EUCHNER CES-FD-AP M-01-…, U-01-… Field Evaluation Unit, CES-A-LMN SC Read Head, CES-A-BMB Actuator, CKS Key Adapter Operating Instructions
إعلان
إعلان
More than safety.
Operating Instructions
Field Evaluation Unit
CES-FD-AP-M-01-… (Multicode)
CES-FD-AP-U-01-… (Unicode)
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Contents
About this manual
Correct use
Possible combinations for CES components
Exclusion of liability and warranty
General safety instructions 5
Function 6
Mounting 7
Electrical connection 8
Particularities for operation on decentralized peripheral systems
Safety in case of faults
Fuse protection for power supply
Requirements for connection cables
Connector assignment and wire color for field evaluation unit CES-FD-AP-.-01… 11
Connection 12
Connecting a CES-FD-AP-…-.SI-… to a decentralized peripheral system
(e.g. ET200 series from Siemens) 14
10
10
9
9
Setup 15
LED indicators
Teach-in function for actuator (only version Unicode)
Setup (only version Multicode)
Functional check
15
15
16
16
System status table for version Multicode 17
System status table for version Unicode 18
3
3
4
5
Dimension drawings and technical data
Field evaluation CES-FD-AP-.-01…
Read head CES-A-LMN-SC
Actuator CES-A-BMB
Key adapter CKS
Ordering information and accessories
19
19
21
23
24
25
Inspection and service 26
Service 26
Declaration of conformity 27
2
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
About this manual
This manual is valid for all field evaluation units CES-FD-AP-M-01-… (Multicode) and
CES-FD-AP-U-01-… (Unicode).
Correct use
The field evaluation units series CES are safety devices for monitoring movable safety guards.
The complete safety system consists of three components: coded actuator (transponder), read head and field evaluation unit.
- In combination with a separating safety guard and the machine control, this safety system prevents dangerous machine movements from occurring while the safety guard is open. A stop command is triggered if the safety guard is opened during the dangerous machine function.
Before safety components are used, a risk assessment must be performed on the machine, e. g., in accordance with:
Ì
EN ISO 13849-1, Safety of machinery. Safety related parts of control systems.
General principles for design
Ì
EN ISO 12100, Safety of machinery – General principles for design – Risk assessment and risk reduction
Ì
IEC 62061, Safety of machinery. Functional safety of safety-related electrical, electronic and programmable electronic control systems.
Correct use includes compliance with the relevant requirements for installation and operation, for example
Ì
EN ISO 13849-1, Safety of machinery. Safety related parts of control systems.
General principles for design
Ì
EN 1088, Safety of machinery. Interlocking devices associated with guards.
Principles for design and selection
Ì
EN 60204-1, Safety of machinery. Electrical equipment of machines. General requirements
Ì
EN 60947-5-3, Specification for low-voltage switchgear and controlgear. Control circuit devices and switching elements. Requirements for proximity devices with defined behavior under fault conditions
The unit must be used only in conjunction with the CES read heads and CES actuators from EUCHNER. On the use of different actuators, EUCHNER provides no warranty for safe function.
3
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Important!
Ì
The user is responsible for the integration of the device into a safe overall system. For this purpose, the overall system must be validated, e.g. in accordance with EN ISO 13849-2.
Ì
In the estimation of the PL for the overall system, a maximum value of 100 years can be assumed for the MTTF d
according to the limit value in EN ISO
13849-1:2008, section 4.5.2. This corresponds to a minimum value for the
PFH d
of 2.47x10
-8
/h.
Ì
Correct use requires observing the permissible operating parameters (see
Technical data).
Ì
If a product data sheet is included with the product, the information on the data sheet applies in case of discrepancies with the operating instructions.
Ì
It is only allowed to use components that are permissible in accordance with the table below.
Possible combinations for CES components
Field evaluation unit Read head
CES-A-BMB
077791
Actuator
CKS-A-BK1-RD
113461
CES-FD-AP-M-…
CES-FD-AP-U-…
CES-A-LMN-SC
077790
CKS-A-L1B-SC-SC
113130
CES-A-LMN-SC
077790
CKS-A-L1B-SC-SC
113130
Important: Key adapter
CKS must not be used as a lockout mechanism in combination with multicode evaluation.
Key to symbols
Combination possible
4
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Exclusion of liability and warranty
In case of failure to comply with the conditions for correct use stated above, or if the safety instructions are not followed, or if any servicing is not performed as required, liability will be excluded and the warranty void.
General safety instructions
Safety switches fulfill personal protection functions. Incorrect installation or tampering can lead to fatal injuries to personnel.
Check the safe function of the safety guard particularly
Ì after any setup work
Ì after the replacement of a CES component
Ì after an extended period without use
Ì after every fault
Independent of these checks, the safe function of the safety guard should be checked at suitable intervals as part of the maintenance schedule.
Warning!
Danger of fatal injury in the event of incorrect connection or incorrect use.
Ì
Safety switches must not be bypassed (bridging of contacts), turned away, removed or otherwise rendered ineffective.
On this topic pay attention in particular to the measures for reducing the possibility of bypassing from EN 1088:1995+A2:2008, section 5.7.
The device is only allowed to be installed and placed in operation by authorized personnel
Ì who are familiar with the correct handling of safety components
Ì who are familiar with the applicable EMC regulations
Ì who are familiar with the applicable regulations on health and safety and accident prevention
Ì who have read and understood the operating instructions
Important!
Prior to use, read the operating instructions and keep these in a safe place.
Ensure that the operating instructions are always available during mounting, setup and servicing work. EUCHNER cannot provide any warranty in relation to the readability of the CD for the storage period required. For this reason you should archive a printed copy of the operating instructions. If you should lose the operating instructions, you can download this document from www.EUCHNER.de.
5
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Function
Field evaluation units series CES-FD-AP make it possible to evaluate CES read heads in the field. The safety outputs on the field evaluation units are connected to the machine control.
The system meets the following safety requirements:
Ì
Safety category 4, PLe according to EN ISO 13849-1
Ì
Redundant design of the circuit in the unit with self-monitoring
Ì
This means that the safety system still functions even if an internal component fails
Ì
The switch state of the semiconductor outputs is continuously monitored internally
Ì
Short circuit detection at the safety outputs by pulsed signals
The following switch-on condition applies for the safety outputs FO1A and FO1B
(see also System state table and section Typical system times):
Ì
Safety guard closed
The system consists of three components: coded actuator (transponder), field evaluation unit and read head.
The read head is connected to the field evaluation unit and reads the actuator code.
Every EUCHNER actuator supplied has an electronic coding (unique coding) that is read by the read head. Only if a correct coding is detected does the system accept the actuator. The code in an actuator cannot be reprogrammed.
Unlike systems with unique code detection, on multicode systems a specific code is not requested but instead it is only checked whether the actuator is of a type that can be detected by the system (multicode detection). There is no exact comparison of the actuator code with the code defined in the safety switch (unique code detection).
The read head is fastened to the fixed part of the safety guard.
The actuator attached to the movable part of the safety guard is moved towards the read head by closing the door. The read head is connected to the field evaluation unit. When the switch-on distance is reached, power is supplied to the actuator by the read head by induction and data can be transferred.
If a permissible code is detected, the safety outputs are released.
Due to the combination of dynamic polling of the actuator and the redundant, diverse design of the safety electronics with the two feedback safety outputs, the safety switch will enter the safe state with every detectable fault.
When the safety guard is opened, the safety outputs switch off the safety circuit and the monitoring output OD (optional) is switched off. The state of the safety outputs is monitored internally by two microprocessors.
If faults are detected, the safety circuit is switched off and the DIA LED illuminates.
In case of devices with a monitoring output OI, the output is switched on.
The field evaluation unit has a redundant switching design with self-monitoring. This means that the safety system is still effective even if a component fails.
The system is designed so that failures will not result in the loss of the safety function. The occurrence of failures is detected by cyclic self-monitoring at the latest on the next demand to switch on the safety outputs (e.g. on starting).
If the safety door with the actuator should settle over time, the actuator can drift out of the read head operating distance. The device recognizes this situation and indicates that the actuator is in the limit range. This allows the safety door to be readjusted in time.
6
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Mounting
Caution!
Important!
Risk of damage to equipment as a result of incorrect installation. The read head must not be used as a mechanical end stop.
Ì
Fit an additional end stop for the movable part of the safety guard.
Ì
From the assured switch-off distance S ar
, the safety outputs are safely shut down.
Ì
When mounting several read heads, observe the stipulated minimum distance to avoid mutual interference.
- For CES-A-LMN s min
= 20 mm min. 20 mm
Note the following points:
Ì
Actuator, read head and field evaluation unit must be easily accessible for inspection and replacement.
Ì
The switching operation must only be triggered by the specific actuator designated for this purpose. For permissible combinations please see the table of
possible combinations on page 4.
Ì
Actuator and read head must be fitted so that
Ì
Ì the front faces are at the minimum switch-on distance 0.8 x S ao
or closer when the safety guard is closed (see section Operating distances). A minimum distance dependent on the actuator must be maintained for a side approach direction: - For CES-A-LMN when the safety guard is open up to the distance S tance), a hazard is excluded.
ar
1.2 mm
(assured switch-off dis-
Ì the actuator is positively mounted on the safety guard.
Ì pay attention to the maximum tightening torque for the field evaluation unit mountings of 1 Nm.
7
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Electrical connection
Warning!
In case of an error, loss of the safety function through incorrect connection.
Ì
To ensure safety, both safety outputs (FO1A and FO1B) must always be evaluated.
Ì
Monitoring outputs must not be used as a safety output.
Ì
Lay the connection cables with protection to prevent the risk of short circuits.
Caution!
Risk of damage to equipment or malfunctions as a result of incorrect connection.
Ì
The device generates its own clock signal on the output lines FO1A/FO1B. A downstream control system must tolerate these test pulses, which may have a duration of up to 0.4 ms.
No pulses are output when the safety outputs are switched off.
Ì
The inputs on an evaluation unit connected must be positive-switching, as the two outputs on the safety switch deliver a level of +24 V in the switched-on state.
Ì
All the electrical connections must either be isolated from the mains supply by a safety transformer according to IEC 61558-2-6 with limited output voltage in
Ì the event of a fault, or by other equivalent isolation measures (PELV).
The device tolerates voltage interruptions in the operating voltage U to 5 ms. Voltage interruptions at U
B toring outputs.
B
of up
are also output on the safety and moni-
Ì
For use and operation as per the requirements, a power supply with the feature "for use in class 2 circuits" must be used. The same requirement applies to the safety outputs.
Alternative solutions must comply with the following requirements: a) Electrically isolated power supply unit with a max. open-circuit voltage of 30
V/DC and a limited current of max. 8 A.
b) Electrically isolated power supply unit in combination with fuse as per UL248.
This fuse should be designed for max. 3.3 A and should be integrated into the 30 V/DC voltage section.
Ì
All electrical outputs must have an adequate protective circuit for inductive loads. The outputs must be protected with a free-wheeling diode for this purpose. RC interference suppression units must not be used.
Ì
Power devices which are a powerful source of interference must be installed in a separate location away from the input and output circuits for signal processing. The cable routing for safety circuits should be as far away as possible from the cables of the power circuits.
Ì
In order to avoid EMC interference, the physical environmental and operating conditions at the installation site of the device must comply with the requirements according to the standard EN 60204-1:2006, section 4.4.2 (EMC).
Important!
If the device does not appear to function when operating voltage is applied (e.g. green STATE LED does not flash), the safety switch must be returned unopened to the manufacturer.
8
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Particularities for operation on decentralized peripheral systems
The version CES-FD-AP-…-.SI-… (M12, 5-pin; pin 5 not assigned) is optimized for connection to decentralized peripheral systems, such as the ET200 series from
Siemens. The devices are connected like an OSSD (e.g. like light curtains).
The 5-pin M12 plug connector can be connected directly to the socket of an IP65
field module (e.g. ET200pro) with aid of the connection cables on page 25. If
flying leads are used, connection to IP20 input and output modules (e.g. ET200s) is naturally also possible.
Important!
Observe the following notes prior to connection:
Ì
Parameter assignment might be required for the input/output modules (see application example at www.EUCHNER.de, in the area Download Applicationen CES).
Ì
Additionally observe notes from the control system manufacturer where necessary.
Safety in case of faults
Ì
The operating voltage U
B
is reverse polarity protected.
Ì
The contacts FO1A/FO1B are short circuit-proof.
Ì
A short circuit between FO1A and FO1B is detected by the device.
Ì
A short circuit in the cable can be excluded by laying the cable with protection.
9
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Caution!
Fuse protection for power supply
The power supply must be provided with fuse protection depending on the current required for the outputs. The following rules apply:
Max. current consumption of a switch I max
I max
= I
UB
+ I
OD
+ I
FO1A+FO1B
I
UB
= Switch operating current (45 mA)
I
OD
= Monitoring output load current (max. 50 mA)
I
FO1A+FO1B
= Load current safety outputs FO1A + FO1B (2 x max. 150 mA)
Requirements for connection cables
Risk of damage to equipment or malfunctions as a result of incorrect connection cables.
Ì
Use connection components and connection cables from EUCHNER
Ì
On the usage of other connection components, the requirements in the following table apply. EUCHNER provides no warranty for safe function in case of failure to comply with these requirements.
Ì
The connection cable for the field evaluation unit must not be longer than
180 m in total.
Ì
The connection cable from the field evaluation unit to the read head is only allowed to be extended with the aid of the extension (order no. 115464).
Ì
The read head cable must not be longer than 0.7 m in total.
Observe the following requirements with respect to the connection cables for the connection of the device:
Parameter
Conductor cross-section min.
R max.
C max.
L max.
Recommended cable type
Value
0.14
150
120
0.65
LIYY 8x or 5x0.14 mm²
Unit
mm²
W
/km nF/km mH/km
10
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
M8x1
Stecker X2 / plug connector X2
1
4
3
Connector assignment and wire color for field evaluation unit CES-FD-AP-.-01…
Connection for the read head (M8, 3-pin)
Pin Designation
1 H1
3
4
H2
SH
Description
Data wire
Data wire
Screen
Wire color
BN
WH
-
The switch has a permanently connected piece of cable approx. 200 mm long.
With the aid of an extension piece (order. no. 115464) the read head connection can be extended to max. 700 mm.
M8x1
Stecker X2 / plug connector X2
1
4
3
M12x1
Stecker X1 / plug connector X1
Kodiernase / coding
1
5
4
2 3
M12x1
Stecker X1 / plug connector X1
Kodiernase / coding
1
5
4
2 3
Device connection for the field evaluation unit with M12 plug connector, 5-pin
5-pin (optional) 5-pin, pin 5 not used
+UB
0V
FO1A
FO1B
OD
S1.1
S1.3
S1.2
S1.4
S1.5
+UB
0V
FO1A
FO1B n.c.
S1.1
S1.3
S1.2
S1.4
S1.5
4
1
5
Coding lug
3
2
View of connection side on the field evaluation unit
Figure 2: Pin assignment, connection cable for the field evaluation unit with M12 plug connector
3
4
1
2
5
5-pin
Pin
5-pin pin 5 not used
1
2
3
4
-
Designation
UB
FO1A
0V
FO1B
OD
Description
Power supply, DC 24 V
Safety output, channel 1
Ground, DC 0 V
Safety output, channel 2
Monitoring output (optional)
Wire color
BN
WH
BU
BK
GY
11
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Important!
Connection
Connect the device as shown in Figure 3.
The subsystem CES-FD-AP complies with PL e in accordance with EN 13849-1.
To integrate the subsystem in a category 3 or 4 structure, it is necessary to monitor the downstream load (the feedback loop must be monitored).
These examples show only an excerpt that is relevant for connection of the CES system. The example illustrated here does not show complete system planning.
The user is responsible for safe integration in the overall system.
DC 24 V
-F1
L1 L2 L3
-V1
-K1
M12 plug-connector
(5-pin)
CES-FD-AP-...
GND
Figure 3: Connection example CES-FD-AP…
-V2
-K2
-M1
3
M
~
12
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Warning!
In case of an error, loss of the safety function through incorrect connection.
Ì
To ensure safety, both safety outputs (FO1A and FO1B) must always be evaluated. Single-channel use of the safety outputs leads to a loss of the category in accordance with EN ISO 13849-1.
DC 24 V
-K1
A1
A2
-K2
A1
A2
M12 plug-connector
(5-pin)
CES-FD-AP-...
GND
Figure 4: Example of incorrect connection.
13
14
-M1
M
13
14
-M2
M
13
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Connecting a CES-FD-AP-…-.SI-… to a decentralized peripheral system (e.g. ET200 series from
Siemens)
PLC decentralized periphery e.g. ET 200pro
DI
1
2
5
4
3
2
1 5
4
3
DO
S1: M12 plug-connector
(5-pin)
CES-FD-AP-...-.SI-...
Figure 4: Connection example for version for connection to decentralized peripheral systems (here: ET200pro)
14
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Setup
Important:
LED indicators
LED Color
STATE
DIA
green red
State
illuminated flashing illuminated
Significance
Normal operation: Door closed
- Door open
- Actuator in the limit range
(further signal functions see status table)
- Internal electronics fault
- Fault at the inputs/outputs
Teach-in function for actuator (only version Unicode)
The actuator must be allocated to the safety switch using a teach-in function before the system forms a functional unit.
During a teach-in operation, the safety outputs and the monitoring output OD (optional) are in a high-resistance state, i.e. the system is in the safe state.
Ì
The safety switch disables the code of the previous actuator if teach-in is carried out for a new actuator. Teach-in is not possible again immediately for this actuator if a new teach-in operation is carried out. The disabled code is deleted again in the safety switch only after a third code has been taught.
Ì
The safety switch can only be operated with the last actuator taught.
Ì
If the switch detects an actuator which has already been taught when in teach-in standby state, this state is ended immediately and the switch changes to normal state.
Ì
The actuator being taught is not activated if it is within the operating distance for less than 60 s.
Actuator teach-in
1. Apply operating voltage to the safety switch.
¨
A self-test is performed for approx. 0.5 s. After this, the LED flashes cyclically three times and signals that it is in standby state for teach-in.
Standby state for teach-in remains active for approx. 3 minutes.
2. Move new actuator to the read head.
¨
Teach-in operation starts, green LED flashes (approx. 1 Hz). During teach-in, the safety switch checks whether the actuator is a disabled actuator. Provided this is not the case, the teach-in operation is completed after approx. 60 seconds, and the green LED goes out. The new code has now been stored, and the old code is disabled.
3. To activate the new actuator code from the teach-in operation in the safety switch, the operating voltage to the safety switch must then be switched off for min. 3 seconds.
15
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Warning!
Setup (only version Multicode)
1. Apply operating voltage to the device.
¨
The green LED flashes briefly and a self-test is performed.
After this, the LED flashes cyclically one time and signals that it is in standby state.
2. Move actuator to the read head (observe distance < S ao
).
¨
The green LED illuminates continuously and indicates the detection of the actuator.
If the green LED is flashing in fast flashing sequences, the actuator is in the limit range. In this case the safety guard must be re-adjusted such that the actuator is completely in the read area.
Functional check
After installation and any fault, the safety function must be fully checked. Proceed as follows:
Danger of fatal injury as a result of faults in installation and functional check.
Ì
Before carrying out the functional check, make sure that there are no persons in the danger area.
Ì
Observe the valid accident prevention regulations.
1. Switch on operating voltage.
Ì
The STATE LED then flashes at regular intervals.
2. Close all safety guards.
Ì
The machine must not start automatically.
Ì
The green STATE LED illuminates continuously.
3. Enable operation in the control system.
4. Open the safety guard.
Ì
The machine must switch off and it must not be possible to start it as long as the safety guard is open.
Ì
The green LED STATE flashes at regular intervals.
Repeat steps 2-4 for each safety guard.
16
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
System status table for version Multicode
LED indicator output
Operating mode State
Fault display
Actuator/ guar
closed
Safety outputs FO1A and FO1B
on
Normal operation
closed on open off
X off closed off
X
X off off flashes quickly
2 Hz
1 x
3 x
4 x
5 x
Normal operation, door closed
Normal operation, door closed, actuator in limit range
¨
Re-adjust door
Normal operation, door open
Fault on the power supply (e.g. Switch-off pulse duration of clocked power supply too long)
Defective actuator (e.g. fault in code or code not readable)
Output error (e. g. short circuits, loss of switching ability)
Internal fault (e.g. component faulty, data error)
Key to symbols
Important!
10 Hz (8 s)
X
3 x
LED not illuminated
LED illuminated
LED flashes for 8 seconds at 10 Hz
LED flashes three times, and this is then repeated
Any state
After the cause has been remedied, faults can generally be reset by opening and closing the door. If the fault is still displayed afterward, use the reset function or briefly interrupt the power supply. Please contact the manufacturer if the fault could not be reset after restarting.
If you do not find the displayed device status in the System status table, this indicates an internal device fault. In this case, you should contact the manufacturer.
17
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
System status table for version Unicode
LED indicator output
Operating mode State
Teach-in standby
Setup
Fault display
closed on
Normal operation
closed on open off open off closed
X
X off off off closed off
X
X off off
3 x
4 x
5 x flashes quickly
2 Hz
1 x
3 x
1 Hz
Normal operation, door closed
Normal operation, door closed, actuator in the boundary area
¨
Re-adjust door
Normal operation, door open, no actuator taught
Door open, unit is ready for teach-in for another actuator (only short time after power-up)
Teach-in operation
Positive acknowledgment after completion of teach-in operation
Fault on the power supply (e.g. Switch-off pulse duration of clocked power supply too long)
Defective actuator (e.g. fault in code or code not readable)
Output error (e.g. short circuits, loss of switching ability)
Internal fault (e.g. component faulty, data error)
Key to symbols
Important:
10 Hz (8 s)
X
3 x
LED not illuminated
LED illuminated
LED flashes for 8 seconds at 10 Hz
LED flashes three times, and this is then repeated
Any state
After the cause has been remedied, faults can generally be reset by opening and closing the door. If the fault is still displayed afterward, briefly interrupt the power supply. Please contact the manufacturer if the fault could not be reset after restarting.
If you do not find the displayed device status in the System status table, this indicates an internal device fault. In this case, you should contact the manufacturer.
18
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Dimension drawings and technical data
Field evaluation CES-FD-AP-.-01…
Note!
If a product data sheet is included with the product, the information on the data sheet applies in case of discrepancies with the operating instructions.
Dimension drawing CES-FD-AP-.-01…
Ansicht in Richtung X / view in X-direction
X
Connection cable for read head with M8 plug connector
Length of cable piece:
200 mm
Active face
19,5
11
30
6
Fastening lug with reinforcement plate
Connection cable with M12 plug connector
Length of cable piece:
1000 mm
12
0
- 0,2
3
6,5
LED-Statusanzeige LED-status indicator
Z
5,5
Ansicht in Richtung Z / view in Z-direction
19
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Parameter
Housing material
Dimensions
Weight
Ambient temperature at U
B
= DC 24 V
- With connection cable with plug
connector M12
- Connection cable laid rigidly
- Connection cable movable
Degree of protection
Safety class
Degree of contamination
Installation position
Connection
- Evaluation
- Read head
Operating voltage U
B
(reverse polarity protected, regulated, residual ripple < 5%)
1)
For the approval according to the following applies
Current consumption
External fuse (operating voltage)
Safety outputs FO1A/FO1B
- Output voltage U(FO1A)/U(FO1B)
1)
Technical data CES-FD-AP-.-01…
min.
Value
typ.
- 20
- 5
Plastic PBT
95 x 30 x 12
0.04
-
-
IP 67
III
3
Any
Connection cable with plug connector M12x1, 5-pin
Connection cable with plug connector M8x1, 3-pin
24 ± 15% (PELV) max.
+ 65
+ 65
Operation only with UL Class 2 power supply, or equivalent measure
0.25
45
-
Semiconductor outputs, p-switching, short circuit-proof
8
HIGH
HIGH
U(FO1A)
U(FO1B)
U
B
-1.5
U
B
LOW
U(FO1A)/U(FO1B) 0 1
Switching current per safety output
Utilization category according to EN IEC 60947-5-2
Off-state current I
Monitoring output OD
- Output voltage
- Max. load r
Rated insulation voltage U i
Rated impulse withstand voltage U imp
Resilience to vibration
1 150
DC-13 24 V 150 mA
Caution: outputs must be protected with a free-wheeling diode in case of inductive loads.
0.8 x U
-
-
-
B
≤ 0.25
Semiconductor output p-switching, short circuit-proof
-
-
-
-
U
B
50
75
1.5
In acc. with EN IEC 60947-5-2
-
≤ 10
In acc. with EN IEC 60947-5-3
1 Switching frequency
Repeat accuracy R
EMC protection requirements
-
Reliability values acc. to EN ISO 13849-1
Category
Performance Level
PFH d
Mission time
1) The device tolerates voltage interruptions of up to 5 ms.
2) Values at a switching current of 50 mA without taking into account the cable length.
4
PL e
4.5 x 10
20
-9
/ h years
Unit
mm kg
°C
V DC mA
A
V DC mA mA
V DC mA
V kV
Hz
%
20
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Typical system times
Ready delay: After switching on, the unit carries out a self-test. The system is ready for operation only after this time (0.5 s).
Switch-on time of safety outputs: The max. reaction time from the moment when the actuator is at the operating distance (safety door closed) to the moment when the safety outputs switch on T on
is 400 ms.
Risk time according to EN 60947-5-3: If an actuator moves outside the operating distance, the safety outputs FO1A and FO1B are deactivated after a maximum of 260 ms.
Difference time: The safety outputs FO1A and FO1B switch with a slight delay in relation to each other. They have the same signal state at the latest after a difference time of 10 ms.
Test pulses at the safety outputs: The device generates its own clock signal on the output lines FO1A/FO1B. A downstream control system must tolerate these test pulses, which may have a duration of up to 0.4 ms.
This can usually be set up in the control systems by parameter assignment. If parameter assignment is not possible for your control system or if shorter test pulses are required, please contact our support organization.
Read head CES-A-LMN-SC
Ì
Cylindrical design M12
Ì
M8 plug connector (snap-action and screw terminals)
Dimension drawing
R eading distance s
4
35 connected
17
Active face
5 1)
8
30
37
1) Clear zone (area of the active face without metal housing)
21
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Technical data
Parameter
Housing material
Dimensions
Weight
Ambient temperature
Ambient pressure (only of active face in installed condition)
Degree of protection
Installation position
Method of operation
Power supply
Connection cable
1) These values apply for surface installation of the read head in steel.
min.
-20
-
Value typ.
Nickel-plated CuZn housing sleeve
Plastic PBT GF20 cap
M12 x 1, length 38
0.2
-
-
IP67
Any
Inductive
Via evaluation unit
max.
+70
10
In combination with actuator CES-A-BMB on field evaluation unit CES-FD-AP-.-01-…
Assured switch-off distance S ar
Operating distance for center offset m = 0
1)
-
- Switch-on distance -
3.4
- Assured switch-on distance S ao
- Switching hysteresis
Connection
0.05
5
-
-
0.2
10
M8 plug connector (snap-action and screw terminals), 3-pin
-
-
-
0.7
Unit
mm kg
°C bar mm m
Typical operating distance
(Only in combination with field evaluation unit CES-FD-AP-.-01-… and actuator
CES-A-BMB)
8
6
X
8
6
4
2
Y
4
2
8
6
2
4
6
8
6
8
Z
Figure 5: Typical operating distance
Note
A minimum distance of s = 1.2 mm must be maintained.
The read distance may vary depending on the installation situation
22
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Actuator CES-A-BMB
Ì
Cylindrical design M12 x 75
Ì
In combination with read head CES-A-LMN-SC
(with read head CES-A-LNA…/LCA… operating distance on request)
Dimension drawing
0,80
Technical data
Parameter
Housing material
Dimensions
Weight
Ambient temperature
Degree of protection
Installation position
Power supply
Notes
6
Active face
Ì
The actuator can be screwed into the M12 x 0.75 thread provided with the aid of an insertion tool (order no. 037 662).
Ì
Flush installation of the actuator in steel is allowed.
min.
-25
Value typ.
Stainless steel
M12 x 0.75, depth 6
0.002
-
IP67
Active face opposite read head
Inductive via read head
max.
+70
Unit
mm kg
°C
23
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
40
LED
Key adapter CKS
Ì
Integrated CES read head
Ì
M8 plug connector
Dimension drawing
Key adapter
70,5 max. 4 mm
Plug connector M8
Key
8
113461
CKS
FR
∅ 25,4
∅ 31
Aktive face
(front and rear)
1,5 (Rubber seal)
50
84
10
Cable outlet angled plug connector
Screw clamp element
Important!
Ì
Key adapter CKS must not be used as a lockout mechanism in combination with multicode evaluation.
Ì
The key is not included with the key adapter and must be ordered separately.
5
Parameter
Key adapter
Housing material
Weight
Ambient temperature
Degree of protection
Installation position
Mounting cut-out according to DIN 43700
Operating distance
1)
Assured switch-off distance s ar
Assured switch-on distance s ao
Switching hysteresis
Connection to evaluation unit
Cable length
LED indicator
Key
Housing material
Weight
Ambient temperature
Degree of protection acc. to IEC 60529
Power supply
1) Referred to the stop of the inserted key.
Technical Data
min.
-20
-20
-
2
-
-
24
Value typ.
Plastic (PA 6 GF30)
0.13
-
IP67
(in installed state)
On the front
33 x 68
-
-
1
Plug connector M8
(male socket, 3-pin)
white: valid key detected
Plastic (PC)
0.004
-
IP67
Inductive via read head
max
+70
35
-
-
0.7
+70
Unit
kg
°C mm mm m kg
°C
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Ordering information and accessories
Designation
Field evaluation unit
CES-FD-AP-M-01-USI-115534
Field evaluation unit
CES-FD-AP-U-01-USI-119865
Extension for connection cable with M12 plug connector, 5-pin
Extension for read head cable with M8 plug connector, 3-pin
Read head CES-A-LMN-SC
Actuator CES-A-BMB
Insertion tool
Key adapter
CKS-A-L1B-SC-113130
Key
CKS-A-BK1-RD-113461
Version
Multicode, connection cable PUR with M12 plug connector,
5-pin, pin 5 not used
Unicode, connection cable PUR with M12 plug connector, 5-pin, pin 5 not used
5 m, PVC
10 m, PVC
20 m, PVC
Order no.
115534
119865
100183
100184
100185
0.4 m, PUR
M12x1, length 38 mm with plug connector M8, 3-pin
M12x0.25, depth 6 mm
For actuator CES-A-BMB
Screw clamp elements included for key adapter CKS, color red
115464
077790
077791
037662
113130
113461
25
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Inspection and service
Warning!
Loss of the safety function because of damage to the system.
In case of damage, the related component must be replaced completely.
Only accessories or spare parts that can be ordered from EUCHNER may be replaced.
Regular inspection of the following is necessary to ensure trouble-free long-term operation:
Ì
Check the switching function (see section Functional check)
Ì
Check the secure fastening of the devices and the connections
Ì
Check for soiling
No servicing is required; repairs to the device are only allowed to be made by the manufacturer.
Note!
The year of manufacture can be seen in the lower right corner of the rating plate.
The current version number in the format (V X.X.X) can also be found on the device.
The safety door must be re-adjusted when the device indicates that the actuator is in the limit range.
Service
If service support is required, please contact:
EUCHNER GmbH + Co. KG
Kohlhammerstraße 16
D-70771 Leinfelden-Echterdingen
Service telephone:
+49 711 7597-500
E-mail:
Internet:
www.euchner.de
26
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
Declaration of conformity
27
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
28
Operating Instructions Field Evaluation Unit CES-FD-AP-.-01-…
29
More than safety.
Euchner GmbH + Co. KG
Kohlhammerstraße 16
D-70771 Leinfelden-Echterdingen [email protected]
www.euchner.de
Edition:
116267-03-05/14
Title:
Operating Instructions Field Evaluation Unit
CES-FD-AP-.-01-…
(translation of the original operating instructions)
Copyright:
© EUCHNER GmbH + Co. KG, 05/2014
Subject to technical modifications, no responsibility is accepted for the accuracy of this information.
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