Operating instructions for
C9900-P209 power supply unit
Version: 1.1
Date: 2006-01-26
Table of contents
Table of contents
1.
2.
General Notes
Notes on the documentation
Liability Conditions
Description of safety symbols
Basic safety measures
Operator's obligation to exercise diligence
Product Description
Appropriate Use
Electrical data
Configuration and installation
Connecting the power supply unit
Connection with the motherboard
Pin assignment of the pin strips
Connection with the Industrial PC
Preparing the cable harness
External wiring
Power supply of the Industrial PC
On/Off switch
Wiring
Installation of the supply cables
Connector installation
Cable cross-sections
UPS software components
Installation on the PC
Software configuration
Help files
Servicing
Shutting down
Disposal
3. Troubleshooting 10
Service and Support
Beckhoff Service
Beckhoff Support
Company headquarters
10
10
10
10
4. Assembly dimensions 11
2
2
2
2
3
3
4
8
8
8
9
7
7
7
7
5
5
6
6
4
4
4
5
9
9
9
9
9
9
5.
6.
Wiring diagram 12
Appendix 13
Technical data 13
Approvals 13
FCC: Federal Communications Commission
Radio Frequency Interference Statement
FCC: Canadian Notice
13
13
13
C9900-P209 1
2
General Notes
General Notes
Danger
Warning i
Note
Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components.
Liability Conditions
The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described are, however, constantly under development. For this reason, the documentation may not always be have been fully checked for consistency with the performance data, standards or other characteristics described.
None of the statements in this manual represent a guarantee for as set out in § 443 of the German Civil Code or a statement about the assumed use according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the
German Civil Code. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.
© This documentation is protected by copyright. Any reproduction or third party use of this publication, whether in whole or in part, without the written permission of Beckhoff Automation GmbH, is forbidden.
Description of safety symbols
The following safety symbols are used in this operating manual. They are intended to alert the reader to the associated safety instructions.
This symbol is intended to highlight risks for the life or health of personnel.
This symbol is intended to highlight risks for equipment, materials or the environment.
This symbol indicates information that contributes to better understanding.
C9900-P209
i
Note
Warning
Danger
Warning
Basic safety measures
The power supply unit must only be used in conjunction with
Beckhoff Industrial PCs!
Switch off the power supply of the system during installation!
During assembly, removal and electrical wiring of the power supply unit, the power supply of the system must be switched off in order to prevent damage on the power supply unit and the Industrial PC.
Items of equipment that have been switched off must be secured against being switched on again.
Do not open the power supply unit while voltage is applied!
The supply voltage must be switched off before the power supply unit housing is opened.
Operator's obligation to exercise diligence
Only appropriately trained staff may install the power supply unit!
The operator must ensure that only appropriately trained electricians deal with installation and wiring of the power supply unit.
C9900-P209 3
Product Description
Product Description
Danger
Appropriate Use
The C9900-P209 power supply unit provides the power supply for Beckhoff
Industrial PCs. An uninterruptible power supply (UPS) can be arranged in conjunction with a C9900-U330 battery pack.
Risk of explosion if other battery packs are used!
Electrical data
Input voltage:
Power output:
22-30V DC/ 15A
250W (max.)
Output voltages: + 14A
+
3.3V
-
0.5A
+
Configuration and installation
C9900-P209 power supply unit
2
1
The power supply unit is installed at the prescribed position in the Industrial
PC.
The supply connections for the power supply unit are located next to the fan ( 1 ). The electrical connections for the motherboard are on the opposite side ( 2 ).
4 C9900-P209
Pin strips on the output side
Product Description
Connecting the power supply unit
Connection with the motherboard
1 2 3
4 5
Connection with the motherboard
ATX DC output
5V/ 12V supply for drives
POWER ON
COM interface
(RS 232)
ATX 12V DC-Output
The power supply unit is connected with the motherboard according to the installation instructions of the board.
Connection Function
1
2
ATX interface
5V/12V supply
3
4
5
POWER ON
COM interface
12V supply
Pin assignment of the pin strips
Pin Function
1
2
3.3V
3.3V
3
4
5
6
7
8
9
10
Pin Function
11
12
3.3V
- 12V
GND
+ 5V
GND
5VSTB
12V
13
14
15
20
GND
PS ON
GND
+ 5V
GND
16
17
GND
GND
PWR OK 18 - 5V
19 + 5V
+ 5V
Pin Function
1 + 12V
2
3
GND
GND
4 + 5V
Pin Function
Pin Function
5 + 12V
6
7
GND
GND
8 + 5V
1
2
Pin Function
3
POWER-ON
POWER-ON
5
9
TXD
RXD
GND
Pin Function
1
2
GND
GND
Pin Function
3
4
+ 12V
+ 12V
C9900-P209 5
Product Description
Pin strips at the power supply unit
Connection with the Industrial PC
The 7-pin pin strip ( 1 ) with CAGE CLAMP connection shown on the photograph is mounted on the power supply unit for connecting the unit with the respective power supply connection sockets and the illuminated toggle switch within the PC.
Connection Function
1
2
DC input optional
Pin assignment of the pin strip
1 2
7 6 5 4 3 2 1
Pin Function
1
2
Battery -
Battery +
3
4
5
6
7
PE
GND
Input +24V
Power-Status
PC_ON
Preparing the cable harness
A cable harness is used for connecting the power supply unit with the connection sockets in the Industrial PC. Due to different cable lengths, the harness is produced individually for each type of computer.
The wiring diagram section shows the connection between the 7-pin power supply unit connector and the 3-pin and 5-pin pin strip at the PC case:
Cable harness wiring diagram
Warning
Insert fuse!
The power supply for the illuminated toggle switch must be protected with a fuse! To this end, a "flying" fuse (6.3A/ medium time-lag) is inserted in the line.
Note cable cross sections The cable cross sections are 0.75 mm 2 / AWG18 for connecting the illuminated toggle switch and 2.5 mm
2 the power supply.
/ AWG14 (screened) for connecting
6 C9900-P209
Product Description
External wiring
The external wiring consists of the connection of the power supply and the battery pack with the Industrial PC and the connection with an illuminated toggle switch in the control cabinet enclosure for switching the PC on and off.
Pin assignment for connecting power supply and battery pack
Power supply of the Industrial PC
The 5-pin pin strip with CAGE CLAMP connection and mounting flanges shown on the photograph is mounted on the PC case for connecting the power supply and the battery pack.
Pin Function
5 4 3 2 1
1 Power supply +24 V
2
3
4
Power supply GND
Protective conductor
Battery pack +24 V
5 Battery pack GND
Pin assignment for connecting the on/off switch
On/Off switch
The Industrial PC is switched on and off with an illuminated toggle switch.
To this end, a 3-pin pin strip with CAGE CLAMP connection and mounting flanges is installed at the PC case.
Pin Function
3
2
1
2
Power-Status
PC_ON
1
3 + 24 V
Wiring
Wiring according to the wiring diagram:
Wiring diagram for external components
C9900-P209 7
Product Description
Wiring according to the wiring diagram
Materials for assembly of the connector
Installation of the supply cables
Install the cables for the power supply of the Industrial PC, the connection of the battery pack and the connection of the illuminated toggle switch according to the wiring diagram using the connector assembly material provided.
Connector assembly is described using the example of the 5-pole female plug connector:
A
B
Female plug connector, 5-pole
C D
Strain relief housing
Fitting the connector to the cable
Connector installation
The plug is fitted to the cable as follows:
1. Remove the insulation from the cable ends (8 - 9 mm).
2. Push the cable into the holders, applying slight pressure according to the pin assignment label and the wiring diagram.
3. Push the lower part (part A ) of the strain relief housing onto the top of the female plug connector until it snaps into place.
4. Relieve the strain on the supply cable by fixing it in place with the cable clamp (part C ) and fixing screws (part D ) (see photograph below).
Applying the strain relief
Avoid voltage drop
Fix the upper part (part B ) of the strain relief housing by snapping it onto the lower part.
Cable cross-sections
Use cables with a cross-section of 2.5 mm
2
(AWG 14) for the supply lines to the Industrial PC. The distance between power supply and PC should not exceed 10 m in order to avoid excessive voltage drop in the cable.
8 C9900-P209
Product Description
Installing the UPS driver software
Installation
Configuration
Beckhoff information system
UPS software components
For operating the power supply unit as a UPS, the UPS driver software and the associated UPS driver must be installed on the Industrial PC.
On delivery of the Beckhoff Industrial PC with operating system the software is already installed. Should the software not be installed on your
PC, the drivers can be installed from the driver CD provided.
Installation on the PC
To install the UPS driver software, execute file
Beckhoff_UPS_Versionxxx.exe from the CD provided on the Industrial
PC (Start > Run > Program) . The program is self-extracting and will guide the user through the installation routine.
Software configuration
The UPS driver software is configured in the operating system control panel.
After successful installation of the software, an additional "Beckhoff UPS configuration" tab will appear under Start > Settings > Control Panel >
Power Options . This is used for configuring the device (setting of the battery parameters), configuring the alarm parameters, and for reading the current battery parameters such as state of charge and remaining capacity.
Help files
The driver software comes with a detailed help function.
The help files can be called up either directly from the configuration register by clicking the Help button, or under via Start > Programs > Beckhoff >
UPS software components .
Dismantling the case
Observe national electronics scrap regulations
Servicing
The power supply unit is maintenance-free.
Shutting down
Disposal
The device must be fully dismantled in order to dispose of it. The housing can be sent for metal recycling.
Electronic parts must be disposed of in accordance with national electronics scrap regulations.
C9900-P209 9
Troubleshooting
Troubleshooting
In the event of a fault contact your Beckhoff Service.
Service and Support
Beckhoff and their partners around the world offer comprehensive service and support, making available fast and competent assistance with all questions related to Beckhoff products and system solutions.
Beckhoff Service
The Beckhoff Service Center supports you in all matters of after-sales service:
• on-site service
• repair service
• spare parts service
• hotline service
Hotline: +49(0)5246/963-460
Fax: +49(0)5246/963-479 e-mail: [email protected]
Beckhoff Support
Support offers you comprehensive technical assistance, helping you not only with the application of individual Beckhoff products, but also with other, wide-ranging services:
• world-wide support
• design, programming and commissioning of complex automation systems
• and extensive training program for Beckhoff system components
Hotline: +49(0)5246/963-157
Fax: +49(0)5246/963-9157 [email protected]
Company headquarters
Beckhoff Automation GmbH
Eiserstr. 5
D-33415 Verl
Germany
Phone: +49(0)5246/963-0
Fax: +49(0)5246/963-198 e-mail: [email protected]
The addresses of Beckhoff's branch offices and representatives round the world can be found on the internet pages: http://www.beckhoff.com
You will also find further documentation for Beckhoff components there.
10 C9900-P209
Assembly dimensions
Device dimensions and mounting points.
Dimensional notation in mm.
Assembly dimensions
C9900-P209 11
Wiring diagram
Wiring diagram
C9900-P209 power supply unit in conjunction with C9900-U330 battery pack
12 C9900-P209
Appendix
Appendix
Technical data
Electrical data
Dimensions
Input voltage:
Power output:
Output voltages:
21-30V DC/ 16A
250W see section Product Description
Dimensions (W x H x D): 97.0 x 44.0 x 203.9 mm
Weight: 0.85
The power supply unit must not be used where there is a risk of explosion.
Do not use the power supply unit in areas of explosive hazard
The following conditions must be observed during operation:
Environmental conditions Ambient temperature:
Atmospheric humidity:
0 to 55°C
Maximum 95%, non-condensing
Shock resistance Sinusoidal vibration
(EN 60068-2-6):
Impact
(EN 60068-2-27/ -29):
10 to 58 Hz: 0.035 mm
58 to 500 Hz: 0.5 G (~ 5 m/ s 2 )
5 G (~ 50 m/ s²), duration: 30 ms
EMC compatibility Resistance to interference: according to EN 61000-6-2
Transport and storage
Emission of interference: according to EN 61000-6-4
The same values for atmospheric humidity and shock resistance are to be observed during transport and storage as in operation. The shock resistance during transport can be improved by appropriate packaging of the power supply unit. The ambient temperature during storage and transport must be between -20°C and +65°C.
Approvals
FCC: Federal Communications Commission
Radio Frequency Interference Statement
FCC Approval for USA This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
FCC: Canadian Notice
FCC Approval for Canada This equipment does not exceed the Class A limits for radiated emissions as described in the Radio Interference Regulations of the Canadian
Department of Communications.
C9900-P209 13
