Beckhoff CP72 Series Installation And Operating Instructions Manual

PDF

Dokument

Oglas

Installation and Operating instructions for

“Economy” Panel PC CP72xx

Version: 2.1

Date: 2019-10-09

1. Foreword

Notes on the Documentation

Liability Conditions

Trademarks

Patent Pending

Copyright

State at Delivery

Delivery conditions

Description of safety symbols

Basic safety measures

Operator’s obligation to exercise diligence

Operator requirements

2. Product Description

Appropriate Use

Structure

Access to memory and battery

Interfaces

Power supply

Network connection

Additional plug-in cards (optional)

3. Installation Instructions

Transport and Unpacking

Transport

Unpacking

Installation of the Panel PC

Mounting arm installation

Earthing measures

Power Supply Connection

Beckhoff power supply technology

Pin assignment of the power supply connector

Pre-assembled cable sets for the power supply

Fitting the power supply cable with IP65 connector

Connecting Power Supply

Cable Cross Sections

Configuration for shutting down the PC

PC_ON and Power Status functions

Wiring diagram CP72xx

Wiring diagram CP72x4 with 24-inch display (discontinued)

Connecting the Network

Pre-assembled network cables

Fitting the network cable with IP65 connector

USB-interface (optional)

Pre-assembled USB-cables

Fitting the USB-cable with IP65 connector

RS232-interface (optional)

Pre-assembled serial interface cables

Fitting the RS232-interface cable with IP65 connector

Connecting devices

Connecting cables

Check voltage rating and connect

4. Operating Instructions

Switching the Industrial PC on and off

First switching on and driver installation

Keyboard codes

Maintenance

Cleaning the Industrial PC

Servicing

Replacing the battery on the motherboard

CP72xx

Table of contents

11

21

22

20

23

17

14

11

12

24

25

27

3

4

3

5

6

7

10

Table of contents

Emergency procedures

Shutting down

Disposal

5. UPS Software Components (optional)

Installation on the PC

Help files

6. Troubleshooting

Fault correction

Beckhoff Support & Service

Beckhoff branches and partner companies

Beckhoff Headquarters

Beckhoff Support

7. Appendix

Beckhoff Service

Assembly dimensions

Dimensions and total weight

8. Appendix

Technical data

Approvals

FCC: Federal Communications Commission Radio Frequency Interference

Statement

FCC: Canadian Notice

27

28

29

30

31

35

36

2 CP72xx

Foreword

CP72xx

Foreword

Notes on the Documentation

This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components.

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.

Liability Conditions

The documentation has been prepared with care. The products described are, however, constantly under development. For that reason the documentation is not in every case checked for consistency with performance data, standards or other characteristics. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.

All pictures shown in the documentation are exemplary. Illustrated configurations can differ from standard.

Trademarks

Beckhoff ® , TwinCAT ® , EtherCAT ® , Safety over EtherCAT ® , TwinSAFE ® ,

XFC ® and XTS ® are registered trademarks of and licensed by Beckhoff

Automation GmbH.

Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.

Patent Pending

The EtherCAT Technology is covered, including but not limited to the following patent applications and patents: EP1590927, EP1789857,

DE102004044764, DE102007017835 with corresponding applications or registrations in various other countries.

The TwinCAT Technology is covered, including but not limited to the following patent applications and patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.

Copyright

The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

State at Delivery

All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH &

Co. KG.

Delivery conditions

In addition, the general delivery conditions of the company Beckhoff

Automation GmbH & Co. KG apply.

Foreword

DANGER

WARNING

CAUTION

Attention

Note

Description of safety symbols

The following safety symbols are used in this operating manual. They are intended to alert the reader to the associated safety instructions.

Acute risk of injury!

If you do not adhere the safety advise adjoining this symbol, there is immediate danger to life and health of individuals!

Risk of injury!

If you do not adhere the safety advise adjoining this symbol, there is danger to life and health of individuals!

Hazard to individuals!

If you do not adhere the safety advise adjoining this symbol, there is obvious hazard to individuals!

Hazard to devices and environment

If you do not adhere the notice adjoining this symbol, there is obvious hazard to materials and environment.

Note or pointer

This symbol indicates information that contributes to better understanding.

4 CP72xx

Foreword

Only switch the PC off after closing the software

Basic safety measures

Before the Industrial PC is switched off, software that is running must be properly closed.

Otherwise it is possible that data on the storage medium is lost. Please read the section Switching the Industrial PC on and off.

Switch off all parts of the equipment, then uncouple the fieldbus

Attention

CAUTION

Attention

Before opening the housing of the PC, and whenever the PC is being used for purposes other than plant control, such as during functional tests following repair, all parts of the equipment must first be switched off, after which the Industrial PC can be uncoupled from the plant.

Pulling out the fieldbus connection plug uncouples the PC (optional).

Items of equipment that have been switched off must be secured against being switched on again.

The Industrial PC’s power supply unit must be supplied with 24V

Do not open the power supply unit while voltage is applied!

The supply voltage must be switched off before the power supply unit housing is opened.

Do not exchange any parts when under power

When components are being fitted or removed, the supply voltage must be switched off.

Fitting work on the Industrial PC can result in damage:

• if metal objects such as screws or tools fall onto operating circuit boards.

• if connecting cables internal to the PC are removed or inserted during operation.

• if plug-in cards are removed or inserted when the PC is switched on.

High Voltage!

DANGER

Displays used for the Control Panel’s LC-display are operated with a voltage of up to 1000 V, depending on type. For that reason:

The supply voltage must be disconnected before the housing of the

Control Panel is opened.

CP72xx 5

Foreword

National regulations depending on the machine type

Operator’s obligation to exercise diligence

The operator must ensure that

• the Industrial PC is only used for its intended purpose (see chapter

Product Description ).

• the Industrial PC is only operated in a sound condition and in working order (see chapter Maintenance ).

• the Industrial PC is operated, maintained and repaired only by suitably qualified and authorized personnel.

• the personnel is instructed regularly about relevant occupational safety and environmental protection aspects, and is familiar with the operating manual and in particular the safety notes contained herein.

• the instruction manual is in good condition and complete, and always available for reference at the place of installation of the

Industrial PC.

• none of the safety and warning notes attached to the Industrial PC are removed, and all notes remain legible.

• every user is familiar with all the functions of the software installed on the Industrial PC to which he has access.

Depending on the type of machine and plant in which the Industrial PC is used, national regulations governing the controllers of such machines will apply, and must be observed by the operator. These regulations cover, amongst other things, the intervals between inspections of the controller.

The operator must initiate such inspections in good time.

Only trained persons may open the Industrial PC housing

Note

Procedure in the event of a fault

Read the operating instructions

Software knowledge

The operator is responsible for ensuring that only trained electrical staff opens the housing of the Industrial PC.

In the event of faults at the Industrial PC, the list in the section

Troubleshooting can be used to determine the measures to be taken.

Operator requirements

Anyone who uses the Industrial PC must have read these operating instructions.

Every user must be familiar with all the functions of the software installed on the Industrial PC to which he has access.

6 CP72xx

Product Description

Appropriate Use

The CP72xx Panel PC with 3½” motherboard is designed for mounting behind a Beckhoff Control Panel. Cooling is achieved via heat sink structure between the Control Panel and the add-on PC. A fan inside the closed housing ensures that the heat is distributed evenly.

The Industrial PC is designed for mounting arm installation.

DANGER

Do not use the Panel PC in areas of explosive hazard!

The Panel PC must not be used where there is a risk of explosion.

Structure

Rear view of theCP72xx

1 1

Access to the connectors

In order to get access to the connectors, first unscrew the according M4cross-head screws ( 1 ) (see photo above). The plastic caps ( 2 ) can then be taken off easily.

View to the connectors

CP72xx

The picture shows the view to the connectors when the plastic caps are removed.

Product Description

Removing the drive cover

Access to memory and battery

View to the hard-disk drive

(optional) and the memory card

After unscrewing the two Allen screws (see arrows) the drive cover can be taken off.

+ pole

- pole

Removing the drive cover allows access to the IDE-hard-disk ( 1 ) (optional), the Compact-Flash-memory card ( 2 ) and the lithium battery of the system clock ( 3 ).

8 CP72xx

Removing the hard-disk drive and the memory card polarity

+ pole

- pole

Product Description

WARNING

The hard-disk drive and the memory card can now be pulled out. Here, changing the lithium battery is also possible.

The installation takes place in reverse order.

Danger of Explosion!

Replace battery only with the identical type or an alternative type recommended by the manufacturer. Notice correct polarity!

Handling of Lithium Batteries

Lithium Batteries should not be recharged, exposed to fire, opened and they should be protected against sunlight and moisture.

CP72xx 9

Product Description

Power supply

Interfaces

Power supply

X101

Network connection

The power supply connection of the Industrial PC and the connection with the UPS (optional) is established via the power supply socket ( X101 ).

Network connection

X106

Type plate

The Ethernet-interface with RJ-45-connector ( X106 ) allows the PC to be connected to a network (LAN). In the basic configuration a Gigabit-port is available.

Additional plug-in cards (optional)

There are notes at the Industrial PC and in the connection area which provide information about the hardware configuration of the Industrial PC at the time it was supplied.

10 CP72xx

Installation Instructions

Please also refer to chapter Foreword .

Transport and Unpacking

The specified storage conditions must be observed (see chapter Technical data ).

Transport

Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts. During transport, your Control Panel should therefore be protected from excessive mechanical stress. Therefore, please use the original packaging.

Danger of damage to the unit

Attention

If the device is transported in cold weather or is exposed to extreme variations in temperature, make sure that moisture (condensation) does not form on or inside the device.

Prior to operation, the unit must be allowed to slowly adjust to room temperature. Should condensation occur, a delay time of approximately

12 hours must be allowed before the unit is switched on.

Unpacking

Proceed as follows to unpack the unit:

1. Remove packaging.

2. Do not discard the original packaging. Keep it for future relocation.

3. Check the delivery for completeness by comparing it with your order.

4. Please keep the associated paperwork. It contains important information for handling the unit.

5. Check the contents for visible shipping damage.

6. If you notice any shipping damage or inconsistencies between the contents and your order, you should notify Beckhoff Service.

CP72xx 11

Installation Instructions

Note

Attention

Installation of the Panel PC

The Panel PC series CP72xx is designed for mounting arm installation. A

Control Panel is installed in the front of the IP65 Panel PC.

The ambient conditions specified for operation must be observed (see the section Technical data ).

Circulation of air

When the unit is installed in an enclosure, adequate space for ventilation and for opening the PC must be provided.

Please note the following points during installation of the PC:

• Position the PC in such a way that reflections on the screen are avoided as far as possible.

• Use the position of the screen as a guide for the correct installation height; it should be optimally visible for the user at all times.

• The PC should not be exposed to direct sunlight.

Avoid extreme environmental conditions

Extreme environmental conditions should be avoided as far as possible.

Protect the rear of your PC from dust, humidity and heat.

The clearance above and below the housing must be at least 20 cm in order to ensure adequate ventilation of the PC.

The cooling ribs of the PC must not be covered.

Rotatable mounting arm adapter

Rotatable and tiltable mounting arm adapter

(optional)

Mounting arm installation

The industrial PC is designed for mounting arm installation using a 48 mm diameter mounting arm tube. The case features an integrated rotatable mounting arm adapter.

The swivelling range of the tiltable mounting arm adapter (optional) amounts to approx. 45°.

~45°

CP72xx

Installation Instructions

Mounting arm installation For Installation the Industrial PC at the mounting arm, first push back the red ring cover ( 1 ) (see arrows).

Now you get access to the allen head screws ( 2 ), with which the mounting arm tube is fixed in the adapter.

Earthing measures

The picture shows the rotatable and tiltable mounting arm adapter

(optional).

Earthing measures

Earthing connections dissipate interference from external power supply cables, signal cables or cables to peripheral equipment.

CP72xx

The picture shows the earthing connection in the wiring area of the PC

(see arrow). The earthing cable is laid through the support arm.

Installation Instructions

Power Supply Connection

Supplied mains power unit The Industrial PC is fitted with a 24 V

power supply unit .

Uninterruptible power supply (UPS)

Note

When the Industrial PC is provided with a power supply unit with integrated UPS (order option) you can realize an uninterruptible power supply (UPS) using the battery pack C9900-U330.

Danger of Explosion!

WARNING

Danger of Explosion if using other battery packs!

Schematic diagram of power supply unit wirings

Beckhoff power supply technology

Innovative solution for shutting down Industrial

PCs

Industrial PCs equipped with a UPS are in actual use frequently switched off by simply turning off the supply voltage. In this case the PC shuts down via the battery. However, over time this reduces the service life of the battery.

The new Beckhoff power supply technology approach addresses this problem and now offers the user the option of switching the PC off without the need for using the battery, thereby reducing the load on the battery.

In addition to the main switch this innovative solution uses an ON/OFF switch for the machine. Basically, the main switch remains switched on and provides the power supply for the PC during shutdown.

Once the PC has shut down, the PC power supply unit issues a signal to indicate that the process is complete and that the main voltage can be switched off. This can be done manually via a signal lamp connection or via a contactor. With this solution the main switch generally only has to be switched off if the control cabinet has to be opened.

14 CP72xx

Note

Installation Instructions

In order to maintain a screen display for the Industrial PC in the event of a power failure, the power supply unit is equipped with a UPS output for connecting a Control Panel. This enables a power failure to be visualised and displayed to the user. Once the PC has shut down, the UPS output is switched off in order to avoid total discharge of the battery.

Internal connection

The UPS output of the CP72xx power supply unit is internally connected with the panel

For a detailed functional description please refer to section Connecting

Power Supply .

Pin assignment of the power supply connector

X101

Connector 12-pole Coninvers RC-12P1N1126000

View connector-sided

The power supply connection of the Panel PC and the connection with the UPS (optional) is established via the 12-pole power supply socket ( X101 ). The protection class of the circular plug-in connector accords to the IP65-standard.

Wiring when using 8-core cables:

Pin Wire Function

1 1 -

2 2 +

3 ge/gn

Battery Pack

(with UPS)

24 V DC Power Supply

Pin Wire Function

1, 8 -

2, 9 +

3 ge/gn

4, 10 -

5, 11 +

Battery Pack

(with UPS)

24 V DC Power Supply

Pin Wire Function

7 6 PC_ON

8 7 Power-Status

Wiring when using 12-core cables:

To connect the power supply and the battery pack, 2 wires per pin are used when using 12-core cables to halve the voltage drop across the cable.

Pin Wire Function

PC_ON

Power-Status

CP72xx 15

Installation Instructions

Pin assignment for connecting the power supply, the switch and the battery pack (optional)

Pin assignment CP72x4 with 24-inch display (discontinued)

View connector-sided

Male connector

Connector 12-pole Coninvers

RC-12P1N1126000

Pin Wire Function

Battery Pack

(with UPS)

3 3

4 ye/gn

PC_ON

24 V DC Power Supply

PC Unit

Power-Status

Battery Pack

(with UPS)

10 -

11 +

24 V DC Power Supply

Display

Pre-assembled power supply cables

Pre-assembled cable sets for the power supply

For easy installation of the power supply there are pre-assembled connection cables of different length and with IP65 connectors available

(see table).

Order number

C9900-K271

C9900-K272

C9900-K275

C9900-K276

C9900-K277

Denomination

Power supply cable IP65 for CP72xx, length 5 m, preassembled, M23-female connector, screwable, 8-wire, second end open

Power supply cable IP65 for CP72xx, length 10 m, preassembled, M23-female connector, screwable, 8-wire, second end open

Power supply cable IP65 for CP72x4 with 24-inch display, length 5 m, pre-assembled, M23-female connector, screwable, 12-wire, second end open

Power supply cable IP65 for CP72x4 with 24-inch display, length 10 m, pre-assembled, M23-female connector, screwable, 12-wire, second end open

Power supply cable IP65 for CP72xx up to 19-inch display, length 20 m, pre-assembled, M23-female connector, screwable, 12-wire, second end open

Basic configuration without connecting cable and connector

Fitting the power supply cable with IP65 connector

In the basic configuration of the Industrial PC there is no connection cable provided for connecting the power supply. For connecting the power supply following connectors can be used:

Cable 8-pole for CP72xx

Coninvers female connector Series RC 12-pole

(Crimp Coninvers RM-12S1N8A1100, Coninvers Connector 12-pole, with metric screw connection M16)

Cable 12-pole for CP72x4 (discontinued)

Coninvers female connector Series RC 12-pole

(Crimp Coninvers RM-12S1N8A1300, Coninvers Connector 12-pole, with metric screw connection M20)

The connectors and special tools for the assembly are available via the company Coninvers http://www.coninvers.com

as well as different distributors.

16 CP72xx

Installation Instructions

Connecting Power Supply

The external wiring consists of the connection of the power supply, the battery pack (optional) and the connection of customised components for shutting down the PC.

Note cable cross sections, avoid voltage drop!

Cable Cross Sections

For the connection of the power supply, wiring with a cable-cross-section of 1.0 mm 2 must be used.

With bigger distances between voltage source and PC, you take the voltage drop as a function of the cable-cross-section as well as voltage fluctuations of your distribution voltage into account, so that is secured that the voltage doesn't fall under 22 V at the power supply.

Insert fuse

Attention

The power supply must be protected with maximum 10 A.

Configuration for shutting down the PC

The connections for shutting down the Industrial PCs are established via the PC_ON input and the Power Status output.

PC_ON and Power Status functions

• If the PC_ON input is connected to 24 V via a switch, the PC shuts down according to the rules. The PC_ON signal is inverted, i.e. the

PC shuts down if the 24 V connection is live.

• If the PC_ON input is NOT connected by the user, the PC can be booted in the familiar way by connecting the supply voltage and shut down via the battery by switching off the supply voltage.

Attention

Service life of the rechargeable battery

This procedure significantly reduces the service life of the rechargeable battery and should therefore not be used.

• Once the PC has shut down, the Power Status output is switched from 24 V to 0 V. Via this output a signal lamp can be connected or a contactor for de-energising the whole system. The maximum load for the Power Status output is 0.5 A and a suitable fuse should be provided.

CP72xx 17

Installation Instructions

Wiring diagram power supply and external wiring

Wiring diagram CP72xx

Wiring according to the wiring diagram (the circuit of PC_ON and Power-

Status is symbolical):

Note

Connection of the Battery Pack

Connection of the Battery Pack in combination with integrated UPS (order option).

18 CP72xx

Wiring diagram power supply and external wiring

Installation Instructions

Wiring diagram

CP72x4 with 24-inch display (discontinued)

Wiring according to the wiring diagram (the circuit of PC_ON and Power-

Status is symbolical):

Note

Connection of the Battery Pack

Connection of the Battery Pack in combination with integrated UPS (order option).

CP72xx 19

Installation Instructions

Connecting the Network

Pre-assembled network cables

Pre-assembled network cables

For easy installation of the network connection there are pre-assembled connection cables of different length and with IP65 – RJ45 connectors available (see table).

In addition to the specified network cables, cables for further configuration are available.

Order number Denomination

C9900-K281 Network cable for CP72xx, length 3 m, pre-assembled,

Harting-Push-Pull-Ethernet-connector IP65, second cable end RJ45 IP20

C9900-K282

C9900-K283

C9900-K284

C9900-K285

C9900-K286

C9900-K287

C9900-K288

Network cable for CP72xx, length 5 m, pre-assembled,

Harting-Push-Pull-Ethernet-connector IP65, second cable end RJ45 IP20

Network cable for CP72xx, length 10 m, pre-assembled,

Harting-Push-Pull-Ethernet-connector IP65, second cable end RJ45 IP20

Network cable for CP72xx, length 15 m, pre-assembled,

Harting-Push-Pull-Ethernet-connector IP65, second cable end RJ45 IP20

Network cable for CP72xx, length 20 m, pre-assembled,

Harting-Push-Pull-Ethernet-connector IP65, second cable end RJ45 IP20

Network cable for CP72xx, length 30 m, pre-assembled,

Harting-Push-Pull-Ethernet-connector IP65, second cable end RJ45 IP20

Network cable for CP72xx, length 40 m, pre-assembled,

Harting-Push-Pull-Ethernet-connector IP65, second cable end RJ45 IP20

Network cable for CP72xx, length 50 m, pre-assembled,

Harting-Push-Pull-Ethernet-connector IP65, second cable end RJ45 IP20

Basic configuration without network cable and connector

Fitting the network cable with IP65 connector

In the basic configuration of the Industrial PC there is a connector cap provided without connector.

For network connection following Harting Push Pull connector RJ45, 8-pole can be used:

• Connector RJ45 8-pole Harting Push Pull connector-set according to

IEC24702, white No. 09 45 145 1500

The connector and special tools for the assembly are available via the company Harting http://www.harting.de/ as well as different distributors.

20 CP72xx

Installation Instructions

USB-interface (optional)

Order option C9900-E187 Optionally a USB 2.0 interface with 4-pole-connector (M12-female connector IP65) in the connection area is available with order option

C9900-E187:

Order number

C9900-E187

Denomination

IP65 connector M12 in the wiring area of a CP72xx for one

USB 2.0 Port

Pin assignment for connecting the USBinterface (optional)

Pin assignment, view connector-sided

Pin Signal Color

1 VCC Red

D -

GND

White

Black

4 D + Green

Female connector 4-pole Escha 8029477

Pre-assembled USB-cables

Pre-assembled USB-cables For easy installation of the USB-interface in the wiring area there are preassembled USB-cables of different length and with IP65-connectors available (see table).

Usage of the Cables

Note

These USB-cables can not be used for connecting the following options:

• C9900-E190 (USB-A in the wiring area of a CP72xx for one USB 2.0

Port)

• C9900-E169 (2-port USB socket inside the Control Panel back plane)

Order number

C9900-K291

C9900-K292

Denomination

USB cable for CP72xx, length 3 m, assembled,

M12 connector IP65, screw type, 4 pin, second end USB-B connector

USB cable for CP72xx, length 5 m, assembled,

M12 connector IP65, screw type, 4 pin, second end USB-B connector

Required connector

Fitting the USB-cable with IP65 connector

For connecting the USB-interface the following connector is needed cablesided:

• Connector 4-pole round shield Binder 99142981404

For further information see http://www.binder-connector.de/.

CP72xx 21

Installation Instructions

RS232-interface (optional)

Order option C9900-E186 Optionally a RS232-interface with 12-pole-connector (M12-female connector IP65) is available in the connection area with order option

C9900-E186:

Order number

C9900-E186

Denomination

IP65-connector M12 in the wiring area of a CP72xx for one serial interface RS232

Pin assignment for connecting the RS232interface (optional)

Pin assignment, view connector-sided

SG 12-pole M12

Escha 8029505

Pin

Signal

DCD

RXD

TXD

DTR

SGND

DSR

RTS

CTS

Pre-assembled serial interface cables

Pre-assembled

RS232-cables

For easy installation of the serial interface in the wiring area there are preassembled RS232-cables of different length and with IP65-connectors available (see table).

Order number

C9900-K295

C9900-K296

C9900-K297

Denomination

Serial interface cable RS232 for CP72xx, length 3 m, assembled, M12 connector IP65, screw type, 12 pin, second end D-Sub 9 pin plug

Serial interface cable RS232 for CP72xx, length 5 m, assembled, M12 connector IP65, screw type, 12 pin, second end D-Sub 9 pin plug

Serial interface cable RS232 for CP72xx, length 10 m, assembled, M12 connector IP65, screw type, 12 pin, second end D-Sub 9 pin plug

Required connector

Fitting the RS232-interface cable with IP65 connector

For connecting the RS232-interface the following connector is needed cable-sided:

• Cable with connector M12 12-pole, 12x0,14mm² 5m Escha 8028494

For further information see http://www.escha.de/.

22 CP72xx

Attention

Installation Instructions

Connecting devices

Power supply plug

The power supply plug must be withdrawn!

Please read the documentation for the external devices prior to connecting them.

During thunderstorms, plug connector must neither be inserted nor removed.

When disconnecting a plug connector, always handle it at the plug. Do not pull the cable!

Connecting cables

The connections are located at the top of the Industrial PC and are documented in the Product Description chapter.

When connecting the cables to the Industrial PC, proceed according to the following sequence:

• Switch off all the devices that are to be connected.

• Disconnect all the devices that are to be connected from the power supply.

• Connect all the cables between the Industrial PC and to the devices that are to be connected.

• Connect all data transfer cables (if present) to the appropriate plug-in receptacles of the data/telecommunication networks.

• Reconnect all devices to the power supply.

Check voltage rating and connect

Fitted with the 24 V

power supply unit:

1. Check that the external power supply is providing the correct voltage.

2. Insert the power supply cable that you have assembled into the

Industrial PC's power supply socket. Then connect it to your external 24 V power supply.

Use same type of rechargeable battery

If a 24 V UPS is installed, the same type of rechargeable battery must be used.

CP72xx 23

Operating Instructions

Please also refer to chapter Foreword.

Switch on

Shutting down and switching off

Attention

Switching the Industrial PC on and off

The Industrial PC does not have its own mains switch. The Industrial PC will start when the equipment is switched on, or when it is connected to the power supply.

When the plant is switched off, or when it is disconnected from its power supply, the Industrial PC will be switched off.

Control software such as is typically used on Industrial PCs permits various users to be given different rights. A user who may not close software may also not switch the Industrial PC off, since data can be lost from the hard disk by switching off while software is running.

First shut down, then switch off the PC

If the Industrial PC is switched off as the software is writing a file to the storage medium, the file will be destroyed. Control software typically writes something to the storage medium every few seconds, so that the probability of causing damage by switching off while the software is running is very high.

Attention

Switch off power supply

When you have shut down the Industrial PC, you have to switch off power supply for at least 10 seconds before rebooting the system.

After resetting power supply the PC will start booting automatically.

First switching on and driver installation

When you switch on the Industrial PC for the first time, the pre-installed operating system (optional) will be started. In this case, all the required drivers for any additional, optional hardware components ordered with the

PC will already have been installed.

If the PC was ordered without operating system, you have to install the operating system and the driver software for any auxiliary hardware yourself. Please follow the instructions in the documentation for the operating system and the additional devices.

24 CP72xx

Operating Instructions

Type-dependent number of keys

Operation

Home

Del

Ins

Print

Pause

Enter

Esc

Shift

Caps

Lock

Ctrl Alt

End

Pg Up Pg Dn

...

Keyboard codes

Depending on the precise type, the Control Panel can have fewer keys than those described here.

The cursor is the blinking character that marks the point at which the next character entered will be displayed. The cursor is also known as the insertion point. The cursor keys each move the cursor one place in the associated direction.

The Home key moves the cursor to the beginning of the line, while the End key moves it to the end of the line.

The Pg Up key scrolls one page back, the Pg Dn key scrolls one page forward.

The Tab key takes the cursor to the next input field, while Shift and Tab moves to the previous input field.

The mouse cursor can be moved over the screen with the aid of the touch screen or of the touch pad (optional). The keys correspond to the left and right hand keys of a Microsoft mouse.

The Del key deletes the character to the right of the cursor.

The Ins key causes characters to the right of the cursor to be overwritten.

The overwrite mode is cancelled by pressing the key again.

Print-Screen prints a hard copy of a text screen on the printer.

The Pause key stops the computer until another key is pressed (only under

MS-DOS).

Your input is confirmed with the Enter key.

Backspace deletes the character to the left of the cursor.

If the Shift key is pressed at the same time as another key, then instead of the numbers you obtain the character printed above the number, and you obtain upper case letters instead of lower case letters.

Pressing the Caps Lock key once activates and locks the Shift key.

Pressing the Shift key cancels this function.

Rather like the effect of the Shift key, Ctrl and Alt also change the meaning of another key that is pressed at the same time.

This key brings up the Start menu of the operating system in use (Windows

95, 98, ME, NT, 2000, XP).

Pressing this key opens the property sheet of the active (or marked) object.

The Esc key has the effect of closing dialog windows and of interrupting some of the computer’s working operations.

All other keys bring the character printed on them onto the display at the position of the cursor.

CP72xx 25

Operating Instructions

F1 F2 F3 F4

F10

F11

The meaning of the function keys, F1 to F10 , is determined by the software and is displayed at the bottom edge of the display.

F12

The function of the special keys above the display is also determined by the software. The function is displayed at the top edge of the display.

The special keys each have an orange LED controlled by the software.

26 CP72xx

Maintenance

Please also refer to chapter Foreword .

Operating Instructions

Cleaning the Industrial PC

Attention

WARNING

Disconnect from power supply

Switch off the Industrial PC and all connected devices, and disconnect the

Industrial PC from the power supply.

The Industrial PC can be cleaned with a soft, damp cloth. Do not use any aggressive cleaning materials, thinners, scouring material or hard objects that could cause scratches.

Servicing

The Industrial PC requires no maintenance.

Replacing the battery on the motherboard

A used battery on the motherboard has to be replaced. See also chapter

Access to memory and battery.

Danger of Explosion!

Replace battery only with the identical type or an alternative type recommended by the manufacturer. Notice correct polarity!

Handling of Lithium Batteries

Lithium Batteries should not be recharged, exposed to fire, opened and they should be protected against sunlight and moisture.

The used battery must be disposed of in accordance with national electronics scrap regulations.

Emergency procedures

In case of fire, the Industrial PC should be extinguished with powder or nitrogen.

Shutting down

Dismantling the Industrial

Observe national electronics scrap regulations

Disposal

The device must be fully dismantled in order to dispose of it. The housing can be sent for metal recycling.

Electronic parts such as disk drives and circuit boards must be disposed of in accordance with national electronics scrap regulations.

CP72xx 27

UPS Software Components (optional)

Installing the UPS driver software

Installation

For operating the power supply unit as a UPS, the UPS driver software and the associated UPS driver must be installed on the Industrial PC.

On delivery of the Beckhoff Industrial PC with operating system the software is already installed. Should the software not be installed on your

PC, the drivers can be installed from the driver CD provided.

Installation on the PC

To install the UPS driver software, execute file

Beckhoff_UPS_vx.xx.xx.exe from the subdirectory of UPS\… from the

CD provided on the Industrial PC (Driver-archive for the Industrial-PC,

C9900-S700-xxxx) .

The program is self-extracting and will guide the user through the installation routine.

Beckhoff Information

System

Help files

The driver software comes with a detailed help function.

The help files can be called up either directly from the configuration register by clicking the Help button, or under via Start > Programs > Beckhoff >

UPS software components .

28 CP72xx

Troubleshooting

Please also refer to chapter Foreword.

Pixel errors

Note

Pixel errors in the TFT display are production-caused and represent no complaint-reason!

Fault correction

Fault Cause

Nothing happens after the Industrial

PC has been switched on

No power supply to the Industrial

Other cause

The Industrial PC does not boot fully

Computer boots, software starts, but control does not operate correctly

Memory device error

Setup settings are incorrect

Other cause

Cause of the fault is either in the software or in parts of the plant outside the Industrial PC

Faulty memory device

USB error while TwinCAT access via USB

Cycle time in TwinCAT is set on

10 ms (standard)

The Industrial PC functions only partially or only part of the time, e.g. no or dark picture, but memory drive responds when switching on

Defective components in the

Industrial PC

Procedure

Check power supply cable.

Call Beckhoff Service

Check the setup settings

Call Beckhoff Service

Call the manufacturer of the machine or the software

Check memory in another device

Call Beckhoff Service

Increase the cycle time up to

50 ms till 80 ms

Call Beckhoff Service

CP72xx 29

Troubleshooting

Beckhoff Support & Service

Beckhoff and their partners around the world offer comprehensive support and service, guaranteeing fast and competent assistance with all questions related to Beckhoff products and system solutions.

Beckhoff branches and partner companies

Please contact your Beckhoff branch office or partner company for local support and service on Beckhoff products!

The contact addresses for your country can be found in the list of Beckhoff branches and partner companies: www.beckhoff.com

You will also find further documentation for Beckhoff components there.

Beckhoff Headquarters

Beckhoff Automation GmbH & Co. KG

Huelshorstweg 20

33415 Verl

Germany

Phone:

Fax: e-mail:

+49(0)5246/963-0

+49(0)5246/963-198 [email protected]

Beckhoff Support

Beckhoff offers you comprehensive technical assistance, helping you not only with the application of individual Beckhoff products, but also with wideranging services:

• worldwide support

• design, programming and commissioning of complex automation systems

• training program for Beckhoff system components

Hotline: +49(0)5246/963-157

Fax: e-mail:

+49(0)5246/963-9157 [email protected]

Beckhoff Service

The Beckhoff service center supports you in all matters of after-sales service:

• on-site service

• repair service

• spare parts service

• hotline service

Hotline: +49(0)5246/963-460

Fax: e-mail:

+49(0)5246/963-479 [email protected]

Quote the project number If servicing is required, please quote the project number of your product.

30 CP72xx

Appendix

CP72xx

Appendix

Assembly dimensions

The illustrations show the measurements of the Panel-PCs. Please refer to the tables for the dimensions of the Control Panel. All Dimensions in mm.

Mounting arm installation from top, rotatable

CP72xx 31

Appendix

CP72xx Mounting arm installation from bottom, rotatable

32 CP72xx

CP72xx Mounting arm installation from top, rotatable and tiltable

Appendix

CP72xx 33

Appendix

CP72xx Mounting arm installation from bottom, rotatable and tiltable

34 CP72xx

Display only without touch screen

Dimensions and total weight

with touch screen

With function keys without touch screen

Numeric keyboard without touch screen

Alphanumeric keyboard with touch screen with touch screen with touch pad without touch screen with touch screen with touch pad

Dimensions

CP7221-0000

CP7222-0000

CP7223-0000

Dimensions

CP7221-0001

CP7222-0001

CP7223-0001

Dimensions

CP7221-0002

CP7222-0002

CP7223-0002

Dimensions

CP7231-0000

CP7232-0000

CP7233-0000

Dimensions

CP7231-0001

CP7232-0001

CP7233-0001

Dimensions

CP7231-0002

CP7232-0002

CP7233-0002

Dimensions

CP7201-0000

CP7202-0000

CP7203-0000

CP7204-00xx

Dimensions

CP7201-0001

CP7202-0001

CP7203-0001

CP7204-00x1

Dimensions

CP7211-0000

CP7212-0000

CP7213-0000

Dimensions

CP7211-0001

CP7212-0001

CP7213-0001 a

12“ Display 353.8

15“ Display 426

19“ Display 504

24“ Display 610 a

12“ Display 353.8

15“ Display 426

19“ Display 504

24“ Display 610 a

12“ Display 353.8

15“ Display 426

19“ Display 504 a

12“ Display 353.8

15“ Display 426

19“ Display 504 a

12“ Display 406

15“ Display 515

19“ Display 563 a

12“ Display 406

15“ Display 515

19“ Display 563 a

12“ Display 406

15“ Display 515

19“ Display 563 a

12“ Display 426

15“ Display 483

19“ Display 504 a

12“ Display 426

15“ Display 483

19“ Display 504 a

12“ Display 426

15“ Display 483

19“ Display 504 b

370.2

410.2

535 b

370.2

410.2

535

370.2

410.2

535 b

308.3

370.2

426 b

308.3

370.2

426 b

308.3

370.2

426 b

326.3

395

455 b

326.3

395

455 b

326.3

395

455

450 b

326.3

395

455

450 t

27.5

28.5

45 t

27.5

28.5

45 t

27.5

28.5

45 t

27.5

28.5

45 t

27.5

28.5

45 t

27.5

28.5

45 t

27.5

28.5

45 t

27.5

28.5

45 t

27.5

28.5

64 t

27.5

28.5

Appendix

Weight

10.6 kg

12.3 kg

17.8 kg

Weight

10.7 kg

12.5 kg

17.6 kg

Weight

10.8 kg

12.3 kg

17.7 kg

Weight

9.9 kg

12.0 kg

16.6 kg

Weight

10.0 kg

12.3 kg

16.5 kg

Weight

10.2 kg

12.0 kg

16.6 kg

Weight

9.7 kg

11.4 kg

16.3 kg

16,0 kg

Weight

9.7 kg

11.6 kg

16.1 kg

16,0 kg

Weight

9.7 kg

11.4 kg

16.3 kg

Weight

9.7 kg

11.6 kg

16.1 kg

CP72xx 35

Appendix

Technical data

Dimensions and weight See section Assembly dimensions

Do not use the PC in areas of explosive hazard

The Industrial PC may not be used in areas of explosive hazard.

The following conditions must be observed during operation:

Environmental conditions Ambient temperature:

Atmospheric humidity:

0 to 45°C

Maximum 95%, non-condensing

Shock resistance Sinusoidal vibration:

(EN 60068-2-6) 10 to 58 Hz: 0.035 mm

58 to 500 Hz: 0.5 G (~ 5 m/ s

During reading of CD-ROM: 10 to 58 Hz: 0.019 mm

2 )

58 to 500 Hz: 0.25 G (~ 2.5 m/ s 2 )

Impact:

(EN 60068-2-27) 5 G (~ 50 m/ s²), duration: 30 ms

During reading of CD-ROM: 5 G (~ 50 m/ s²), duration: 11 ms

Protection class: IP65 Protection class

Power supply

24 V

power pack

Supply voltage:

Power consumption:

24 V

(22 – 30 V

) approx. 55 W for the basic version, approx. 69 W with 12“ display approx. 80 W with 15“ display approx. 87 W with 19“ display approx. 160 W with 24“ display

EMC compatibility

If operated with USV: additional 30 W (while charging)

Resistance to interference: conforms to EN 61000-6-2

Transport and storage

Emission of interference: conforms to EN 61000-6-4

The same values for atmospheric humidity and shock resistance are to be observed during transport and storage as in operation. Suitable packaging of the Industrial PC can improve the resistance to impact during transport.

The ambient temperature during storage and transport must be between

-20°C and +65°C.

Pixel errors

Note

Pixel errors in the TFT display are production-caused and represent no complaint-reason!

Approvals

FCC: Federal Communications Commission

Radio Frequency Interference Statement

FCC Approval for USA This equipment has been tested and found to comply with the limits for a

Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

FCC: Canadian Notice

FCC Approval for Canada This equipment does not exceed the Class A limits for radiated emissions as described in the Radio Interference Regulations of the Canadian

Department of Communications.

36 CP72xx

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