Service and Parts Manual
DocuCutter CC-229
Revision Date: 09/16/18
Before operating the machine, read this manual. Follow all safety precautions.
Duplo USA Corporation
3050 S. Daimler St, Santa Ana, CA 92705 www.duplousa.com
Revison History
Reason Date Change/Add/
Delete
06/25/18 1.
Add
2.
Change
A die module to do crease/Perf/Emboss job
Model change from CC-228 to CC-229
Page
Technical Bulletin
- 1 -
Declaration of Conformity
PrintFinishing Co. Ltd., located at 625 Sec. II, Wende Road, Hsin-Pu, Hsin-Chu 30544, Taiwan declares that the product compliances with the provision defined in the regulations as below.
Regulation
Product Name Model
UL / CSA Low Voltage Directive
2006/95/EC
RoHs Directive 2011/65/EU
Electromagnetic
Compatibility
Directive
2004/108/EC
DocuCutter CC-229 UL60950-1, 2
Edition,
2007-03-27 nd
CSA 22.2 No
60950-1-07, 2 nd
Edition, 2007-03
Standard
EN60950-1: 2006/
A11: 2009/A1:2010
EN61000-3-2
EN61000-3-3
EN61000-6-2
EN61000-6-4
IEC61000-4-2
IEC61000-4-3
IEC61000-4-4
IEC61000-4-5
IEC61000-4-6
IEC61000-4-8
IEC61000-4-11
EN60950-1
IEC60950-1
EN50581
CISPR 16-2-3
CISPR 16-2-1
CISPR 16-2-2
- 2 -
Conformity of FCC Class A
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
- 3 -
Contents
SAFETY PRECAUTIONS ......................................................................................................................................... 5
WEEE Informations ............................................................................................................................................. 6
Precautions in Maintenance and Handling ......................................................................................................... 7
Introduction ........................................................................................................................................................ 8
Specifications ...................................................................................................................................................... 8
Electric Connections – Main Board ..................................................................................................................... 9
Sensor Location and Trouble Shooting………………………………………………………………………………………………………..10
Electric Connections – Driver Board ................................................................................................................. 11
Motor Driver Trouble Shooting Procedure…………………………………………………………………………………………………..12
Firmware Upgrade ............................................................................................................................................ 13
Calibrations ....................................................................................................................................................... 18
Paper Weight ..................................................................................................... Error! Bookmark not defined.
9
Top Margin Parallel Adjustment…………………………………………………………………………………………………………………..20
Error Message and Trouble Shooting ............................................................................................................... 21
Explosive View and WEEE ................................................................................................................................. 23
Recommended Spare Parts List……………………………………………………………………………………………………………………54
- 4 -
SAFETY PRECAUTIONS
Always observe the cautions and Batch is given below to prevent personal injury or property damage.
Disposal of Waste Electrical and Electronics Equipment (WEEE)
This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should not be disposed of as household waste.
Please recycle where facilities exist by checking with your local authority or supplier for recycle advice.
By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help prevent potential negative effects on the environment and human health.
En
Entsorgung von alten elektrischen und elektronischen Ausr ü stungsteilen
Dieses symbol (das Symbol mit dem durchgekreuzten fahrbaren M europ
Beh ö
ä ischen L ä nden nicht als Haushaltsm rden oder bei Ihren H ä
ü ndler hinsichtlich einer Empfehlung f ü
ü llbeh ä lter) zeigt an, dass dieses Produkt in ll entsorgt werden, darf, Bitte informieren Sie sich bei lhren ö rtlichen r die Entsorgung und führen Sie die betreffenden
Teile dort, wo solche Einrichtungen vorhanden sind, einem Recycling-Prozess zu.
Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung, Rückführung und Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen Auswirkungen auf die Umwelt und die menschliche
Gesundheit vorzubeugen.
Ge
Elimination du matériel électronique et électrique usagé
Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne doit pas étre
éliminé comme des ordures ménagéres.
Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou reseignez-vous auprés de votre fournisseur.
En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés, vous contributez à éviter son action nocive potentielle sur I’ environnement et santé humaine.
Fr
Smaltimento di attrezzature elettriche ed elettroniche consummate
Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo prodotto non deve essere buttato nei rifiuti domestici.
Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi fornisce consulenza a proposito.
Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo correto), aiuterete a prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.
It
Eliminación de residuos de aparatos eléctricos y electrónicos
Este símbolo (un cubo de basura tachado) indica que en los paises europeos este producto no deber como si se tratara de un residuo doméstico. Solicite asesoramiento sobre reciclaje a las autoridades locales o a su distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaji de este tipo de residuos.
Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y reciclaji adecuados, contribuir á
á eliminarse
a evitar posibles efectos negativos en el medio ambiente y la salud humana.
SP
- 5 -
WEEE information (for Europe)
As a minimum the following substances, preparations and components has to be removed from any separately collected WEEE (Waste Electrical and Electronics Equipment).
In this parts catalogue, these WEEE symbols are appended to corresponding parts in this parts catalogue.
WEEE Symbol
ABS
LCD
Cables
Battery
PCBA
Bromides
Meaning
(Poly Acrylonitrile Butadiene Styrene) Plastic Material
LCD Displays
Electric Cables
Batteries
PCB’s over 10 square centimeters in size
Plastic Containing Bromides
In considering of separate collection, plastics are subdivided into the following categories.
In this parts catalogue, these abbreviations are appended to corresponding parts in the parts catalogue.
Abbreviation
ABS
NBR
PC
POM
PVC
PU
EPDM
Mar
Nylon
IXEF
TEF
POA
Category
(Poly Acrylonitrile Butadiene Styrene) Plastic Material
Nitrile Rubber (Acrylonitrile-Butadiene Rubber)
Polycarbonate
Polyoxymethylene
Polyvinyl Chloride
Polyurethane
Synthetic Rubber
Marprene
Nylon 6
Fiber Glass
Teflon
PolyAcetal
- 6 -
6.
1.
2.
3.
4.
5.
Precautions in Maintenance and Handling
Repairs should be performed by qualified service personnel.
WARNING:
2.1 To avoid the risk of touching to any hot spot on UV Curing section to cause injury, system has to be cool down before performing any services procedure in curing section.
2.2 To avoid the risk of electrical shock, disconnect the machine from the A.C. power source before performing any services procedure.
The hardware used is METRIC. Replace hardware only with the same size as was originally used.
Observe caution when cutting cable “ty-wraps” so as not damages the electrical wires.
Note the routing of wiring harnesses, cables and the position of parts and assemblies before disassembly. They must be reassembled in the original configuration to avoid damage from moving components during operation.
When using a tool generating heat such as soldering iron, take care not to damage the harnesses and cables.
- 7 -
Introduction
The DocuCutter CC-229 is designed to simplify business card, photo, post card cutting and creasing in letter size which printed by digital press, color laser printer or inkjet image printer in one pass.
Specifications
LT / Legal Size/ 9” x 14” (Max)
120gsm ~ 300gsm {subject to change}
Paper Size
Paper Weight
Feeder Capacity
Receiving Tray
Speed
Accuracy
Dimension
Net Weight
Power
Maximum Operation Temperature
75 sheets (200gsm)
500 business cards
Up to 130 business cards per min
± 0.3 mm
18.1” (W) x 18.3” (D) x 15.2” (H)
85 lbs (38.7Kgs)
100~240VAC, 50/60Hz, 0.6A
40-degree C
- 8 -
Electric Connections – Main Board
LED On LED Off while power is on and feed tray has paper
Connector Connects to
DN1 Feed Tray Sensor S1
DN2 Transport Sensor S2
DN3 Top Margin/Mark Reader S3
DN4 Die Home Position Sensor S4
DN5 Cutter Sensor S5
DN6 Cutter Index S6
DN7 Top Cover Switch S7
LED
On/OFF
Connector
DN8
Connects to
Waste Bin Switch S8
DN9 Rear Cover Switch S9
DN10 Not in use
CN2
CN6
CN4
Driver Board CN1
Driver Board CN2
24V Power Supply
- 9 -
LED
On/OFF
Sensor Location
S5 Cutter Sensor
1 st Pick Up Roller
S2 Transport Sensor S1 Feed Tray Sensor
S3 Mark/Margin Sensor
Sensor Trouble Shooting Procedure
1.
Insert a piece of paper into 1 st pick-up roller, press to move the paper forward, while paper reaches to S2, S3 and S5, the sensor LED will be on; if not, the sensor is faulty.
2.
S4 is die module home position index sensor, if it is faulty, “Round Corner Sensor Error” will be showing on display
3.
S6 is cutter home position index sensor, if it is faulty, “Cutter Error” will be showing on display.
- 10 -
Electric Connections – Driver Board
Connector Connects to
CN1 16-pin, Main Board CN2
CN2 10-pin, Main Board CN6
CN6 4-pin, 24V DC Power Supply
CN7 4-pin, Feed Motor
CN8 4-pin, Transport Motor
Connector Connects to
CN9 4-pin, Die Module Motor
CN10 4-pin, Cutter Motor
CN11 16-pin, LCD Display
CN16 10-pin, Control Panel Board
- 11 -
Driver Board Trouble Shooting Procedure
Up
Value+
Dn Value-
1.
Hold and simultaneously for 2 seconds into Burn-in Test Mode
Up
2.
Press to activate Feeder Motor, if feed motor does not move, replace driver board
Value+
3.
Press to activate Transport Motor, if motor does not move, replace driver board
4.
Press to activate Die Driving Motor, if motor does not move, replace driver board
5.
Press to activate Cutter Motor, if motor does not move, replace driver board
6.
Once trouble shooting is complete, press to resume operation.
- 12 -
Firmware Upgrade
1.
Power off
2.
Using an adaptor board as shown below:
2.1
10-pin cable to CN 1 on main board and USB connector to USB port on Note Book
3.
Power On
Firmware Upgrade Adaptor Board P/N 883-020-051A
4.
Detail Procedure
4.1
Go to below website to download the software “Uniflash” http://processors.wiki.ti.com/index.php/Category:CCS_UniFlash
4.2 Install the software “Uniflash” step by step on your laptop
- 13 -
4.3
After install the software Uniflash. Please connect the EVM board (EPROM writer) and target board.
Double click the shortcut icon on the desktop to start.
4.4 “Choose Your Device” at Category “Tiva”
- 14 -
4.4
Choose the MCU “TM4C123GH6PZ”
4.6
Choose Your Connection at “Stellaris In-Circuit Debug Interface”
- 15 -
4.7
Click “START” to browse the file need to be upgrade.
4.8
Browse the file need to be upgrade.
- 16 -
4.9
Click the “Load Image” icon to load the image file to the target board.
4.10 After load the image file successfully. The information line will show “<success>Program Load completed successfully”. Then you can hear the machine will initialize automatically.
- 17 -
Calibrations
Up
Value+
Dn
Value-
Dn
Batch
1.
Hold and at same time for 2 seconds into Calibration mode
2.
Press or one time the cursor will be move down or up one factor accordingly
Margin: Top margin
Offset: Last card is too long or to short to compensate
Mark: Cutting Mark
Leng: Card Length
3.
The default value is 0, using or to set the number to compensate deviation, the value is –
99~+99.
Value+ Value-
After calibration is done, press
to save.
- 18 -
Paper Weight
Press into Paper Weight setting mode, then press or to do selection
Setting Paper Weight
1, 2 120 – 210 (gsm)
3
4, 5
211 – 300 (gsm)
301 – 350 (gsm)
- 19 -
Top Margin Parallel Adjustment
1. Power off
2. Remove the rear cover
3. Using a 300gsm or 14 pt. sheet as gauge, rotate the feed roller by hand to feed it into apex of registration roller firm.
4. Underneath the feed tray has 5.5mm nut to hold the side guide, loosen the nut and align it against the paper to make it straight. Fasten the nut.
Side
Guide
Fastening
Screw
Side
Guide
Fastening
5. Feed a sheet to cut, measure the left and right of the top margin cut is 12.7mm +/- 0.1mm, if not, re adjust the side guide.
- 20 -
Error Message and Trouble Shooting
Error Message/Symptom
Paper Out
Jam in Sensor 2
Jam in Sensor 3
Mark Error
Trouble Shooting
1.
Feed Tray is empty
2. Check S1 refer to page 8 and 9
3. Is feed motor belt broken? If not,
4. Check pulley screw loose, if not
5. Refer to page 12 to do motor driver trouble shooting
1. Check S2 refer to page 8 and 9
2. Adjust the feed tray tension
3. Refer to page 12 to do motor driver trouble shooting
1. Check S3 refer to page 8 and 9, if it is OK
2. Replace driver board
1. Check S3 mark/margin sensor refer to page 8 and 9
2. Replace S3 if seeing paper LED is not ON
3. Do mark, top margin calibration
Die Sensor Error
Top Cover Error
1.
Refer to page 8 and 9 and rotate die motor allow index is seen by S4
2.
LED Din 4 needs to be on, if not
3.
Replace S4 die index sensor
1.
Refer to page 8, make sure Din Check top cover interlock switch
Check rear cover interlock switch
Check waste bin interlock switch
Rear Cover Error
Waste Bin Error
Finish card not clean and neat
Finish card length uneven
Cutter Error
1. Adjust the cutting knife guiding plate, if problem still
2. Replace cutting knife
1. Adjust the cutter Assy. frame mounting screw on the side plates
2. Check driving belt tension
3. Tighten the compression spring
1.
Driving crane screw loose, if not
2.
Check S6, if it is OK
3.
Refer to page 12 to do motor driver trouble shooting
Top margin not even left and right 1.
Adjust the side guide, make sure it is right angle to the first set of rollers
Transport no function 1.
Check motor pulley screw is loose, If not
2.
Check pulley on driving shaft/roller is loose, if not
3.
Refer to page 12 to do motor driver trouble shooting
- 21 -
Slitting not good
No Power
Paper buckled at feed ramp
Replace the slitter
1. Check Fuse
2. Check power plug
3. Check main board has 5/24V or power supply has 5/24V
1.
Adjust the feed tray tension spring position
2.
Set paper weight according the paper weight
- 22 -
Explosive View and WEEE (Fig.1)
NO P/N Name
1 883-010-000A
2 883-020-000A
3 883-030-000A
4 883-040-000A
5 883-050-000A
Asm, Side Plate, Non-Operating
Asm, Side Plate, Operating
Asm, Electric Panel
Cover, Front Safety
6 881-G00-000A
7 883-070-000A
Asm, Feed Table
Bar, Tie
Asm, Feed Ramp
8
9
881-N00-000A Asm, Feed Roller
881-N10-000A Asm, Transport Roller, Lowe, Front
10
11
881-N20-000A Asm, Transport Roller, Lower, Middle
881-N30-000A Asm, Transport Roller, Lower, Rear
12
13
881-L00-000A Asm, Transport Roller, Upper, Front
881-M00-000A Asm, Transport Roller, Upper, Rear
14 883-140-000A
15 883-112-010A
883-150-000A
Asm, Die Skew Adjustment
Asm, Dummy Module
Asm, Die Module
16 881-Q00-000A Asm, Upper Knife Driving
Asm, Lower Knife 17 881-P00-000A
18 883-180-000A
19 883-190-000A
20 881-112-0000
21 883-210-000A
Asm, Slitter Mounting Chassis
Asm, Slitter Alignment
Module, Slitter, 2X3.5”
Asm, Top, Safety Cover
22 883-220-000A
23 883-230-000A
24 00M-000-0003
25 883-250-000A
Fig. 1
Asm,
Cover, Rear
Cover, Rear Lower Safety
Magnets 50 * 50 * 12T
Asm, Waste Bin
Q’TY
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
Option
1
1
1
1
1
1
1
1
1
1
- 23 -
- 24 -
883-010-000A Non-Operating Side Plate Asm (Fig. 2)
NO P/N Name
1 883-010-010A
2 00R-000-1101
3 00B-000-0905
4 881-A04-000A
5 00M-000-0427
6 881-708-0000
7 881-405-040A
8 00B-000-1260
9 883-010-090A
10 00B-000-1680
11 00S-000-5904
12 00N-000-0012
13 883-010-130A
883-010-131A
883-010-132A
00S-M04-030R
14 881-405-070A
00S-000-5611
15 00G-M10-1912
00B-000-1280
16 881-A13-000A
17 00E-M08-000E
18 883-010-180A
19 883-010-190A
20 02P-17G-0800
21 02P-51G-1700
22 00G-M10-4017
23 00B-00R-1760
24 883-010-230A
25 00B-MXL-120C
26 883-010-260A
27 00S-000-6112
28 00B-0NB-2430
Fig. 2
Side Plate, Right
Rubber Foot
Angle Bracket
Stopper
Motor, 103H7823-1760
Crank, Knife Driving
Bushing, OD9, ID6.2
Ball Bearing, L-1260ZZ
Idler
Ball Bearing, L-1680ZZ
Standoff, Idler
Nut, D Cut
Asm, Rocker Tension Adjustment
Block, Rocker Tension Adj
Holder, Rocker Tension Spring
Screw, M4x30
Spring, Rocker Tension, Inner
Spring, Rocker Tension, Outer {Folder Black}
Gear, M1.0, 19T, OD 12, Idler
Ball Bearing, L1280ZZ
Stud, Idle Gear
E-Ring, 8mm
Stud, Die Module Bottom Margin
Bracket, R, Die Module Mounting Bracket
Pulley, 0.2 P, 17G, ID 8
Pulley, 0.2 P, 51G, ID 17
Gear, M1.0, 40T, OD 17
Ball Bearing, R-1760ZZ
Bushing
Belt, 0.2P, 120 MXL, 8mm
Case, R, CC-229
Power switch
Bushing, Cable Guard
- 25 -
Q’TY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
2
4
1
2
1
1
1
1
1
1
2
1
1
1
NBR
MAR
- 26 -
883-020-000A Operating Side- Side Plate Asm (Fig. 3)
NO P/N Name
1 883-020-010A
2 00R-000-1101
3 00B-000-0905
4 881-B04-000A
5 883-020-050A
883-020-051A
6 00M-000-0401
7 02P-17G-0500
8 00B-MXL-132C
9 00M-000-0427
10 02P-17G-0800
11 00B-MXL-099C
12 883-010-090A
13 00B-000-1680
14 00S-000-5904
15 00N-000-0012
16 883-020-160A
00S-00E-ESV3
00W-883-2463
2PH-716-102F
17 883-010-130A
883-010-131A
883-010-132A
00S-M04-030R
18 881-405-070A
00S-000-5611
19 883-010-180A
20 883-020-200A
00S-RX6-75NW
00W-883-2463
2PH-716-102F
21 883-020-210A
22 883-020-220A
23 883-020-231A
Side Plate, Left
Rubber Foot
Angle Bracket
Stopper
Main Board
Adaptor Board, Firmware Upgrade
Motor, CKM245-01AH
Pulley, 0.2 P, 17G, ID 5.00
Belt, 0.2P, 132MXL, 8mm
Motor, 103H7823-1760
Pulley, 0.2 P, 17G, ID 8
Belt, 0.2P, 99 MXL, 8mm
Idle Roller
Ball Bearing, L-1680ZZ
Standoff, Idler
Nut, D Cut
Asm, Cutting Knife Home Position Sensor
Sensor, Omron, EE-SV3
Wire, 24 AWG, 63cm
Housing, Female, 2-pin
Asm, Rocker Tension Adjustment
Block, Rocker Tension Adj
Holder, Rocker Tension Spring
Screw, M4x30, Round Head
Spring, Rocker Tension, Inner
Spring, Rocker Tension, Outer {Folder Black}
Stud, Die Module Bottom Margin
Asm, Die Home Position Sensor
Sensor, RIKO RX675-NW
Wire, 24AWG, 63cm
Housing, Female, 2-pin
Cover, RIKO RX675-NW
Bracket, L, Die Module Mounting
Asm, Interlock Switch, Top Cover
- 27 -
Q’TY
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
NBR
MAR
MAR
00B-000-0943
00S-000-6105
00W-883-2233
2PH-716-102F
883-020-232A
00B-000-0943
00S-000-6105
00W-883-2257
2PH-716-102F
883-020-233A
00B-000-0943
00S-000-6105
00W-883-2267
2PH-716-102F
24 00C-000-2050
25 883-020-250A
26 00D-000-0304
27 883-020-270A
28 883-020-280A
29 00B-0NB-2430
Fig. 3
Bracket, Interlock Switch Mounting
Switch, Interlock,
Wire, 33cm, 22AWG
Housing, Female, 2-pin
Asm, Interlock Switch, Rear Cover
Bracket, Interlock Switch Mounting
Switch, Interlock
Wire, 57cm, 22AWG
Housing, Female, 2-pin
Asm, Interlock Switch, Waste Bin
Bracket, Interlock Switch Mounting
Switch, Interlock,
Wire, 67cm, 22 AWG
Housing, Female, 2-pin
Cover, Interlock Switch
Asm, PCB, Control Panel
Display, LCD, 4 Row x 20
Key Pad, CC-229
Case, L, CC-229
Bushing, Cable Guard, ID24 OD30
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
PCBA
1 PC/PCBA
1
1
3
- 28 -
- 29 -
883-030-000A Electric Panel Asm (Fig. 4)
NO P/N Name
1 883-030-010A Plate, Electric Panel, CC-229
2 883-030-020A Power Supply, 24V, RSP-320-24
3 00B-PWR-010A Bracket, Power Supply
4 883-030-040A Driver Board
5 Cover, Dust, Driver Board
Q’TY
1
1
4
1
1
PCBA
Not in Use
- 30 -
883-050-000A Feed Tray Asm (Fig. 5)
NO P/N Name
1 881-211-000B
2 881-E02-000A
3 881-E03-000A
Tray, Feed, CC-228
Shaft, Side Guide Sliding
Bracket, Side Guide Mounting
4 00S-000-5901
5 881-105-000B
6 881-215-000A
7 881-406-000A
8 881-217-000A
9 881-212-000B
Standoff, 6.35 x 2.2mm
Side Guide, Feeder, CC-228
Thumb Screw, Feeder Side Guide
Shaft, Pivot, Feed Tray
Bracket, Feed Tray Mounting
Index, Center Alignment
10 883-050-100A
882-101-182A
883-070-060A
Asm, Feed Tray Sensor, CC-229
Bracket, Paper Sensor Mounting
Asm, Paper Sensor
00S-00E-ESB5 Sensor, EE-SB5
00W-883-2463 Wire, 63cm, 24 AWG
2PH-716-102F
11 00C-000-1210
12 881-E12-000A
13 881-E13-000A
14 881-104-0000
15 881-E15-000A
16
881-E16-000A
Housing, Female, 2-pin
Collar, OD16, ID10
Nylon Graphite Gasket
Nut, Center Alignment
Knob, Center Alignment
Nylon Graphite Gasket
Bushing, Ø 10.1 x 2.5
, OD16, ID10.1
, OD21, ID10.2
17 00C-000-1205
18 881-E18-000A
19 881-E19-000A
20 881-E20-000A
21 881-E21-000A
22 881-E22-000A
23 881-403-000B
24 881-403-000C
25 881-403-000D
26 881-103-000B
27 00S-000-5902
Collar, OD16, ID8(00C-000-1205)
Plate, Pressure Scale
Lever, Pressure Adjustment
Plate, spring Force Adjustment
Bushing, OD12, ID7.5
Plate, Spring
Spring, Feed Tray Tension, Outer
Spring, Feed Tray Tension, Inner
Spring, Lever Tension
Plate, Feed Tray Extension
Standoff, 6.35 x 4(00S-000-5902)
- 31 -
Q’TY
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
4
2
1
1
2
1
1
1
1
2
1
1
1
1
1
1
Nylon
Nylon
POM
Fig. 5
- 32 -
883-070-000A Feed Ramp Asm
NO P/N
1 881-116-000A
881-F01-010A
881-F01-020A
2 00B-000-0905
3 881-F03-000A
881-F03-010A
881-F03-020A
881-F03-030A
881-F03-040A
881-F03-050A
881-F03-060A
00E-M04-000E
4 00S-000-1604
5 881-225-000A
6 883-070-060A
00S-00E-ESB5
00W-883-2463
2PH-716-102F
7 00S-881-0003
Name
Ramp, Feed
Plate, Ramp, Feed
Paper Registration
Angle Bracket
Asm, Separator
Base, Separator Asm
Lower Limit Plate, Separator
Pin, Separator Compression Spring Holding
Shaft, Pivot, Separator Holding Plate
Holder, Separator
Shaft, Pivot, Separator Holder
E-Ring M4
Separator, CC-228
SEPERATOR MTG
SEPERATOR PAD
Guide, Feed Ramp
Asm, Paper Sensor
Sensor, EE-SB5
Wire, 63cm, 24 AWG
Housing, Female, 2-pin
Spacer, TXP PLATE 3MM
Q’TY
1
1
2
1
1
1
1
1
1
1
1
2
1
1
4
1
1
1
1
1
4
POM
PU
- 33 -
- 34 -
Feed Roller Asm (Fig. 7)
NO P/N Name
1 881-N01-000A
2 00B-0UF-L001
3 00R-000-1502
Shaft, Feed Roller
Pillow Block Ball Bearings, UFL-001
Feed Roller, CC-228
881-N03-000A Core, Feed Roller
00R-010-520A Feed Roller
4 881-N04-000A Shaft, Feed Driving
5 162-107-0400
6 00B-000-6201
7 881-N07-000A
Bushing, OD7, ID6(162-107-0400)
Ball Bearing, 6201ZZ
8 881-N12-000A
9 881-N08-000A
Housing, Ball Bearing 6201ZZ
Bushing, OD16, ID12.1
Gasket
10 00A-51G-FC12
02P-51G-180A
00O-000-FC12
Asm, Pulley/Clutch, 51G/FC12
Pulley, 0.2 P,51G,ID18
One Way Clutch, OD18, ID12, FC-12
11 00B-000-1209 Hardening Bushing, OD12, ID9(LRT-91216)
Fig. 7
Q’TY
1
1
1
1
4
1
3
1
1
1
1
1
1
1
1
Nylon
PU
- 35 -
Front Lower Trasport Roller Asm (Fig. 8)
NO P/N Name
1 881-H01-000A Roller, Transport, CC-228
2 00G-M10-1910 Gear, M1, 19T, ID10
3 00B-00F-1980 Ball Bearing, LF-1980ZZ
4 00C-000-1205 Collar, OD16, ID 8
5 02P-51G-08WK Pulley, 0.2 P,51G, ID 8-WK
6 02P-51G-080A Pulley, 0.2 P,51G, ID 8
7 00E-M08-000E E-Ring, 8mm
Fig. 8
Q’TY
2
1
1
1
1
1
1
- 36 -
Middle Lower Trasport Roller Asm (Fig. 9)
NO P/N Name
1 881-H01-000A Roller, Transport, CC-228
2 00G-M10-1910 Gear, M1, 19T, ID 10
3 00B-00F-1980 Ball Bearing, LF-1980ZZ
4 00C-000-1205 Collar, OD16, ID 8
5 02P-51G-08WK Pulley, 0.2 P,51G, ID 8-WK
6 00B-MXL-099C Belt, 0.2P, 99MXL, 8mm
7 00E-M08-000E E-Ring, 8mm
8 00B-MXL-132C Belt, 0.2P, 132MXL, 8mm
Fig. 9
Q’TY
2
1
1
1
1
1
1
1
MAR
MAR
- 37 -
Rear Lower Transport Roller Asm (Fig. 10)
NO P/N Name
1 881-H01-000A Roller, Transport, CC-228
2 00G-M10-1910 Gear, M1.0, 19T, ID10
3 00B-00F-1980 Ball Bearing, LF-1980zz
4 00C-000-1205 Collar, OD16, ID8
5 02P-51G-080A Pulley, 0.2, P51G, ID 8
6 00E-M08-000E E-Ring, 8mm
Fig. 10
Q’TY
2
1
1
1
1
1 MAR
- 38 -
Front UpperTransort Roller Asm (Fig. 11)
NO P/N Name Q’TY
1 881-L01-000B
2 00G-M10-1910 Gear, M1, 19T, ID10
3
4
881-L03-000A
883-120-040A
00H-000-1280
00B-00F-1280
00B-000-1280
Roller, Upper, Transport
Nylon Graphite Gasket, OD14, ID8.2
Ball Bearing, LF-1280ZZ
Ball Bearing, L-1280ZZ
1
1
1
Rocker Asm 2
Housing, 1280 Ball Bearing, Transport Rocker 1
1
1
Nylon
- 39 -
Rear Upper Transnsport Roller Asm (Fig. 12)
NO P/N Name
1 881-M01-000B
2 00G-M10-1910
3 881-L03-000A
4 883-120-040A
00H-000-1280
00B-00F-1280
Fig. 12
00B-000-1280
Roller, Transport
Gear, M1.0, 19T, ID10
Nylon Graphite Gasket, OD14, ID8.2
Rocker Asm
Housing, 1280 Ball Bearing, Transport Rocker
Ball Bearing, LF-1280ZZ
Ball Bearing, L-1280ZZ
Q’TY
1
1
1
2
1
1
1
Nylon
- 40 -
883-140-000A Die Module Fine Tuning Asm (Fig. 13) {Need to add a Mark Reader}
NO P/N Name Q’TY
1 883-140-010A
2 883-140-020A
3 883-070-060A
00S-00E-ESB5
00W-883-2463
2PH-716-102F
4 883-140-040A
5 883-140-050A
6 883-14—060A
7 00B-0NB-1419
Fig. 13
Bar, Die Module Fine Tuning
Bracket, Die Module Sensor Mounting
Asm, Paper Sensor
Sensor, EE-SB5
Wire, 63cm, 24 AWG
Housing, Female, 2-pin
Bracket, Die Skew Adjustment
Thumb Screw,
Nut, Thumb Screw, Skew Adjustment
Bushing, NB-1419
1
1
1
1
1
1
1
1
1
1
- 41 -
883-150-000A Die Module (Fig. 14)
NO P/N Name
1 883-150-010A Bracket, Die Module
2 883-150-020A Sie Plate, Die Module
3 881-R17-000A Handle
4 883-150-040A Thumb Screw
5 00E-M04-000E E-Ring M4
6 883-150-060A Bracket, Lower Die Base Mounting
7 883-150-070A Base, Lower Die
8 00M-000-0002 Magnet, Rear Cover Position
9 883-150-090A
Pin, ψ 4*6, Die Plate Positioning
10 00B-0LM-06UU Linear Bearing, LM-06-UU
11 883-150-110A Bar, Upper Die Base Mounting
12 883-150-120A Base, Upper, Die Module
13 883-150-130A Pin, Die Module Sliding
14 883-150-140A Plate, Cam Contact
15 883-150-150A Bracket, Spring Holding
16 883-150-160A Spring,
17 883-150-170A Shaft, Die Module Driving
18 883-150-180A Cam
19 00B-000-6005 Ball Bearing, 6005ZZ
20 00C-000-4025 Collar, OD 40, ID 25
21 00B-00F-6901 Ball Bearing, LF-6901ZZ
22 00G-M10-3112 Gear, M1.0, 31T, ID12
23 883-150-230A Triger
24 883-150-240A Guide Plate
25 883-150-250A Die Plate, Crease, Lower
26 883-150-260A Die Plate, Crease, Upper
Fig. 14
4
2
2
2
1
2
4
1
1
4
1
1
2
1
2
1
2
2
Q’TY
2
2
5
1
2
1
1
10
- 42 -
- 43 -
881-Q00-000A Upper Knife Driving Asm (Fig. 15)
NO P/N Name
1 881-704-000A
2 881-P02-000A
3 881-719-000A
4 881-701-000A
5 881-P05-000A
Knife, Upper. CC-228
Plate, Upper K
Link
NIFE M
Shaft, Knife Driving
OUNTING
Bushing, OD7.9, ID6.1
6 00B-00F-1910
7 881-721-000A
881-P07-010A
Ball Bearing, LF-1910zz
Arm, R, Knife Driving
Plate, Knife Driving
881-P07-020A Block, Arm Link
8 881-720-000A Arm, L, Knife Driving
881-P08-010A
881-P07-020A
Plate, Knife Driving
Block, Arm Link
9 881-722-000A
10 00E-M10-000E
11 00C-000-1201
Shutter, Index, CC-228
E-Ring, 10mm
Collar, OD16, ID10
12 00B-00R-1560
13 00B-000-1101
Ball Bearing, R-1560ZZ
Anti-Static Brush 3”
Q’TY
1
1
1
2
1
1
2
2
1
1
2
1
2
2
1
1
1
- 44 -
881-P00-000A Lower Knife Asm (Fig. 16)
NO P/N Name
1 881-711-000A
2 881-705-000A
3 881-714-000A
Chassis, Cutting Knife Mounting CC-229
Knife, Lower, CC-228
Asm, Middle, Upper Knife Holding Spring
881-714-010A Spring, Middle, Upper Knife Holding Spring
881-714-020A
881-714-030A
Pin, Middle, Upper Knife Holding Spring
Bushing, Middle, Upper Knife Holding Spring
00B-000-L940 Ball Bearing, L940ZZ
00E-M04-000E E-Ring, 4mm
4 881-717-000A
5 881-715-000A
881-715-010A
Nut, Middle, Upper Knife Holding Spring
Asm, Left, Upper Knife Holding Spring
Spring, Left, Upper Knife Holding Spring Asm
881-716-020A Pin, R/L, Upper Knife Holding Spring Asm
881-716-030A Bushing, R/L, Upper Knife Holding Spring Asm
00B-000-L940 Ball Bearing, L940ZZ
00E-M04-000E E-Ring, 4mm
6 881-716-000A
881-716-010A
Asm, Right, Upper Knife Holding Spring
Spring, Right, Upper Knife Holding Spring
881-716-020A Pin, R/L, Upper Knife Holding Spring
881-717-030A Bushing, R/L, Upper Knife Holding Spring
00B-000-L940 Ball Bearing, L940ZZ
00E-M04-000E E-Ring, 4mm
7 881-718-000A
8 Not in use
Nut, L/R Upper Knife Holding Spring Asm
9 883-070-060A
00S-00E-ESB5
00W-883-2463
Asm, Paper Sensor
Sensor, EE-SB5
Wire, 63cm, 24 AWG
2PH-716-102F Housing, Female, 2-pin
Fig. 16
Q’TY
2
2
1
1
2
2
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
- 45 -
- 46 -
883-180-000A Slitter Mounting Chassis Asm (Fig. 17)
NO P/N Name
1 883-180-010A Chassis, Slitting Module Mounting , CC-229
2 881-S02-000A Stud, Rear Safety Cover
3 00M-000-0002 Magnet, Rear Cover Position
4 883-180-040A Thumb Screw, Slitting Module Fastening CC-229
5 881-111-010A Spring, Compression, Slitting Module Fastening
6 00E-M08-000E E-Ring, 8mm
7 00W-M05-000F FLAT WASHER M5
Fig. 17
Q’TY
2
1
1
1
2
1
1
- 47 -
883-190-000A Slitter Left/Right Adj Asm (Fig. 18)
NO P/N Name
1 883-190-010A
2 883-190-020A
3 00B-00F-1260
4 00C-000-1606
5 883-190-050A
6 883-190-060A
883-190-060B
00S-M04-006S
7 883-190-070A
8 883-190-080A
9 883-190-090A
10 00E-M06-000E
Fig. 18
Nut, Slitter Left/Right Adj
Screw, Driving, Slitter Left/Right Adj
Ball Bearing, LF-1260zz
Collar, OD16, ID 6
Block, Slitter Fine Tune Adjustment Holding
Ball Steel, Pressure Holding
Spring, Ball Screw Pressure Holding
Screw, Set, M4x6
Joint, Slitter Fine Tune
Clamp, Slitter Joint Locking
Knob, Slitter Left/Right Adj
E-Ring, 6mm
Q’TY
1
1
1
2
2
2
1
2
1
1
1
1
- 48 -
Slitter Asm (Fig. 19)
NO P/N Name
1 881-801-000A
881-801-010A
2 881-803-000A
881-802-000A
3 881-805-000A
4
5
6
7
8
881-804-010A
881-804-020A
881-807-000A
881-807-010A
881-807-020A
881-807-030A
881-808-000A
881-827-000A
881-810-000A
9 881-115-000A
10 881-809-020A
11 881-806-000A
12 00B-00F-6901
13 00E-M10-E000
Chassis, Slitter, 2 x 3.5”
Chassis, Slitter, 5.47X 4.21”
Side Plate, L, Slitter
Side Plate, R, Slitter
Shaft, Slitter, Lower
Shaft, Slitter, Upper, 2x3.5” Slitter
Shaft, Slitter, Upper, 5.47x4.21” Slitter
Slitting Wheel, Center Gutter, 0.5”
Slitting Wheel, Center Gutter, 6mm
Slitting Wheel, Center Gutter, 0.25”
Slitting Wheel, Center Gutter, 3mm
Slitting Wheel, Side Trim
O Ring, JASO 2027
Roller, Ejection Driving, Slitter
Belt, Transport, Slitter
Roller, Transport, Slitter
Slitting Whee l
, Upper, CC-228
Ball Bearing, F6901ZZ
E-Ring, 10mm
14 00G-M10-3112
15 881-812-000A
Gear, M1.0, 31T, ID12
Deflector, Side Waste, 0.5”
16 881-114-000A
881-812-000A
881-812-010A
881-812-020A
881-812-030A
881-114-010A
Deflector, Center Gutter, 0.5”
Deflector, Center Gutter, 0.25”
Deflector, Center Gutter, 6mm
Deflector, Center Gutter, 3mm
Asm, Upper Ejection Roller
Roller, Upper, Ejection
881-114-020A Spring, Upper Ejection Roller
881-114-030A Pin, Upper Ejection Roller
00E-M03-E000 E-Ring, M3
17 881-113-000A Roller, Lower, Ejection
881-113-010A Pin, Lower Ejection Roller
00E-M03-E000 E-Ring, M3
18 881-R17-000A Handle
- 49 -
Q’TY
2
2
1
1
1
4
4
2
2
2
4
1
2
3
1
1
1
1
1
1
1
1
1
1
2
2
4
1
2
2
1
2
2
4
POM
POM
PU
POM
PU
Fig. 19
- 50 -
883-021-000A Top, Safety Cover Asm (Fig. 18)
NO P/N Name
1 883-021-010A Top, Safety Cover
2 883-021-020A Bracket, Top Cover
3 883-021-030A Trigger, Top Cover
Fig. 18
Q’TY
1
2
1
- 51 -
Rear, Safety Cover Asm 883-220-000A (Fig. 19)
NO P/N Name
1 883-220-010A Rear, Safety Cover , CC-229
2
3
883-220-020A
881-109-1000
Catcher
Asm, Divider
881-109-1000-0A Plate, Divider
881-109-1000-0B Flexible Magnets 75 * 18
Fig. 19
Q’TY
1
1
1
1
1
- 52 -
Waste Bin Asm 883-250-000A (Fig. 20)
NO P/N Name
1 883-250-010A Waste Bin , CC-229
2 00A-000-220A Index, Waste Bin
3 881-R17-000A Handle
Fig. 20
Q’TY
1
1
1
- 53 -
881-405-070A
881-704-000A
881-705-000A
881-714-000A
881-715-000A
881-716-000A
881-H01-000A
881-L01-000B
881-M01-000B
883-010-260A
883-020-050A
883-020-051A
883-020-160A
883-020-200A
883-020-250A
883-020-270A
883-020-280A
Recommended Spare Parts List
Part Number
00A-51G-FC12
00B-000-1209
Name
Asm, Pulley/Clutch, 51G/FC12
Hardening Bushing, OD12, ID9(LRT-91216)
00B-0UF-L001
00B-MXL-099C
00B-MXL-132C
00D-000-0304
00M-000-0401
00M-000-0427
00S-000-1604
00S-000-5611
00S-000-6105
02P-17G-0500
02P-17G-0800
02P-51G-080A
02P-51G-08WK
881-403-000B
881-403-000C
881-403-000D
Pillow Block Ball Bearings, UFL-001
Belt, 0.2P, 99 MXL, 8mm
Belt, 0.2P, 132MXL, 8mm
Display, LCD, 4 Row x 20
Motor, CKM245-01AH
Motor, 103H7823-1760
Separator, CC-228
Spring, Rocker Tension, Outer {Folder Black}
Switch, Interlock,
Pulley, 0.2 P, 17G, ID 5
Pulley, 0.2 P, 17G, ID 8
Pulley, 0.2 P,51G, ID 8
Pulley, 0.2 P,51G, ID8-WK
Spring, Feed Tray Tension, Outer
Spring, Feed Tray Tension, Inner
Spring, Lever Tension
Spring, Rocker Tension, Inner
Knife, Upper. CC-228
Knife, Lower, CC-228
Asm, Middle, Upper Knife Holding Spring
Asm, Left, Upper Knife Holding Spring
Asm, Right, Upper Knife Holding Spring
Roller, Transport, CC-228
Roller, Upper, Transport
Roller, Transport
Case, R, CC-229
Main Board
Adaptor Board, Firmware Upgrade
Asm, Cutting Knife Home Position Sensor
Asm, Die Home Position Sensor
Asm, PCB, Control Panel
Key Pad, CC-229
Case, L, CC-229
- 54 -
883-030-020A
883-030-040A
883-050-100A
883-070-060A
883-112-010A
883-120-040A
883-150-000A
883-150-250A
883-150-260A
Power Supply, 24V, RSP-320-24
Driver Board
Asm, Feed Tray Sensor, CC-229
Asm, Paper Sensor
Asm, Dummy Die Module
Rocker Asm
Asm, Die Module
Die Plate, Crease, Lower
Die Plate, Crease, Upper
- 55 -
