DocuCutter CC-228

SERVICE, PARTS and WEEE MANUAL

Rev. 042013

Effective from: S/N 881041304078

Declaration of Conformity

PrintFinishing Co. Ltd., located at 625 Sec. II, Wende Road, Hsin-Pu, Hsin-Chu 30500, Taiwan declares that the product compliances with the provision defined in the regulations as below.

Product Name Model

UL / CSA

Regulation

Low Voltage Directive

2006/95/EC

RoHs Directive 2011/65/EU

Electromagnetic

Compatibility

Directive

2004/108/EC

DocuCutter

Ultra Cut

CC-228

UC-1`30

UL60950-1, 2

Edition,

2007-03-27 nd

CSA 22.2 No

60950-1-07, 2 nd

Edition, 2007-03

Standard

EN60950-1: 2006/

A11: 2009/A1:2010

EN61000-3-2

EN61000-3-3

EN61000-6-2

EN61000-6-4

IEC61000-4-2

IEC61000-4-3

IEC61000-4-4

IEC61000-4-5

IEC61000-4-6

IEC61000-4-8

IEC61000-4-11

EN60950-1

IEC60950-1

EN50581

CISPR 16-2-3

CISPR 16-2-1

CISPR 16-2-2

Keeper of the CE technical file in the European Community:

Duplo International Ltd.

Hanskampring 6, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD UK

- 1 -

SAFETY PRECAUTIONS

Always observe the cautions and warnings given below to prevent personal injury or property damage.

Disposal of Waste Electrical and Electronics Equipment (WEEE)

This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should not be disposed of as household waste.

Please recycle where facilities exist by checking with your local authority or supplier for recycle advice.

By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help prevent potential negative effects on the environment and human health.

En

Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen

Dieses symbol (das Symbol mit dem durchgekreuzten fahrbaren M ü llbeh ä lter) zeigt an, dass dieses Produkt in europ ä ischen L ä nden nicht als Haushaltsm ü ll entsorgt werden, darf, Bitte informieren Sie sich bei lhren ö rtlichen

Beh ö rden oder bei Ihren H ä ndler hinsichtlich einer Empfehlung f ü r die Entsorgung und führen Sie die betreffenden

Teile dort, wo solche Einrichtungen vorhanden sind, einem Recycling-Prozess zu.

Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung, Rückführung und Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen Auswirkungen auf die Umwelt und die menschliche

Gesundheit vorzubeugen.

Ge

Elimination du matériel électronique et électrique usagé

Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne doit pas étre

éliminé comme des ordures ménagéres.

Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou reseignez-vous auprés de votre fournisseur.

En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés, vous contributez à éviter son action nocive potentielle sur I’ environnement et santé humaine.

Fr

Smaltimento di attrezzature elettriche ed elettroniche consummate

Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo prodotto non deve essere buttato nei rifiuti domestici.

Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi fornisce consulenza a proposito.

Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo correto), aiuterete a prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.

It

Eliminación de residuos de aparatos eléctricos y electrónicos

Este símbolo (un cubo de basura tachado) indica que en los paises europeos este producto no deber á eliminarse como si se tratara de un residuo doméstico. Solicite asesoramiento sobre reciclaje a las autoridades locales o a su distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaji de este tipo de residuos.

Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y reciclaji adecuados, contribuir á a evitar posibles efectos negativos en el medio ambiente y la salud humana.

SP

- 2 -

WEEE information (for Europe)

As a minimum the following substances, preparations and components has to be removed from any separately collected WEEE (Waste Electrical and Electronics Equipment).

In this parts catalogue, these WEEE symbols are appended to corresponding parts in this parts catalogue.

WEEE Symbol

ABS

LCD

Cables

Battery

PCBA

Bromides

Meaning

(Poly Acrylonitrile Butadiene Styrene) Plastic Material

LCD Displays

Electric Cables

Batteries

PCB’s over 10 square centimeters in size

Plastic Containing Bromides

In considering of separate collection, plastics are subdivided into the following categories.

In this parts catalogue, these abbreviations are appended to corresponding parts in the parts catalogue.

Abbreviation

ABS

NBR

PC

POM

PVC

PU

EPDM

Mar

Nylon

IXEF

TEF

POA

Category

(Poly Acrylonitrile Butadiene Styrene) Plastic Material

Nitrile Rubber (Acrylonitrile-Butadiene Rubber)

Polycarbonate

Polyoxymethylene

Polyvinyl Chloride

Polyurethane

Synthetic Rubber

Marprene

Nylon 6

Fiber Glass

Teflon

PolyAcetal

- 3 -

Precautions in Maintenance and Handling

1.

2.

3.

4.

5.

6.

Repairs should be performed by qualified service personnel.

WARNING:

2.1 To avoid the risk of touching to any hot spot on UV Curing section to cause injury, system has to be cool down before performing any services procedure in curing section.

2.2 To avoid the risk of electrical shock, disconnect the machine from the A.C. power source before performing any services procedure.

The hardware used is METRIC. Replace hardware only with the same size as was originally used.

Observe caution when cutting cable “ty-wraps” so as not damages the electrical wires.

Note the routing of wiring harnesses, cables and the position of parts and assemblies before disassembly. They must be reassembled in the original configuration to avoid damage from moving components during operation.

When using a tool generating heat such as soldering iron, take care not to damage the harnesses and cables.

- 4 -

Contents Page

Delare od Conformity. ......................................................................................... 1

Safety and Precautions. ...................................................................................... 2

WEEE Information. .............................................................................................. 3

Precaution in Maintenance and Handling ......................................................... 4

Specification. ....................................................................................................... 6

Explosive View and WEEE. .................................................................................. 7

2.1 Right Side Plate ASm. ............................................................................. 8

2.2 Left Side Plate Asm. ................................................................................ 9

2.3 Electric Panel Asm. ................................................................................. 10

2.5 Feed Tray Asm. ........................................................................................ 11

2.6 Feed Ramp Asm. ..................................................................................... 13

2.8 Front Lower Transport Asm. .................................................................. 14

2.9 Rear Lower Transport Roller Asm. ......................................................... 15

2.10 Front Upper Transport Roller Asm. ..................................................... 16

2.11 Rear Upper Transport Roller Asm. ....................................................... 17

2.12 Feed Roller Asm. ................................................................................... 18

2.13 Cutter Transmission Asm. .................................................................... 19

2.14 Cutting Knife Asm. ................................................................................ 20

2.15 Slitter Asm. ............................................................................................ 22

2.16 Slitter Chassis Asm. ............................................................................... 24

Electrical Wiring Diagram. .................................................................................. 25

Sensor Voltage Measurement. ........................................................................... 26

Cutting Factor Calibration. .................................................................................. 27

Feed Tray Tension Adjustment. .......................................................................... 29

Paper Weight. ...................................................................................................... 30

Top Margin Parallel Adjustment. ........................................................................ 31

Self-Diagnose. ...................................................................................................... 32

Error Message and Trouble Shooting. ............................................................... 33

Recommended Spare Parts. ............................................................................... 35

- 5 -

S pecification

Paper Size

Paper Weight

Feeder Capacity

Receiving Tray

Speed

Accuracy

Dimension

Net Weight

Power

LT / Legal Size/ 9” x 14” (Max)

120gsm ~ 350gsm

75 sheets (200gsm)

500 business cards

Up to 130 business cards per min

± 0.3 mm

13.8” (W) x 15.4” (D) x 13” (H)

60 lbs (27Kgs)

115/23D0V Selectable, 50/60Hz, 1.2A

- 6 -

Explosive View and WEEE(Fig.1)

NO Index P/N Name

1 2.1 881-A00-000A Asm, Side Plate, R

2 2.2 881-B00-000A Asm, Side Plate, L

3 2.3 881-C00-000A Asm, Electric Panel

4 2.4

5 2.5

881-216-000A Cover, Front Safety

881-E00-000A Asm, Feed Table

6

7

2.6

2.7

881-F00-000A Asm, Feed Ramp

881-G00-000A Bar, Tie

881-H00-000A Asm, Transmission Roller, Lowe, Front 8 2.8

9 2.9 881-K00-000A Asm, Transmission Roller, Lower, Rear

10 2.10 881-L00-000A Asm, Transmission Roller, Upper, Front

11 2.11 881-M00-000A Asm, Transmission Roller, Upper, Rear

12 2.12 881-N00-000A Asm, Feed Roller

13 2.13 881-P00-000A Asm, Lower Knife

14 2.14 881-Q00-000A Asm, Upper Knife

15 2.15 881-112-0000 Module, Slitter, 2X3.5”

16 2.16 881-R00-000A Asm, Slitter Mounting Chassis

17 2.17 881-107-000B Top, Safety Cover

18 2.18 881-110-0000 Cover, Rear

19 2.19 881-S00-000A Cover, Rear Lower Safety

20 2.20 881-108-000B Waste Bin

21 2.21 881-109-000A Asm, Catcher

Fig. 1

Q’TY

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

- 7 -

2.1 Right Side Plate Asm (Fig. 2)

NO Index P/N Name

1 2.1.01 881-A01-000A Side Plate, Right

2 2.1.02 00R-000-1101 Rubber Foot

3 2.1.03 00B-000-0905 Angle Bracket

4 2.1.04 881-A04-000A Stopper

5 2.1.05 00A-000-1211 Asm, PCB, Power

6 2.1.06 00M-000-0403 Motor, SQ, 2.58V, 3A

7 2.1.07 881-708-0000 Crank, Knife Driving

8 2.1.08 881-707-0000 Bushing, OD8, ID6.2

9 2.1.09 00B-L12-60ZZ Ball Bearing, L-1260ZZ

10 2.1.10 08P-17G-0635 Pulley, 0.8 P, 17G, ID6.35

11 2.1.11 00B-MXL-088C Belt, 0.2P, 88XL

12 2.1.12 881-A12-000A Standoff, Slitter Positioning

13 2.1.13 881-A13-000A Stud, Idle Gear

14 2.1.14 00G-M10-1912 Gear, M1.0, 19T, OD 12, Idler

15 2.1.15 00B-L12-80ZZ Ball Bearing, L1280ZZ

16 2.1.16 881-118-000A Case, R, CC-228

Fig. 2

Q’TY

1

2 NBR

4

1

1 PCBA

1

1

1

1

1

1

1

MAR

1

1

2

1

- 8 -

2.2 Left Side Plate Asm (Fig. 3)

NO Index P/N Name

1 2.2.01 881-B01-000A Side Plate, Left

2 2.2.02 00R-000-1101 Rubber Foot

3 2.2.03 00B-000-0905 Angle Bracket

4 2.2.04 881-B04-000A Stopper

5 2.2.05 00A-000-1121 Asm, PCB, Interface

6 2.2.06 00A-000-1601 Asm, PCB, LCD Interface

7 2.2.07 00A-000-1001 Asm, PCB, LOGIC

8 2.2.08 00M-000-0401 Motor, CKM245-01AH

9 2.2.09 02P-17G-0500 Pulley, 0.2 P, 17G, ID5.00

10 2.2.10 00B-0XL-132C Belt, 0.2P, 132XL

11 2.2.11 881-B11-000A Standoff, Slitter Module Positioning

12 2.2.12 00A-000-1501 Asm, PCB, Control Panel

881-102-0002 Key Pad, CC-228

13 2.2.13 00D-000-0303 Display, LCD

14 2.2.14 00A-000-0188 Asm, Interlock Switch

00B-000-0943 Bracket, Interlock Switch Mounting

00S-000-6105 Switch, Interlock

15 2.2.15 00C-000-2050 Cover, Interlock Switch

16 2.2.16 00S-000-1513 Sensor, Interrupter, EE-SV3

17 2.2.17 881-117-000A Case, L, CC-228

Fig. 3

Q’TY

1

2

4

1

1

1

1

1

NBR

PCBA

PCBA

PCBA

1

1 MAR

1

1 PCBA

1 PC

1 PC/PCBA

3

3

3

3

1

1

- 9 -

2.3 Electric Panel Asm (Fig. 4)

NO Index P/N Name

1 2.3.01 881-C01-000A Plate, Electric Panel

2 2.3.02 00R-000-1101 Rubber Foot

3 2.3.03 00F-000-0003 Fan, DC 12V

4 2.3.04 00A-000-0161 Asm, Driver Box, Common

5 2.2.05 00T-000-1405 Transformer

6 2.2.06 00R-000-0301 Rectifier Board

7 2.2.07 00F-000-0401 Emi Filter Type

8 2.3.08 00B-000-0959 Bracket, Power Entry

9 2.3.09 00S-000-6112 Power switch

Fig. 4

Q’TY

1

1

1

1

1

1

1

1

1

NBR

PCBA

PCBA

- 10 -

2.5

Feed Tray Asm (Fig. 5)

NO Index P/N Name

1 2.5.01 881-211-000B Tray, Feed, CC-228

2 2.5.02 881-E02-000A Shaft, Side Guide Sliding

3 2.5.03 881-E03-000A Bracket, Side Guide Mounting

4 2.5.04 00S-000-5901 Standoff, 6.35 x 2.2mm

5 2.5.05 881-105-000B Side Guide, Feeder, CC-228

6 2.5.06 881-215-000A Thumb Screw, Feeder Side Guide

7 2.5.07 881-406-000A Shaft, Pivot, Feed Tray

8 2.5.08 881-217-000A Bracket, Feed Tray Mounting

9 2.5.09 881-212-000B Index, Center Alignment

10 2.5.10 00A-000-0207 Sensor, Paper, Black

11 2.5.11 00C-016-100A Collar, OD16, ID10

12 2.5.12 881-E12-000A Nylon Graphite Gasket , OD16, ID10.1

13 2.5.13 881-E13-000A Nut, Center Alignment

14 2.5.14 881-104-0000 Knob, Center Alignment

15 2.5.15 881-E15-000A Nylon Graphite Gasket , OD21, ID10.2

16 2.5.16 881-E16-000A Bushing, Ø 10.1 x 2.5

17 2.5.17 00C-016-080A Collar, OD16, ID8(00C-000-1205)

18 2.5.18 881-E18-000A Plate, Pressure Scale

19 2.5.19 881-E19-000A Lever, Pressure Adjustment

20 2.5.20 881-E20-000A Plate, spring Force Adjustment

21 2.5.21 881-E21-000A Bushing, OD12, ID7.5

22 2.5.22 881-E22-000A Plate, Spring

23 2.5.23 881-E23-000A Spring, Feed Tray Tension, Outer

24 2.5.24 881-E24-000A Spring, Feed Tray Tension, Inner

25 2.5.25 881-E25-000A Spring, Pressure Adjustment Lever

26 2.5.26 881-103-000B Plate, Feed Tray Extension

27 2.5.27 00S-000-5902 Standoff, Ø 6.35 x 4

Fig. 5

Q’TY

1

1

1

1

1

2

1

1

1

1

2

2

2

2

4

1

1

1

1

1

1

1

2

1

1

1

1

Nylon

Nylon

POM

- 11 -

- 12 -

2.6 Feed Ramp Asm (Fig. 6)

NO Index P/N Name

1 2.6.01

2 2.6.02

881-116-000A Ramp, Feed

00B-000-0905 Angle Bracket

3 2.6.03 881-F03-000A Asm, Separator

2.6.03.01 881-F03-010A Base, Separator Asm

2.6.03.02

881-F03-020A Plate, Separator Asm Stop

2.6.03.03

881-F03-030A Bracket, Separator Sitting

2.6.03.04

881-F03-040A Pin, Separator Spring Holding

2.6.03.05

881-F03-050A Spring, Separator

2.6.03.06

881-F03-060A Pin, Pivot, Separator Asm

2.6.03.07 00E-M03-E000 E-Ring, M3

2.6.03.08

00S-000-1604 Separator, CC-228

4 2.6.04 881-225-000A Guide, Feed Ramp

5

6

2.6.05

2.6.06

00S-000-1515 Sensor, Mark Reader, EE-SB5

881-F06-000A Bracket, Paper Registration, CC-228

Fig. 6

Q’TY

1

1

1

1

1

4

1

2

1

1

1 POM/PU

1

1

4

- 13 -

2.8 Front Lower Trasport Roller Asm (Fig. 7)

NO Index P/N Name

1 2.8.01 881-H01-000A Roller, Transport, CC-228

2 2.8.02 00G-M10-1910 Gear, M1, 19T, ID10

3 2.8.03 00B-F19-80ZZ Ball Bearing, LF-1980ZZ

4 2.8.04 00C-016-080A Collar, OD16, ID8

5 2.8.05 08P-51G-0800 Pulley, 0.8 P,51G,ID8

Fig. 7

Q’TY

2

1

1

1

2

- 14 -

2.9 Rear Lower Transport Roller Asm (Fig. 8)

NO Index P/N Name

1 2.9.01 881-H01-000A Roller, Transport, CC-228

2 2.9.02 00G-M10-1910 Gear, M1.0, 19T, ID10

3 2.9.03 00B-F19-80ZZ Ball Bearing, F-1980ZZ

4 2.9.04 00C-016-080A Collar, OD16, ID8

5 2.9.05 08P-51G-0800 Pulley, 0.8 P,51G,ID8

6 2.9.06 00B-MXL-082C Belt, 0.2P, 82MXL, 8mm

Fig. 8

Q’TY

2

1

1

1

2

1 MAR

- 15 -

2.10 Front UpperTransort Roller Asm (Fig. 9)

NO Index P/N Name

1 2.10.01 881-L01-000A Roller, Upper, Transport, CC-228

2 2.10.02 00G-M10-1910 Gear, M1.0, 19T, ID10

3 2.10.03 881-L03-000A Nylon Graphite Gasket, OD14, ID8.2

4 2.10.04 00H-L12-800A Housing, 1280 Ball Bearing (00H-000-0501)

5 2.10.05 00B-F12-80ZZ Ball Bearing, F-1280ZZ

6 2.10.06 00B-L12-80ZZ Ball Bearing, L-1280ZZ

Fig. 9

Q’TY

1

1

1

2

2

2

Nylon

- 16 -

2.11 Rear UpperTransnsport Roller Asm (Fig. 10)

NO Index P/N Name

1 2.11.01 881-M01-000A Roller, Transport

2 2.11.02 00G-M10-1910 Gear, M1.0, 19T, ID10

3 2.11.03 881-L03-000A Nylon Graphite Gasket, OD14, ID8.2

4 2.11.04 00H-L12-80ZZ Housing, 1280 Ball Bearing, Transport Rocker

5 2.11.05 00B-F12-80ZZ Ball Bearing, F-1280ZZ

6 2.11.06 00B-L12-80ZZ Ball Bearing, L-1280ZZ

Fig. 10

Q’TY

1

1

1

2

2

2

Nylon

- 17 -

2.12 Feed Roller Asm (Fig. 11)

NO Index P/N Name

1 2.12.01 881-N01-000A Shaft, Feed Roller

2 2.12.02 00B-0UF-L001 Pillow Block Ball Bearings, UFL-001

3 2.12.03 00R-000-1502 Feed Roller, CC-228

881-N03-000A Core, Feed Roller

4 2.12.04 881-N04-000A Shaft, Feed Driving

5 2.12.05 162-107-0400 Bushing, OD7, ID6

6 2.12.06 00B-062-01ZZ Ball Bearing, 6201ZZ

7 2.12.07 00H-062-010A Housing, Ball Bearing 6201ZZ

8 2.12.08 881-N08-000A Gasket

9 2.12.09 08P-24G-1800 Pulley, 0.8 P,24G,ID18

10 2.12.10 00O-000-FC12 One Way Clutch, OD18, ID12, FC-12

11 2.12.11 00B-000-1209 Hardening Bushing, OD12, ID9(LRT-91216)

Fig. 11

Q’TY

1

1

1

4

3

1

1

1

1

1

1

PU

Nylon

- 18 -

2.13 Cutter Transmisaion Asm (Fig. 12)

NO Index P/N Name

1 2.13.01 881-704-000A Knife, Upper. CC-228

2 2.13.02 881-P02-000A Plate, Upper K NIFE M OUNTING

3 2.13.03 881-719-000A Link

4 2.13.04 881-707-000A Bushing, OD8, ID6

5 2.13.05 881-P05-000A Shaft, Knife Driving

6 2.13.06 00B-F19-10ZZ Ball Bearing, F-1910ZZ

7 2.13.07 881-721-000A Arm, R, Knife Driving

8 2.13.08 881-720-000A Arm, L, Knife Driving

9 2.13.09 881-722-000A Shutter, Index, CC-228

Fig. 12

Q’TY

1

1

1

2

1

2

2

1

2

- 19 -

2.14 Cutting Knife Asm (Fig. 13)

N

Index

O

1 2.14.01

P/N Name

881-711-000A Chassis, Cutting Knife Mounting

2 2.14.02 881-705-000A Knife, Lower, CC-228

3 2.14.03 881-714-000A Asm, Middle, Upper Knife Holding Spring

2.14.03.1 881-714-010A Spring, Middle, Upper Knife Holding Spring Asm

2.14.03.2

881-714-020A Pin, Middle, Upper Knife Holding Spring Asm

2.14.03.3

881-714-030A Bushing, Middle, Upper Knife Holding Spring Asm

4

2.14.03.4

2.14.04

00B-0L9-40ZZ Ball Bearing, L940ZZ

881-717-000A Nut, Middle, Upper Knife Holding Spring Asm

5 2.14.05 881-716-000A Asm, Right, Upper Knife Holding Spring

2.14.05.01

881-716-010A Spring, Right, Upper Knife Holding Spring Asm

2.14.05.02

881-716-020A Pin, R/L, Upper Knife Holding Spring Asm

2.14.05.03

881-717-030A Bushing, R/L, Upper Knife Holding Spring Asm

2.14.05.04

00B-0L9-40ZZ Ball Bearing, L940ZZ

2.14.06 881-715-000A Asm, Left, Upper Knife Holding Spring

2.14.06.01 881-715-010A Spring, Left, Upper Knife Holding Spring Asm

2.14.06.02

881-716-020A Pin, R/L, Upper Knife Holding Spring Asm

2.14.06.03

881-716-030A Bushing, R/L, Upper Knife Holding Spring Asm

2.14.06.04

00B-0L9-40ZZ Ball Bearing, L940ZZ

6 2.14.07

7 2.14.08

881-718-000A Nut, L/R Upper Knife Holding Spring Asm

00S-000-1515 Sensor, Mark Reader, White, EE-SB5

Q’TY

1

2

1

1

2

1

1

2

1

2

1

1

1

1

1

1

1

1

1

1

- 20 -

Fig. 13

- 21 -

2.15

Slitter Asm (Fig. 14)

NO Index P/N Name

1 2.15.01

2 2.15.02

3 2.15.03

881-801-000A Chassis, Slitter, 2 x 3.5”

881-801-010A Chassis, Slitter, 5.47X 4.21”

881-803-000A Side Plate, L, Slitter

881-802-000A Side Plate, R, Slitter

881-805-000A Shaft, Slitter, Lower

4

5

6

7

2.15.04

2.15.05

2.15.06

2.15.07

881-804-010A Shaft, Slitter, Upper, 2x3.5” Slitter

881-804-020A Shaft, Slitter, Upper, 5.47x4.21” Slitter

881-807-000A Slitting Wheel, Center Gutter, 0.5”

881-807-010A Slitting Wheel, Center Gutter, 6mm

881-807-020A Slitting Wheel, Center Gutter, 0.25”

881-807-030A Slitting Wheel, Center Gutter, 3mm

881-808-000A Slitting Wheel, Side Trim

881-827-000A O Ring, JASO 2027

881-810-000A Roller, Ejection Driving, Slitting Module

881-115-0000 Belt, Transport, Slitting Module

881-809-020A Roller, Transport, Slitting Module

8 2.15.08

9 2.15.09

10 2.15.10

11

12

13

14

2.15.11

2.15.12

2.15.13

2.15.14

881-806-000A Slitting Whee l , Upper, CC-228

00B-F69-01ZZ Ball Bearing, F6901ZZ

00E-M10-E000 E-Ring, 10mm

00G-M10-3112 Gear, M1.0, 31T, ID12

881-812-000A Deflector, Side Waste, 0.5” 15 2.15.15

881-812-000A Deflector, Center Gutter, 0.5”

881-812-010A Deflector, Center Gutter, 0.25”

881-812-020A Deflector, Center Gutter, 6mm

881-812-030A Deflector, Center Gutter, 3mm

16 2.15.16

881-114-0000 Asm, Upper Ejection Roller

2.15.16.01 881-114-010A Roller, Upper, Ejection

2.15.16.02 881-114-020A Spring, Upper Ejection Roller

2.15.16.03 881-114-030A Pin, Upper Ejection Roller

2.15.16.04 00E-M03-E000 E-Ring, M3

17 2.15.17.01

881-113-000A Roller, Lower, Ejection

2.15.17.02 881-113-010A Pin, Lower Ejection Roller

2.15.17.03 00E-M03-E000 E-Ring, M3

18 2.15.18

881-R17-000A Handle

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Q’TY

4

2

2

2

4

4

2

2

2

3

1

1

1

1

1

1

1

1

1

1

2

2

2

2

1

1

1

1

2

4

4

2

1

POM

POM

PU

PU

POM

Fig. 14

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2.16

Slitter Mounting Chassis Asm (Fig. 15)

NO Index P/N Name

1 2.16.01 881-S01-000A Chassis, Slitting Module Mounting

2 2.16.02 881-S02-000A Stud, Rear Safety Cover

3 2.16.03 00M-000-0002 Magnet, Rear Cover Position

4 2.16.04 881-111-000A Thumb Screw, Slitting Module Fastening

881-111-010A Spring, Compression, Slitting Module Fastening

Fig. 15

Q’TY

2

1

1

2

1

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Electrical Wiring Diagram

- 25 -

Sensor Voltage Measurement

Sensors play an important role in monitoring and tracking the flow of the media inside of machine. A majority of stall conditions could be sensor related. Therefore, a digital multi-meter (DMM) is used for measuring the voltage reading of the sensors, and assuring proper alignment.

1. Set DMM to 20 at the DVC section.

2. Using the two probes of the DMM to get voltage, one probe placed at the chassis ground of the system, while the other one probe pin 1 of the sensor connector on the interface board.

3. Covering the sensor, the reading of DMM should be less than 0.2V.

4. Uncovering the sensor, the reading of DMM should be more than 4.5V.

5. Mark Reading Sensors

。 Seeing paper 0.2V

。 Seeing mark ≧ 1.8V

The range of sensor’s voltage reading is greater than 4.5V or less than 0.2V has the best state for the sensor to monitoring the media movement. The sensor connector on the sensor board has three pins. The first pin is for signal of sensor voltage reading measurement. The second pin is for VCC (5V). The third pin is for ground.

Some sensors connector is 4-pin, the 3 rd

pin is empty; the 4 th

pin will be common ground.

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Calibrations

The calibration allows calibrate cutting mark, cutting length, offset and top margin by:

◎ Select Job #4

◎ Holding for 5 seconds. mark:50 length:50 offset:50 margin:50 is displayed.

◎ Tip on to select the item you are going to calibrate.

◎ Tip on to save when the calibration is done.

1.

Length

◎ On Job #4, set it to without cutting mark mode, feed a piece of paper to cut the top margin, make sure the cut top margin is 12.7mm, if not calibrate the top margin first then do Length calibration.

◎ Select length:50. Feed a Letter Size sheet thru, the sheet will be cut into half which is 5.5”, compare the 2 X 5.5”, if the 1 st

half cut is shorter than the 2 nd

half, tip on to adjust until the 1 st

half and 2 nd

half are exactly the same; If the first cut is greater than the 2 nd

half, tip on to decrease the setting until the 2 half is equal. Each press on increment or decrement or represents 0.1mm

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2.

Cutting Mark

◎ On job #4 to hold then tip on to set cutting mark, cut a printed sheet with mark, make sure the leading edge of the mark to cutting line is 3mm

◎ Select mark:50, if the cut mark leading edge to cutting line is greater or smaller than 3mm, tip on and to adjust. Each press represents 0.1mm increment or decrement.

After adjust the mark value, press to save the setting. Cut the mark again, if the cut mark is not within spec. repeat the calibration.

3.

Offset

This is allowing calibrate the 5 th

business card in a sheet which is possibly longer than the spec.

Assume the 5 th

card length is longer than the specification by 0.1mm. Under calibration mode select offset:50 to reduce the figure 50 to 49.

4.

Top Margin

On job #4 without mark to cut the top margin, it should be 12.7mm. If the cut top margin sample is greater or smaller than 12.7mm, select margin:50, tip on and to adjust until the top margin is within the spec. Each press represents 0.1mm increment or decrement.

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Feed Tray Tension Adjustment

Factory setting the spring position as shown below:

Increase Tension

Decrease Tension

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Paper weight

Adjust paper weight settings if paper is skewing or miss-feed.Set 1 or 2 for lighter paper and 4 or 5 for heavier paper.

1. Hold for 4 seconds.

2. Press to select settings 1-5. Use table below for references.

3. Press to save settings.

Setting Paper Weight

1, 2

3

4, 5

120 – 210 (gsm)

211 – 300 (gsm)

301 – 350 (gsm) (Normal Mode)

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Top Margin Parallel Adjustment

1. Power off

2. Remove the rear cover

3. Using a 300gsm or 14 pt. sheet as gauge, rotate the feed roller by hand to feed it into apex of registration roller firm.

4. Underneath the feed tray has 5.5mm nut to hold the side guide, loosen the nut and align it against the paper to make it straight. Fasten the nut.

Side

Guide

Fastening

Screw

Side

Guide

Fastening

5. Feed a sheet to cut, measure the left and right of the top margin cut is 12.7mm +/- 0.1mm, if not, re adjust the side guide.

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Self-diagnose for Malfunction

The system provides a unique feature to help service people pin point the sensor malfunction, detail procedure as below:

Firmware Version: 01

20.1 Hold is displayed

20.2 using a piece of paper to trigger the sensor, the sensor on the interface board connection are showing as below. Remove the trigger, the display will change to

Firmware Version: 01

Sensor Scan: OK

Firmware Version: 01

Sensor Scan: I-20

, If the display remains, it means that sensor is bad.

S1

S2

Sensor Function

Feed Tray Sensor

Input Sensor

Board Connection Connector #

Interface Board

Interface Board

I – 20

I – 21

S3

S4

Top cover

Rear Cover

Wast Bin

Paper Monitoring Sensor

Mark Reading Sensor

Safety Switch

Safety Switch

Safety Switch

Interface Board

Interface Board

Logic Board

Logic Board

Logic Board

I – 23

I – 22

L – 11

L – 14

L – 15

- 32 -

Error Message and Trouble Shooting

Error Message

Miss Feed

Jam in Sensor 2

Jam in Sensor 3

Mark error

Check Top Cover

Check Rear Cover

Check Waste Bin

Finish card not clean and neat

Finish card length uneven

Bar Read Error

Cutter Error

Top margin not even left and right

Transport no function

Slitting not good

Trouble Shooting

1.Check S1 voltage

2.Check feed motor belt

3.Check pulley screw

4.Check motor detent torque, if no torque

5. Replace driver board

1.Check S2

2.Adjust the feed tray tension

3.Adjust the ramp

4. Check transport motor has detent torque

1. Check S3

2. check detent torque of transport motor, if no torque

3. Replace driver board

1. Check mark sensor voltage; see paper 0.2V

2. Seeing mark has to be greater than 1.8V

3. Change mark sensor and do mark, top margin calibration

Check top cover interlock switch

Check rear cover interlock switch

Check waste bin interlock switch

1. Adjust the cutting knife guiding plate, if problem still

2. Replace cutting knife

1. Adjust the cutter Assy. frame mounting screw on the side plates

2.Check driving belt tension

Replace S4

1.

Turn the cutting knife crane plate, if no detent torque, replace driver box

2.

Driving crane screw loose, if not

3.

Sensor goes bad

Adjust the side guide, make sure it is right angle to the first set of roller

Rotate transport motor on the side frame, if no detent torque, replace driver box

Replace the slitter

- 33 -

No Power

Paper buckled at feed ramp

1. Check Fuse

2. Check power plug

3. Check power board has 5V and 36V output

1. Adjust the feed tray tension spring position

- 34 -

Recommended Spare Parts List

P/N Part Name

00S-000-6112 Switch, Power Entry

00F-000-3006 Fuse, Time Delay, 3.15 A, 250V

881-102-0002 Key Pad, Staple

881-102-0003 Key Pad, CC-228, Cutting Factor

881-112-0000 Module, Slitter, 2 x 3.5”

881-112-0051 Module, Perforator

881-112-0052 Module, Scoring

881-112-0004 Module, Slitter, 4 x 8”

881-112-0005 Module, Slitter, 5 x 7”

881-112-0008 Module, Slitter, 5.47x 4.21”

881-113-0000 Roller, Ejection, Lower, CC-228

881-114-0000 Asm, Ejection Roller, Upper, CC-228

881-115-0000 Belt, Slitting Transport, CC-228

00R-000-1052 Roller, Feed, CC-228

00S-000-1514 Sensor, Paper, CC-228

00S-000-1515 Sensor, Mark Reader, White, CC-228

00A-000-0207 Sensor, Paper, Black

00S-000-1604 Separator, Feed, CC-228

00A-000-1001 Asm, PCB, Logic

00C-000-0083 Cable, 34 pin, 55cm, Driver Interface

00C-000-0071 Cable, 34 pin, 37cm, Logic Interface

00A-000-1121 Asm, PCB, Interface

00A-000-1611 Asm, PCB, LCD Interface

00C-000-0051 Cable, 16 pin, 47cm, LCD Interface

00C-000-0031 Cable, 14 pin, Panel Interface

00A-000-1501 Asm, PCB, Control Panel

00A-000-0188 Asm, Interlock Switch

00D-000-0303 Display, LCD

00A-000-0188 Asm, Interlock Switch

00S-000-1513 Sensor, Interrupter, CC-228

00B-MXL-088C Belt, 0.08P, 088MXL, 8MM

00B-MXL-082C Belt, 0.08P, 082MXL, 8MM

00A-000-1211 Asm, PWB, Power

00B-MXL- 132C Belt, 0.08P, 132MXL

881-403-000B Spring, Feed Tray Tension, Outer

- 35 -

881-403-000C Spring, Feed Tray Tension, Inner

00F-000-0003 Fan, DC, 12V

00A-000-0161 Asm, Driver Box, L298

00A-000-1402 Asm, PWB, Driver, L298

00F-000-0401 Filter, AC Line

00S-000-6101 Switch, 115/230V Selectable

00M-000-0403 Motor, SQ, 2.58V, 3A

00M-000-0401 Motor, SQ, 2,8V, 1.7A (Alternative 3.9V, 1.2A)

00R-000-0301 Rectifier

881-704-000A Knife, Upper, CC-228

881-705-000A Knife, Lower, CC-228

881-714-000A Asm, Middle, Upper Knife Holding Spring

881-715-000A Asm, Left, Upper Knife Holding Spring

881-716-000A Asm, Right, Upper Knife Holding Spring

- 36 -