your ability to balance and control this

ATV and could cause a crash and you or your passenger could be injured or killed.

Never carry a passenger on this ATV.

Before Riding

47

０８／０４／２２１０：３１：０４３２ＨＮ８６６０００５７


No Alcohol or Drugs

Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs − even if prescribed by a physician − can be dangerous while operating an

ATV. Consult your doctor to be sure it is safe to operate a vehicle after taking medication.

Operating this ATV after consuming alcohol or drugs can seriously affect your judgement, cause you to react more slowly, affect your balance and perception, and result in serious injury or death.

Never consume alcohol or drugs before or while operating this ATV.

48

Before Riding

０８／０４／２２１０：３１：１２３２ＨＮ８６６０００５８

Is Your ATV Ready to Ride?

Before each ride, it’s important to inspect your ATV and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tyre, can be a major inconvenience.

If your ATV has overturned or been involved in a collision, do not ride the vehicle until it has been inspected by your Honda dealer. There may be damage or other problems you cannot see.

Improperly maintaining this ATV or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed.

Always perform a pre-ride inspection before every ride and correct any problems.

Pre-ride Inspection

Check the following items before you get on the ATV:

Engine Oil

Radiator

Coolant

Check the level and add oil if needed

(page 117 ).

Check for leaks.

Check the coolant level and add coolant if needed (page 127 ).

Check for leaks.

(cont’d)

Before Riding

49

０８／０４／２２１０：３１：２５３２ＨＮ８６６０００５９


Fuel

Tyres

Driveshaf t Boots

Nuts & Bolts

Underbody &

Exhaust System

Air Cleaner Housing

Drain Tube

Leaks, Loose Parts

Cable

Lights

Check the level and add fuel (page 112 needed. Also make sure the fuel fill cap is

) if securely fastened.

Check for leaks.

Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damage or excessive wear (page 157 ).

Check for damage (page 160 ).

Check the wheels to see that the axle nuts are tightened. Use a wrench to make sure all accessible nuts, bolts, and fasteners are tight.

Check for, and remove, any dirt, vegetation or other debris that could be a fire hazard or interfere with the proper operation of the vehicle.

Check for deposits in the drain tube. If necessary, clean the tube (page 135 ) and check the air cleaner housing.

Walk around your ATV and look for anything that appears unusual, such as a leak or loose cable.

Check the cable housings for wear. Check the fittings for looseness. Replace or tighten as needed.

Make sure the headlight, brakelight and taillight are working properly.

50

Before Riding

０８／０４／２２１０：３１：３３３２ＨＮ８６６０００６０


If you are carrying cargo, also check the following:

Loading Limits

Make sure you do not exceed the load limits

(page 54 ).

Cargo

Check these items after you get on the ATV:

Throttle

Check that all cargo is secure.

Brakes

Check the freeplay and adjust if needed. Press the throttle to make sure it moves smoothly without sticking, and snaps shut automatically when it is released, in all steering positions

(page 136 ).

Squeeze the front and rear brake levers and step on the rear brake pedal to check that the controls operate normally. Press down on the rear brake pedal several times, then check for proper brake lever freeplay (page 149 sure there is no brake fluid leakage.

). Make

Before Riding

51

０８／０４／２２１０：３１：４０３２ＨＮ８６６０００６１


Headlight and

Headlight Dimmer

Switch

Check for proper function (page 32 ).

Engine Stop Switch

Steering

Check for proper function (page 31 ).

Check that the wheels turn properly as you steer the handlebar. Move the handlebar right and left and check that there is no excessive backlash.

Remember, be sure to take care of any problem you find, or have your

Honda dealer correct it before you ride.

52

Before Riding

０８／０４／２２１０：３１：４６３２ＨＮ８６６０００６２

Load Limits & Guidelines

Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.

In addition, exceeding the weight limits or carrying an unbalanced load can seriously affect your ATV’s handling, braking and stability. Adding accessories or making modifications that change this ATV’s design and performance can also make it unsafe. Also, the weight of any accessories will reduce the maximum load the ATV can carry.

More specific information on load limits, accessories, and modifications follows.

Loading

How much weight you put on your ATV, and how you load it, are important to your safety. If you decide to carry cargo, you should be aware of the following information.

Overloading, improper loading, or carrying a passenger can cause a crash and you can be seriously hurt or killed.

Follow all load limits and other loading guidelines in this manual.

Before Riding

53

０８／０４／２２１０：３１：５５３２ＨＮ８６６０００６３


Load Limits

Following are the load limits for your ATV:

There are limits to how much weight can be carried on your ATV and be pulled in a trailer.

The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.

maximum weight capacity 220 kg (485 lbs)

(includes the weight of the rider, all cargo, and accessories.) front cargo rack weight limit rear cargo rack weight limit tow weight limit

(Combined weight of the trailer and all cargo in the trailer) tongue weight

(Weight on the trailer tongue) tongue and rear cargo weight

(Combined weight on the trailer tongue and on the rear cargo rack)

=

=

=

30 kg (66 lbs)

60 kg (133 lbs)

385 kg (850 lbs)

=

=

14 kg (30 lbs) recommended

60 kg (133 lbs) maximum

Tongue weight can be measured with an ordinary bathroom scale. Place the scale under the tongue, using either a tongue jack or other support to keep the trailer level.

The weight of added accessories will reduce the maximum cargo weight you can carry.

54

Before Riding

０８／０４／２２１０：３２：０７３２ＨＮ８６６０００６４


Loading Guidelines

Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers.

Be sure to observe the weight limits and follow these guidelines:

Check that the tyres are properly inflated.

Do not place cargo anywhere on the ATV other than on the front and rear racks. Otherwise, operating stability may be adversely affected.

Never ride with a passenger on the front or rear cargo racks. The

ATV is not designed to carry a passenger.

Use the trailer hitch to tow another vehicle or trailer. Do not tow by tying a rope or cable to the rear rack.

Load cargo on the rear rack as far forward as possible. Make sure cargo on the front rack does not interfere with handlebar movement.

Do not allow cargo to extend beyond the edges of either the front or rear racks.

Make sure all cargo is secured before riding.

Balance cargo weight evenly on both sides.

Never exceed the maximum weight limit.

When towing a trailer, take care to maintain balance and stability.

Distribute cargo between the front and rear of the trailer to obtain the recommended tongue weight.

When towing a trailer, select the ESP mode (page 74 ), and choose the 1st shift position.

Allow extra room for starting, stopping and turning whenever you carry cargo or pull a trailer.

Avoid riding on steep slopes when carrying cargo or pulling a trailer.

Never cross a slope when towing a trailer.

Before Riding

55

０８／０４／２２１０：３２：１４３２ＨＮ８６６０００６５

Accessories & Modifications

Modifying your ATV or using non-Honda accessories can make your

ATV unsafe.

Before you consider making any modifications or adding an accessory, be sure to read the following information.

Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.

Follow all instructions in this owner’s manual regarding accessories and modifications.

Accessories

We strongly recommend that you use only Honda Genuine Accessories that have been specifically designed and tested for your ATV. Because

Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories.

Check with your Honda dealer for assistance and always follow these guidelines:

56

Make sure the accessory does not obscure any lights, reduce ground clearance, limit suspension travel or steering travel, or interfere with operating any controls.

Make sure the accessory does not interfere with your ability to shift body position on the seat or operate hand and foot controls.

Do not add any electrical equipment that will exceed the vehicle’s electrical system capacity (page 209 ). A blown fuse can cause a loss of lights or engine power (page 195 ).

Before Riding

０８／０４／２２１０：３２：１８３２ＨＮ８６６０００６６

Accessories & Modifications

Modifications

We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride.

Removing or modifying your lights, exhaust system, emission control system, or other equipment can also make your ATV illegal.

Before Riding

57

０８／０４／２２１０：３２：２０３２ＨＮ８６６０００６７

58

Before Riding

０８／０４／２２１０：３２：３４３２ＨＮ８６６０００６８

Basic Operation & Riding

This section gives basic riding instructions, including how to start and stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo.

To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page 210 ).

Safe Riding Precautions ........................................................................

.

61

Off-road Use Only ............................................................................

.

61

Keep Hands and Feet on Controls .....................................................

.

62

Control Speed ....................................................................................

.

63

Use Care on Unfamiliar or Rough Terrain ........................................

.

64

Do Not Perform Stunts ......................................................................

.

65

Starting & Stopping the Engine

Preparation

............................................................

........................................................................................

.

.

66

66

Starting Procedure .............................................................................

.

67

Flooded Engine .................................................................................

.

68

Bank Angle Sensor Ignition Cut-off System ....................................

.

68

Stalled Engine ...................................................................................

.

69

How to Stop the Engine ....................................................................

.

69

Using the Recoil Starter ....................................................................

.

70

Shifting Gears .......................................................................................

.

71

Riding in Reverse ..................................................................................

.

77

(cont’d)


59

０８／０４／２２１０：３２：４２３２ＨＮ８６６０００６９


Braking ..................................................................................................

.

79

Riding Your ATV .................................................................................

.

81

Making Turns ....................................................................................

.

81

Skidding or Sliding ...........................................................................

.

83

Riding Up Hills .................................................................................

.

84

Riding Down Hills ............................................................................

.

88

Crossing or Turning on Hills or Slopes .............................................

.

89

Riding Over Obstacles ......................................................................

.

91

Riding Through Water ......................................................................

.

92

Parking ..................................................................................................

.

93

60


０８／０４／２２１０：３２：４９３２ＨＮ８６６０００７０

Safe Riding Precautions

Before riding your ATV for the first time, please review the section beginning on page 1, and the

Bef ore Riding

ATV Saf ety

section beginning on page 43 .

Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles. Practice in a safe area until you build your skills and get accustomed to the ATV’s size and weight.

Off-road Use Only

Your ATV and its tyres are designed and manufactured for off-road use only, not for pavement. Riding on pavement can affect handling and control. You should not ride your ATV on pavement.

Operating this ATV on paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of control.

Never operate the ATV on any paved surfaces, including sidewalks, driveways, parking lots and streets.

When riding off-road, also remember to always obey local off-road riding laws and regulations. Obtain permission to ride on private property. Avoid posted areas and obey ‘‘no trespassing’’ signs.

(cont’d)


61

０８／０４／２２１０：３２：５４３２ＨＮ８６６０００７１


You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.

Operating this ATV on public streets, roads or highways could cause you to collide with another vehicle.

Never operate this ATV on any public street, road or highway, even a dirt or gravel one.

Keep Hands and Feet on Controls

Always keep both hands on the handlebars and both feet on the footpegs when riding your ATV. This is important to maintain your balance and to control the vehicle. Removing even one hand from the handlebars or one foot from the footpegs can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV.

Removing hands from handlebars or feet from footpegs during operation can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV.

Always keep both hands on the handlebars and both feet on the footpegs of your ATV during operation.

62


０８／０４／２２１０：３２：５９３２ＨＮ８６６０００７２


(1)

(1) footpeg

Control Speed

Riding at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience.

Operating this ATV at excessive speeds increases your chances of losing control of the

ATV, which can result in an accident.

Always go at a speed that is proper for your vehicle, the terrain, visibility and other operating conditions, and your experience.


63

０８／０４／２２１０：３３：０４３２ＨＮ８６６０００７３


Use Care on Unfamiliar or Rough Terrain

Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.)

Failure to use extra care when operating this

ATV on unfamiliar terrain could result in the ATV overturning or going out of control.

Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the

ATV.

64


０８／０４／２２１０：３３：１０３２ＨＮ８６６０００７４


Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain.

Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an overturn.

Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain.

Do Not Perform Stunts

You should always operate your ATV in a safe and reasonable manner.

When riding, always keep all four wheels on the ground.

Attempting wheelies, jumps, and other stunts increases the chance of an accident, including an overturn.

Never attempt stunts, such as wheelies or jumps. Don’t try to show off.


65

０８／０４／２２１０：３３：２０３２ＨＮ８６６０００７５

Starting & Stopping the Engine

Always follow the proper starting procedure described below.

For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

Preparation

(2)

(1)

(3)

(1) ignition switch

(2) neutral indicator

(3) engine stop switch

1.

Before starting, select a level surface and lock the parking brake

2.

(page 37 ).

Turn the ignition switch ( ) ON ( ).

Confirm the following:

The engine stop switch ( ) is set to RUN ( ).

66


０８／０４／２２１０：３３：２５３２ＨＮ８６６０００７６


Starting Procedure

This vehicle has a fuel-injected engine with an automatic choke.

Follow the procedure indicated below.

Any Air Temperature

Press the start button with the throttle completely closed.

The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).


67

０８／０４／２２１０：３３：３４３２ＨＮ８６６０００７７


Flooded Engine

If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine:

1.

2.

3.

Leave the engine stop switch set to RUN ( ).

Open the throttle fully.

Press the start button for 5 seconds (or operate the recoil starter several times).

4.

5.

Follow the normal starting procedure.

If the engine starts, then open the throttle slightly if idling is unstable.

If the engine does not start, wait 10 seconds, then follow steps

1

−

4 again.

If the engine still won’t start, refer to

Start,

page 184 .

If Your Engine Quits or Won’t

Bank Angle Sensor Ignition Cut-off System

Your vehicle’s banking (lean angle) sensor system is designed to automatically stop the engine if the vehicle is overturned.

Before restarting the engine, you must turn the ignition switch to the

OFF ( ) position and then back to ON ( ). The engine will not restart until you perform this procedure.

68


０８／０４／２２１０：３３：４２３２ＨＮ８６６０００７８


Stalled Engine

If the engine stalls, shift into neutral (N) and restart the engine.

If you are unable to shift to neutral (N) from drive (D), you can restart the engine by squeezing the front brake lever and pressing the start button while the vehicle is stopped.

Do not press the throttle lever while starting in gear. Your ATV is equipped with a start inhibitor system that will cut off the ignition if the throttle is open while attempting to start in gear.

Once you have started the engine, release the front brake lever, then apply throttle gradually.

How to Stop the Engine

Normal Engine Stop

To stop the engine, make sure the transmission is in neutral by checking that the neutral indicator light is on, then turn the ignition switch OFF

( ).

The engine stop switch should normally remain in the RUN ( ) position even when the engine is OFF.

If your ATV is stopped with the engine stop switch OFF ( ) and the ignition switch ON, the battery will discharge.

Emergency Engine Stop

To stop the engine in an emergency, use the engine stop switch. To operate, slide the switch to the OFF ( ) position.


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Using the Recoil Starter

The recoil starter is used to start the engine when the battery is low.

To operate the recoil starter:

1.

Check that the transmission is in neutral.

2.

3.

4.

5.

100 mm (4 in).

Pull the grip up briskly and fully.

After the engine starts, allow the starter grip to return slowly.

If the starter grip does not return smoothly (because of dirt in the assembly), see your Honda dealer.

RIGHT SIDE

(2)

(1)

(1) right side cover (2) recoil starter grip

The engine cannot be started if the battery is disconnected, low or dead.

If the engine cannot be started with connecting the battery, charge the battery (page 165 ).

When the engine cannot be started even if the battery is charged, see your Honda dealer.

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Shifting Gears

Your ATV has three shift lever positions: neutral (N), drive (D), and reverse (R).

Neutral (N)

Use neutral when you start the engine, or if it is necessary to stop briefly with the engine idling.

Drive (D)

Use this position for normal riding. The following two modes can be selected in the drive (D) position; automatic shift (AUTO) mode and manual shift (ESP) mode.

You can select the desired mode with the drive mode select switch

(page 30 ).

Automatic shift (AUTO) mode:

Use this mode for everyday riding. The transmission automatically adjusts to keep the engine at the best speed for riding conditions.

The gear position indicator shows ‘‘D’’ and the drive mode indicator disappears.

Manual shift (ESP) mode:

In this mode, you can shift gears much like a manual transmission, but without operating a clutch.

You can select three forward shift positions by operating the shift switches; 1, 2, and 3.

The gear position indicator shows the selected position and the drive mode indicator shows ‘‘ESP.’’

When you tow a trailer, select the 1st shift position for proper performance.

Reverse (R)

Use this position to ride in reverse.


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Shifting Gears

To shift the shift lever, bring the ATV to a complete stop.

If the gearshif t lever is moved while the vehicle is moving, the transmission may be damaged.

switches.

To select the drive mode, operate the drive mode select switch.

With the throttle fully closed, the drive mode can be changed during running.

(1) (2)

(1) shift lever (2) drive mode select switch

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Shifting Gears

AUTO Mode

When the drive mode is at AUTO, shifting the lever to ‘‘D’’ (drive) provides a 3-speed automatic transmission.

1.

2.

Pull down the shift lever and confirm that the lever is locked and the

Shifting to ‘‘N’’ (neutral) or ‘‘R’’ (reverse) is in the same manner as above. For reverse, refer to the

Riding In Reverse

(page 77 ).

(3)

(1)

(1) shift lever



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Shifting Gears

ESP Mode

With the drive mode set at ESP, shifting the lever to ‘‘D’’ allows manual shifting from 1st to 3rd using the gearshift switches.

Two gearshift switches are located next to the left handlebar grip: upshift ( ) and downshift ( ).

UPSHIFTING SEQUENCE

(4)

(A)

DOWNSHIFTING SEQUENCE

(5)

(A)

(4) upshift switch

(5) downshift switch

74


(A) press

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Shifting Gears

After starting the engine and letting it warm up, follow these procedures:

1.

Bring your ATV to a complete stop, select the ESP mode and shift the shift lever into the ‘‘D’’ position.


2.

Release the parking brake, but continue squeezing the rear brake lever.

3.

Release the rear brake lever and increase engine speed by gradually opening the throttle.

4.

When speed increases, release the throttle and upshift to 2nd position

5.

6.

by pressing the upshift switch once.

Repeat this sequence to progressively upshift to 3rd (top) position.

To downshift, press the downshift switch once. Remember to close the throttle each time you shift to the next lower position.

Learning when to shift gears in manual shift (ESP) mode comes with experience. Keep the following tips in mind:

As a general rule, shift while moving in a straight line.

Close the throttle completely before shifting. Improper shifting may damage the engine, transmission, and drive train.

Upshift to a higher gear or reduce throttle before engine rpm (speed) gets too high. Learn the relationship between engine sound and the normal shifting points.

Downshift to a lower gear before you feel the engine laboring

(lugging) at low rpm.

Avoid downshifting to help slow your ATV when engine rpm is high.

Downshifting when engine speed is near its allowable maximum may over-rev the engine and possibly cause damage.


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Shifting Gears

To prevent transmission damage, do not coast or tow the ATV for long distances with the engine off.

Recommended Shift Points

Ride in the highest gear that lets the engine run and accelerate smoothly.

This will give you good fuel economy and effective emissions control.

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Riding in Reverse

If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed.

Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.

Make sure there are no obstacles or people behind you before selecting reverse gear. When it is safe to proceed, go slowly.

1.

Bring the vehicle to a complete stop, then make sure the transmission is in neutral.

2.

3.

Depress and hold down the brake pedal.

Be sure there are no obstacles or people in the way.

4.

Shift the shift lever into ‘‘R’’ (reverse) gear.

Your ATV may be equipped with a reverse speed limiter, which helps the vehicle to maintain a saf e speed while riding in reverse gear.


5.

6.

Release the rear brake pedal.

Open the throttle gradually and ride slowly. Do not open the throttle suddenly or make abrupt turns.


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Riding in Reverse

7.

To stop, close the throttle and gradually apply both the front and rear brakes. Do not abruptly apply the rear brake by itself.

8.

To shift out of reverse and into neutral, shift the shift lever into ‘‘N’’

(neutral) gear.

Applying only the rear brake abruptly when operating in reverse gear could cause the front wheels to lift off the ground and the ATV could overturn backwards.

Carefully apply both the front and rear brakes when stopping in reverse gear.

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Braking

Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the right brake lever. The single disc brake of the rear drive train is hydraulically activated by pressing down on the brake pedal and mechanically activated by operating the left brake lever.

Although the front and rear brakes have separate controls, all four wheels are interconnected when your ATV is in the 4WD mode. So operating any brake control in the 4WD mode will cause braking at both the front and rear wheels.

As a general rule, the front braking system provides about 70 percent of total stopping power.

For full braking effectiveness, use both the pedal and lever simultaneously. Using both braking systems will stop your ATV faster with greater stability.

To slow or stop, apply the brake lever and brake pedal smoothly, while downshifting to match your speed when your ATV is in the ESP mode.

Gradually increase braking as you feel the brakes slowing your speed.

The increase in engine compression from downshifting will help slow your vehicle when your ATV is in the ESP mode.

Applying the brakes too hard may cause the wheels to lock and slide, reducing control of your ATV. If this happens, release the brake controls, steer straight ahead until you regain control, then reapply the brakes more gently.

When possible, reduce your speed or complete braking before entering a turn. Avoid braking or closing the throttle quickly while turning. Either action may cause one or more wheels to slip and reduce your control of your ATV.


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Braking

Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills.

When descending a long, steep grade, use engine compression braking by downshifting (in the ESP mode), with intermittent use of both brakes.

Continuous brake application can overheat the brakes and reduce their effectiveness.

Riding with your foot resting on the brake pedal or your hands on the brake levers may overheat the brakes, reducing effectiveness.

For information on how to apply the brakes in various riding situations, see the following section,

Riding Your ATV

.

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Riding Your ATV

Making Turns

Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns.

Turning improperly can make the ATV go out of control, causing a collision or overturn.

Always follow proper procedures for turning as described in this owner’s manual.

Practice turning at low speeds before attempting to turn at faster speeds.

Do not turn at excessive speeds.


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Riding Your ATV

Lean your body to the inside of a turn and forward.

To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV.

To make a sharp turn at low speed: It helps to shift your body slightly forward on the seat, and lean inside, as you steer the handlebar. Shifting weight forward allows the rear wheels to turn easier, and it also improves front-wheel steering.

To make a turn from a full stop: Apply the throttle gradually when you turn and start up at the same time. Remember to shift your body forward to make sharp low-speed turns and whenever you turn while accelerating from a full stop.

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Riding Your ATV

Skidding or Sliding

The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control. To avoid skidding on slippery terrain, keep your speed low and ride with caution.

Skidding or sliding improperly may cause you to lose control of this ATV. You may also regain traction unexpectedly, which may cause the

ATV to overturn.

Learn to safely control skidding by practicing at low speeds and on level, smooth terrain.

If your ATV skids sideways during a turn, steer in the direction of the skid. Avoid hard braking or accelerating until you have regained directional control.


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Riding Your ATV

Riding Up Hills

The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations.

You may then proceed to ride on more difficult terrain. However, you must be able to decide which hills or hazards might cause the ATV to overturn. Avoid excessively steep hills.

Operating on excessively steep hills can cause the vehicle to overturn more easily than operating on level surfaces or small hills.

Never operate the ATV on hills too steep for the

ATV or for your abilities.

When climbing hills, you must shift weight toward the front wheels to help keep them on the ground. To do this, shift your body slightly forward on the seat and lean forward. For greater weight shift, move your body farther forward and lean forward.

Climbing hills improperly could cause loss of control or cause the ATV to overturn.

Always follow proper procedures for climbing hills as described in this owner’s manual.

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Riding Your ATV

Shift weight forward when climbing hills.

Always check the terrain carefully before you start up any hill.

Never climb hills with excessively slippery or loose surfaces.

To climb a hill, take a running start in an appropriate gear and speed for the conditions. Maintain a steady speed as you ascend the hill.

Never open the throttle suddenly or make sudden gear changes. The

ATV could flip over backward.

Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.


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Riding Your ATV

Stalling the ATV and/or Rolling Backwards:

If you incorrectly estimate climbing capability or terrain conditions, the

ATV may not have enough power or traction to continue uphill. If this happen, the ATV can stall and/or roll backwards.

Stalling, rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning.

Always follow proper procedures for climbing a hill as described in this owner’s manual.

What to do if the ATV stalls or rolls backwards when climbing a hill:

If you are about to lose all forward speed:

1.

Using the front and rear brakes together, bring the ATV to a stop with the vehicle pointed straight uphill.

2.

3.

Get off the ATV while you continue holding the brakes.

Shift into neutral, set the parking brake and turn the engine off.

4.

Then assess the situation.

If the ATV starts rolling backwards before you begin braking:

1.

2.

Keep your weight uphill.

Carefully apply the front brakes first, then carefully apply the rear brake. Do not apply either brake abruptly if you are rolling backwards, or the vehicle may overturn.

If the ATV continues sliding backwards:

After you’ve applied the brakes, get off and away from the vehicle.

Remember that operating any brake control in the 4WD mode will cause braking at both the front and rear wheels.

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Riding Your ATV

What to do after the ATV has stalled or rolled backwards:

If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help. If possible, block the wheels so the vehicle doesn’t roll backwards.

If the hill is not too steep and you have good footing, you may be able to walk the ATV back down the hill. Make sure your intended path is clear in case you lose control of the ATV.

Be sure your legs are clear of the wheels.

Body position for backing down a hill.

1.

Stand with your body facing downhill, beside the vehicle so you can reach the rear brake lever with your right hand.

2.

3.

Be sure your legs are clear of the wheels.

Check your footing.

4.

Slowly and carefully back the ATV down the hill using the rear brake lever to control speed.

5.

If you lose control of the ATV, for your safety, get away from the vehicle.


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Riding Your ATV

Riding Down Hills

It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side.

Going down a hill improperly could cause loss of control or cause the ATV to overturn.

Always follow proper procedures for going down hills as described in this owner’s manual.

On downhills, shift your weight back.

As you approach a downhill, stop and survey the terrain below. Never ride past the limit of your visibility. Never go down a hill at high speed.

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Riding Your ATV

When you’ve selected a safe downhill path, shift into a lower gear (in the ESP mode), shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed.

Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.

Remember that operating any brake control in the 4WD mode will cause braking at both the front and rear wheels.

Remember, braking effectiveness is reduced on any hill with a loose surface.

Crossing or Turning on Hills or Slopes

Riding on hills or slopes is different from riding on level terrain. Be careful when riding on any hill. Make sure that you practice on gentle, smooth slopes before attempting to ride on steeper or more difficult terrain.

Improperly crossing hills or turning on hills could cause loss of control or cause the ATV to overturn.

Always follow proper procedures for crossing or turning on slopes as described in this owner’s manual. Avoid crossing steep hills if possible.


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Riding Your ATV

Crossing Hills or Slopes

To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the centre of the seat and lean toward the uphill side.

On a slippery or loose surface, you may also need to steer slightly uphill to maintain a straight course across the slope.

Avoid crossing hills that are excessively steep, slippery or rough.

Shift weight uphill when crossing slopes.

Making Turns on Slopes

Compared to riding on level ground, you may need to shift more weight and lean more when making turns on slopes.

Do not make turns on any slopes until you have first mastered the techniques for making turns on level terrain.

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Riding Your ATV

Riding Over Obstacles

Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop.

Never try to ride over large obstacles, such as large rocks or fallen logs.

Improperly operating over obstacles could cause loss of control or a collision and could cause the ATV to overturn.

When you go over obstacles, always follow proper procedures as described in this owner’s manual.


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Riding Your ATV

Riding Through Water

Your ATV is designed to travel through water up to approximately

254 mm (10 inches) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast.

The ATV tyres have some ability to float.

Operating this ATV through deep or fast-flowing water may cause a loss of traction and loss of control, which could lead to an accident.

Never operate this ATV in fast-flowing water or in water deeper than that specified in this owner’s manual.

1.

Choose a path where both banks have gradual slopes.

2.

3.

Proceed through the water at a slow, steady speed.

Watch out for submerged obstacles and slippery rocks.

4.

5.

Avoid getting the spark plug or air cleaner wet, as this would cause the engine to stop.

After leaving the water, always test both the front and rear brakes.

Riding through water can make the brakes less effective than normal, and may reduce stopping ability.

If necessary, apply the brakes repeatedly until they dry out and operate normally.

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Parking

1.

2.

Look for level parking area. Make sure the ground surface is firm.

After bringing your ATV to a stop, hold the brakes while you shift

3.

4.

into neutral.

Set the parking brake.

Turn the ignition switch OFF ( ).

If it is necessary to start the engine when your ATV in gear and is stopped on a grade, rock the vehicle back and forth to allow shifting the transmission into neutral.

The brakelights are activated by applying the parking brake. When using the parking brake, be sure to turn the ignition switch OFF ( ) to avoid discharging the battery.

Parking on a Steep Incline or a Loose or Slippery Surface

If you must park your ATV on a steep incline or loose or slippery surface, use the following procedure:

1.

2.

While holding the brakes, set the parking brake.

Turn the ignition switch OFF ( ) and release the brakes.

3.

If the ATV begins to move, either while sitting on it or after you dismount, find a better parking location.

4.

If rocks or other objects are available, you can block the wheels as shown for additional security.


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０８／０４／２２１０：３６：４０３２ＨＮ８６６００１０４

Servicing Your Honda

To help keep your ATV in good shape, this section includes a

Maintenance Schedule for required service and step-by-step instructions for specific maintenance tasks. You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your

Honda looking good.

For information about replacing fuses, see page 195 .

Bef ore You Service Your Honda

The Importance of Maintenance ...........................................................

.

97

Maintenance Safety ...............................................................................

.

98

Important Safety Precautions ............................................................

.

99

Maintenance Schedule

Maintenance Record

......................................................................

..........................................................................

.

.

100

104

Service Preparations

Maintenance Component Locations ..................................................

.

Tool Kit .............................................................................................

.

Owner’s Manual Storage ...................................................................

.

Seat Removal ....................................................................................

.

105

108

109

110

(cont’d)


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Service Procedures

Fluids & Filters

Fuel ...................................................................................................

.

Engine Oil & Filter ............................................................................

.

Gear Case Oil ....................................................................................

.

Differential Oil ..................................................................................

.

Coolant ..............................................................................................

.

Air Cleaner ........................................................................................

.

111

114

122

124

126

131

Engine

Throttle ..............................................................................................

.

Spark Plug .........................................................................................

.

Valves ................................................................................................

.

Spark Arrester ...................................................................................

.

136

138

141

142

Chassis

Brakes ................................................................................................

.

Tyres .................................................................................................

.

Engine Guard & Skid Plates ..............................................................

.

Driveshaft Boots ...............................................................................

.

144

152

159

160

Electrical

Battery ...............................................................................................

.

161

Appearance Care ...............................................................................

.

166

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The Importance of Maintenance

A well-maintained ATV is essential for safe, economical, and troublefree riding. It will also help reduce air pollution. Careful pre-ride inspections and good maintenance are especially important because your

ATV is designed to be ridden over rough off-road terrain.

To help you properly care for your ATV, this section of the manual provides a Maintenance Schedule. The service intervals in this schedule are based on average riding conditions.

Improperly maintaining this ATV or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed.

Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.

Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair.

If your ATV overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.


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Maintenance Safety

This section includes instructions on how to perform some important maintenance tasks. If you have basic mechanical skills, you can perform many of these tasks with the tools provided with your ATV.

Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic.

Instructions are included in this manual only to assist in emergency service.

Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.

Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed.

Always follow the procedures and precautions in this owner’s manual.

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Maintenance Safety

Important Safety Precautions

Make sure the engine is off before you begin any maintenance or repairs. This will help eliminate several potential hazards:

Carbon monoxide poisoning from engine exhaust.

Be sure there is adequate ventilation whenever you operate the engine.

Burns from hot ATV parts.

Let the engine and exhaust system cool before touching.

Injury from moving parts.

Do not run the engine unless instructed to do so.

Read the instructions before you begin, and make sure you have the tools and skills required.

To reduce the possibility of a fire or explosion, be careful when working around petrol. Use only non-flammable solvent, not petrol, to clean parts. Keep cigarettes, sparks, and flames away from all fuelrelated parts.

Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement. If you have the tools and skills required for additional maintenance jobs, you can purchase an official Honda Shop

Manual.


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Maintenance Schedule

The required Maintenance Schedule that follows specifies how often you should have your ATV serviced, and what things need attention. It is essential to have your ATV serviced as scheduled to maintain safe, dependable performance and proper emission control.

The service intervals in this Maintenance Schedule are based on average riding conditions. Some items will need more frequent service if you ride in unusually wet or dusty areas or at full throttle. Consult your

Honda dealer for recommendations applicable to your individual needs and use.

Some items in the Maintenance Schedule can be performed with basic mechanical skills and hand tools. Procedures for these items are provided in this manual. Other items involve more extensive procedures and may require special training, tools, and equipment. We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment.

Procedures for such items in this schedule are provided in an official

Honda Shop Manual available for purchase.

If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. If you decide to do your own maintenance, use only Honda Genuine Parts or their equivalents for repair or replacement to ensure the best quality and reliability.

100


０８／０４／２２１０：３７：２１３２ＨＮ８６６００１１０


Perform the pre-ride inspection (page 49 ) and owner maintenance on this section at each scheduled maintenance period.

Each item on the maintenance schedule requires some mechanical knowledge. Certain items (particularly those marked

＊ and

＊＊

) may require more technical information and tools. Consult your Honda dealer.

＊

＊＊

Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual.

In the interest of safety, we recommend these items be serviced only by your Honda dealer.

Summary of Maintenance Schedule Notes & Procedures:

NOTES:

1.

2.

Service more frequently when riding in dusty areas, sand or snow.

Service more frequently after riding in very wet or muddy conditions.

3.

Replace every 2 years. Replacement requires mechanical skill.


101

０８／０４／２２１０：３７：３１３２ＨＮ８６６００１１１


Maintenance Procedures:

I: inspect and clean, adjust, lubricate, or replace, if necessary

C: clean

A: adjust

L: lubricate

R: replace

ITEMS

FUEL LINE

DRAIN TUBE

ENGINE OIL

FREQUENCY

THROTTLE OPERATION

AIR CLEANER

AIR CLEANER HOUSING

SPARK PLUG

VALVE CLEARANCE

ENGINE OIL FILTER

RADIATOR COOLANT

COOLING SYSTEM

WHICHEVER

COMES

FIRST

NOTE km mi

HOURS

NOTE 1

NOTE 2

NOTE 3

NOTE 2

INITIAL

MAINT.

150

100

20

REGULAR

MAINT. INTERVAL

1000

600

100

C

I

2000

1200

200

I

I

C

I

I

INITIAL=

I

150 km (100 mi),

20 operating hours

I

I or 1 month: R

REGULAR=

Every 1,000 km

(600 mi),

100 operating hours or 12 months: R

R R

I

R

I

I I

Refer to page

119

126

−


−

136

131

135

138

141

114

102


０８／０４／２２１０：３７：３８３２ＨＮ８６６００１１２


ITEMS

FREQUENCY

DRIVE SHAFT BOOTS

REAR FINAL GEAR

CASE OIL AND

DIFFERENTIAL OIL

BRAKE FLUID

BRAKE PADS WEAR

BRAKELIGHT SWITCH

BRAKE SYSTEM

SKID PLATE, ENGINE

GUARD

SUSPENSION

SPARK ARRESTER

NUTS, BOLTS,

FASTENERS

WHEELS/TYRES

TIE-ROD AND JOINT

BOOTS

STEERING SHAFT

HOLDER BEARINGS

STEERING SYSTEM

WHICHEVER

COMES

FIRST

NOTE km mi

HOURS

NOTE 3

NOTE 1,2

INITIAL

MAINT.

150

100

20

I

I

I

I

I

REGULAR

MAINT. INTERVAL

1000

600

100

I

(R:EVERY

2 YEARS)

I

I

I

I

I

C

I

I

2000

1200

200

C

I

I

I

I

I

I

I

I

I

I

I

I

Refer to page

160

122

124

144

147

151

144

159

−

142

−

152

−

−

− I


In the interest of safety, we recommend these items be serviced only by your Honda dealer.


103

０８／０４／２２１０：３７：４５３２ＨＮ８６６００１１３

Maintenance Record

Keeping an accurate maintenance record will help ensure that your ATV is properly maintained. Retain detailed receipts to verify the maintenance was performed. If the ATV is sold, these receipts should be transferred with the ATV to the new owner. Make sure whoever performs the maintenance completes this record. All scheduled maintenance, including the 150 km (100 mile) or 20 hours initial maintenance, is considered a normal owner operating cost and will be charged for by your dealer. Use the space under Notes to record anything you want to remind yourself about or mention to your dealer.

ODO or

HOUR

Date Performed

By:

Notes km (Miles) or hours

150 (100) or

20

1,000 (600) or

100

2,000 (1,200) or

200

3,000 (1,800) or

300

4,000 (2,400) or

400

5,000 (3,000) or

500

6,000 (3,600) or

600

7,000 (4,200) or

700

8,000 (4,800) or

800

104


０８／０４／２２１０：３７：４９３２ＨＮ８６６００１１４

Maintenance Component Locations

rear brake lever/ parking brake lever front brake fluid reservoir front brake lever fuel fill cap throttle lever


105

０８／０４／２２１０：３７：５４３２ＨＮ８６６００１１５


fuse box main fuse 1 main fuse 2 other fuses air cleaner battery rear brake fluid reservoir front brake caliper front brake caliper coolant reserve tank air cleaner housing drain tube differential oil filler cap differential oil drain bolt rear brake light switch rear brake pedal engine oil filler

106


０８／０４／２２１０：３７：５９３２ＨＮ８６６００１１６


spark plug tool kit gear case oil filler cap owner’s manual storage compartment air pressure gauge spark arrester engine oil dipstick gear case oil drain bolt engine oil filler cap engine oil drain bolt


107

０８／０４／２２１０：３８：０９３２ＨＮ８６６００１１７

Tool Kit

tool kit securely.

To access the tool kit, remove the seat (see page 110 ), and then remove the rubber band.

The tools in the kit are sufficient to perform routine maintenance and simple repairs. Any extensive work requiring additional tools should be performed by your Honda dealer.

The tool kit includes the following items: standard/Phillips screwdriver screwdriver handle

10 × 12 mm open end wrench

14 mm box end wrench

17 mm box end wrench spark plug wrench and handlebar pliers tool bag

UNDER SEAT

(3)

(1)

(2)

(1) tool kit

(2) tool kit compartment

108


(3) rubber band

０８／０４／２２１０：３８：１６３２ＨＮ８６６００１１８

Owner’s Manual Storage

Your ATV provides storage for the owner’s manual so you’ll have it

Be careful not to flood this area when washing your ATV.

LEFT

(4)

(3)

(6)

(7)

(2)

(1) owner’s manual

(2) storage compartment

(3) quick screw

(4) lid

(5)

(5) air pressure gauge

(6) plastic bag

(7) rubber band

(1)


109

０８／０４／２２１０：３８：２５３２ＨＮ８６６００１１９

Seat Removal

Refer to

Saf ety Precautions

on page 99 .

The seat must be removed for the air cleaner, spark plug and fuse maintenance, and access to the tool kit.

(3)

(3)

(2)

(5)

(1)

Removal

1.

2.

(1) seat latch

(2) seat

(3) front prongs

(4)

Installation

1.

2.

3 into the grommets on the rear fender.

Press down on the seat until it locks.

110


(4) hooks

(5) studs

4

０８／０４／２２１０：３８：３３３２ＨＮ８６６００１２０

Fuel

Refer to


on page 99 .

Fuel Recommendation

type research octane number unleaded

91 (or higher)

We recommend that you use unleaded fuel because it produces fewer engine deposits and extends the life of exhaust system components.

Your engine is designed to use any petrol that has a pump octane number (R

＋

M)/2 of 86 or higher, or a research octane number of 91 or higher. Petrol pumps at service stations normally display the pump octane number. For information on the use of see page 211 .

petrol containing alcohol,

Use of lower octane petrol can cause persistent ‘‘pinging’’ or ‘‘spark knock’’ (a loud rapping noise) which, if severe, can lead to engine damage. Light pinging experienced while operating under a heavy load, such as climbing a hill, is no cause for concern.

If pinging or spark knock occurs at a steady engine speed under normal load, change brands of petrol. If pinging or spark knock persists, consult your Honda dealer.

Never use stale or contaminated petrol or an oil/petrol mixture. Avoid getting dirt, dust, or water in the fuel tank.


111

０８／０４／２２１０：３８：４１３２ＨＮ８６６００１２１

Fuel

Fuel Capacity

Fuel tank capacity:

16.8

(4.44 US gal , 3.70 Imp gal)

The tank should be refilled as soon as possible when the E segment in the fuel gauge flashes.

Refueling Procedure

Refer to


on page 99 .

(3) (2)

(1)

(4)

(1) fuel fill cap

(2) breather tube

(3) handlebar cover hole

(4) filler neck

112


０８／０４／２２１０：３８：５２３２ＨＮ８６６００１２２

Fuel

1.

2.

3.

Avoid over filling the tank. There should be no fuel in the filler neck.

Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel.

Stop the engine and keep heat, sparks and flame away.

Handle fuel only outdoors.

Wipe up spills immediately.

4.

5.

After refueling, turn the fuel fill cap clockwise until it clicks.

Insert the breather tube into the handlebar cover hole.

If you replace the fuel fill cap, use only a Honda Genuine replacement part.


113

０８／０４／２２１０：３８：５７３２ＨＮ８６６００１２３

Engine Oil & Filter

Engine oil quality is a major factor that affects both the performance and the service life of the engine.

Using the proper oil (page 115 ) and filter, and regularly checking, adding, and changing oil will help extend your engine’s life. Even the best oil wears out. Changing oil helps get rid of dirt and deposits in the engine. Operating the engine with old or dirty oil can damage your engine. Running the engine with insufficient oil can cause serious damage to the engine and transmission.

Change the engine oil as specified in the maintenance schedule on page 102 . When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule.

114


０８／０４／２２１０：３９：０８３２ＨＮ８６６００１２４


Oil Recommendation

API classification

＊ viscosity (weight) suggested oil

SE, SF or SG

SAE 10W-40, 5W-30

Honda 4-stroke oil or an equivalent

＊

Motor oils intended for Service SE, SF or SG will show this designation on the container.

Your ATV does not need oil additives. Use the recommended oil.

Do not use oils with graphite or molybdenum additives. They may adversely affect clutch operation.

Do not use API SH or higher oils displaying a circular API ‘‘energy conserving’’ service label on the container. They may affect lubrication and clutch performance.

NOT RECOMMENDED OK

Do not use non-detergent, vegetable, or castor based racing oils.


115

０８／０４／２２１０：３９：１４３２ＨＮ８６６００１２５


Other viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range.

JASO T 903 standard

The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines.

There are two classes: MA and MB.

Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification.

(1)

(2)

(1) code number of the sales company of the oil

(2) oil classification

116


０８／０４／２２１０：３９：２４３２ＨＮ８６６００１２６


Checking & Adding Oil

Refer to


on page 99 .

Check the engine oil level each day before operating your ATV and add if needed.

Bef ore riding your ATV, check the engine oil level.

1.

2.

Park your ATV on a firm, level surface.

Start the engine in a well-ventilated area and let it idle for 3

−

5 minutes. Stop the engine and wait 2

−

3 minutes.

3.

4.

clean.

Insert the dipstick without screwing it in, then remove the dipstick and check the oil level. The oil level should be between the upper level

LEFT SIDE

(2)

(3)

(1) dipstick

(2) upper level mark

(1)

(3) lower level mark

(cont’d)


117

０８／０４／２２１０：３９：２９３２ＨＮ８６６００１２７


5.

add the specified oil into the filler cap hole, up to the upper level mark on the dipstick. Do not overfill.

6.

Reinstall the oil filler cap, oil filler cap lid and dipstick.

Running the engine with an improper oil level can cause serious engine damage.

LEFT SIDE

(5)

(4) oil filler cap lid (5) oil filler cap

(4)

118


０８／０４／２２１０：３９：３８３２ＨＮ８６６００１２８


Changing Engine Oil & Filter

Refer to


on page 99 .

Your ATV’s oil filter has very specific performance requirements. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality.

Using the wrong oil f ilter may result in leaks or engine damage.

This procedure requires mechanical skill and professional tools such as a torque wrench and oil filter wrench, as well as a means for disposing of the drained fluid (page 180 ). If you do not have the skills or the tools, see your Honda dealer.

Drain the Engine Oil:

1.

With the ATV on level ground, remove the oil filler cap from the left

2.

side of crankcase.

Place an oil drain pan under the crankcase and remove the engine oil

UNDER ENGINE

(1)

(1) engine oil drain plug (cont’d)


119

０８／０４／２２１０：３９：４７３２ＨＮ８６６００１２９


Install a New Engine Oil Filter:

3.

Let the remaining oil drain out.

4.

5.

Remove the spring and washer. Do not discard the washer with the old oil filter.

6.

Discard the oil filter.

7.

filter to the oil filter cover.

Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non-

Honda filter which is not of equivalent quality may cause engine

8.

damage.

Install the oil filter cover and tighten the oil filter bolt. Make sure the oil filter bolt is tightened securely to the specified torque.

Oil filter bolt torque:

18 N·m (1.8 kgf·m , 13 lbf·ft)

Improper installation of the oil f ilter can cause serious engine damage.

(5)

(4)

(2) oil filter bolt

(3) oil filter cover

120


(3)

(4) oil filter

(5) O-rings

(2)

０８／０８／１９１６：２１：４６３２ＨＮ８６６００１３０


9.

Pour the drained oil into a suitable container and dispose of it in an approved manner (page 180 ).

Improper disposal of drained f luids is harmf ul to the environment.

Add Engine Oil:

10.

good condition. If necessary, replace them.

(6)

(7)

(6) drain plug sealing washer

(7) O-ring

11.

Apply a thin coat of engine oil to the O-ring.

12.

Reinstall the engine oil drain plug and tighten it to the specified torque:

25 N·m (2.5 kgf·m , 18 lbf·ft)

13.

Fill the crankcase with the recommended grade oil approximately:

2.9

(3.1 US qt , 2.6 Imp qt)

14.

Reinstall the oil filler cap.

15.

Start the engine and let it idle for 3

−

5 minutes.

16.

Stop the engine, wait 2

−

3 minutes and check the oil level. Make sure the oil is between the upper and lower level marks on the dipstick. If necessary, add more oil but do not overfill.

17.

Reinstall the oil filler cap and dipstick.

18.

Check that there are no oil leaks.

If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly.


121

０８／０４／２２１０：４０：０７３２ＨＮ８６６００１３１

Gear Case Oil


type viscosity (weight) suggested oil

Changing Oil

hypoid gear oil

SAE 80

Honda shaft drive oil or equivalent

Refer to


on page 99 .

Change the oil with the gear case at normal operating temperature to assure complete and rapid draining.

122


０８／０４／２２１０：４０：１５３２ＨＮ８６６００１３２

Gear Case Oil

1.

Park the ATV on level ground.

2.

3.

4.

After the oil has completely drained, reinstall the drain plug and tighten it to the specified torque:

12 N·m (1.2 kgf·m , 9 lbf·ft)

5.

Fill the gear case with the recommended oil.

80 cm (2.7 US oz , 2.8 Imp oz)

6.

7.

Install the oil filler cap.

REAR

(3)

(2) (1)

(1) oil drain plug

(2) oil filler cap

(3) lower edge of the inspection hole


123

０８／０４／２２１０：４０：２３３２ＨＮ８６６００１３３

Differential Oil


type viscosity (weight) suggested oil

Changing Oil

hypoid gear oil

SAE 80

Honda shaft drive oil or equivalent

Refer to


on page 99 .

Change the oil with the differential at normal operating temperature to assure complete and rapid draining.

124


０８／０４／２２１０：４０：３１３２ＨＮ８６６００１３４

Differential Oil

1.

Park the ATV on level ground.

2.

3.

4.

After the oil has completely drained, reinstall the drain plug and tighten it to the specified torque:

12 N·m (1.2 kgf·m , 9 lbf·ft)

5.

Fill the differential with the recommended oil.

180 cm (6.1 US oz , 6.3 Imp oz)

6.

Install the oil filler cap.

FRONT

(3)

(2)

(1) oil drain plug

(2) oil filler cap

(3) lower edge of the inspection hole

(1)


125

０８／０４／２２１０：４０：３８３２ＨＮ８６６００１３５

Coolant

Your ATV’s liquid cooling system dissipates engine heat through the coolant jacket that surrounds the cylinder and cylinder head.

Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion.

Coolant Recommendation

Use Pro Honda HP coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines. Check the antifreeze container label.

Use only distilled water as a part of the coolant solution. Water that is high in mineral content or salt may be harmful to the aluminum engine.

Using coolant with silicate inhibitors may cause premature wear of water pump seals or blockage of radiator passages. Using tap water may cause engine damage.

The factory provides a 50/50 solution of antifreeze and water in this

ATV. This coolant solution is recommended for most operating temperatures and provides good corrosion protection.

Decreasing the concentration of antifreeze to less than 40% will not provide proper corrosion protection.

126


０８／０４／２２１０：４０：４６３２ＨＮ８６６００１３６

Coolant

Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance. Higher concentrations of antifreeze (up to 60%) should only be used to provide additional protection against freezing. Check the cooling system frequently during freezing weather.

Checking & Adding Coolant

Refer to


on page 99 .

Check the engine coolant level each day before operating your ATV and add if needed.

RIGHT FRONT

(2)

(3)

(1)

(1) reserve tank

(2) UPPER level mark

(3) LOWER level mark

1.

2.

Make sure the vehicle is on level ground.

With the engine at normal operating temperature, check the coolant

If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your Honda dealer for repair.

(cont’d)


127

０８／０４／２２１０：４０：５２３２ＨＮ８６６００１３７

Coolant

3.

Always add coolant to the reserve tank. Do not attempt to add coolant by removing the radiator cap.

4.

Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark.

FRONT

(4)

(5)

(5) reserve tank cap (4) steering cover

5.

After adding coolant, install the reserve tank cap and steering cover.

128


０８／０４／２２１０：４０：５９３２ＨＮ８６６００１３８

Coolant

Coolant Replacement

Refer to


on page 99 .

Coolant should be replaced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual.

Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.

Always let the engine and radiator cool down before removing the radiator cap.

To properly dispose of drained coolant, refer to

You & the Environment,

page 180 .

Improper disposal of drained f luids is harmf ul to the environment.


129

０８／０４／２２１０：４１：０７３２ＨＮ８６６００１３９

Coolant

Radiator Core

Refer to


on page 99 .

Check the air passages for clogging or damage. Remove insects, mud, or any obstruction with low water pressure. Have the radiator checked by your Honda dealer if the air flow is restricted over more than 20% of the radiator surface.

Clean the radiator core after riding the ATV in mud.

To clean the radiator core, oil cooler and radiator cover plate:

1.

2.

3.

4

Do not apply pressured water directly to the radiator core and oil cooler. The pressured water can damage the radiator core.

(2) (3) FRONT

(1)

(1) tabs

(2) radiator cover plate

130


(3) radiator core

(4) oil cooler

(4)

０８／０４／２２１０：４１：１３３２ＨＮ８６６００１４０

Air Cleaner

Refer to


on page 99 .

Proper air cleaner maintenance is very important for off-road vehicles.

A dirty, water-soaked, worn-out, or defective air cleaner will allow dirt, dust, mud, and other impurities to pass into the engine.

Service the air cleaner more frequently if you ride in unusually wet or dusty areas. Your Honda dealer can help you determine the correct service interval for your riding conditions.

Your ATV’s air cleaner has very specific performance requirements.

Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality.

Using the wrong air cleaner may result in premature engine wear.

Proper air cleaner maintenance can prevent premature engine wear or damage, expensive repairs, low engine power, poor gas mileage, and spark plug fouling.

Improper or lack of proper air cleaner maintenance can cause poor perf ormance and premature engine wear.


131

０８／０４／２２１０：４１：１９３２ＨＮ８６６００１４１

Air Cleaner

Cleaning

1.

UNDER SEAT

(2)

2.

3.

(1)

(1) seat latch

(2) retainer clips

(2)

(3) air cleaner housing cover

(3)

132


０８／０４／２２１０：４１：２７３２ＨＮ８６６００１４２

Air Cleaner

4.

5.

5 the air cleaner housing.

6.

7.

8 9 ).

8.

Gently wash the air cleaner in clean, non-flammable (high flash point) solvent such as kerosene − not petrol. After cleaning, gently squeeze out the remaining solvent. Avoid twisting or wringing the air cleaner. This can tear the foam.

9.

Inspect for tears or cracks in the foam or seams of the air cleaner.

Replace the air cleaner if it is damaged.

UNDER SEAT

(9)

(7)

(5)

(8)

(4)

(4) element holder

(5) screw

(6) air cleaner assembly

(6)

(7) clamp

(8) air cleaner

(9) air cleaner body

(cont’d)


133

０８／０４／２２１０：４１：３７３２ＨＮ８６６００１４３

Air Cleaner

10.

Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil.

11.

Pour clean air filter oil over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner. Gently squeeze out any excess oil. (To keep your hands dry, place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner.)

12.

Install the air cleaner on the air cleaner body.

13.

Apply a thin coat of grease to the sealing surface of the air cleaner assembly.

14.

Install the clamp.

15.

Insert the air cleaner assembly into the air cleaner housing.

16.

Install the element holder.

17.

18.

Fasten the screw.

Reassemble by reversing the disassembly sequence.

Install the air cleaner housing cover with the FRONT mark ( 10 ) facing forward and fit the tab ( 11 ) at the element holder.

UNDER SEAT

(10)

(11)

(10) FRONT mark

(11) tab

134


０８／０４／２２１０：４１：４３３２ＨＮ８６６００１４４

Air Cleaner

Air Cleaner Housing Drain Tube

The air cleaner housing drain tube should be serviced in accordance with the Maintenance Schedule. (Riding through water may require more frequent inspection.) If deposits can be seen in the drain tube, the tube must be cleaned before starting the vehicle.

REAR

(3)

(1) drain tube

(2) clip

(3) air cleaner housing

1.

2.

3.

Drain the deposits.

Reinstall the drain tube, securing it with the clip.

(1)

(2)


135

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Throttle

Throttle Freeplay

Refer to


on page 99 .

RIGHT HANDLEBAR

( B )

(3)

( A )

3

−

8 mm

(0.1

−

0.3 in)

(2) (4)

(1) throttle lever

(2) rubber sleeve

(3) throttle cable adjuster

Inspection

(1)

(4) lock nut

(A) decrease freeplay

(B) increase freeplay

Freeplay:

3 − 8 mm (0.1

− 0.3 in)

Adjustment

1.

2.

3.

4.

5.

Turn the adjuster to obtain the correct freeplay.

Tighten the lock nut and reinstall the sleeve.

After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions.

136


０８／０４／２２１０：４２：０１３２ＨＮ８６６００１４６

Throttle

Throttle Inspection

Refer to


on page 99 .

1.

Check that the throttle assembly is positioned properly and the securing bolts are tight.

2.

Check for smooth operation of the throttle lever from fully open to fully closed in all steering positions. If there is a problem, see your

3.

Honda dealer.

Inspect the condition of the throttle cables from the throttle lever

4.

5.

down to the throttle body. If the cable is kinked or chafed, have it replaced.

Check the cables for tension or stress in all steering positions.

Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion.


137

０８／０４／２２１０：４２：０９３２ＨＮ８６６００１４７

Spark Plug

Spark Plug Recommendation

standard spark plug for extended high speed riding

IFR5L11 (NGK)

IFR6L11 (NGK) or

VK16PRZ11 (DENSO) or

VK20PRZ11 (DENSO)

Use only the recommended type of spark plug in the recommended heat range.

Using spark plugs with an improper heat range can cause engine damage.

This ATV uses spark plugs that have an iridium coated centre electrode.

Be sure to observe the following when servicing the spark plugs.

Do not clean the spark plugs. If an electrode is contaminated with accumulated objects or dirt, replace the spark plug with a new one.

To check the spark plug gap, use only a ‘‘wire-type feeler gauge.’’ To prevent damaging the iridium coating of the center electrode, never use a ‘‘leaf-type feeler gauge.’’

Do not adjust the spark plug gap. If the gap is out of specification, replace the spark plug with a new one.

138


０８／０４／２２１０：４２：２０３２ＨＮ８６６００１４８

Spark Plug

Spark Plug Inspection & Replacement

Refer to


on page 99 .

1.

2.

Remove the seat (page 110 ).

3.

4.

5.

Clean any dirt from around the spark plug base.

2

6.

spark plug wire when disconnecting the cap.

Using a spark plug wrench provided in the tool kit, remove the spark plug.

7.

Inspect the electrode and centre porcelain for deposits, corrosion, or carbon fouling. If the corrosion or deposits are heavy, replace the plug.

UNDER SEAT

(1)

(4)

(2) (3)

(1) screw

(2) resonance chamber

(3) rubber cover

(4) spark plug cap

(cont’d)


139

０８／０４／２２１０：４２：２９３２ＨＮ８６６００１４９

Spark Plug

8.

Make sure that a 1.2 mm wire-type feeler gauge cannot be inserted between the spark plug gap ( 5 ). If the gauge fits in the gap, replace the plug with a new one.

(5)

(5) spark plug gap

9.

With the plug washer attached, thread the spark plug in by hand to prevent cross-threading.

10.

Tighten the spark plug:

If the old plug is good:

1/8 turn after it seats.

If installing a new plug, tighten it twice to prevent loosening: a) First, tighten the plug:

NGK:

DENSO:

3/4


turn after it seats.

b) Then loosen the plug.

c) Next, tighten the plug again:


An improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged.

11.

Reinstall the spark plug cap. Take care to avoid pinching any cables or wires.

12.

Install the remaining parts in the reverse order of removal.

140


０８／０４／２２１０：４２：３８３２ＨＮ８６６００１５０

Valves

Valve Inspection

Refer to


on page 99 .

Valve clearance should be: intake: exhaust:

0.15 mm (0.006 in)

0.33 mm (0.013 in)

Excessive clearance will cause noise. Insufficient clearance will cause loss of power and possibly damage the valves.

For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official

Honda Shop Manual. Otherwise, the valves should be adjusted by your

Honda dealer.


141

０８／０４／２２１０：４２：４６３２ＨＮ８６６００１５１

Spark Arrester

Refer to


on page 99 .

The exhaust system must be periodically purged of accumulated carbon.

To purge the system:

1.

Allow the engine and muffler to cool.

2.

REAR

(1) (2) (3) (4)

(1) bolts

(2) spark arrester

(3) gasket

(4) muffler

142


０８／０４／２２１０：４２：５１３２ＨＮ８６６００１５２

Spark Arrester

3.

Use a brush to remove carbon deposits from the spark arrester screen

The spark arrester must be free of breaks and holes. Replace, if necessary. Check the gasket. Replace, if necessary.

(5)

(5) spark arrester screen

4.

Install the spark arrester and the gasket in the muffler and tighten the bolts securely.


143

０８／０４／２２１０：４２：５８３２ＨＮ８６６００１５３

Brakes

The hydraulic disc brakes (front) and a single hydraulic/mechanical disc brake (rear) on your ATV dissipate the heat generated by the friction of the brake pads on the disc as the wheels are slowed.

As the brake pads wear, the brake fluid level will drop. A leak in the system will also cause the level to drop.

There are no adjustments to perform, but fluid level and pad wear must be inspected periodically. The system must be inspected frequently to ensure there are no fluid leaks.

If the brake lever or brake pedal freeplay does not feel within the normal range while riding, check the brake pads for wear (page 147 ).

Worn pads should be replaced. If the pads are not worn beyond the recommended limit, there is probably air in the brake system. See your

Honda dealer to have the air bled from the system.

Brake Fluid Recommendation

brake fluid DOT 4 Brake Fluid

The recommended brake fluid is DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container.

An opened container may be contaminated or may have absorbed moisture from the air.

144


０８／０４／２２１０：４３：０６３２ＨＮ８６６００１５４

Brakes

Fluid Level Inspection

Refer to


on page 99 .

Front Brake Fluid Level

RIGHT HANDLEBAR

(1)

(1) LOWER level mark

If your inspection indicates a low fluid level, have your Honda dealer add the recommended fluid.

Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your Honda dealer check the system as soon as possible.

Brake f luid can damage plastic and painted surf aces. Handle with care.

With the ATV in an upright position, check the fluid level.

below the LOWER level mark, check the brake pads for wear

(page 147 ).

Worn brake pads should be replaced. If the pads are not worn, have your brake system inspected for leaks.

(cont’d)


145

０８／０４／２２１０：４３：１５３２ＨＮ８６６００１５５

Brakes

Wipe up spills immediately. Avoid brake fluid contact with skin or eyes.

If it comes in contact with your eyes, wash them out with clean water and immediately call a doctor. If it comes in contact with your skin, wash with clean water and, if necessary, call a doctor.

Rear Brake Fluid Level

RIGHT SIDE

(1)

(2)

(1) UPPER level mark (2) LOWER level mark

Remove the right side cover.

With the ATV in an upright position, check the fluid level.

level is at or below the LOWER level mark, check the brake pads for wear (page 147 ).

Worn brake pads should be replaced. If the pads are not worn, have your brake system inspected for leaks.

Other Inspections

Make sure there are no fluid leaks.

Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your Honda dealer.

146


０８／０４／２２１０：４３：２２３２ＨＮ８６６００１５６

Brakes

Brake Pad Wear

Refer to


on page 99 .

Brake pad wear will depend upon the severity of usage and riding conditions. The pads will wear faster in wet or muddy conditions.

Inspect the pads visually during all regular service intervals to determine the pad wear.

FRONT

(Left side similar)

(2)

(1)

(1) wear indicator (2) reference mark

191 ). If replaced, see your Honda dealer for this replacement.

Always inspect both pads in both the right and left front brake calipers.


147

０８／０４／２２１０：４３：２６３２ＨＮ８６６００１５７

Brakes

REAR

(2)

(1)

(1) wear indicator for this service.

(2) reference mark

148


０８／０４／２２１０：４３：３３３２ＨＮ８６６００１５８

Brakes

Rear Brake Lever Freeplay

LEFT HANDLEBAR

(1)

25

−

30 mm

(1

−

1.2 in)

(1) rear brake lever/parking brake lever

Inspection

1.

Press down on the rear brake pedal several times.

2.

moves before the brake starts to take hold. Freeplay (measurement at the tip of the end of the brake lever) should be:

25 − 30 mm (1 − 1.2 in)

3.

If necessary, adjust to the specified range.


149

０８／０４／２２１０：４３：４０３２ＨＮ８６６００１５９

Brakes

Adjustment

RIGHT REAR

(3)

(2)

( B )

( A )

(2) brake lever adjusting nut

(3) brake arm pin rod at the brake caliper. Make sure the cutout on the adjusting nut is

Other Inspection

Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight.

Make sure that the brake cables, brake arm, spring, parking, and fasteners are in good condition.

150


０８／０４／２２１０：４３：４６３２ＨＮ８６６００１６０

Brakes

Brakelight Switch Adjustment

Refer to


on page 99 .

Rear Brake Only: behind the engine from time to time. The brakelight should turn on at 15 mm (0.6 in) of pedal stroke. Adjustment is done by turning the adjusting

RIGHT SIDE

(1)

( B )

( A )

(2)

(1) brakelight switch

(2) adjusting nut


151

０８／０４／２２１０：４３：５１３２ＨＮ８６６００１６１

Tyres

To safely operate your ATV, your tyres must be the proper type and size, in good condition with adequate tread, and correctly inflated.

Using tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.

Follow all instructions in this owner’s manual regarding tyre inflation and maintenance.

This ATV is equipped with low pressure tubeless tyres. Although the tyres are designed specifically for off-road use, they are not immune to punctures. Always select your riding area with care.

The following pages give detailed information on how and when to check your air pressure, how to inspect your tyres for wear and damage, and our recommendations for tyre repair and replacement.

152


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Tyres

Air Pressure

Refer to


on page 99 .

Properly inflated tyres provide the best combination of handling, tread life, and riding comfort. Generally, underinflated tyres wear unevenly, adversely affect handling, and are more likely to fail from being overheated. Overinflated tyres make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly.

Make sure the valve stem caps are secure. If necessary, install new caps.


153

０８／０４／２２１０：４４：０４３２ＨＮ８６６００１６３

Tyres

Always check air pressure when your tyres are ‘‘cold.’’ If you check air pressure when your tyres are ‘‘warm’’ − even if your ATV has only been ridden for a few miles − the readings will be higher. If you let air out of warm tyres to match the recommended cold tyre pressures, the tyres will be underinflated. Be sure to check tyre pressure at the riding site, since changes in altitude can affect air pressure.

The recommended ‘‘cold’’ tyre pressures are:

RECOMMENDED

PRESSURE

FRONT

30.0 kPa

(4.4 psi)

REAR

25.0 kPa

(3.6 psi)

RECOMMENDED

PRESSURE

30.0 kPa

(4.4 psi)

25.0 kPa

(3.6 psi)

154


０８／０４／２２１０：４４：１２３２ＨＮ８６６００１６４

Tyres

A manually operated tyre pump should be used rather than the high pressure system found in service stations. This will minimize the possibility of tyre damage from overinflation. If you use a high pressure system at a service station, add air in small amounts and check the pressure increase frequently to prevent possible tyre damage from overinflation.

Operating this ATV with improper tyres, or with uneven tyre pressure may cause loss of control, and you could be seriously injured or killed.

Always use the size and type tyres specified in this owner’s manual for this vehicle.

Always maintain proper tyre pressure as described in this owner’s manual.

Inspection

Refer to


on page 99 .

Whenever you check the tyre pressures, you should also look for:

Bumps or bulges in the side of the tyre or the tread. Replace any tyre that has a bump or bulge.

Cuts, slits, or cracks in the tyres. Replace the tyre if you can see fabric or cord.

Nails or other foreign objects embedded in the side of the tyre or tread.

Excessive tread wear.


155

０８／０４／２２１０：４４：２０３２ＨＮ８６６００１６５

Tyres

Also, if you hit a pothole or other hard object while riding, stop as soon as you safely can and carefully inspect the tyres for damage.

Tread Wear

(1)

4 mm

(0.16 in)

Front

(2)

NEW

Replace

Rear

(3)

(1) groove depth

(2) wear indicator

(2)

NEW

Replace

(1)

4 mm

(0.16 in)

(3) wear indicator location mark

For best performance, you should replace a tyre before the tread depth at the centre reaches the following limits: front rear

4 mm (0.16 in)

4 mm (0.16 in)

156


０８／０４／２２１０：４４：２６３２ＨＮ８６６００１６６

Tyres

Tyre Repair

Refer to


on page 99 .

A tyre that is repaired, either temporarily or permanently, will have lower speed and performance limits than a new or undamaged tyre.

A temporary repair can sometimes be made in an emergency situation.

However, since a temporary repair may not hold, you must ride very slowly, preferably without any cargo, and have the tyre replaced or permanently repaired as soon as possible. (For more information on temporary repairs, see

If You Have a Flat Tyre,

page 189 .)

A permanent repair, such as an internal plug patch, can be made if a tyre has only a small puncture in the tread area. However you may not be able to safely carry as much weight. If you choose to have a tyre repaired, be sure the repair work is performed by a professional.

If you have a tyre professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.


157

０８／０４／２２１０：４４：３６３２ＨＮ８６６００１６７

Tyres

Tyre Replacement

Refer to


on page 99 .

The tyres that came on your ATV were designed to match the performance capabilities of your ATV and provide the best combination of handling, braking, and comfort.

It is best to replace all four tyres, however if that is not possible, you must replace the tyres in pairs (front or rear) with tyres of the same size and type as the originals. Never replace just one tyre.

Installing improper tyres on your ATV can affect handling and stability. This can cause a crash in which you can be seriously hurt or killed.

Always use the size and type of tyres recommended in this owner’s manual.

The recommended tyres for your ATV are: front rear

AT25

AT25

×

×

8R12 ★★

10R12 ★★

DUNLOP KT511

DUNLOP KT515

When you replace a tyre, remember:

Have the tyre replaced by your Honda dealer if possible.

If you have a tyre professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.

158


０８／０４／２２１０：４４：４２３２ＨＮ８６６００１６８

Engine Guard & Skid Plate

Refer to


on page 99 .

(2)

(1) engine guard

(1)

(2) skid plate cracks, damage or looseness at intervals shown in the Maintenance

Schedule.

Have the engine guard and skid plate replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely.


159

０８／０４／２２１０：４４：４８３２ＨＮ８６６００１６９

Driveshaft Boots

Refer to


on page 99 .

FRONT

REAR

(1)

(1)

(1) driveshaft boots necessary, have your Honda dealer replace them.

160


０８／０４／２２１０：４４：５５３２ＨＮ８６６００１７０

Battery

Your ATV has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water as you would with a conventional-type battery.

Your battery is a maintenance-f ree type and can be permanently damaged if the cap strip is removed.

Electrical accessories use current from the battery, even when the ignition is OFF. Limited operation also allows the battery to discharge.

If you have electrical accessories on your ATV or do not ride frequently, we recommend that you charge the battery frequently (see

Battery

Charging,

page 165 ).

If you do not expect to ride your ATV for at least two weeks, we recommend you remove the battery, or at least disconnect the battery cables (negative cable first).

If you plan to store your ATV, see

Battery Storage,

page 162 .

If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your Honda dealer.

This symbol on the battery means that this product must not be treated as household waste.

An improperly disposed of battery can be harmf ul to the environment and human health.

Always conf irm local regulations f or battery disposal.


161

０８／０４／２２１０：４５：０２３２ＨＮ８６６００１７１

Battery

Battery Storage

Refer to


on page 99 .

If you plan to store your ATV, we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life.

If you do not remove the battery, we recommend disconnecting the battery cables (negative cable first).

You will get the best storage results from removing the battery and slow

(trickle) charging it every 30 days (see

Battery Charging,

page 165 ).

Before you remove the battery, be sure to read all the information that follows, as well as the information on the battery label.

The battery gives off explosive hydrogen gas during normal operation.

A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.

Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance.

162


０８／０４／２２１０：４５：１２３２ＨＮ８６６００１７２

Battery

The battery is located under the rear fender.

UNDER SEAT

(4)

(6)

(2)

(7)

(5) (3) (1)

(1) battery cover

(2) bolts

(3) rubber band

(4) negative ( − ) terminal lead

(5) battery

(6) positive ( ＋ ) terminal lead

(7) battery box

Removal

1.

Make sure the ignition switch is OFF ( ).

2.

3.

4.

Disconnect the negative (

−

4 first, then disconnect the positive (

＋

6

5.

5

(cont’d)


163

０８／０４／２２１０：４５：１９３２ＨＮ８６６００１７３

Battery

6.

Charge the battery (see following section), unless you have been riding regularly.

7.

Store your battery in an easy-to-reach location off the floor, in an area protected from freezing temperature and direct sunlight.

8.

Clean the battery box after removing the battery for storage. Dry the battery box and, if paint is missing, re-paint the area.

9.

Slow charge the battery (see following section) once every 30 days.

Installation

1.

Reinstall in the reverse order of removal.

Be sure to connect the positive (

＋

) terminal first, then the negative

(

−

) terminal.

2.

Make sure all bolts and other fasteners are secure.

164


０８／０４／２２１０：４５：２６３２ＨＮ８６６００１７４

Battery

Battery Charging

Refer to


on page 99 .

(1)

(1) ‘‘trickle’’ charger

Be sure to read the information that came with your battery charger and follow the instructions on the battery. Improper charging may damage the battery.

units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions.

Avoid using an automotive-type battery charger. An automotive charger can overheat an ATV battery and cause premature damage.


165

０８／０４／２２１０：４５：３５３２ＨＮ８６６００１７５

Appearance Care

Frequent cleaning and polishing will keep your Honda looking newer longer.

Frequent cleaning also identifies you as an owner who values his ATV.

A clean ATV is also easier to inspect and service.

General Recommendations

Refer to


on page 99 .

To clean your ATV, you may use:

− water

− a mild, neutral detergent and water

− a mild spray and wipe cleaner/polisher

− a mild spray and rinse cleaner/degreaser and water

Avoid products that contain harsh detergents or chemical solvents that could damage the metal, paint, and plastic on your ATV.

If your ATV is still warm from recent operation, give the engine and exhaust system time to cool off.

Park in a shady area. Washing your ATV in bright sunlight may cause the finish to fade because water droplets intensify the sun’s brightness.

Spotting is also more likely because surface water can dry before you have time to wipe it off.

Clean your ATV regularly to protect surface finishes.

We recommend the use of a garden hose to wash your ATV. High pressure washers (like those at coin-operated car washers) can damage certain parts of your ATV.

High pressure water (or air) can damage certain parts of your ATV.

After cleaning, inspect for damage, wear, and leaks (fuel, oil, coolant and brake fluid).

166


０８／０４／２２１０：４５：４４３２ＨＮ８６６００１７６

Appearance Care

Washing Your ATV with a Mild Detergent

Refer to


on page 99 .

1.

2.

Rinse your ATV thoroughly with cool water to remove loose dirt.

Fill a bucket with cool water. Mix in a mild, neutral detergent, such as dish washing liquid or a product made especially for washing motorcycles or automobiles.

3.

Wash your ATV with a sponge or soft towel. As you wash, check for heavy grime. If necessary, use a mild cleaner/degreaser to remove the

4.

grime.

After washing, rinse your ATV thoroughly with plenty of clean water

5.

to remove any residue. Detergent residue can corrode alloy parts.

Dry your ATV with a chamois or a soft towel. Leaving water on the

6.

surface to air dry can cause dulling and water spots. As you dry, inspect for chips and scratches.

Start the engine and let it idle for several minutes. The engine heat will help dry moist areas.

7.

As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance.

If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding.


167

０８／０４／２２１０：４５：５４３２ＨＮ８６６００１７７

Appearance Care

Spray Cleaning Your ATV

Refer to


on page 99 .

Avoid using spray cleaner products on the tyres or suspension components.

Suggestions for using spray cleaner(s) follow:

ATV condition

Dust and fingerprint smudges.

Light road grimes.

Heavy grime. Oil leaks.

Brake dust.

Dull, corroded chrome or aluminum.

Recommended Cleaning

Apply a spray cleaner/polish and wipe paint, chrome, glass, and clear plastic.

Spray any difficult-to-reach or very dirty areas with a spray cleaner/ degreaser.

Rinse and dry.

Apply a spray cleaner/polish and wipe with a non-abrasive cloth.

Use a spray cleaner/degreaser. If necessary, rub with a sponge.

Rinse and dry.

Apply a spray cleaner/polish and wipe with a non-abrasive cloth.

Apply a high quality chrome/ aluminum polish and wipe with a non-abrasive cloth.

168


０８／０４／２２１０：４５：５８３２ＨＮ８６６００１７８

Appearance Care

Aluminum Wheel Maintenance

Refer to


on page 99 .

Aluminum may corrode from contact with dirt, mud, or road salt. Clean the wheels after riding through any of these substances. Use a wet sponge and mild detergent. Avoid stiff brushes, steel wool, or cleaners containing abrasives or chemical compounds.

After washing, rinse with plenty of water and dry with a clean cloth.

Then apply a mild, commercially available spray cleaner/polish or wax.

For stained or dull-looking wheels, use a quality chrome/aluminum polish to restore the finish.


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Appearance Care

Finishing Touches

Refer to


on page 99 .

After washing your ATV, consider using a commercially available spray cleaner/polish or quality liquid or paste wax to finish the job. Use only a non-abrasive polish or wax made specifically for motorcycles or automobiles. Apply the polish or wax according to the instructions on the container.

170


０８／０４／２２１０：４６：１０３２ＨＮ８６６００１８０

Tips

Here’s helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible ATV owner.

Preparing for a Ride ..........................................................................

.

What to Take to the Riding Area ..................................................

.

What to Take on the Trail .............................................................

.

Transporting Your Honda .................................................................

.

Storing Your Honda ..........................................................................

.

You & the Environment ....................................................................

.

172

172

173

174

176

180

Tips

171

０８／０４／２２１０：４６：１８３２ＨＮ８６６００１８１

Preparing for a Ride

A safe and enjoyable ride begins with good planning and preparation.

Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return.

Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.

What to Take to the Riding Area

Along with your ATV and riding gear, you should take along some tools and supplies in case you have a problem. For some of the difficulties you might encounter, see

Taking Care of the Unexpected,

which begins on page 181 .

We recommend that you always take water, food, a first aid kit, and your owner’s manual. Other items you should consider loading on your truck or trailer include: a tool kit tyre repair supplies and tools, and tyres extra parts, control levers, cables, and spark plugs wire, duct tape, and rope extra petrol

For safety, all refueling should be done at a gas station on the way to the riding area or at your base camp.

172

Tips

０８／０４／２２１０：４６：２３３２ＨＮ８６６００１８２

Preparing for a Ride

What to Take on the Trail

What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.

If you decide to take some tools, spare parts, or other supplies on the trail, be sure you can carry them safely and know how to use them. Also, be sure to follow the loading guidelines and weight limit (page 54 ).

Tips

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Transporting Your Honda

Do not tow your ATV behind a car or other vehicle.

When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking petrol could be a hazard.

Follow these procedures:

1.

Set the parking brake.

174

Tips

０８／０４／２２１０：４６：３６３２ＨＮ８６６００１８４

Transporting Your Honda

2.

Secure the vehicle with tie-down straps in the areas shown.

Suitable tie-down straps are available from your Honda dealer.

3.

Ordinary rope is not recommended because it can stretch under load.

Using tie-down straps in any other areas can damage your ATV.

Rock the vehicle back and forth to make sure the tie-down straps are tight and the vehicle is secure.

(1)

(2)

(3)

(1) front cargo rack

(2) rear cargo rack

(3) trailer hitch

Tips

175

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Storing Your Honda

If you won’t be riding for an extended period, such as during the winter, thoroughly inspect your ATV and correct any problem before storing it.

That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again.

We suggest you perform the following procedures to keep your ATV in top condition. These storage procedures will reduce the deterioration that can occur during storage.

176

Tips

０８／０４／２２１０：４６：４７３２ＨＮ８６６００１８６


Preparation for Storage

Refer to


on page 99 .

This procedure requires a means for draining and disposing of drained fuel (page 180 ).

1.

2.

Change the engine oil and filter (page 119 ).

Make sure the cooling system is filled with a 50/50% antifreeze solution (page 126 ).

3.

Fill the fuel tank. Make sure the fuel fill cap is properly installed.

(cont’d)

Tips

177

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4.

To prevent rusting in the cylinders, perform the following:

Remove the spark plug cap from the spark plug.

Remove the spark plug.

Do not connect the spark plug to the spark plug cap.

Pour a tablespoon (15 − 20 cm ) of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth.

With the engine stop switch in the RUN ( ) position, press the

5.

start button several times to crank the engine and distribute the oil.

Reinstall the spark plug and spark plug cap.

Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery (page 165 ) once a month.

The battery gives off explosive hydrogen gas during normal operation.

A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.

Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance.

6.

Wash and dry your ATV. Wax all painted surfaces.

7.

8.

Inflate the tyres to their recommended pressures (page 153 ).

Store your ATV in an unheated area, free of dampness, away from

9.

sunlight, with a minimum of daily temperature variation.

Place your ATV on blocks to lift all tyres off the floor.

10.

Cover your ATV with a porous material. Avoid using plastic or similar non-breathing, coated materials that restrict air flow and allow heat and moisture to accumulate.

178

Tips

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Removal from Storage

Refer to


on page 99 .

1.

Uncover and clean your ATV.

2.

If your ATV has been stored for more than four months − change

3.

the engine oil (page 119 ).

If your ATV has been stored for more than two months − ask your

Honda dealer to drain and replace the fuel.

4.

5.

Charge the battery (page 165 ) as required. Install the battery.

Perform a pre-ride inspection (page low speeds.

49 ), then test-ride your ATV at

Tips

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You & the Environment

Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding.

Following are tips on how you can be an environmentally responsible

ATV owner.

Tread Lightly.

Stay on existing roads and trails, avoid surfaces that are easily damaged, and ride only in areas approved for off-road vehicles.

Keep the Noise Down.

Loud vehicles can be offensive. Ride as quietly as possible, don’t remove your spark arrester, and don’t modify the muffler or any other part of your air intake and exhaust systems. Such modifications not only increase noise, they also reduce engine performance and may be illegal.

Choose Sensible Cleaners.

Use a biodegradable detergent when you wash your ATV. Avoid aerosol spray cleaners that contain chlorofluorocarbons (CFCs) which damage the atmosphere’s protective ozone layer. Don’t throw cleaning solvents away; see the following guidelines for proper disposal.

Recycle Wastes.

It’s illegal and thoughtless to put used engine oil in the trash, down a drain, or on the ground. Used oil, petrol, and cleaning solvents contain poisons that can hurt refuse workers and contaminate our drinking water, lakes, rivers, and oceans. Before changing your oil, make sure you have the proper containers. Put oil and other toxic wastes in separate sealed containers and take them to a recycling centre. Call your local office of public works or environmental services to find a recycling centre in your area, and to get instructions on how to dispose of non-recyclable wastes.

180

Tips

０８／０４／２２１０：４７：２０３２ＨＮ８６６００１９０

Taking Care of the Unexpected

With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride. Also review the tips in

Preparing f or a Ride

(page 172 ).

General Guidelines ............................................................................

.

If Your Engine Quits or Won’t Start .................................................

.

If the Transmission Is Not Functioning Properly ..............................

.

If You Have a Flat Tyre ....................................................................

.

If the High Oil/Coolant Temperature Indicator Lights .....................

.

If a Fuse Blows .................................................................................

.

If You Crash ......................................................................................

.

If You Lose Your Key ......................................................................

.

If the Battery Is Low (or Dead) .........................................................

.

If a Component Fails .........................................................................

.

182

184

187

189

193

195

199

200

201

202


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General Guidelines

Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines.

Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tyre repair supplies and additional tools) that might help you solve a problem on your own.

If something goes wrong during a ride, the first thing to do is stop as soon as you safely can. Do not continue riding if you have a flat tyre, or you hear an unusual noise, or your ATV just doesn’t feel right. If you continue riding, you could cause more damage and endanger your own safety.

After stopping, take time to assess the situation. Carefully inspect your

ATV to identify the problem, then consider your options before you decide what to do.

If a problem is relatively minor and you have the tools, supplies, and skills to make a permanent repair, you may be able to fix it on the trail and continue riding. Or, you may be able to make a temporary repair that allows you to slowly ride back to your base where you can make a permanent repair or get help.

When a problem is more serious

− or you don’t have the tools, supplies, experience, or time to deal with it − you need to choose the safest way to get yourself and your ATV back to base. For example, if you are close enough, you (or you and another person) might be able to push it back.

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Should you ever have a problem while riding, please follow these guidelines:

Always put personal safety first.

Take time to assess the situation and your options before deciding what to do.

If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.

Do not continue riding if you are hurt or your ATV is not in safe riding condition.

Additional recommendations for specific problems follow.


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If Your Engine Quits or Won’t Start

Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight.

If you have a problem starting the engine − or experience poor engine performance − the following information may help you. If you can’t correct the problem, see your Honda dealer.

If your ATV won’t start, listen as you press the start button. If you don’t hear the starter motor turning, refer to the

Starter motor doesn’t operate

symptom. If you can hear the starter motor working normally, refer to the

Starter motor works, but the engine won’t start

symptom.

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SYMPTOM:

Starter motor doesn’t operate.

POSSIBLE CAUSE WHAT TO DO ignition switch OFF engine stop switch

Turn the ignition switch ON.

Turn the engine stop switch to RUN.

OFF transmission not in neutral blown fuse

Shift into neutral.

Replace with a new fuse of the same rating (page 195 ).

battery lead loose low (or dead) battery faulty starter motor

Tighten the battery lead.

Charge the battery (page 165 ).

If charging doesn’t help, see your

Honda dealer.

If all possible causes are negative, the starter motor may be faulty. See your Honda dealer.

SYMPTOM:

Starter motor works, but the engine won’t start.

POSSIBLE CAUSE out of fuel

WHAT TO DO flooded engine loose or unconnected spark plug cap loose battery cables weak battery

Fill the fuel tank.

See

F looded Engine

(page 68 ).

Install the spark plug cap securely. If the engine still won’t start, see your

Honda dealer.

Tighten the battery terminal bolts.

Charge the battery (page 165 ). If charging doesn’t help, see your

Honda dealer.


185

０８／０４／２２１０：４８：０８３２ＨＮ８６６００１９５


SYMPTOM:

Engine starts, but runs poorly.

POSSIBLE CAUSE WHAT TO DO high oil/coolant temperature

Check the high oil/coolant temperature indicator. Refer to

If the High Oil/ Coolant

T emper atur e Indicator Lights,

page 193 .

See your Honda dealer.

runs erratically, misfires blubbers

(rich fuel mixture) sooty exhaust

(rich fuel mixture) detonates or pings under load



afterfires (backfires) pre-ignition

(runs on after ignition switched OFF)

If applicable, switch to the recommended octane petrol

(page 111 ) or change your brand of petrol. If the problem persists, see your Honda dealer.



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０８／０４／２２１０：４８：１５３２ＨＮ８６６００１９６

If the Transmission Is Not

Functioning Properly

Manual Shift (ESP) Mode:

If one or both shift switches do not function, stop riding your ATV in the ESP mode. Switch to riding in the AUTO (automatic shift) mode.

Have your ATV inspected and repaired by your Honda dealer.

Automatic Shift (Auto) Mode:

When the automatic transmission is not shifting properly, the gear position indicator will show ‘‘- -’’ and blink.

See your Honda dealer to check and restore the automatic transmission.

If the gear position indicator shows ‘‘- -’’ and blinks while riding, perform the following:

1.

2.

3.

Stop the ATV.

Turn the ignition switch to the ‘‘OFF’’ ( ) position.

After the engine stops, turn the ignition switch to the ‘‘ON’’ ( position.

)

4.

Check the gear position indicator.

When the ‘‘- -’’ is blinking on the gear position indicator:

Restart the engine; drive the vehicle to a location where it can be loaded and transported to a Honda dealer.

When the display on the gear position indicator returns to normal:

You may drive the vehicle as usual after restarting the engine.

However, we urge you to have your ATV inspected by your Honda dealer.

(cont’d)


187

０８／０４／２２１０：４８：２２３２ＨＮ８６６００１９７

If the Transmission Is Not

Functioning Properly

Although ‘‘- -’’ is not blinking in the gear position indicator, the vehicle does not move:

If your ATV won’t move, it is possible the transmission is locked. Use the following procedure to unlock the transmission.

1.

2.

Shift the shift lever in neutral (N) position.

Apply the parking brake.

3.

Turn the ignition switch to the ‘‘OFF’’ ( ) position.

4.

5.

6.

your ATV will move forward slowly at idle.

See your Honda dealer as soon as possible.

LEFT SIDE

(2)

(1)

(3)

(1) screw

(2) lock plate

(3) emergency valve

188


０８／０４／２２１０：４８：２８３２ＨＮ８６６００１９８

If You Have a Flat Tyre

How you handle a flat tyre on the trail depends on how serious the tyre damage is, and what tools and supplies you have with you.

If you have a slow leak or a minor puncture, use the plug method to make a temporary repair. (The plug method is applied from the outside of the tyre and is the same as that for conventional tubeless tyres.)

A plug-type repair kit, available at most auto parts stores or service stations, provides a plug, an installation tool, tyre cement, and an instruction sheet. Follow the instructions provided with the repair kit to make a temporary repair.

As soon as possible, have the tyre permanently repaired by your Honda dealer. Any tyre that cannot be repaired should be replaced.

Whenever the ATV is to be operated far from service facilities or available transportation, we recommend that you carry a tyre pump and a repair kit with the vehicle.

(cont’d)


189

０８／０４／２２１０：４８：３２３２ＨＮ８６６００１９９


If the leak is more serious, or a temporary repair doesn’t hold, the tyre must be replaced. The tyre will also need to be replaced if it is damaged

(page 157 ). Replacing a tyre involves removing and re-installing the wheel (page 191 ).

If you are unable to repair a flat tyre on the trail, you will need to send for help. We strongly recommend that you do not try to ride with a flat tyre. The ATV will be hard to handle, and if the tyre comes off the rim, it may lock up the wheel and cause you to crash.

190


０８／０４／２２１０：４８：４１３２ＨＮ８６６００２００


Emergency Wheel Removal/Installation

Refer to


on page 99 .

(1)

(2)

(1)

(1) wheel nuts (2) wheel rim

Removal

1.

Park your ATV on a firm, level surface.

2.

3.

Loosen − but do not remove − 1

Raise the front (or rear) wheels off the ground and place a support block under the vehicle.

4.

Remove the wheel nuts.

5.

Remove the wheel.

Avoid getting grease, oil, or dirt on the disc or pad surfaces when removing and installing each wheel. Any contamination can cause poor brake performance or rapid pad wear after reassembly.


191

０８／０４／２４１１：２６：４９３２ＨＮ８６６００２０１


Installation

1.

Position the wheel.

2.

Position the wheel nuts so that the tapered sides face the wheel

3.

Hand-tighten the wheel nuts on the wheel, then lower the ATV to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque:

64 N·m (6.5 kgf·m , 47 lbf·ft)

If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capability.

192


０８／０４／２２１０：４８：５４３２ＨＮ８６６００２０２

If the High Oil/Coolant Temperature

Indicator Lights

Normally, the high oil/coolant temperature indicator will only light momentarily when you turn the ignition ON ( ). Occasionally, it may flicker at or near idling speed.

High oil/coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.

If the indicator comes on while you’re riding, don’t ignore it. Pull safely to a stop. Stop the engine as soon as it’s safe to do so, and let it cool.

Continuing to ride with low oil pressure or an overheated engine can cause serious engine damage.

A steaming engine indicates a coolant leak. Shut the engine off and wait until the steaming stops. Look for a leak, but don’t touch the engine or radiator system. Let everything cool off first.

Check for any restriction of air flow to the radiator.

If there’s no obvious problem, leave the engine on so the fan and coolant circulating system can continue working. Monitor the high coolant temperature indicator. The indicator may turn off after a brief stop with no load on the engine.

Check the radiator fan.

If the fan is not working, turn the engine off. Open the fuse box

(page 195 ) and check the radiator fan fuse. If the fuse is blown, replace it with the proper (same rating) spare fuse. Start the engine. If the high coolant temperature indicator comes on and stays on, turn the engine off.

If the radiator fan is working, visually check the coolant level in the reserve tank, located under the rear fender. It isn’t necessary to touch the radiator system.


193

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If the High Oil/Coolant Temperature

Indicator Lights

If the reserve tank is low or empty, don’t ride without adding coolant

(page 127 ). After adding coolant, turn the engine on and check the high coolant temperature indicator.

If the indicator doesn’t turn off, do not ride. The engine needs repair.

Transport your ATV to a Honda dealer.

If the temperature drops to normal, check the coolant level. If it has gone down, add more coolant.

Check for an oil leak.

Check the oil level. If necessary, add the recommended oil (page 115 ) to the upper level mark. If you must leave your ATV to get oil, secure it as much as possible.

Start the engine, and check that the high oil/coolant temperature indicator goes off.

If you are able to resume riding, continue to monitor the high coolant temperature indicator frequently.

If there is an oil leak − do not ride the ATV until the leak is repaired by

Honda dealer.

If there’s a mild coolant leak, you can ride for awhile, carefully watching the indicator. Be prepared to stop and add more coolant or water. If the leak is bad, transport your ATV to a Honda dealer.

194


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If a Fuse Blows

All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload).

If something electrical on your ATV stops working, the first thing you

Check all the fuses before looking elsewhere for another possible cause of the problem. Replace any blown fuses and check component operation.

(1)

(1) blown fuse

The main fuse and the circuit fuses are located in the battery compartment.

Recommended Fuses main fuse 1 main fuse 2 other fuses

30 A

30 A

15 A × 2, 10 A × 3


195

０８／０４／２２１０：４９：１６３２ＨＮ８６６００２０５

If a Fuse Blows

Main Fuse Access

1.

To prevent an accidental short circuit, turn the ignition switch OFF

2.

3.

( ) before checking or replacing the fuses.

Remove the seat (page 110 ).

UNDER SEAT

(4)

(3) (2)

(2) main fuse 1

(3) main fuse 2

4.

Pull the main fuse out.

(5)

(4) fuse box cover

(5) spare main fuse

196


０８／０４／２２１０：４９：２３３２ＨＮ８６６００２０６

If a Fuse Blows

(6)

(7)

(6) circuit fuse

Circuit Fuse Access

5.

retaining clips.

(7) spare fuses

If you do not have a replacement fuse with the proper rating for the circuit, install one with a lower rating.

Replacing a f use with one that has a higher rating greatly increases the chance of damage to the electrical system.

6.

7.

Install the fuse box cover.

Install the seat.


197

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If a Fuse Blows

If you do not have a spare fuse and you cannot ride the ATV without fixing the problem, take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily.

If you replace a blown fuse with a spare fuse that has a lower rating, replace the fuse with the correct rating as soon as you can. Also remember to replace any spare fuses that were installed.

If the replacement fuse of the same rating burns out in a short time, there is probably a serious electrical problem on your ATV. Leave the blown fuse in that circuit and have your ATV checked by your Honda dealer.

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０８／０４／２２１０：４９：３２３２ＨＮ８６６００２０８

If You Crash

Personal safety is your first priority after a crash. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help. Do not ride if you will risk further injury.

If you decide you are capable of riding safely, carefully inspect your

ATV for damage and determine if it is safe to ride. Check the tightness of critical nuts and bolts securing such parts as the handlebar, control levers, brakes, and wheels.

If there is minor damage, or you are unsure about possible damage but decide to try riding the ATV back to your base, ride slowly and cautiously.

Sometimes, crash damage is hidden or not immediately apparent. When you get home, thoroughly check your ATV and correct any problems you find. Also, be sure to have your Honda dealer check the frame and suspension after any serious crash.


199

０８／０４／２２１０：４９：３７３２ＨＮ８６６００２０９

If You Lose Your Key

need this number to have a duplicate key made.

If you lose your key and aren’t carrying a duplicate, either get your spare or have one made. If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest

Honda dealer. The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a key for you.

KEY NO.

(1)

(1) key number

200


０８／０４／２２１０：４９：４３３２ＨＮ８６６００２１０

If the Battery Is Low (or Dead)

Your ATV will operate even if the battery is low (or dead), as long as the engine is running. If the engine is not running, it may be started using the recoil starter.

1.

2.

Shift the shift lever in neutral position.

Apply the parking brake.

3.

Turn the ignition switch to the ‘‘ON’’ ( ) position.

4.

Use the recoil starter (page 70 ) to start the engine.

Jump starting is not recommended, especially if you use an automobile battery. The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system.

Bump starting is also not recommended.

If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer.


201

０８／０４／２２１０：４９：４８３２ＨＮ８６６００２１１

If a Component Fails

The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.

If any component of the brake system is damaged, you may be able to ride carefully back to your base using the other brake components for slowing or stopping.

If you damage a throttle cable or other critical component, your ATV may be unsafe to ride. Carefully assess the damage and make any repairs that you can. But if there is any doubt, it’s best to be conservative and safe.

202


０８／０４／２２１０：４９：５３３２ＨＮ８６６００２１２

Technical Information

This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your

ATV.

Vehicle Identification ........................................................................

.

Specifications ....................................................................................

.

Break-in Guidelines ..........................................................................

.

Petrol Containing Alcohol .................................................................

.

204

206

210

211


203

０８／０４／２２１０：５０：０１３２ＨＮ８６６００２１３

Vehicle Identification

Serial Numbers

The VIN, engine serial number, and key number may be required when ordering replacement parts. Record the numbers here for your reference.

VIN

FRONT

(1) crankcase.

ENGINE No.

RIGHT SIDE

(1) VIN

(2)

(2) engine number

204


０８／０４／２２１０：５０：０７３２ＨＮ８６６００２１４

Vehicle Identification

Colour Label & Code

seat (page 110 ) to check the label.

The colour code is helpful when ordering replacement parts. Record the colour and code here for your reference.

COLOUR

CODE

UNDER SEAT

(1)

(1) colour label


205

０８／０８／１９１６：２２：０２３２ＨＮ８６６００２１５

Specifications

Dimensions

overall length overall width overall height wheelbase ground clearance

Fuel & Lubricants

fuel recommendation fuel tank capacity engine oil capacity engine oil recommendation cooling system recommendation cooling system capacity

2,113 mm (83.2 in)

1,189 mm (46.8 in)

1,207 mm (47.5 in)

1,289 mm (50.7 in)

234 mm (9.2 in) unleaded petrol, research octane number of 91 or higher

16.8

(4.44 US gal , 3.70 Imp gal) after disassembly:

4.1

(4.3 US qt , 3.6 Imp qt) after draining:

2.7

(2.9 US qt , 2.4 Imp qt) after draining & oil filter change:

2.9

(3.1 US qt , 2.6 Imp qt)

API Service Classification SE, SF or

SG

Honda 4-stroke oil or an equivalent

High quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines

2.0

(2.1 US qt , 1.8 Imp qt)

206


０８／０４／２２１０：５０：３６３２ＨＮ８６６００２１６

Specifications

Capacities

passenger capacity maximum weight capacity operator only

220 kg (485 lbs) rider, all cargo and accessories

Engine Specifications

displacement bore & stroke compression ratio spark plug

(standard) spark plug

(high speed riding) spark plug gap valve clearance

(cold) idle speed

674.9 cm (41.17 cu-in)

102.0

× 82.6 mm (4.02

× 3.25 in)

9.2 : 1

IFR5L11 (NGK) or

VK16PRZ11 (DENSO)

IFR6L11 (NGK) or

VK20PRZ11 (DENSO)

1.00

− 1.10 mm (0.039

− 0.043 in) intake:

0.15 mm (0.006 in) exhaust:

0.33 mm (0.013 in)

1,400 ± 50 min (rpm)


207

０８／０４／２２１０：５０：５５３２ＨＮ８６６００２１７

Specifications

Power Transmission

primary reduction secondary reduction final reduction transmission ratio final drive

Noise level (ISO 5131)

Vibration on seat

(EN 1032, ISO 5008)

Vibration on handlegrip

(ISO 5349:2001, EN 709)

Chassis & Suspension

caster trail tyre size, front tyre size, rear tyre pressure, front & rear (cold) front rear forward reverse front rear

1st

2nd

3rd reverse

1.333

2.000

2.375

3.231

3.154

2.053

1.375

0.933

2.138

shaft

79.0 dB(A)

Not exceed 0.5 m/s

2

5.1 m/s

2

1.6

°

2.1 mm (0.08 in)

AT25 × 8R12 ★★

DUNLOP KT511

AT25 × 10R12 ★★

DUNLOP KT515

30.0 kPa (4.4 psi)

25.0 kPa (3.6 psi)

208


０８／０４／２２１０：５１：１４３２ＨＮ８６６００２１８

Specifications

Electrical

battery generator

Lights

headlight brake/tail light neutral indicator reverse indicator high oil/coolant temperature indicator

PGM-FI indicator

4WD indicator

Fuses

main 1 main 2 other

12 V − 18 Ah

0.36 kW/5,000 min (rpm)

12 V 40/40 W

12 V 21/5 W

LED

LED

LED

LED

LED

×

× 2

2

30 A

30 A

15 A × 2, 10 A × 3

Torque Specification

engine oil drain bolt engine oil filter bolt differential oil drain bolt rear final gear case oil drain bolt wheel nuts

25 N·m (2.5 kgf·m , 18 lbf·ft)

18 N·m (1.8 kgf·m , 13 lbf·ft)

12 N·m (1.2 kgf·m , 9 lbf·ft)

12 N·m (1.2 kgf·m , 9 lbf·ft)

64 N·m (6.5 kgf·m , 47 lbf·ft)


209

０８／０４／２２１０：５１：１８３２ＨＮ８６６００２１９

Break-in Guidelines

Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 25 km

(15 miles).

During this period, avoid full-throttle starts and rapid acceleration.

210


０８／０４／２２１０：５１：２３３２ＨＮ８６６００２２０

Petrol Containing Alcohol

If you decide to use a petrol containing alcohol (gasohol), be sure its octane rating is at least as high as that recommended above.

There are two types of gasohol: One contains ethanol, and the other contains methanol. Do not use gasohol that contains more than 10% ethanol. Do not use gasohol that contains methanol (methyl or wood alcohol) unless it also contains cosolvents and corrosion inhibitors for methanol. Never use petrol containing more than 5% methanol, even if it has cosolvents and corrosion inhibitors.

Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete.

Before buying fuel from an unfamiliar station, try to find out if the fuel contains alcohol. If it does, confirm the type and percentage of alcohol used. If you notice any undesirable operating symptoms while using a petrol that contains alcohol, or one that you think contains alcohol, switch to a petrol that you know does not contain alcohol.


211

０８／０４／２２１０：５１：４０３２ＨＮ８６６００２２１

Table of Contents

The following presents the contents of each section of your owner’s manual.

ATV SAFETY .....................................................................................

. 1

Important Safety Information

Safety Labels

...............................................................

.........................................................................................

.

.

2

5

INSTRUMENTS & CONTROLS ......................................................

.

9

Operation Component Locations ..........................................................

.

11

Indicators & Displays ............................................................................

.

14

Multi-function Display ......................................................................

.

18

Drive Mode Indicator ........................................................................

.

19

Gear Position Indicator ......................................................................

.

20

Oil Change Indicator .........................................................................

.

21

Odometer/Tripmeter ..........................................................................

.

22

Hourmeter .........................................................................................

.

24

Digital Clock .....................................................................................

.

25

Fuel Gauge ........................................................................................

.

26

Controls & Features ..............................................................................

.

27

Ignition Switch ..................................................................................

.

27

Shift Lever ........................................................................................

.

28

Drive Mode Select Switch .................................................................

.

29

2WD/4WD Select Switch .................................................................

.

30

Start Button .......................................................................................

.

31

Engine Stop Switch ...........................................................................

.

31

Headlight Switch ...............................................................................

.

32

Headlight Dimmer Switch .................................................................

.

32

Horn Button .......................................................................................

.

32

Recoil Starter .....................................................................................

.

33

Throttle Lever ...................................................................................

.

34

212


０８／０４／２２１０：５１：５６３２ＨＮ８６６００２２２


Gearshift Switch ................................................................................

.

35

Front Brake Lever .............................................................................

.

36

Rear Brake Lever/Parking Brake Lever ............................................

.

36

Rear Brake Pedal ...............................................................................

.

36

Parking Brake ....................................................................................

.

37

Flag Pole Bracket ..............................................................................

.

38

Trailer Hitch ......................................................................................

.

39

Accessory Socket ..............................................................................

.

40

BEFORE RIDING ..............................................................................

.43

Are You Ready to Ride?

.......................................................................

.

44

Protective Apparel .............................................................................

.

44

Rider Training ...................................................................................

.

46

Age Recommendation .......................................................................

.

47

No Passengers ...................................................................................

.

47

No Alcohol or Drugs .........................................................................

.

48

Is Your ATV Ready to Ride?

................................................................

.

49

Pre-ride Inspection ............................................................................

.

49

Load Limits & Guidelines .....................................................................

.

53

Loading .............................................................................................

.

53

Load Limits .......................................................................................

.

54

Loading Guidelines ...........................................................................

.

55

Accessories & Modifications ................................................................

.

56

Accessories ........................................................................................

.

56

Modifications ....................................................................................

.

57

(cont’d)


213

０８／０４／２２１０：５２：１３３２ＨＮ８６６００２２３


BASIC OPERATION & RIDING .....................................................

.59

Safe Riding Precautions ........................................................................

.

61

Off-road Use Only ............................................................................

.

61

Keep Hands and Feet on Controls .....................................................

.

62

Control Speed ....................................................................................

.

63

Use Care on Unfamiliar or Rough Terrain ........................................

.

64

Do Not Perform Stunts ......................................................................

.

65

Starting & Stopping the Engine ............................................................

.

66

Preparation ........................................................................................

.

66

Starting Procedure .............................................................................

.

67

Flooded Engine .................................................................................

.

68

Bank Angle Sensor Ignition Cut-off System ....................................

.

68

Stalled Engine ...................................................................................

.

69

How to Stop the Engine

Using the Recoil Starter

....................................................................

.

69

....................................................................

.

70

Shifting Gears .......................................................................................

.

71

Riding in Reverse ..................................................................................

.

77

Braking ..................................................................................................

.

79

Riding Your ATV .................................................................................

.

81

Making Turns ....................................................................................

.

81

Skidding or Sliding ...........................................................................

.

83

Riding Up Hills .................................................................................

.

84

Riding Down Hills ............................................................................

.

88

Crossing or Turning on Hills or Slopes .............................................

.

89

Riding Over Obstacles ......................................................................

.

91

Riding Through Water ......................................................................

.

92

Parking ..................................................................................................

.

93

214


０８／０４／２２１０：５２：３０３２ＨＮ８６６００２２４


SERVICING YOUR HONDA ............................................................

.95

Bef ore You Service Your Honda

The Importance of Maintenance ...........................................................

.

97

Maintenance Safety ...............................................................................

.

98

Important Safety Precautions ............................................................

.

99

Maintenance Schedule

Maintenance Record

......................................................................

..........................................................................

.

.

100

104

Service Preparations

Maintenance Component Locations ..................................................

.

Tool Kit .............................................................................................

.

Owner’s Manual Storage ...................................................................

.

Seat Removal ....................................................................................

.

105

108

109

110

Service Procedures

Fluids & Filters

Fuel ...................................................................................................

.

Engine Oil & Filter ............................................................................

.

Gear Case Oil ....................................................................................

.

Differential Oil ..................................................................................

.

Coolant ..............................................................................................

.

Air Cleaner ........................................................................................

.

111

114

122

124

126

131

Engine

Throttle ..............................................................................................

.

Spark Plug .........................................................................................

.

Valves ................................................................................................

.

Spark Arrester ...................................................................................

.

136

138

141

142

(cont’d)


215

０８／０４／２２１０：５２：４７３２ＨＮ８６６００２２５


Chassis

Brakes ................................................................................................

.

Tyres .................................................................................................

.

Engine Guard & Skid Plates ..............................................................

.

Driveshaft Boots ...............................................................................

.

144

152

159

160

Electrical

Battery ...............................................................................................

.

161

Appearance Care ...............................................................................

.

166

TIPS ..................................................................................................

.

Preparing for a Ride ..........................................................................

.

What to Take to the Riding Area

What to Take on the Trail

..................................................

.............................................................

.

.

Transporting Your Honda .................................................................

.

Storing Your Honda ..........................................................................

.

You & the Environment ....................................................................

.

171

172

172

173

174

176

180

TAKING CARE OF THE UNEXPECTED ..................................

.

General Guidelines ............................................................................

.

If Your Engine Quits or Won’t Start .................................................

.

If the Transmission Is Not Functioning Properly ..............................

.

If You Have a Flat Tyre ....................................................................

.

If the High Oil/Coolant Temperature Indicator Lights .....................

.

If a Fuse Blows .................................................................................

.

If You Crash ......................................................................................

.

If You Lose Your Key ......................................................................

.

If the Battery Is Low (or Dead) .........................................................

.

If a Component Fails .........................................................................

.

181

182

184

187

189

193

195

199

200

201

202

216


０８／０４／２２１０：５２：５４３２ＨＮ８６６００２２６


TECHNICAL INFORMATION

Specifications ....................................................................................

.

Break-in Guidelines

....................................................

..........................................................................

.

.

203

Vehicle Identification ........................................................................

. 204

206

210

Petrol Containing Alcohol .................................................................

.

211

TABLE OF CONTENTS ................................................................

.

212

INDEX ..............................................................................................

.

218

MANUFACTURER AND AUTHORISED

REPRESENTATIVE FOR EU MARKET ...................................

.

231


217

０８／０４／２２１０：５２：５９３２ＨＮ８６６００２２７

Index

A

accessories ............................................................................................

. 56 accessory socket ...................................................................................

. 40 age recommendation ............................................................................

. 47 air cleaner, filter ................................................................................................

. 131 housing drain tube ..........................................................................

. 135 air pressure, gauge ..............................................................................................

. 109 tyre .................................................................................................

. 153 apparel, protective ................................................................................

. 44 appearance care ..................................................................................

. 166

B

bank angle sensor .................................................................................

. 68

Battery ................................................................................................

. 161

Brakes, cables ..............................................................................................

. 150 fluid ................................................................................................

. 144 front brake lever ...............................................................................

. 36 pad wear .........................................................................................

. 147 parking .............................................................................................

. 37

218

Index

０８／０４／２２１０：５３：０３３２ＨＮ８６６００２２８

Index

rear brake lever .................................................................................

. 36 rear brake lever freeplay ................................................................

. 149 rear brake pedal ................................................................................

. 36 braking .................................................................................................

. 79 break-in guidelines .............................................................................

. 210 button, hour select ........................................................................................

. 25 minute select .....................................................................................

. 25 odometer / tripmeter select ...............................................................

. 22

C

capacity, fuel ......................................................................................

. 112 care, appearance .................................................................................

. 166 cargo,

Loading and operational guidelines .................................................

. 55

Weight limit .....................................................................................

. 54 climbing hills ........................................................................................

. 84 colour label .........................................................................................

. 205 compartment, owner’s manual ..............................................................................

. 109 tool kit ............................................................................................

. 108 component fails ..................................................................................

. 202 controls & features ...............................................................................

. 27 crash, if you ........................................................................................

. 199 crossing or turning on hills or slops .....................................................

. 89

Index

219

０８／０４／２２１０：５３：０７３２ＨＮ８６６００２２９

Index

D

differential oil ....................................................................................

. 124 digital clock ..........................................................................................

. 25 dimmer switch, headlight .....................................................................

. 32 dipstick ...............................................................................................

. 117 display, multi-function .........................................................................

. 18 driveshaft boots ..................................................................................

. 160 drive mode indicator ............................................................................

. 19 drive mode select switch ......................................................................

. 29

220

Index

０８／０４／２２１０：５３：１２３２ＨＮ８６６００２３０

Index

E

engine, flooded .............................................................................................

. 68 guard ..............................................................................................

number ...........................................................................................

. 159

. 204 oil ...................................................................................................

. 114 pinging ...........................................................................................

. 111 starting ..............................................................................................

. 66 stop switch ........................................................................................

. 31 stopping ............................................................................................

. 69 won’t start ......................................................................................

. 185 environment .......................................................................................

. 180

F

final gear case oil ...............................................................................

. 122 flag pole bracket ...................................................................................

. 38 flat tyre ...............................................................................................

. 189 flooded engine ......................................................................................

. 68

(cont’d)

Index

221

０８／０４／２２１０：５３：１６３２ＨＮ８６６００２３１

Index

fuel, fill cap ............................................................................................

. 112 gauge ................................................................................................

. 26 recommendation .............................................................................

. 111 tank capacity ..................................................................................

. 112 fuses ...................................................................................................

. 195

G

gap, spark plug ...................................................................................

. 207 gear case oil ........................................................................................

. 122 gear shifting .........................................................................................

. 71

H

headlight dimmer switch ......................................................................

. 32 headlight switch ...................................................................................

. 32

222

Index

０８／０４／２２１０：５３：２１３２ＨＮ８６６００２３２

Index

hills, crossing or turning on slops .............................................................

. 89 riding down hills ..............................................................................

. 88 riding up hills ...................................................................................

. 84 stopping on hills ...............................................................................

. 86 hourmeter .............................................................................................

. 24 hour select button .................................................................................

. 25

I

identification, vehicle .........................................................................

. 204 ignition cut-off system, bank angle ......................................................

. 68 ignition switch ......................................................................................

. 27 indicators drive mode indicator ........................................................................

. 19 gear position indicator ......................................................................

. 20 neutral indicator ...............................................................................

. 16 oil change indicator ..........................................................................

. 21 high oil/coolant temperature indicator .............................................

. 16

PGM-FI indicator .............................................................................

. 17 reverse indicator ...............................................................................

. 16

4WD indicator ............................................................................

. 16, 30 inspection, pre-ride ...............................................................................

. 49

K

key, lost ..............................................................................................

. 200 kit, tool ...............................................................................................

. 108

Index

223

０８／０４／２２１０：５３：２６３２ＨＮ８６６００２３３

Index

L

labels, safety ...........................................................................................

. 6 lamp check ...........................................................................................

. 14 limit, weight .........................................................................................

. 54 loading guidelines ................................................................................

. 55 lubrication, engine oil ........................................................................................

. 114 differential oil ................................................................................

. 124 gear case oil ....................................................................................

. 122

M

maintenance, component locations .......................................................................

. 105 importance ........................................................................................

. 97 precautions .......................................................................................

. 99 record .............................................................................................

. 104 safety ................................................................................................

. 98 schedule ..........................................................................................

. 100

224

Index

０８／０４／２２１０：５３：３０３２ＨＮ８６６００２３４

Index

Manufacturer and authorised representative for EU market ..............

. 231 maximum weight limit .........................................................................

. 54 minute select button .............................................................................

. 25 modifications ........................................................................................

. 57 multi-function display ..........................................................................

. 18

N

neutral indicator ...................................................................................

. 16 numbers, serial ...................................................................................

. 204

O

obstacles, riding over ...........................................................................

. 91 odometer ...............................................................................................

. 22 oil, differential ......................................................................................

. 124 engine .............................................................................................

. 114 gear case .........................................................................................

. 122 oil/coolant temperature indicator .............................................

. 14, 193 operation component locations .............................................................

. 11 owner’s manual storage ......................................................................

. 109

Index

225

０８／０４／２２１０：５３：３５３２ＨＮ８６６００２３５

Index

P

parking .................................................................................................

. 93 passenger, no carrying ..........................................................................

. 47 pavement, no riding on .........................................................................

. 61 petrol ..................................................................................................

. 111 petrol containing alcohol ....................................................................

. 211 pinging, engine ...................................................................................

. 111 plug, spark ..........................................................................................

. 138 pre-ride inspection ................................................................................

. 49 problems, unexpected .........................................................................

. 181 protective apparel .................................................................................

. 44

R

rear final gear case oil ........................................................................

. 122 recoil starter ..........................................................................................

. 33 removal, seat ......................................................................................

. 110 reverse, gear, shifting into .............................................................................

. 77 indicator ...........................................................................................

. 16 riding in ............................................................................................

. 77 rider training .........................................................................................

. 46

226

Index

０８／０４／２２１０：５３：４０３２ＨＮ８６６００２３６

Index

riding, basic operations ................................................................................

. 59 clothing .............................................................................................

. 44 precautions .......................................................................................

. 61 preparing for ..................................................................................

. 172 over obstacles ...................................................................................

. 91 safety ..................................................................................................

. 2 safety precautions .............................................................................

. 61 through water ...................................................................................

. 92

S

safety, important precautions .......................................................................

. 99 labels ..................................................................................................

. 5 riding precautions .............................................................................

. 61 schedule, maintenance ........................................................................

. 100 seat removal .......................................................................................

. 110 serial numbers ....................................................................................

. 204

(cont’d)

Index

227

０８／０４／２２１０：５３：４４３２ＨＮ８６６００２３７

Index

shift lever .............................................................................................

. 28 shifting gears ........................................................................................

. 71 skid plate ............................................................................................

. 159 skidding or sliding ................................................................................

. 83 spark arrester ......................................................................................

. 142 spark knock ........................................................................................

. 111 spark plug ...........................................................................................

. 138 specifications ......................................................................................

. 206 speedometer .........................................................................................

. 17 stalling on a hill ....................................................................................

. 86 start button ............................................................................................

. 31 starting, engine ...............................................................................................

. 66 troubleshooting ...............................................................................

. 185 stop switch, engine ...............................................................................

. 31 stopping engine ....................................................................................

. 69 storage,

ATV ...............................................................................................

. 176 owner’s manual ..............................................................................

. 109 switch, headlight ...........................................................................................

. 32 headlight dimmer .............................................................................

. 32 ignition .............................................................................................

. 27

2WD/4WD select .............................................................................

. 30

228

Index

０８／０４／２２１０：５３：４８３２ＨＮ８６６００２３８

Index

T

throttle, cable ...............................................................................................

. 136 lever ..........................................................................................

. 34, 136 tyres, air pressure .....................................................................................

. 153 flat ..................................................................................................

. 189 replacing .........................................................................................

. 158 repairing .........................................................................................

. 157 thread conditions ............................................................................

. 155 tool kit ................................................................................................

. 108 trailer hitch ...........................................................................................

trailer towing,

. 39 operational guidelines ......................................................................

. 55 weight limits .....................................................................................

. 54 training, rider ........................................................................................

. 46 transporting your ATV .......................................................................

. 174 tripmeter ...............................................................................................

. 22 trouble, unexpected ............................................................................

. 181 troubleshooting, starting .....................................................................

. 185 turning, on level ground .................................................................................

. 82 on hills or slopes ...............................................................................

. 89

V

valve, fuel .............................................................................................

. 27 valve clearance ...................................................................................

. 141 vehicle identification no. (VIN) .........................................................

. 204

Index

229

０８／０４／２２１０：５３：５２３２ＨＮ８６６００２３９

Index

W

warning labels ........................................................................................

. 5 washing your ATV .............................................................................

. 167 water, riding through ...................................................................................

. 92 weight limit ..........................................................................................

. 54 wheel removal .....................................................................................

.191

230

Index

０８／０４／２２１０：５３：５７３２ＨＮ８６６００２４０

Manufacturer and Authorised

Representative for EU Market

Manufacturer

Honda of South Carolina

Mfg., Inc.

1111 Honda way

Timmonsville,

South Carolina 29161,

U.S.A.

Authorised Representative for EU Market

Honda Motor Europe Ltd.

Aalst Office

Wijngaardveld 1

(Noord V), B-9300 Aalst-

Belgium

Manufacturer and Authorised Representative for EU Market

231

０８／０４／２２１０：５３：５９３２ＨＮ８６６００２４１

０８／０４／２２１０：５４：０５３２ＨＮ８６６００２４２

Honda Motor Europe (North) GmbH p.A. HONDA Austria GesmbH

Hondastraße 1

A-2351 Wiener Neudorf

AUSTRIA

Tel.: 02236/6900

HONDA ITALIA INDUSTRIALE SPA

Via Della Cecchignola, 5/7

00143 ROMA

ITALY

Tel.: 06-549281

Honda Motor Europe (North) GmbH

SPRENDLINGER LANDSTR. 166

63069 OFFENBACH AM MAIN

DEUTSCHLAND

Tel.: 069-83090

Fax: 069-832020

HONDA MOTOR EUROPE (SOUTH), S.A.

PARC D’ACTIVITES PARIS-EST

ALLEE DU 1ER MAI

B.P. 46 CROISSY-BEAUBOURG

77183 MARNE-LA-VALLEE CEDEX 2

Tel.: 01-60-37-30-00

Fax: 01-60-37-30-99

Honda Mc Svenska AB

MAGASINSGATAN 6

PO BOX 10173

S-434 22 KUNGSBACKA

SWEDEN

Tel.:

＋

46 30 05 13 00

Fax:

＋

46 30 01 96 57 www.hondamc.com

HONDA (UK)

470 London Road

Slough

Berkshire

SL3 8QY

Tel.:

＋

44 1753 590 500

Fax:

＋

44 1753 590 000

HONDA ICELAND

BERNHARD Ltd

VATNAGARDAR 24-26

104 REYKJAVIK

ICELAND

Tel.:

＋

354 520 11 00

Fax:

＋

354 520 11 01 - 2 e-mail: honda

＠

honda.is

www.honda.is

Honda Australia

Motorcycles &

Power Equipment Pty., Ltd.

1954-6 Hume High way

Campbellfield Vic. 3061

AUSTRALIA

Tel.: 03-270-1111

HondaPoland Sp. Z.O.O.

UL. PUŁAWSKA 381

02-801 WARSZAWA

POLAND

Tel.:

＋

48 22 545 75 00

Fax:

＋

48 22 545 75 80 www.honda.pl

RUTING

RUBESI 19

51215 KASTAV

CROATIA

Tel.:

＋

385 51 274 547

Fax:

＋

385 51 274 547

Honda Motor Europe (North) GmbH p.A. HONDA BELGIUM

WIJNGAARDVELD 1

9300 AALST

BELGIE/BELGIQUE

Tel.:

＋

32 (0)53-725111

Fax.:

＋

32 (0)53-725100 www.honda.be

TWO WHEELS LTD

CROSSLANDS BUSINESS PARK

BALLYMOUNT ROAD

DUBLIN 12

IRELAND

Tel.:

＋

353 1 460 2111

Fax:

＋

353 1 456 6747

VILH. NELLEMANN HANDELSSELSKAB A/S

Gåseagervej 12

DK-8250 Egå

DENMARK

Tel.:

＋

45 87 435 435

Fax:

＋

45 87 435 437

Honda Motor Europe (North) GmbH p.a. HONDA NEDERLAND B.V.

CAPRONILAAN 1

NL - 1119 NN SCHIPHOL-RIJK

NEDERLAND

Tel.: 020-707 0000

Fax: 020-707 0001

OY BRANDT AB

TUUPAKANTIE 7 B

SF-01740 VANTAA

FINLAND

Tel.:

＋

35 89 89 55 01

Fax:

＋

35 89 87 85 276

AUTOMOCION CANARIAS S.A.

CARRETERA EL SOBRADILLO, 4

38108 SANTA CRUZ DE TENERIFE

CANARY ISLANDS

Tel.:

＋

34 9 22 62 93 00

Fax:

＋

34 9 22 61 13 44

ASSOCIATED MOTORS CO LTD

New Street

In San Gwakkin Road Mriehel Bypass

Mriehel QRM 17

MALTA

Tel.:

＋

356 21 49 85 61

Fax:

＋

356 21 48 01 50

Blue Wing Honda Limited

271 Tirakau Drive

East Tamaki, Auckland.

New Zealand

Tel.: 09-274-4939

HONDA CESKA REPUBLIKA S.R.O.

BAVORSKA 20

155 01 PRAHA 5

CZECH REPUBLIC

Tel.:

＋

420 2 57100 111

Fax:

＋

420 2 57100 245

A.J. LALCHANDANI

ALFONSO XII, 15

29801 MELILLA

SPAIN

Tel.:

＋

34 9 52 68 40 88

Fax:

＋

34 9 52 68 40 87

Honda Slovakia s.r.o.

Polus Millennium Tower

Vajnorská 100/A

83103 Bratislava

Tel.:

＋

421-2-444 411 48

Fax:

＋

421-2-444 411 50

HONDA (SUISSE) S.A.

ROUTE DES MOULIERES 10

1214 VERNIER-GENEVE

SWITZERLAND

Tel.: 022-9390909

AS KELLOX

POSTBOKS 170

NYGAARDSVEIEN 67

1401 SKI

NORWAY

Tel.:

＋

47 64 97 6100

Fax:

＋

47 64 97 6190 (2)

Montesa-Honda S.A.

C/ del Mar del Nord s/n

Pol.Ind. ‘‘Can Roca’’ ‘‘La Torre del Rector’’

08130 Sta. Perpetua de Mogoda

Barcelona

SPAIN

Tel.: 93-5740770

Fax: 93-5743192

HONDA MOTOR DE PORTUGAL SA

Abrunheira

2714-506 SINTRA

PORTUGAL

Tel.: 219 156 530

Fax: 219 151 019 www.motos.honda.pt

GENERAL AUTOMOTIVE CO. S.A.

LEOFOROS ATHINON 71

PO BOX 1200

10173 ATHENS

GREECE

Tel.:

＋

30 210 34 83300

Fax:

＋

30 210 34 67329 www.honda.gr

info

＠

saracakis.gr

JUAN ARMAS SA

DIEGO VEGA SARMIENTO, 9

35014 LAS PALMAS DE GRAN CANARIA

CANARY ISLANDS

Tel.:

＋

34 9 28 41 86 00

Fax:

＋

34 9 28 41 87 95

BASSADONE MOTORS LTD

42, DEVIL’S TOWER ROAD

PO BOX 176

GIBRALTAR

Tel.:

＋

350 79 004

Fax:

＋

350 78 005

AS DOMZALE MOTO CENTER, D.O.O.

BLATNICA 3 A

1236 TRZIN

SLOVENIA

Tel.:

＋

386 1 5623 700/5622 242

Fax:

＋

386 15 623 705 website: www.as-domzale-servis.si

HONDA HUNGARY LTD

H-2040 BUDAÖRS

TÖRÖKBALINTI u. 25 /b

HUNGARY

Tel.:

＋

36 23 506 406

Fax:

＋

36 23 416 650

AUTO CEUTA CARS S.A.

MUELLE CANONERO DATO 25

CEUTA 11701

SPAIN

Tel.:

＋

34 9 56 522 194

Fax:

＋

34 9 56 50 05 04

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