P/N 35010032-A

ZR44 HI-MASS

TM

user manual

Safety information ...................................................................................................................... 3

Product overview ....................................................................................................................... 6

Product description ................................................................................................................ 6

Features at a glance .............................................................................................................. 6

Quick Start ................................................................................................................................. 7

Setting up ............................................................................................................................... 7

Making fog .............................................................................................................................. 7

Installation and setting up .......................................................................................................... 8

Location .................................................................................................................................. 8

AC power ............................................................................................................................... 8

Setting up ............................................................................................................................... 9

Final checks ........................................................................................................................... 9

Turning on the power ............................................................................................................. 9

Control settings ........................................................................................................................ 10

Overview .............................................................................................................................. 10

Manual firing ......................................................................................................................... 10

Setting fog output level ........................................................................................................ 10

Setting the timer ................................................................................................................... 10

Priming the machine after fluid out ...................................................................................... 10

DMX control ............................................................................................................................. 11

Overview .............................................................................................................................. 11

Connection ........................................................................................................................... 11

DMX functions ...................................................................................................................... 11

Setting the DMX address ..................................................................................................... 12

Fog fluid types ......................................................................................................................... 13

Basic service ............................................................................................................................ 14

Cleaning ............................................................................................................................... 14

Fuse replacement ................................................................................................................ 14

Troubleshooting ....................................................................................................................... 15

Specifications ........................................................................................................................... 16

Safety information

The following symbols are used to identify important safety information:

Caution! Safety hazard. Risk of personal injury.

Caution! Burn hazard. Hot surface. Do not touch.

Caution! Fire hazard.

Danger!

Hazardous voltage. Contact will cause electric shock.

Warning! This product is not for household use. It presents risks of injury due to electric shock, burns, falls and respiratory problems!

Read this manual before operating the machine, follow the safety precautions listed below, and observe all warnings in this manual and printed on the machine. Use the system only as described in this manual and in accordance with local laws and regulations.

If you have questions about how to operate the machine safely, or if you have followed the instructions in this manual and the machine is malfunctioning, please contact Martin Service.

P r e v e n t i n g e l e c t r i c s h o c k s

• Always ground (earth) the machine electrically.

• Use only a source of AC power that complies with local building and electrical codes, and that has both overload and ground-fault protection.

• Before connecting the Magnum smoke machine to power, check that the voltage indicated on the machine’s serial label matches your local AC power voltage. If your AC power voltage does not match, do not use the machine. Contact Martin Service for assistance.

• Before using the machine, check that all power distribution equipment and cables are in perfect condition and rated for the current requirements of all connected devices.

• If the machine or any cables connected to it are in any way damaged, defective, wet, or show signs of overheating, stop using the machine and contact Martin Service for assistance. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or it’s service agent.

• Disconnect the machine from AC power before servicing and when not in use.

• This system is not waterproof and should not be exposed to wet outdoor conditions. Do not immerse in water or any other liquid. Do not expose to high-pressure water jets.

• Do not spill fluid over or inside the machine. If fluid is spilled, disconnect

AC power and clean with a damp cloth. If fluid is spilled onto electronic parts, take the system out of service and contact Martin for advice.

Safety information 3

• Do not remove the covers or attempt to repair a faulty machine. Refer any service not described in this manual to Martin.

• Do not operate the machine if any parts are damaged, defective or missing.

• Moisture and electricity do not mix. Do not aim smoke output at electrical connections or devices.

P r e v e n t i n g b u r n s a n d f i r e

• The smoke produced by the machine is hot enough to cause burns when it leaves the nozzle, and very hot droplets of fluid escape occasionally.

Keep people and objects at least 1 meter (39 inches) away from the smoke output nozzle.

• Do not touch the smoke output nozzle during or after use – it becomes extremely hot and remains hot for several hours after the machine has been shut down.

• Smoke output contains glycol, a flammable alcohol that burns with an almost invisible blue flame. Do not point smoke output at sources of ignition such as open flames or pyrotechnic effects.

• Do not attempt to bypass thermostatic switches, fluid sensors or fuses.

• Replace fuses only with ones of the type and rating specified in this manual for the machine.

• Provide a minimum free space of 100mm (4 inches) around the machine.

• Provide a minimum free space of 500mm (20 inches) around fans and air vents and ensure free and unobstructed air flow to and around the machine.

• Keep the machine at least 600mm (24 inches) away from combustible and heat-sensitive materials.

• Do not operate the machine if the ambient temperature (Ta) is below 5°

C (41° F) or above 40° C (104° F).

• Do not operate the machine if the relative air humidity exceeds 80%.

P r e v e n t i n g i n j u r i e s

• Ensure that the surface on which the machine is located or installed can safely hold the weight of the machine.

• Do not install the machine over areas where people are present.

• This appliance is not intended for use by persons (including children) with reduced physical sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

• Smoke machines can cause condensation. Do not point the output at smooth floors. Floors and surfaces may become slippery. Check these frequently and wipe dry as necessary to avoid any danger of slipping.

• Ensure at least 2m visibility in areas where smoke is being produced.

• Smoke fluid contains food-grade glycols in solution but may present health risks if swallowed. Do not drink it. Store it securely. If eye contact occurs, rinse with water. If fluid is swallowed, give water and obtain medical advice.

P r e v e n t i n g b r e a t h i n g p r o b l e m s

• A smoke machine can operate safely only with the smoke fluid it is designed for. Use the machine only with fluids specified under “Smoke fluid options” on page 13 or you may cause the release of toxic gases, presenting a severe health hazard. You will also probably damage the machine.

• Do not create dense smoke in confined or poorly ventilated areas.

• Do not expose people with health problems (including allergic and/or respiratory conditions such as asthma) to smoke output.

• Do not point smoke output directly at a person’s face or at face height.

Safety information 5

Product overview

P r o d u c t d e s c r i p t i o n

The Jem ZR44 Hi-Mass™ is a reliable and highly efficient fogger capable of precise fog delivery from subtle to massive. Ideal for a variety of settings from small venues to huge stadiums and arenas, it features advanced technology for top-quality performance, as well as advances in digital functionality such as RDM compatibility.

Following on from its predecessor the industry standard ZR33 the new

Jem ZR44 Hi-Mass™ encompasses what Martin smoke machines are all about: state of the art technology, high quality and ruggedness.

Congratulations on your purchase of this smoke machine from Martin. Details of the full range of Martin products are available on our website at www.martin.com.

F e a t u r e s a t a g l a n c e

• Tough and solid design

• On board remote control

• 1200 m³/min fog output

• Digital link machine to machine (Using optional Digital Multi-Function remote)

• Continuous operation (at reduced output)

• Indirect fluid sensing

• 3 & 5 pin DMX interface

• Soft Start technology

• Timer / output level remote

• Fast heating/reheat times

• Proprietary Pro Steam Simulation fluid solution

• Different fluid options for different applications

• Leaves no oil residue on light fixtures

• 9.5L fluid capacity

• Flying bracket as standard

• Neutrik PowerCon connector

• DTP direct thermal fault protection device

Quick Start

You are no doubt eager to switch on the machine and try it out by making a lot of fog. This section tells you how to do that. However, please also make the time to read the safety and servicing instructions in the remainder of this manual.

S e t t i n g u p

Locate the machine in a suitably large area with nothing in front of the smoke output.

Fill the fluid tank with MARTIN-approved fluid (see page 13).

Connect a suitably rated power supply to the machine. The power requirements are:

8.21A at 230V (EU)

14.58A at 120V (US)

Now set the mains switch, at the rear of the machine, to the ‘ON’ position and press the grey “stand-by” button.

The ‘Ready’ LED will flash indicating the machine is heating up, allow around

10 -12 minutes for the machine to reach operating temperature. Once the machine has heated the ‘Ready’ LED will stop flashing and be permanently on.

M a k i n g f o g

Once the machine has heated up, hold the FOG button on the remote to start the fog output.

It may be necessary to prime the machine, to do this simply hold down the FOG button and turn the output knob to maximum. Keep the button held until the fog output is strong and steady. Then turn the knob back to the required output level and release the FOG button.

You can set the fog density by turning the knob. If the knob is turned fully anticlockwise, no fog will be produced.

Quick Start 7

Installation and setting up

DANGER! DO NOT operate the smoke machine until you have read and observed all the precautions listed under “Safety information” on page 3.

L o c a t i o n

The smoke machine may be located on the floor or may be suspended using the flying bracket.

The machine can operate in any orientation from 45 degrees upwards to 45 degrees downwards. Steeper tilting may cause fluid leakage.

If the machine is to be suspended, ensure the mounting surface can support the weight of the machine. Do not suspend the machine over areas where people will be underneath.

Ensure that there is at least 100mm clearance all round the machine and at least

600mm in front of the smoke output.

A C p o w e r

Before using the machine, ensure that a grounding-type (earthed) power plug that fits the local power outlets is installed on the power cable.

DANGER! Make sure the power plug is correctly rated:

• For EU (230V) use fit a plug rated 10 amp minimum

• For US (120V) use fit a plug rated 16 amp minimum

When installing the plug, follow the plug manufacturer’s instructions and connect pins as follows: yellow and green wire to ground (earth), blue wire to neutral and brown wire to live.

The table below shows some common pin identification schemes. brown live “L” yellow or brass

8 green/yellow earth green

Before connecting the smoke machine to power, verify that the AC supply is adequately dimensioned for the current draw of the machine. The machine requires:

8.21A at 230V (EU)

14.58A at 120V (US)

Check that the local AC voltage is appropriate, as indicated on the machine’s serial number label. If your AC voltage is outside the appropriate range, do not use the machine. Contact Martin Service for assistance.

Installation and setting up

S e t t i n g u p

Fill the fluid tank with MARTIN-approved fluid (see page 13).

If DMX control is being used, connect the machine to the DMX line (see page

11).

F i n a l c h e c k s

Before applying power to the smoke machine, verify the following:

• the machine is safely located or installed and meets the location requirements stated on page 7

• the operator is familiar with, and able to comply with, the requirements for safe operation listed on page 3

• the smoke fluid is one of the genuine Martin fluids listed under “Smoke fluid options” on page 13

• the machine is electrically grounded (earthed)

• the AC power distribution circuits and lines are adequately rated for the current load

T u r n i n g o n t h e p o w e r

Turn on the main power switch located next to the power cable inlet.

The green ‘Ready’ indicator on the rear of the machine will flash for about 10-12 minutes as the machine heats up to operating temperature.

When the green Ready indicator stops flashing and is permanently on, the machine is ready to make fog.

Installation and setting up 9

Control settings

O v e r v i e w

The unit is controlled using the remote control. You can control it in these ways:

• Manual firing by holding down the FOG button

• Automatic fog bursts using a repeating timer

M a n u a l f i r i n g

Hold down the FOG button. The machine will produce fog until you release the button.

If a long burst of fog is produced, after a time the fog output level will be automatically reduced to keep the machine temperature within the operating range. This allows continuous operation, so that the machine does not have to stop and re-heat.

S e t t i n g f o g o u t p u t l e v e l

Set the knob to the desired output level while firing the machine. The fog output level is always set by the current position of the knob, whether manually firing or in timer mode.

S e t t i n g t h e T i m e r

FOG BUTTON: Will when the machine has reached operating temperature fire the machine when pressed and held.

STAND-BY BUTTON: This turns the machines electronics on and off.

TIMER VALUE BUTTON: When the timer is being used, the timer values can be adjusted by a factor of 8, i.e. a 5 second minimum run time becomes 40 seconds

& a 10 second delay time becomes 1 minute 20 seconds.

TIMER ENGAGE: This will engage the timer to fire the machine according to the present settings.

OUTPUT CONTROL: Turning this knob clockwise will increase the output of the machine, if turned fully anti-clockwise there will be no output.

DELAY TIME CONTROL: This will adjust the amount of time the machine waits between operating when the timer is engaged.

RUN TIME CONTROL: This will adjust the time the machine will operate for when the timer is engaged.

POWER LED: This LED will light when the machine is switched on

CYCLE LED: This LED will light when the timer is engaged and the machine is operating.

P r i m i n g t h e m a c h i n e a f t e r f l u i d o u t

If the machine runs out of fluid it may not pump properly after refilling the fluid due to airlocks in the fluid pipework.

To prime the machine, hold down the FOG button and turn the knob to maximum. Keep the button held until the fog output is strong and steady. Then turn the knob back to the required output level and release the FOG button.

DMX control

O v e r v i e w

DMX is a digital control system widely used in entertainment and architectural lighting. Any controller meeting the DMX-512 standard may be used to control and program the fog output of the smoke machine.

1

2

C o n n e c t i o n

The smoke machine provides both 3 & 5pin XLR plug and socket on the rear panel for DMX connection. The wiring is shown below.

Connector pin function

Ground

Data – (“Cold”)

For best results, use cable designed for high speed digital data transmission.

Suitable DMX cable is available from your Martin dealer.

D M X f u n c t i o n s

The smoke machine operates from a single DMX channel which gives proportional control of fog density from 0-100%.

DMX Level function

0 – 29

30 – 255

No fog

Fog at variable density, (30=minimum, 255=maximum)

When the machine is receiving valid DMX data, the indicator light next to the address switches will light.

It is possible to control the machine by DMX and using the remote control at the same time, the highest setting will take precedence.

S e t t i n g t h e D M X a d d r e s s

Each unit on a DMX system must be allocated an address so that the DMX controller can send separate commands to the unit. On the smoke machine, the

DMX address is set using the bank of switches (“dip switches”) on the back panel next to the DMX connectors. The switch settings for each possible DMX address are given in the table below.

DIP-Switch Setting

0 = OFF

1 = ON

#9 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1

#8 0 0 0 0

#7 0 0 1 1

#6 0 1 0 1

1 1 1 1 0 0 0 0 1 1 1 1

0 0 1 1 0 0 1 1 0 0 1 1

0 1 0 1 0 1 0 1 0 1 0 1

#1 #2 #3 #4 #5

0 0 0 0 0 32 64 96 128 160 192 224 256 288 320 352 384 416 448 480

1 0 0 0 0 1 33 65 97 129 161 193 225 257 289 321 353 385 417 449 481

0 1 0 0 0 2 34 66 98 130 162 194 226 258 290 322 354 386 418 450 482

1 1 0 0 0 3 35 67 99 131 163 195 227 259 291 323 355 387 419 451 483

0 0 1 0 0 4 36 68 100 132 164 196 228 260 292 324 356 388 420 452 484

1 0 1 0 0 5 37 69 101 133 165 197 229 261 293 325 357 389 421 453 485

0 1 1 0 0 6 38 70 102 134 166 198 230 262 294 326 358 390 422 454 486

1 1 1 0 0 7 39 71 103 135 167 199 231 263 295 327 359 391 423 455 487

0 0 0 1 0 8 40 72 104 136 168 200 232 264 296 328 360 392 424 456 488

1 0 0 1 0 9 41 73 105 137 169 201 233 265 297 329 361 393 425 457 489

Fog fluid types

The following types of Martin/Jem fog fluid are suitable for use in this machine.

Each produces a different effect as described below. Martin supplies high quality fog fluids that are based on ultra-pure deionized water. Use only the following genuine Martin/Jem fog fluids. No other fluid is suitable for use.

DANGER! The smoke machine can run safely only on the specific smoke fluids it is designed for. Use ONLY the Martin/Jem smoke fluids designated in this manual. NEVER use any other type of fluid, or toxic gas may be produced. You will probably also cause damage to the system that is not covered by the product warranty. Do not dilute smoke fluid with water or any other liquid. Discard smoke fluid if it becomes contaminated.

R e g u l a r D J F l u i d ( D J m i x )

Regular DJ fluid is an economical fluid that gives a good, medium density smoke well-suited for atmospheric effects.

P r o S m o k e S u p e r ( Z R m i x )

Pro Smoke Super fluid is a high-quality, general purpose fluid that produces a dense white airborne fog with medium dispersal time. Its medium to high index of refraction permits both good atmospheric effects and denser “white-outs”.

P r o S m o k e H i g h D e n s i t y ( S P m i x )

Pro Smoke High Density fluid generates a high density, white, airborne fog with a very high index of refraction and slow evaporation rate. It is well suited for scenic obscuring, dramatic strobe effects, and “white-outs”.

P r o S m o k e S t u d i o ( D X m i x )

In a studio or theater environment, a lighter, faster dispersing fog is often preferred. Pro-Smoke Studio offers a less dense environment to Pro-Smoke

Super and is therefore less likely to interfere with TV camera focusing.

i - f o g

i-fog is not only kind to your lights, but is also more economical to use thanks to its incredible long “hang time” characteristics. In environments unaffected by extraction and air-conditioning, i-fog can be expected to last

P r o S t e a m S i m u l a t i o n

Steam simulation fluid specifically designed for ‘steam’ effects. Creates a white burst, but is fast dispersing.

(In order to optimise the machines temperature setting the dip switch on the rear marked ‘Low Temp’ should be set down to position 1).

Fog fluid types 13

Basic service

Before servicing the smoke machine, read and observe all the precautions listed in “Safety information” on page 3. Any service not described in this section must be carried out by a Martin service technician.

C l e a n i n g

Excessive dust, smoke fluid, and dirt build-up will degrade performance and cause overheating and damage to the machine that is not covered by the product warranty. To maintain adequate cooling, dust must be cleaned from the outer casing and air vents of the machine periodically.

Isolate the machine from power and allow to cool completely before cleaning.

The smoke output nozzle remains hot for up to 10 hours after use.

• Remove dust from the air vents with a soft brush, cotton swab, vacuum, or compressed air.

• Clean smoke fluid residues from the fog output of the machine using a damp cloth.

• Clean the outer casing with a damp cloth only.

F u s e r e p l a c e m e n t

The main fuse for the smoke machine is located on the electronics board inside the unit.

DANGER! Disconnect the power supply before removing any covers. Live parts inside!

To replace the fuse, disconnect the power cord from the supply, unscrew the screws holding the rear cover of the unit and remove the cover. The electronics board is located at the back of the unit.

Remove the spent fuse and replace with one of exactly the same size and rating.

The fuse type is indicated below. Contact Martin Service if the fuse blows repeatedly.

120V = 20AT

230V = 10AT

Troubleshooting

Problem Probable cause(s)

Machine not at operating temperature

Machine will not produce fog when remote control Fog button pressed

Machine not powered up or heaters disabled

Output level control set to zero

Machine continues to produce fog when Fog button is not pressed

Timer is engaged

Machine can be fired from the remote control, but not by DMX controller

DMX address setting incorrect

Poor connection in DMX line

Smoke output is weak

Wet, greasy, non-uniform smoke output, fluid drips or spits from nozzles, or very loud noise when firing machine

Machine requires priming

Incompatible smoke fluid

Suggested remedy

Wait 10 to 15 minutes

Ensure mains power switch on, enable heaters by pressing FOG

Increase setting

Disengage the timer by pressing the FOG/TIMER

ENGAGE button briefly

Change DMX address (page

12)

Check DMX cables and connections

Prime machine (page 10)

Use only approved fluid!

Machine appears dead

Mains fuse blown

No power at AC cable inlet

Replace fuse (page 14)

Check power cable and circuit breaker

Specifications

Physical

Length: 685 mm (27.0 in.)

Width: 345 mm (13.6 in.)

Height: 225 mm (8.9 in.)

Dry weight: 19 kg (41.9 lbs.)

Performance

Max. fog output (approx.): 1200 m

3

Max. operating time at full output (approx.)

Operating time: Continuous, automatic level adjustment

Warm-up time (approx.): 7.5 minutes

Control and Programming

Control options: Onboard analogue remote control (Supplied), Multi-Function digital remote control (Optional), DMX (3 and 5 pin), 0-10V analog, RDM capable

Remote control features: Instant or timer-controlled variable output

Delay time 2-144 seconds, run time 2-144 seconds

DMX channels: 1

RDM Capable via DMX socket

Digital link machine to machine (Using optional Digital Multi-Function remote)

Construction

Housing: Steel & aluminum

Heat exchanger: 1800 W, direct thermal protection

Fluid System

Fluid pump: Oscillating piston, high pressure X2

Onboard fluid capacity: 9.5 l

Fluid consumption at peak output

Indirect fluid sensing system for unattended operation

Installation

Orientation: Floor or adjustable mounting bracket

Connections

Remote control: 2 x 3-pin locking XLR

DMX and RDM data in/out: 2 x 3-pin and 2 x 5-pin locking XLR

Power cable entry: Neutrik powerCON

Electrical

AC power (EU models): 220-240 V nominal, 50 Hz

AC power (US models): 110-120 V nominal, 60 Hz

Main fuse (220-240 V power): 10 A

Main fuse (110-120 V power): 20 A

Thermal

16 Specifications

Maximum ambient temperature (Ta max.): 40° C (104° F)

Exterior surface temperature, steady state: 50° C (122° F)

Max. nozzle temperature: 200° C (392° F)

Approvals

ETL approvals (cETLus) pending

Included Items

User manual

Remote control

Container 9.5 l

A c c e s s o r i e s

Digital Multi-function Remote Control ............................................... P/N 92765037

Ducting system .................................................................................. P/N 92625005

Drip tray ............................................................................................. P/N 92620011

O r d e r i n g i n f o r m a t i o n

Jem ZR44 Hi-Mass™ smoke machine 120V .................................... P/N 92215310

Jem ZR44 Hi-Mass™ smoke machine 230V .................................... P/N 92215300

Notes

18 Notes

19

Martin Professional A/S,Olof Palmes Allé 18, DK-8200,Aarhus N

Phone: +45 87 40 00 00 Internet: www.martin.com