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DocuCutter CC-229
Operational Manual ver. ST20180814C
Revision Date: 08/24/18
Before operating the machine, read this manual. Follow all safety precautions.
Duplo USA Corporation
3050 S. Daimler St, Santa Ana, CA 92705 www.duplousa.com
Declaration of Conformity
DocuCutter CC-229 UL60950-1, 2 nd
Edition,
2007-03-27
CSA 22.2 No
60950-1-07, 2 nd
Edition, 2007-03
EN60950-1: 2006/
A11: 2009/A1:2010
EN61000-3-2
EN61000-3-3
EN61000-6-2
EN61000-6-4
IEC61000-4-2
IEC61000-4-3
IEC61000-4-4
IEC61000-4-5
IEC61000-4-6
IEC61000-4-8
IEC61000-4-11
EN60950-1
IEC60950-1
EN50581
CISPR 16-2-3
CISPR 16-2-1
CISPR 16-2-2
Conformity of FCC Class A
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
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Table of Contents
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SAFETY PRECAUTIONS
Always observe the cautions and Batch is given below to prevent personal injury or property damage.
Disposal of Waste Electrical and Electronics Equipment (WEEE)
This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should not be disposed of as household waste.
Please recycle where facilities exist by checking with your local authority or supplier for recycle advice.
By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help prevent potential negative effects on the environment and human health.
En
Entsorgung von alten elektrischen und elektronischen Ausr ü stungsteilen
Dieses symbol (das Symbol mit dem durchgekreuzten fahrbaren M europ
Beh ö
ä ischen L ä nden nicht als Haushaltsm rden oder bei Ihren H ä
ü ndler hinsichtlich einer Empfehlung f ü
ü llbeh ä lter) zeigt an, dass dieses Produkt in ll entsorgt werden, darf, Bitte informieren Sie sich bei lhren ö rtlichen r die Entsorgung und führen Sie die betreffenden
Teile dort, wo solche Einrichtungen vorhanden sind, einem Recycling-Prozess zu.
Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung, Rückführung und Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen Auswirkungen auf die Umwelt und die menschliche
Gesundheit vorzubeugen.
Ge
Elimination du matériel électronique et électrique usagé
Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne doit pas étre
éliminé comme des ordures ménagéres.
Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou reseignez-vous auprés de votre fournisseur.
En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés, vous contributez à éviter son action nocive potentielle sur I’ environnement et santé humaine.
Fr
Smaltimento di attrezzature elettriche ed elettroniche consummate
Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo prodotto non deve essere buttato nei rifiuti domestici.
Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi fornisce consulenza a proposito.
Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo correto), aiuterete a prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.
It
Eliminación de residuos de aparatos eléctricos y electrónicos
Este símbolo (un cubo de basura tachado) indica que en los paises europeos este producto no deber como si se tratara de un residuo doméstico. Solicite asesoramiento sobre reciclaje a las autoridades locales o a su distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaji de este tipo de residuos.
Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y reciclaji adecuados, contribuir á
á eliminarse
a evitar posibles efectos negativos en el medio ambiente y la salud humana.
SP
INTRODUCTION
The DocuCutter CC-229 is designed to simplify business card, greeting card, invitation card, photo and
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post card cutting or Cutting/Creasing in letter size which printed by digital press, color laser printer or inkjet image printer in one pass.
SPECIFICATIONS
Paper Size
Paper Weight
LT / Legal Size/ 9” x 14” (Max)
120gsm ~ 300gsm {subject to change}
Feeder Capacity
Receiving Tray
Speed
Accuracy
75 sheets (200gsm)
500 business cards
Up to 130 business cards per min
± 0.3 mm
Dimension
Net Weight
Power
Maximum Operation Temperature
ACCESSORIES
Make sure all accessories provided with the machine.
13.8” (W) x 15.4” (D) x 13” (H)
85 lbs (38.7Kgs)
100~240V Selectable, 50/60Hz, 0.6A
40 Degree C
Power Cord
Dummy / Die Module
Operation Manual
Stacking Tray
Waste Bin
Triger, Waste Bin Sensor
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MAJOR COMPONENTS AND ASSEMBLIES
1 Control Panel
2 Top Cover
3 Catcher – Set Up for Business Card
4 Waste Bin
5 Slitting Alignment Knob
6 Cutting Knife
7 Die Module
3
8 Feed Rollers
9 Feed Tray Tension Adjustment Lever
10 Side Guide
11 Feed Tray
12 Die Module Skew Correction Thumb Nut
13 Slitter Module
14 Catcher – Set Up for Greeting Card
14
4
5
13
12
11
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10
8
9
7
6
CONTROL PANEL
Keys Functions
Start and Stop the cutter
Change job
Select batch count
Confirm job and batch count setting
Reset error and counter.
Move paper forward
Move paper backward
Change paper weight.
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INSTALLATION
Waste Bin Sensor Trigger
Install the waste bin trigger onto waste bin; make sure the trigger is fastening tight and secure for engagement with waste bin sensor correctly.
Waste Bin
Slide the waste bin into the slot. Make sure waste bin is all the way inside.
Stack Tray
Hook the tray onto the mounting slot on the machine according to page 7 of stacking tray setting up for business card or greeting card
Power Cord
Use caution when plug in power cord.
Plug power cord to the machine and plug the other end into the wall outlet.
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Mounting
Slot
SETTING UP PROCEDURE
1
To set the width of paper, loosen thumbscrew knob on the side guide and slide to position.
Use marking as reference point.
2
Fan paper before loading. This will reduce static and toner adhesion due to printing.
For best result, the paper stack should be flat.
3
Push the feed tray down and load the paper.
Readjust paper guide if needed.
4
Adjust tray pressure. For thinner paper, the number should be higher. For heavier paper the number should be lower.
5
Use slitter registration adjustment knob to compensate for printing registration. The knob will allow ± 2mm of adjustment.
6
Rotate the sitter adjustment knob to align with die module or printer variation
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Thumbscrew knob
Markings
PRE-DEFINE JOBS
DocuCutter CC-229 offers 7 pre-defined jobs
Job # Description
1 Business Card
2 Notes Card
3 Postcard
4 Postcard
5 Greeting Card
6 Folded Business Card
7 Table Tent
Finish Size
2” x 3.5”
5” X 3.5”
5” x 7”
4.25x5.5”
10”x7”
4” x 3.5”
5” x 3”
Layouts
10 up
4 up
2 up
2 up
1 up
4 up
4 up
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PRE-DEFINE JOB LAYOUTS
Job #1 Business Cards 2” x 3.5”
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Job #2 Note Cards 5” x 3.5”
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Job #3 Postcards 5” x 7”
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Job #4 Postcards 4.25” x 5.5”
7
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Job #5 Greeting cards ”10 x 7”
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Job #6 Folded Business Cards 4” x 3.5”
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Job #7 Table Tents 5” x 3.5”
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SELECTING A JOB
Note: There are 13 selectable memories. 7 are set jobs and 6 can be customized.
Actions
1 Turn on the power. Previous job will appear.
Press
2
3
Press
until the desire job is display.
01 → 02 → 03 → 04 …
to select job
4
Press to start operation.
CHANGE PAPER WEIGHT
13
1.
Press into paper weight changing mode;
2.
Press to increase paper weight and to decrease settings. Use table below to select proper settings.
Figure 1
3.
Press to save setting
Recommended settings
Setting Paper Weight
1, 2 120 – 210 (gsm)
3
4, 5
211 – 300 (gsm) default
301 – 350 (gsm)
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USER DEFINE JOB
Note: User define job can only be job #8 - #13.
1.
Press to select desire job# (8-13) to program then press .
Figure 2
2.
Press and hold
Mode” as seen.
3.
4.
F INISH L ENGTH
Press
Press
for 2 seconds to enter “User Define
to move cursor to “L” to set finishing length.
to increase length by 0.1 mm or press to
Settings
Size Original paper size (length)
L
G
Finished length
Gutter size
M Margin size
A 1 st
Crease setting
B 2 nd
Crease setting
C
D
3 rd
Crease setting
4 th
Crease setting decrease length by 0.1 mm. Hold adjustment.
G UTTER S IZE
Note: If no gutter, set gutter to “0”.
or for fast
5.
Press to move the cursor to “G” Cutting Gutter, repeat step #4 to set the gutter size.
M ARGIN S IZE
Note: If no margin, set mutter to “0”.
6.
Press to move the cursor to “M” Top Margin, repeat step #4 to set the margin cut.
C REASE SETTINGS
Note: Maximum of 4 (A, B, C and D) creases can be program.
7.
Press to move the cursor to “A”, “B”, “C” or “D”. Repeat step #4 to set crease position.
P APER SIZE
8.
Press to move cursor to “Size”. Repeat step #4 to set paper size. LT size is 279.4 mm.
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9.
Press to save the job.
BATCH COUNT
1.
Press into Batch Count edit mode
2.
Press to set batch count to desire number. Count will increment by factor of 10. Maximum batch count setting is 50.
3.
Press to save batch count setting.
Figure 3
4.
To turn off batch count, set batch to “0” as shown in figure 4.
Figure 4
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CREASE SKEW ADJUSTMENT
Skew adjustment is needed only when folding finished paper is skew.
1.
The crease module has 2 thumbscrews. Loosen thumbscrew on operator side only.
Loosen thumbscrew on operator side.
Figure 5
2.
3.
Loosen lock nut.
Turn adjustment screw to ½ turns.
Adjustment thumbscrew
Lock nut
Figure 6
4.
Make sure the crease module is against the adjustment screw and press “Start” to test 1 sheet of paper.
5.
Check fold to see if more adjustment needed. If skew is worst turn thumbscrew opposite direction. If more adjustment needed, repeat step 3 and 4.
6.
If skew has been corrected, turn the “Lock Nut” to hold adjustment skew in position.
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SLITTER ALIGNMENT
Adjust slitter to align with images when needed.
1.
Loosen a bit the slitter lock thumbscrew.
2.
Turn the slitter adjustment knob clockwise or counter-clockwise 1 full.
3.
Run one sheet through to see if slitter is correction position by pressing start button.
4.
If slitter alignment is worst, turn slitter adjustment knob in the opposite direction. Repeat step 2 & 3 until slitter alignment is at the desire position.
5.
After the slitter is aligned, tighten the slitter lock thumbscrew.
Slitter lock thumbscrew
Figure 7
Slitter adjustment knob
Figure 8
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EMPTY THE WASTE BIN
The cutter display waste bin full warning when the sheet count is reached 80.
1.
Remove waste and empty it.
2.
Then place waste back into position.
3.
Press
RESET COUNTER
to clear error.
Hold for 2 seconds the counter to clear counter.
CLEAR JAM
In case jam occurs in the machine follow these steps to clear jam.
1.
Power down the machine and pull paper toward feed tray.
2.
Press or need to be removed.
to move the jam piece toward the exit. Crease and slitter module might
3.
If necessary, depending on location of jam occurs, open the corresponding cover or covers. If jam persists, refer to “ Error Message and Trouble Shooting Guide”.
4.
After clearing the jams, press to clear all errors.
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ERROR MESSAGE AND TROUBLE SHOOTING GUIDE
Error Message Displayed
Paper Out
Miss Feed
Add paper to feed tray.
1. Adjust the feed tray tension
Remedy
2. Side guide too tight. Adjust side guide.
3. Fan the paper and reload the paper onto feed tray.
Cutter Sensor Error
Top Cover Error
Rear Cover Error
Paper Jam
Double Feed
Call for service
Close top cover.
Close rear cover.
Follow clear jam procedure page 24.
Adjust the feed tray tension lighter as per the feed tray tension index
Driver Fault
Waste Bin Full
Crease module not home
Call for service
Empty the waste bin.
Power off/on to initialize machine.
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Duplo USA Corporation
3050 South Daimler St.
Santa Ana, CA 92705
P: (949) 752-8222
F: (949) 752-7766 www.duplousa.com
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Key Features
- High-precision cutting up to 297 mm (11.7")
- Automatic creasing and slitting functions
- Intuitive touchscreen control panel for easy operation
- Pre-defined job settings for quick and efficient setup
- Adjustable crease skew for accurate alignment
- Automatic waste bin emptying for uninterrupted workflow
- FCC Class A certified for safe operation in commercial environments