Weider WESY8515 User's Manual

 Model No. WESY85151
Serial No.
Write the serial number in the space
above for future reference.
il
Serial Number Decal
PATENT PENDING
QUESTIONS?
Âs a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you have
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missing or damaged parts, we
will guarantee you complete sat-
isfaction through direct assis-
tance from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide Immediate assis-
tance, free of charge to you.
‘CUSTOMER HOT LINE:
1-800-999-3756
Mon.—Fri., 6 a.m.-6 p.m. MST
USER'S MANUAL
TABLE OF CONTENTS
LIMITED WARRANTY .............erericacererececeraoreonvrraracarareravacarararrorarvane 2
IMPORTANT PRECAUTIONS ............... A AAA A Aa ea a ea ae a aa aa dan 3
BEFORE YOU BEGIN ...........ereeeeecocccaroarerarearenes PS 4
ASSEMBLY ..........eeecevcvcccaoreorereraareroreresrererercarereroreace aa rene , 5
HOW TO USE THE HOME GYM SYSTEM ..... PT 15
TROUBLE-SHOOTING AND MAINTENANCE ..... J PD 18
— CABLE DIAGRAM ........e.eeeeccocccoreciriarecicerarer errar ee eee ea a a ee a aa 19
ORDERING REPLACEMENT PARTS ...............cevrecrcrcecirirece reee à Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of
this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before
beginning assembly.
WEIDER is a registered trademark of ICON Health 4 Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (20) days from the date of pur-
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-
ited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All
products for which warranty claim is made must be received by ICON at one of its authorized service cen-
ters with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase.
All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to
a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or
repairs not provided by an ICON authorized service center, products used for commercial or rental pur-
poses, or products used as store display models. No other warranty beyond that specifically set forth
above is authorized by ICON. |
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-
nection with the use or performance of the product or damages with respect to any economic loss, loss
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-
dental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH 8 FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER® 8515
Home Gym System. The WEIDER® 8515 offers a
selection of weight stations designed to develop every
major muscle group of the body. Whether your goal is
to tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
WEIDER® 8515 will help you to achieve the specific
results you want.
For your benefit, read this manual carefully before
using the WEIDER® 8515 Home Gym System. if you
have additional questions, please call our Customer
Service Department toll-free at 1-800-999-3756,
Monday through Friday, 6 a.m. until 6 p.m. Mountain
Time (excluding holidays). To help us assist you,
please note the product model number and serial
number before calling. The model number is e
WESY85151. The serial number can be found on a
decal attached to the WEIDER* 8515 (see the front
cover of this manual). _ |
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
ASSEMBLED
DIMENSIONS: |
Height: 74 in. High Pulley Station
— Width: 40 in.
Length: 53 in. CO
J TT
| Lat Bar
ATS à —,
LH
Butterfly Arms / |
Backrest | | |
LU {
Resistance
Press Arm Cylinders
Seat
| Stepper Pedals
CENT aa = EZ
Leg Lever q NI <<
$ DS >>" Weight Pin
Г
Foot Plate Weight Stack
Low Pulley Station
ASSEMBLY
Before beginning assembly, carefully read the
following Information and instructions:
* Place all parts of the WEIDER 8515 in a cleared
area and remove the packing materials; do not
dispose of the packing materials until assembly is
completed. |
The assembly is divided into four stages: 1)
frame assembly, 2) press and butterfly arm
assembly, 3) cable and pulley assembly, and 4)
seat and backrest assembly. The hardware for
each stage is packaged separately.
* Wait until you begin each assembly stage to open
that parts bag.
* For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been pre-
attached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
* As you assemble the WEIDER 8515, be sure that
all parts are oriented as shown in the drawings.
* Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
e Two (2) adjustable wrenches 23——1
One (1) standard screwdriver ==)
One (1) phillips screwdrlver e=——-_ ==)
One (1) rubber mallet |
Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that
you have read and understand the infor-
mation in the box above.
end of the Stabilizer (5). Press a 2” Square
Inner Cap (27) into the end of the Base (4).
positioned as shown.
Insert two 5/16” x 2 3/4” Carriage Bolts (14)
2 1/2” Carriage Bolt (1) up through the
remaining hole in the Stabilizer. Insert two
5/16” x 2 1/2” Carriage Bolts (1) up through
the Base (4). |
Slide the indicated end of the Base (4) onto
the 5/16” x 2 3/4" Carriage Bolts (14) in the
Stabilizer (5). Slide the Rear Upright (56)
onto the Carriage Bolts. The high side of
the bracket on the Rear Upright must be
on the side shown. Hand tighten a 5/16”
Nylon Locknut (3) onto each Carriage Bolt.
Do not tighten the Nylon Locknuts yet.
Wet the handles on the Rear Upright (56)
with soapy water. Slide a Hand Grip (31)
onto each handle.
Press a 2” Square Outer Cap (51) onto each
Turn the Stabilizer (5) so that the long side is
up through the Stabilizer (5). Insert a 5/16” x
FA
High Side of
Bracket
Handies
Ra
56
2. Slide the Front Upright (42) onto the 5/16” x 2
2 1/2” Carriage Bolts (1) in the Base (4).
Hand tighten a 5/16” Nylon Locknut (3) onto
each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.
Press a 1” Square Inner Cap (65) into the
Front Upright (42).
Attach the slotted end of the Brace (87) to the
5/16" x 2 1/2” Carriage Bolt (1) in the
Stabilizer (5). Hand tighten a 5/16" Nylon
Locknut (3) onto the Bolt. Do not tighten the
Nylon Locknut yet.
Attach the other end of the Brace (87) to the
Rear Upright (56) with a 5/16” x 2 3/4” Bolt
(11), a 5/16” Flat Washer (8), and a 5/16”
Nylon Locknut (3). Do not tighten the Nylon
Locknut yet.
3. Press a 2” Square Inner Cap (27) into the end 3
of the Top Frame (55). Press a 1 3/4” Square
Inner Cap (44) into each end of the crossbar
on the Top Frame. Press two 1” Round Inner
Caps (49) into the top of the crossbar.
Attach the Top Frame (55) to the Front Upright
(42) and the Rear Upright (56) with four 5/16”
x 2 3/4” Bolts (11), four 5/16” Flat Washers
(8), and four 5/16” Nylon Locknuts (3).
Tighten ail Nylon Locknuts used in steps 1
through 3.
4. Press two 1 1/2” Bushings (82) into the Left 4
Pedal (79). Attach a Pedal Cover (81) to the
Left Pedal with a 1/2” Metal Screw (77).
Assemble the Right Pedal (not shown) in the 81
same manner.
82
5. Lubricate the pedal axles on the Rear Upright
(56). Slide the Left Pedal (79) onto the left
pedal axle, and the Right Pedal (78) onto the
right pedal axle. Note: Make sure that the
Pedals are on the correct sides; the siot-
ted brackets must be on the insides of the
Pedals. Hold a 1" Retainer (69) and a
1" Round Cover Cap (70) against the end of
the left pedal axle. The teeth on the Retainer
must bend outward (see the inset drawing).
Tap the Retainer and the Round Cover Cap
onto the pedal axle. Attach the Right Pedal in
the same manner.
Lubricate the cylinder axles on the Rear
Upright (56). Slide a 5/8” Spacer (86) and a
Resistance Cylinder (80) onto each cylinder
axle. Be sure that the Spacer is turned as
shown In the inset drawing. Hold a 5/8"
Retainer (84) and a 5/8" Round Cover Cap
(85) against the end of the right cylinder axle.
The teeth on the Retainer must bend outward
(see the inset drawing). Tap the Retainer and
the Round Cover Cap onto the cylinder axle.
Tap a 5/8" Retainer (84) and a 5/8" Round
Cover Cap (85) onto the left cylinder axle in
the same manner.
Raise the Left Pedal (79) and rest it on the
hook at the lower end of the left Resistance
Cylinder (80). The hook must be in one of the
slots under the Left Pedal.
Raise the Right Pedal (78) and rest it on the
hook at the lower end of the right Resistance
Cylinder (80). Make sure that the hooks are
in the same position under both Pedais.
‚ Set two Weight Bumpers (19) onto the brack-
et on the Base (4) as shown.
Stack six Weights (25) onto the Weight
Bumpers (19). Make sure that the Weights
are turned so the pin grooves are ail on
the same side and the “weider” logos are
on top.
56
Lubricate
69
56
86 | —56
85 —e
_i — Lubricate
84
80”
e
9.
10.
11.
Press the Weight Tube Bumper (64) into the
end of the Weight Tube (63). Insert the
Weight Tube into the stack of Weights (25).
Be sure that the pins on the Weight Tube
are sitting in the pin grooves in the top
Weight.
Lubricate the insides of the holes in the Top
Weight (76). Set the Top Weight onto the
stack of Weights (25). insert both Weight
Guides (62) into the stack of Weights. Be
sure that the holes in the Weight Guides
are at the top, as shown. |
Attach the upper ends of the Weight Guides
(62) to the Top Frame (55) with the 5/16” x 6”
Бой (60), wo 1/2” x 3/4” Spacers (01), anda
5/16” Nylon Locknut (3).
Be sure that the Pulley Bracket (20) is in
front of the right Weight Guide (62) as
shown.
Press a 1” x 7/8” Plastic Bushing (75) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place on the Base
(4). Note: This wili be a tight fit. The
Plastic Bushings shouid fit onto each end
of the indicated tube in the Base. Be sure
that the Pulieys (15) are on the indicated
side.
Lubricate the 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Base (4) with the
3/8" x 8” Bolt and a 3/8” Nylon Locknut (21).
Lubricate
> Holes
5
Lubricate
Welded
Spacers
12. Wet the handle of one Press Arm (46) with
soapy water. Slide a 5” Plastic Grip (31) onto
the handle. Press a 1” Round Inner Cap (49)
into the other end of the handle.
Attach the Press Arm (46) to one side of the
Press Frame (17) with two 5/16" x 2 1/2”
Bolts (22) and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the
same manner.
13. Lubricate both axles on the Top Frame (55).
Siide the Hight Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); note the posi- в
tion of the “V”’ Pulley (6) to identify the \ |
‘Right Arm. Be sure that the upper end of NN 9 Axle—Lubricate
the Right Arm is behind the indicated | ED
bracket on the Top Frame (55). 6 SA с) AS
| 1
Tap two 1” Retainers (69) and a 1” Round >
Cover Cap (70) onto the axle. Be sure that
the teeth on the Retainers bend toward the © 70 y
Cover Cap, as shown in the inset drawing.
|
|
|
pr
48
Attach the Left Arm (47) in the same manner. |
Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with
soapy water. Slide a 10” Pad (45) onto the
lower end of each Arm.
5—Axle
69
As you assemble the cables and pulleys in 14
steps 14 through 22, please refer to the
CABLE DIAGRAM on page 19 of this manual.
14. Route the Long Cable (23) around the 3 1/2”
Pulley (15) attached to the Top Frame (55).
Be sure that the end of the Cable with the
ball is on the indicated side ot the Pulley
and that the Cable is between the Pulley
and the hook on the Top Frame. Tighten the
3/8" x 3 3/4” Bolt (71) and the 3/8” Nylon
Locknut (not shown).
71
15. Wrap the Long Cable (23) around a “V”-Pulley | |
(6). Attach the “V”-Pulley and a Long Cable
Trap (50) to the indicated bracket on the
Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)
and a 3/8” Nylon Locknut (21).
Route the Long Cable (23) around the “V”-
Pulley (6) on the Left Arm (47). Tighten the
3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown). Be sure that the. Cable
Is in the groove of the Puliey and that the
Long Cable Trap (50) is turned to hoid the
Cable in place.
16. Route the Long Cable (23) around the “V”-
Pulley (6) on the Right Arm (48). Be sure
that the Cable is in the groove of the “V”-
turned to hold the Cable in place. Tighten 50 7
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon 68 6
Locknut (not shown).
Route the Long Cable (23) around the 3 1/2” го
Pulley (15) attached to the Pulley Bracket 66—
(20). Be sure that the Cable is In the J
groove of the Pulley and that the Cable
Trap (66) is turned to hold the Cable in
place. Tighten the 3/8” Nylon Locknut (21)
and the 3/8” x 2” Bolt (not shown).
48
U,
a
\
\
Be sure that the 5/16” x 5” Bolt (68) is
tightened. 17
17. See the inset drawing. Attach a 3 1/2” Pulley
(15) and a Cable Trap (66) to the indicated
hole in the Long “U”-Bracket (57) with a 3/8” x
2” Bolt (12) and a 3/8” Nylon Locknut (21). Be NN 15
sure that the Cable Trap Is inside the “U”- N
Bracket. Note: This may come pre-assem-
bled.
“0
23
Route the Long Cable (23) through the 3 1/2” 57
Pulley (15) and the Long “U”-Bracket (57). Be
sure that the Cable is in the groove of the
Pulley and that the Cable and Pulley move
smoothly.
NN
NY
NY
N
10
. Route the Long Cable (23) around the 3 1/2"
Pulley (15) attached to the bracket on the Top
Frame (55). Tighten the 3/8” x 2” Bolt (12)
and the 3/8” Nylon Locknut (21). (Note: This
Pulley is pre-assembied. It has been
shown disassembled for easy part Identifi-
cation.) Be sure that the Cable Is In the
groove of the Pulley and that the Cable
and Puliey move smoothly.
. Remove the 3 1/2” Low Pulley (88) from the
Press Frame (17). Re-attach the Pulley with
the 5/8” x 9/16” Spacer (73) between the
Pulley and the Press Frame. Finger tighten
the 3/8” Nylon Locknut (21).
Route the Short Cable (58) under the 3 1/2"
Low Pulley (88) attached to the lower hole in
the Press Frame (17). Be sure that the end
of the Cable with the ball Is on the Indicat-
ed side of the Press Frame and that the
Cable Is between the Pulley and the cross-
bar on the Press Frame. Tighten the 3/8”
Nylon Locknut (21) and the 3/8” x 3 3/4” Bolt
(71).
Route the Short Cable (58) around the 3 1/2”
Pulley (15) attached to the lower hole in the
Front Upright (42). Be sure that the Cable
Trap (not shown) ls turned to hold the
Cable in place and that the Cable Is routed
around the Pulley as shawn. Tighten the
3/8” Nylon Locknut (21) and the 3/8” x 3 3/4”
Bolt (not shown).
. Route the Short Cable (58) around the 3 1/2”
Pulley (15) attached to the upper hole in the
Press Frame (17). Be sure that the Cable
Trap (66) Is In the “3 o’clock” position and
that the Cable Is routed around the Pulley
as shown. Tighten the 3/8” Nylon Locknut
(21) and 3/8” x 3 1/2” Bolt (not shown).
Route the Short Cable (58) around the 3 1/2”
Pulley (15) attached to the upper hole in the
Front Upright (42). Be sure that the Cable
Trap (not shown) Is turned to hold the
- Cable In place and that the Cable Is routed
around the Pulley as shown. Tighten the
3/8” Nylon Locknut (21) and the 3/8” x 3 3/4"
Bolt (not shown).
. Attach the end of the Short Cable (58) to the
Long “U”-Bracket (57) with a 1/4” Nylon Lock-
nut (2) and a 1/4” Flat Washer (10). Do not
completely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable so only a couple of threads are
showing above the Nylon Locknut, as
shown in the inset drawing.
11
22. Attach the Long Cable (23) to the Small “U”- 22
Bracket (67) with a 1/4” Nylon Locknut (2)
and a 1/4” Flat Washer (10). Do not com-
pletely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable so only a couple of threads are €
showing above the Nylon Locknut, as
shown In the Inset drawing.
23
Attach the Smail “U”-Bracket (67) to the
Weight Tube (63) with the 5/16” x 1 3/4” Bolt
(72) and a 5/16” Nylon Locknut (3).
=
23. Attach the Backrest (41) to the Front Upright
(42) with two 1/4” x 2 1/2” Screws (43) and
two 1/4” Flat Washers (10).
DA 77
lea,
24. Press a 1 1/2” Square Inner Cap (32) into the
Seat Frame (36). 24
13
Insert the 1/4” x 2” Carriage Bolt (38) through
the center hole in the Seat Plate (37). Attach
the Seat Plate to the Seat (13) with two 1/4” x
1/2” Screws (18).
Insert the 1/4” x 2" Carriage Bolt (38) into the
indicated hole in the Seat Frame (36).
Tighten a 1/4" Nylon Locknut (2) with a 1/4"
Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the
Seat Frame (36) with the 1/4” x 2" Screw (24)
and a 1/4” Flat Washer (10).
12
25. Press a 1 1/2” Square Inner Cap (32) into the
26.
27
Leg Lever (29).
Lubricate the 5/16” x 2 1/4” Bolt (33). Attach
the Leg Lever (29) to the Seat Frame (36)
with the 5/16” x 2 1/4” Bolt and a 5/16" Nylon
Locknut (3).
Insert the 5/16" x 2” Eyebolt (35) into the Leg
Lever (29) from the direction shown. Tighten
a 5/16” Nylon Locknut (3) with a 5/16" Flat
Washer (8) onto the Eyebolt.
Rest the Seat Frame (36) on the indicated pin
in the Front Upright (42). Attach the Seat
Frame to the Front Upright with a 5/16” x
2 3/4” Carriage Bolt (14) and the Seat Knob
(40). |
- Press 3/4” Round Inner Caps (34) into the
ends of both 12 1/2” Pad Tuhes (28).
Insert one 12 1/2” Pad Tube (28) into the
Seat Frame (36). Slide a 5 1/2” Pad (30) onto
each end of the Pad Tube.
Insert the other 12 1/2” Pad Tube (28) into the
Leg Lever (29). Slide a 5 1/2” Pad (30) onto
each end of the Pad Tube.
13
25
33—Lubricate
N
\\\
27
30
28. Remove the decals from the decal sheet (not shown) and apply them to the home gym system in the loca-
tions shown in the illustration below.
28
HIGH PULLEY .
BUTTERFLY
( (
STAIR CLIMBER
8515 ||
[ —— BENCH PRESS
LEG DEVELOPER
LOW PULLEY
29. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
HOW TO USE THE HOME GYM SYSTEM, beginning on page 15 of this manual.
Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly Installed, they may be damaged when heavy welght Is used. See the
CABLE DIAGRAM on page 19 of thls manual for proper cable routing. If there Is any slack In the
cables, the cables should be tightened. See TROUBLE-SHOOTING AND MAINTENANCE on page 18.
HOW TO USE THE HOME GYM SYSTEM
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise
poster accompanying this manual to see how the home gym system should be set up for each exercise.
IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the cor-
rect starting position for the exercise to be performed. If there is any siack in the cables or chain as an
exercise is performed, the effectiveness of the exercise wili be reduced.
CHANGING THE WEIGHT SETTING
, , , «р Y )
To change the weight setting of the weight stack, Xx /
insert the Weight Pin (26) under the desired Weight AY 7
(25). Make sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end downward. The weight setting can
be changed from 6.5 pounds to 81.5 pounds, in incre-
ments of 12.5 pounds. Note: Due to the cabies and
puileys, the amount of resistance at each exercise
station may vary from the weight setting. Use the
WEIGHT RESISTANCE CHART on page 24 to find
the approximate amount of resistance at each
weight station.
—y NX
2
В jf AS
UN Ca
N
O1
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
Attach the Lat Bar (54) to the Long Cable (23) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the Long
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Long Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
The Nylon Strap (39) (not shown) can be attached in
the same manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION
Attach the Lat Bar (54) to the Short Cable (58) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the
Short Cable with two Cable Clips. Adjust the length
of the Chain between the Lat Bar and the Short
Cable so the Lat Bar is in the correct starting
position for the exercise to be performed.
The Nylon Strap (39) (not shown) can be attached in
the same manner. -
15
ATTACHING AND REMOVING THE SEAT
Set the bracket on the Seat Frame (36) onto the indi-
cated pins on the Front Upright (42). Attach the Seat
Frame to the Front Upright with the 5/16” x 2 3/4”
Carriage Bolt (14) and the Seat Knob (40).
For some exercises, the Seat (13) must be removed.
First, be sure that the chain is not attached to the leg
lever. Next, remove the Seat Knob (40) and the 5/16"
x 2 3/4" Carriage Bolt (14) from the Seat Frame (36).
Lift the Seat Frame off the Front Upright (42).
ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION | |
To use the Leg Lever (29), the seat must be attached
to the front upright (see ATTACHING AND REMOV-
ING THE SEAT above).
Attach one end of the Chain (52) to the Short Cable
(58) with a Cable Clip (53). Attach the other end of
the Chain to the Eyeboit (35) with a Cable Clip.
CHANGING THE STEPPING RESISTANCE
To change the stepping resistance, first lift the Left
and Right Pedals (78, 79) off the hooks at the lower
ends of the Resistance Cylinders (80). Move the
hooks to different slots under the Pedals. Make sure
that the hooks are fully inserted into the same
slots on both Pedals. The farther the hooks are
moved from the Rear Upright (56), the greater the
resistance will be. WARNING: The Resistance
Cylinders become very hot during use. Allow the
Resistance Cylinders to cool before touching
them.
16
56
И
WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 Ib. top weight. The
other numbers refer to the 12.5 Ib. weight plates. Weight resistance shown for the butterfly arm station is for
each butterfly arm. | |
WEIGHT | PRESSARM BUTTERFLYARM LEGLEVER HIGH PULLEY LOW PULLEY
PLATES — (lbs) (Ibs.) (Ibs.) (Ibs.) © (Ibs)
Top 20 10 15 14 24
1 45 22 — 9 28 54
2 70 33 54 44 82
3 99 42 75 60 115
4 128 48 96 72 147
5 153 60 115 | 90 175
6 184 69 137 103 209
The actual resistance at each welght station may vary due to differences In Individual weight plates, as
well as friction between the cables, pulleys, and welght guides.
17
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts often and replace any worn parts immediately. The home gym system can be
cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. ;
TIGHTENING THE CABLES
Woven cable, the type of cable used on the home
gym system, can stretch slightly when it is first used.
If there is slack in the cables before resistance is felt,
the cables should be tightened. IMPORTANT: The
Weight Pin (26) must be inserted under the middie
Weight (25) before the cables can be tightened.
Slack can be removed from the cables three different
ways:
* See drawing 1. Tighten the 1/4” Nylon Locknut (2)
at the end of the Long Cable (23). To do this you
may need to remove the Small “U” -Bracket (67)
from the Weight Tube (63). Make sure that the
cables are not too tight, or the Top Weight (76)
will be lifted off the weight stack.
* See drawing 2. Tighten the 1/4” Nylon Locknut (2)
at the end of the Short Cable (58). To do this you
may need to remove the 3 1/2” Pulley (15) from
the Long “U”-Bracket (57). Make sure that the
cables are not too tight, or the Top Weight (76)
will he lifted aff the weiaht stack.
* See drawing 2. Move the 3 1/2” Pulley (15) to the
other hole in the Long “U”-Bracket (57). Remove
the 3/8” Nylon Locknut (21) and the 3/8” x 2” Bolt
(12) from the Cable Trap (66), Pulley, and Long
“U”-Bracket. Re-attach the Pulley and Cable Trap.
Be sure that the Cable trap is in the proper posi-
tion and that the Cable and Pulley move smoothly.
Note: If a cable tends to slip off the pulleys often, the cable may have become twisted. Remove the cabie
and re-install it.
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.
18
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Short Cable: (58) and the Long Cable (23). Use the
diagram to be sure that the two cables and the cable traps have been assembled correctly. If the cables have
not been correctly routed, the home gym system will not function properly and damage may occur. The numbers
show the correct route for each cable. The starting and ending points of each cable are labeled. Be sure that
the cable traps do not touch or bind the cables. |
1—High Pulley
MN
Long Cable (23) TOP VIEW
5—Long “U”-Bracket
Short Cable (58)
Weight Stack—8
1—Low Pulley
19
ORDERING REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-
pared to give the following information: | |
The MODEL NUMBER of the product (WESY85151).
The NAME of the product (WEIDER® 8515 Home Gym System).
The SERIAL NUMBER of the product (see the front cover of this manual).
The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING
attached at the center of this manual).
Part No. 134019 G02185-C R0797A © 1997 ICON Health & Fitness, Inc. Printed in Canada |
REMOVE THIS PART IDENTIFICATION
CHART FROM THE MANUAL
This chart is provided to help you identify the small parts used in assembly. Important: Some parts
may have been pre-assembled for shipping purposes. If you cannot find a part in the parts bags,
check to see If it has been pre-assembled. The number in parenthesis below each part refers to the
key number of the part. The second number refers to the quantity needed for assembly.
IMPORTANT: The assembly is divided into four stages: 1) frame
assembly, 2) press and butterfly arm assembly, 3) cable and pulley
assembly, and 4) seat and backrest assembly. The hardware for each
stage is packaged separately. WAIT UNTIL YOU BEGIN EACH
ASSEMBLY STAGE TO OPEN THAT PARTS BAG.
WESY85151 R0797A
(O) | —1 1/4" Nylon Locknut (2)-3
(O) | 5/16" Nylon Locknut (3)-19
CON |
(O) 3/8" Nylon Locknut (21)-3
7
(0) | 1/4" Flat Washer (10)-6
(0) 5/16" Flat Washer (8)—6
——.[€ e;
CN
1/2" Metal Screw (77)-2
a;
1/4" x 1/2" Screw (18)-2
CHI |)
1/4" x 2" Carriage Bolt (38)-1
(AN
1/4" x 2" Machine Screw-(24)-1
AMV
1/4" x 2 1/2" Screw (43)-2
5/16" x 1 3/4" Bolt (72)-1
)
5/16" x 2 1/2" Bolt (22)-4
5/10 x 2 3/4 Вой (11)-5
TILL )
5/16" x 2 1/2" Carriage Bolt (1)-3
CON )
5/16" x 2 3/4" Carriage Bolt (14)-3
5/16" x 5" Bolt (68)-1
5/16" x 6" Bolt (60)-1
N
1" Retainer (69)-6
5/16" x 2 1/4" Bolt (33)-1
>
©
5/8" Retainer (84)-2
3/8" x 2 1/2" Bolt (7)-1
in
5/16" x 2" Eyebolt (35)—1
LW
3/8" x 8" Bolt (59)-1
3/4" Round inner Cap (34)-4
1" Round Inner Cap (49)-4 | +
1" Round Cover Cap (70)-4
1/2" x 3/4" Spacer (61)-2
5/8" x 9/16" Spacer (73)-1
5/8" Round Cover Cap (85)-2
| и MAMA
_ ) HEHE
1" x 7/8" Plastic Bushing (75)-2
5/8" Spacer (86)-2 1" Square Inner Cap (65)-1
1 N MN
a CHAM
HIT
> / JV \ J JV VV
1 3/4" Square Inner Cap (44)-6 1 1/2" Square Inner Cap (32)-2
( NH С Ir
— J JV
2" Square Inner Cap (27)-2 OS J N
2" Square Outer Cap (51)-2
REMOVE THIS PART LIST/EXPLODED
DRAWING FROM THE MANUAL!
EXPLODED DRAWING—Model No. WESY85151 RO797A
PART LIST—Model No. WESY85151
Key No.
N No md mh mh bh bh dh od ]
LERNER SP IdarRruwp= xo OO NONAwN-
35
36
37
38
39
40
41
42
43
44
45
Qty.
NON = 2 dd aa AA NOB № № = О) = —© Бок) =к № № —5 =5 с ©) — ©) Сл О) 43 О) © © = — (5 © ©
Description.
5/16” x 2 1/2” Carriage Bolt
1/4” Nylon Locknut
5/16” Nylon Locknut
Base
Stabilizer
“V”-Pulley
3/8” x 2 1/2" Bolt
5/16” Flat Washer
3/8” Flat Washer
1/4” Flat Washer
5/16” x 2 3/4” Bolt
3/8" x 2” Bolt
Seat
5/16” x 2 3/4” Carriage Bolt
3 1/2” Pulley
3/8" x 3 1/2” Вой
Press Frame
1/4” x 1/2" Screw
Weight Bumper
Pulley Bracket
3/8” Nylon Locknut
5/16” x 2 1/2” Bolt
Long Cable
1/4” x 2” Screw
Weight
Weight Pin
2” Square inner Сар
12 1/2” Pad Tube
Leg Lever
5 1/2” Pad
Hand Grip
1 1/2” Square inner Cap
5/16” x 2 1/4” Bolt
3/4” Round inner Cap
5/16” x 2” Eyebolt
Seat Frame
Seat Plate
1/4” x 2” Carriage Bolt
Nylon Strap
Seat Knob
Backrest
Front Upright
1/4” x 2 1/2” Screw
1 3/4” Square Inner Cap
10” Pad
Key No.
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
#
#
Qty.
dx < ck NN NA NN ANANDA E E AN AAN
RO797A
Description
Press Arm
Left Arm
Right Arm
1” Round Inner Cap
Long Cable Trap
2” Square Outer Cap
Chain
Cable Clip
Lat Bar
Top Frame
Rear Upright
Long “U”-Bracket
Short Cable
3/8” х 8" Bolt
5/16” x 6” Bolt
1/2” x 3/4” Spacer
Weight Guide
Weight Tube
Weight Tube Bumper
1” Square Inner Cap
Cable Trap
Small “U”-Bracket
5/16” x 5” Bolt
1” Retainer
1” Round Cover Cap
3/8” x 3 3/4” Bolt
5/16” x 1 3/4” Bolt
5/8” x 9/16” Spacer
11/4" x 2 1/2” Plastic Bushing
1” x 7/8” Plastic Bushing
Top Weight
1/2” Metal Screw
Right Pedal
Left Pedal
Resistance Cylinder
Pedal Cover
1 1/2” Bushing
Resistance Cylinder Bushing
5/8” Retainer
5/8” Round Cover Cap
5/8” Spacer
Brace
3 1/2” Low Pulley
User's Manual
Exercise Poster
Note: “+” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
for information about ordering replacement parts.