Firegear NFOD42 Series, NFOD42-P Owners & Installation Manual

Night Fire Outdoor 42

Gas Fireplace

A DIVISION OF SKYTECH PRODUCTS GROUP

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MODELS: NFOD42-N

NFOD42-P

WARNING: FOR OUTDOOR USE ONLY

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Congratulations!

You are the owner of a state-of-the-art gas fireplace by firegear Outdoors. The Nightfire™

NFOD42 Outdoor fireplace has been designed to provide you with all the warmth and charm of a fire at the flick of a switch. The Night Fire™ NFOD42 Outdoor fireplace has been approved by

Warnock Hersey/Intertek for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your firegear Outdoors Fireplace.

2

NFOD42 Gas Fireplace

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TABLE OF CONTENTS

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3


SAFETY LABEL

This is a copy of the label that accompanies each

NFOD42 Outdoor Fireplace. We have printed a copy of the contents here for your review.

127( firegear Outdoors units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.

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Duplicate S/N

383

Listed: OUTDOOR GAS FIREPLACE /

Certified for/Certifi e pour:

Tested to:

CANADA and U.S.A.

CAN/CGA-2.17-M91 /

4001172

FOYER À GAZ EXTÉRIEUR

IAS 4-96 (US) / CGA CR97-003 (CAN)

NATURAL GAS: Model NFOD42-N

Maximum supply pressure

Minimum supply pressure

Manifold pressure high

Orifice size

Maximum input

Altitude

14”

5"

3.5"

#29

WC/C.E. (3.49 kPa)

WC/C.E. (1.25 kPa)

WC/C.E.

DMS

44,500 Btu/h

0-4500 ft/pi

(0.87kPa)

(13.04 kW)

(0-1372m)

APPAREIL FONCTIONNANT AU NATURAL GAS

é

Pression d'allimentation maximum

Pression d'allimentation minimum

é

Grandeur de l'injecteur

é Calorifique l'altitude maximum selon

é é

DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ÉTIQUETTE

Serial No./ No de serie

383

PROPANE GAS: Model NFOD42-P

Maximum supply pressure

Minimum supply pressure

Manifold pressure high

Orifice size

Maximum input

Altitude

14"

11”

10"

#47

0-4500 ft/pi

É

WC/C.E. (3.49 kPa)

WC/C.E. (2.74 kPa)

WC/C.E.

DMS

(2.49kPa)

43,500 Btu/h (12.74 kW)

(0-1372m)

É

Pression d'allimentation maximum

Pression d'allimentation minimum

é é é

Grandeur de l'injecteur

D bit Calorifique l'altitude maximum selon

Minimum Clearances to Combustibles /

Degagement Minimum De Materiaux Combustibles

Side Walls

A 11” (279mm)

C

D

B

E

A

F

Ceiling

B 36” (914mm)

Min. Mantel Height

C 18”(457mm)

Max. Mantel Depth

D 12” (305mm)

Alcove Width

E 57" (1448mm)

Alcove Depth

F 36" (914mm)

The installation must conform with local codes or, in the absence of local codes, with CAN/CSA-B149.1, Natural Gas and Propane Installation Code or ANSI Z223.1/NFPA 54.

local codes, with the Canadian Electrical Code, CSA C22.1 or with the National Electrical Code, ANSI/NFPA 70.

This appliance is only for use with the type of gas indicated on the rating plate . See owner's manual for details.

L'installation doit être conforme aux codes locaux ou, en l'absence de codes locaux, avec CAN/CSA-B149.1, gaz naturel et du propane ou du Code d'installation au ANSI Z223.1/NFPA 54. L'appareil, une fois installé, doit être connecté électriquement à la terre conformément aux codes locaux ou, en l'absence de codes locaux, avec le Code canadien de l'électricité, CSA C22.1 ou avec le National Electrical Code, ANSI / NFPA 70.

Cet appareil est à utiliser uniquement avec le type de gaz indiqué sur la plaque signalétique. Voir le manuel du propriétaire pour les détails.

FOR OUTDOOR USE ONLY / POUR USAGE EXTÉRIEUR SEULEMENT NFOD42-N

The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of

NFOD42-P

.

NOT FOR USE WITH SOLID FUELS.

/

Fire Gear LLC, P.O. Box 871250, Canton, MI 48197

NE PAS UTILISER AVEC DES COMBUSTIBLES SOLIDE.

Manufactured by: FPI Fireplace Products International Ltd.

6988 Venture St. Delta, BC, Canada V4G 1H4

Made in Canada/ Fabrique au Canada 919-002

For the State of Massachusetts, installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.

For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length.

For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.

4



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37 - 13/16” (960mm)

41 - 11/16” (1059mm)

43 - 11/16” (1110mm)

39 - ½” (1003mm)

35 - 1/4” (895mm)

5/8” (16mm)

16 - 1/8” (410mm)

15 - 9/16” (395mm)

13 - 3/4” (349mm)

5

INSTALLATION

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The NFOD42 Gas Fireplace must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Consult the

"authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fireplace is installed in compliance with manufacturers instructions and all applicable codes.

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Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI

Standards to make you aware of the following:

INSTALLATION AND REPAIR SHOULD

BE DONE BY AN AUTHORIZED

SERVICE PERSON. THE APPLIANCE

SHOULD BE INSPECTED BEFORE

USE AND AT LEAST ANNUALLY BY A

PROFESSIONAL SERVICE PERSON.

MORE FREQUENT CLEANING MAY

BE REQUIRED DUE TO EXCESSIVE

LINT FROM CARPETING, BEDDING

MATERIAL, ETC. IT IS IMPERATIVE THAT

CONTROL COMPARTMENTS, BURNERS

AND CIRCULATING AIR PASSAGEWAYS

OF THE APPLIANCE BE KEPT CLEAN.

ANY GUARD OR OTHER PROTECTIVE

DEVICE REMOVED FOR SERVICING

THE APPLIANCE MUST BE REPLACED

PRIOR TO OPERATING THE APPLIANCE

WARNING: FAILURE TO INSTALL THIS

APPLIANCE CORRECTLY WILL VOID

YOUR WARRANTY AND MAY CAUSE A

SERIOUS FIRE.

CHILDREN AND ADULTS SHOULD

BE ALERTED TO THE HAZARDS OF

HIGH SURFACE TEMPERATURES,

ESPECIALLY THE FIREPLACE GLASS

AND FACEPLATE, AND SHOULD STAY

AWAY TO AVOID BURNS OR CLOTHING

IGNITION.

THIS APPLIANCE SHALL BE USED

ONLY OUTDOORS IN A WELL-VENTI-

LATED SPACE AND SHALL NOT BE

USED IN A BUILDING, GARAGE OR ANY

OTHER ENCLOSED AREA.

DO NOT USE THIS APPLIANCE IF

ANY PART HAS BEEN UNDER WATER.

IMMEDIATELY CALL A QUALIFIED

SERVICE TECHNICIAN TO INSPECT

THE APPLIANCE AND TO REPLACE

ANY PART OF THE CONTROL SYSTEM

AND ANY GAS CONTROL WHICH HAS

BEEN UNDER WATER.

CLOTHING OR OTHER FLAMMABLE

MATERIAL SHOULD NOT BE PLACED

ON OR NEAR THE APPLIANCE.

YOUNG CHILDREN SHOULD BE CARE-

FULLY SUPERVISED WHEN THEY ARE

IN THE SAME AREA AS THE APPLI-

ANCE. TODDLERS, YOUNG CHILDREN

AND OTHERS MAY BE SUSCEPTIBLE

TO ACCIDENTAL CONTACT BURNS. A

PHYSICAL BARRIERS IS RECOMMEND-

ED IF THERE ARE AT RISK INDIVIDUAL

IN THE HOUSE. TO RESTRICT ACCESS

TO A FIREPLACE OR STOVE, INSTALL

AN ADJUSTABLE SAFETY GATE TO

KEEP TODDLERS, YOUNG CHILDREN

AND OTHER AT RISK INDIVIDUALS OUT

OF THE ROOM AND AWAY FROM HOT

SURFACES.

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The installation must conform with local codes or, in the absence of local codes, with

%#0%5#$ , Natural Gas and Propane

Installation Code or %#0%5#$ , Propane installation code the Natural Gas Fuel Code,

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The appliance when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes with the

Canadian Electrical Code CSA C22.1or with the National Electrical Code, ANSI/NFPA 70.

See general construction and assembly instructions. The appliance should be enclosed.

Inspect the burner before each use of the appliance for blockage and any signs of deterioration.

To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fireplace.

Wear gloves and safety glasses for protection while doing required maintenance.

7) Maximum gas inlet pressure = 1/2 psig.

Under no circumstances should this appliance be modified. Parts that have to be removed for servicing should be replaced prior to operating this appliance.

Installation and any repairs to this appliance should be done by a qualified service person.

A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.

Under no circumstances should any solid fuels

(wood, paper, cardboard, coal, etc.) be used in this appliance.

11) The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

The appliance area must be kept clear and free of combustible materials, (gases and other flammable vapours and liquids).

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operation.

14) When not using appliance for extended periods of time - turn off gas supply.

Emissions from burning wood or gas could contain chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm.

6


INSTALLATION

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When selecting a location for your fireplace, ensure that the clearances are met.

a) Refer to "Locating Your Gas fireplace" section b) Clearances to Combustibles (Refer to

"Clearances" section) c) Mantel Clearances (Refer to "Combustible

Mantel Clearances" section) d) Framing & Finishing Requirements (Refer to "Framing & Finishing" section)

Top Facing Support and Side Nailing Strips

(Refer to "Unit Assembly Prior to Installation"

Section). 1RWH Must be done before installing unit into place.

This appliance must be installed in an open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.

Certain materials or items, when placed under or near the appliance, will be subjected to radiant heat and could become damaged.

Typically an outdoor space is not enclosed but, any enclosure in which the appliance is used shall comply with one of the following:

An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead cover.

Drain Installation.

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Make gas connections - test for leaks.

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Install standard and optional features. Refer to the following sections: a. Inner Panel b. Fireglass c. Pebble Installation (optional) d. Garden Stone Installation (optional) e. Log Installation (optional) f. Glass Wind Shield Installation g. Heat Deflector Installation h. Faceplate Installation i. Weather Cover Installation

Final check.

Within a partial enclosure that includes an overhead cover and no more that two walls.

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Clocking the appliance to ensure the correct firing rate (rate noted on label), after burning appliance for 15 minutes.

If required, adjusting the primary air to ensure that the flame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.

CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.

Within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply:

•

•

At least 25% of the total wall area is completely open, and

At least 30% of the remaining wall area is open and unrestricted

30% or more in total of the remaining wall area is open and unrestricted.

Open side at least 25% of total wall area

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7


INSTALLATION

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• Never insulate around the body of the unit

• Excessive heat retention in the firebox will lead to component failure and fireplace malfunction

• Excessive heat retention will also increase the risk of fire inside the chase

• Heat retention can cause “Oil-canning” and damage the fireplace due to overheating

• Do not build up a wall of any type in front or to the sides of the appliance, higher than the firebox opening. This will create a pressure zone at the firebox and will prevent the unit from venting

• This is an outdoor appliance with a built-in drain. This drain should be installed and connected in all applications as per the instructions in this manual

• Inadequate drainage will cause rust and reduce the life of your appliance, this is not protected by warranty

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• Correct Working Gas pressure is critical on “E” units

• Wherever possible avoid locating on a flat wall in a tight corner

• Floor space doesn’t count as “open area”

• Install to the manual specs for framing and do not insulate unit or enclosure

• Framing enclosure must at least meet minimum dimensional specs as per the installation manual

• Only Regency approved media should be used in the firebox (i.e. stones/glass)

• Be aware of pressure zones due to location (i.e. facing the ocean)

• Open walls and doorways to outside air are beneficial to the performance of an outdoor appliance

• Fixed roof/ceiling open areas count towards the total open area overall requirement

• Screens create 40% or more air restriction

• Screened areas are restrictions and reduce open air space, calculate area based on a closed screen

• The biggest problems are created by lack of airflow for the appliance

• Outdoor fireplaces are often built-in systems and incorrect installation can result in high repair costs

• Units must not be modified or altered in any way

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• Outdoor uniits use the same consistent, reliable Electronic components used in most Regency “E” units

• Installed correctly, these components will be subjected to far lower temperatures than indoor units, which have been certified as safe from heat etc

• Working gas pressures are as critical in outdoor products as they are in indoor products, even more important in Electronic systems

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• There is a common misconception that being outdoors, an Outdoor

Fireplace will function, regardless of circumstances,

• Outdoor fireplaces require the same amount of ventilation as indoor units, often more

• Outdoor unitis require adequate ventilation to the atmosphere, which in turn provides ongoing circulatory combustion air

• This type of Appliance Vents.

• All Outdoor Fireplace Products have the same need for Air/Oxygen, and an ability to Vent

• Even though the appliance is outdoors, this doesn’t mean it is getting adequate air

• Requirements are not specific to Regency units

• Read and follow critical location guidelines in this manual

•

• Unit shutting down intermittently

• Overheating of components leading to failure

• Lifting flame

• Poor flame package (i.e. all to one side, lazy flame)

• Failure to ignite

• Excess carbon

• Safety issues and concerns created from the byproducts of combustion

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• Outdoor appliances must be installed in: open-air situations with natural ventilation and without stagnant areas

• Any gas leakage and products of combustion need to be rapidly dispersed by wind and natural convection

• Typically outdoor spaces are not enclosed, however, failure to adhere to installation guidelines, may cause the outdoor fireplace to be affected by wind or air pressure inside the enclosure

• ANY enclosure in which the appliance is used shall comply with one of the diagrams on the previous page.

• Don’t overlook the obvious

• Widen your margin for error

• Combustion always requires the same three elements

• Only the quantities and volumes change

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• All walls + overhead cover = 100% total area

• One of four walls or full overhead area must be totally open, plus—one of remaining walls must have a fixed opening

• All outdoor fireplaces/fire tables require total natural ventilation of 50% open space

8


INSTALLATION

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The top, back and sides of the fireplace are defined by standoffs. The metal ends of the standoff may 127 be recessed into combustible construction.

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NFOD42 Clearance Requirements

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11" (203mm)

36" (914mm)

18" (457mm)

12" (304mm)

57"(1148mm)

36" (914mm)

0"

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Side of Fireplace Opening

Top of Fireplace Opening

Top of Fireplace Opening

From Wall

Wall to Wall (Minimum)

Front to Back Wall (Maximum)

No Hearth Required

B B

D

C

A

F

A

E

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Header Height

Side Stud Width

Minimum framing depth

Minimum Height to Combustibles

Minimum framing width

Corner Wall Depth

Corner Facing Wall Width

Gas Connection Opening Height

Gas Connection Height

Gas Connection Inset

1)2'

32-11/16” (30mm)

42 - 3/16" (1072mm)

20" (508mm)

52 - 1/2" (1334mm)

60" (1524mm)

40 - 7/16" (1027mm)

54 - 3/16" (1376mm)

2" (51mm)

3-7/8 " (98mm)

3/4" (73mm)

K Gas Connection Opening Width 3-7/8 " (98mm)

Framing depth measurement is noted with the nailing strips set as far forward on the firebox as possible.

The nailing strips can be adjusted back up to 1” to allow for varying thicknesses in non-combustible

material & wall finishes.

Note: All other framing may be of wood construction.

Metal Stud on edge

A

B

C

D

K

E

F

J

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G

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Important Note: Two (2) ventilation grills are highly recommended for all enclosures.

This is to alleviate moisture and allow for air to circulate. Minimum recommended size: 20" sq (508 mm ðHD


INSTALLATION

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FOHDUDQFHVDUHFULWLFDO Combustible mantel clearances from top of front facing are shown in the diagram on the right.

26

12" (305mm)

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26-1/2”

Combustible Material

18”

Metal Stud

(On Edge)

Non-combustible

Facing

11”

Standoff

0

To Unit

Base

23”

Top of

Fireplace

Opening

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43-11/16” (1110mm)

Non-combustible

Material

38-1/16” (767mm)

Non-combustible Material


2-7/8”

6-9/16”

(167mm)

11

INSTALLATION

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12

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For facing material is over 1” (25mm)thick, use the outer cut out for your faceplate template.

40 1/4”

For facing material is under 1” (25mm) thick, use the inner cut out to keep construction material out of the fi rebox.

38”


INSTALLATION

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13


INSTALLATION

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The 6 Standoffs must be correctly positioned and attached before unit is slid into position. The nailing strips come attached to the unit. There is 1 plate on each side and 1 on the top that can be folded out as required.

Secure the top and side nailing strips to the framing.

67$1'2))$66(0%/<

The standoffs are shipped in a flat position and must be folded into shape and attached.

Remove the standoffs from the fireplace.

Take each standoff and bend into the correct shape. Bend up at the bend lines until the screw holes in the standoff and the pre-punched screw holes on the fireplace top line up.

Attach the standoff securely to the unit with 2 screws per standoff (on opposite corners).

14

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INSTALLATION

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Although this fireplace is designed to operate outdoors safely, rain and other sources of moisture may enter the hearth area, which will cause water to collect inside the base of the unit.

To prevent excessive water collection, the installer must provide a way to drain the water from the base of the unit by building or installing a water collector before positioning the fireplace in its location.

INSTALLATION INSTRUCTIONS

When planning for the installation of the unit, the framing height must be increased by 3/4", when installing a drain pan. Additional space below the unit will also be required to plumb a drain line.

1) Remove 4 screws to remove the rear access panel from the back of the unit - this will allow access to the drain hole at the base of the unit.

2) On the exposed drain hole (see location below), install a PVC 3/4" threaded coupling reducer going from the top of the pan, down through the hole.

Apply a silicone-based sealant around the base and threads before installation.

3) Holding the reducer coupling with a wrench, thread a 90 PVC elbow (from the underside of the unit) to the reducer until it is tight to the metal.

Note : To assure proper drainage, that fireplace must be installed on a leveled surface

4) Add additional piping to route the drain to an appropriate location.

Drain hole

Rear access panel

Threaded

Reducer

(PVC)

Cut notches into the top of the coupling reducer to prevent water pooling.

Threaded

Elbow

@ 90 

(PVC)

Reducer and elbow can be purchased from your local hardware store.

Drain hole location at base of the unit

15


INSTALLATION

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1) The unit comes with 10' of wire located on the left side of the unit.

2) Install supplied electrical box in desired location.

3) Route low voltage wire through electrical box.

4) Connect 2 wires to switch (use supplied dielectric grease on connections)

5) Install weather resistance cover plate to switch using 2 inner holes with screws provided.

(Ensure gasket and spacer are in place)

6) Mount completed switch assembly with cover plate to the electrical box using 2 outer holes on cover plate. (Shown without facing material)

16

Thermostat Wire Table

Recommended Maximum Lead Length

(Two-Wire) When Using Wall

Thermostat (CP-2 System)

Wire Size

14 GA.

16 GA.

18 GA.

20 GA.

22 GA.

Max. Length

50 Ft.

32 Ft.

20 Ft.

12 Ft.

9 Ft.

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INSTALLATION

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Proflame Valve

Standard Wall Switch or Optional Wall Switch

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17


INSTALLATION HZO42

Before installation, panels must be handled and cleaned as per instructions noted below:

Stainless Steel Panels

•

Stainless panels must be inspected for scratches and dimples prior to installation. All claims to be recorded at this time.

Claims for damage after installation will not receive consideration.

•

To protect the fi nish during installation and handling - cotton gloves MUST be worn at all times while handling the panels (even when removing protective coating).

•

Use a hair dryer or similar device to remove the protective coating from the panels.

•

Stainless panels will discolor a little during normal operation.

This is normal and should not be considered a defect.

*

All hand and fi nger marks MUST be cleaned off with a soft cloth and a stainless steel cleaner. Most stainless steel cleaners leave a fi lm/ residue on the surface of the panels. Use an ammonia based cleaner (ie. glass cleaner) to remove this fi lm before applying heat to the unit.

Failure to do this will result in burn stains on panels which you will be unable to remove.

Not protected by product warranty.

1) Install the back panel fi rst - to maneuver the panel into position - tilt the top of the panel forward and position the bottom of the panel in fi rst. Use care - do not scratch the panel when clearing the pilot hood.

3) Install other side panel next. Position side panel and secure with a clip and one screw.

2) Install a side panel next (not important which side goes in fi rst).

Position the panel with the bend in the panel facing towards the outside or wall of the unit. Position side panel and secure with a clip and one screw.

4) Final install - shown below.

18

918-900 1


02/19/10

),5(*/$66*$5'(16721(,167$//$7,21

INSTALLATION

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19


INSTALLATION

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20


Read the instructions below carefully and refer to the images. If the logs are broken do not use the unit until they are replaced.

Broken logs can interfere with pilot operation.

Install 3lbs of glass crystal on the burner (follow glass crystal instruction sheet) before installing logs.

Improper positioning of the logs may create carbon build-up and can alter the unit's performance which is not covered under warranty.

Log kit # 326-930 contains the following pieces:

Part #

A x 1

B x 1

C x 1

D x 1

E x 1

Description

Log

Log

Log

Log

Log

A

B

C

D

E

F

Diagram 1

1) Install logs A and C on the burner as shown below. Orient the logs in the same way and in a similar location on the left side of the burner as depicted in Diagram 2.

A

C

Diagram 2

2) Install log B on the burner as shown below. Orient log B across log A in the same way and in a similar position as depicted in Diagram 3.

A

B

Diagram 3

3) Install log E on the right side of the burner as shown below. Orient log E in the same way and in a similar position as depicted in Diagram 4.

E

Diagram 4

1 02/15/11

21

INSTALLATION

OUTDOOR 42

4) Install log D on the burner as shown below. Orient log D across log E in the same way and in a similar position as depicted in Diagram 5- log

D will rest up against the back panel.

D

E

Diagram 5

5) Install log F on the right side of the burner as shown below. Orient log F in the same way and in a similar position as depicted in Diagram 6.

Diagram 6

F

Final Install

22

918-899 2


02/15/11

+($7'()/(&725,167$//$7,21

1) Install the heat deflector to the top inside of the firebox with 4 screws as shown below.

INSTALLATION

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23


INSTALLATION

)$&(3/$7(,167$//$7,21

Remove the protective coating from the faceplate before installation - see handling instructions in panel install section.

1) To install the faceplate - line up the tabs on the faceplate with the 'C' shaped openings on the left and right sides of the unit. There are 3 slots on each tab so the faceplate to accommodate different finishing materials.

3) For installations where thicker finishing material is used - the optional trim piece may be installed to fill the gap.

Install the trim between the bottom access panel and the faceplate as shown below.

2) Install logo onto faceplate.

24

4) To remove - reverse steps.

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1) To install the glass wind shield - slot it into the space between the burner tray cover and the bottom access panel.

INSTALLATION

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1) The unit should be covered when not in use for extended periods of time. The soft fabric cover is made of weather resistant material - to protect the unit from the elements. Starting from one corner - slide the cover over the corner, then stretch the cover until it is fitted over all four corners.


CAUTION:

Never start the unit with the cover on.

Let the unit cool before installing the cover.

Turn off gas supply to unit before installing cover.

9GCVJGT%QXGT+PUVCNNGF

25

INSTALLATION

OUTDOOR 42

Follow these instructions to construct a steel stud frame for the Outdoor fi replace;

Overall dimensions = 60" W x 20" D x 52-1/2" H.

**Non-combustible fi nishing board not supplied with kit. Board may be purchased at your local hardware/building supply store.

Tools Required

1 power drill

+ #2 phillips bit

1 hand

#2 screwdriver

(Phillips)

1 level

1 tape measure

326-900 CONTENTS:

Top / Bottom (A) x 2

Vertical Supports - Tall (B) x 8

Vertical Supports - Short (C) x 6

Base (D) x 1

Header

Corner Brace

Wafer Screws

(E) x 1

(F) x 2

80

26

918-964 1

OUTDOOR 42

INSTALLATION

1) Place top/bottom (A) on the ground - fl at side down. Bend the tabs up to a 90 ° angle.

3) Line up the screw holes of (A) with (B). Secure

each (B) with 2 wafer screws (one on each side) as shown below.

(A)

(B)

Bend tabs inward to 90 ° angle.

(A)

Tab locations

2) Position 4 of the (B) pieces with the fl at side of (B) contacting the tab as shown below.

(B)

(A)

4) With all 4 - (B) pieces secured to the bottom with 2 screws

(1 on each side) (A) can be placed into position, as shown below. Ensure all tabs on the (A) are bent to 90 ° and oriented to each (B) as shown in step 2.

(A)

Part B positioned fl at side fl ush with A tab.

Important: (B) - (tall vertical supports) must be positioned as shown to ensure the correct installation of (C).

5) Line up top (A) screw holes with (B) screw holes and secure with (B) to (A) with 2 wafer screws (1 on each side - 8 in total).

Note: Securing inner (B) pieces to top (A) will add rigidity, making it easier to lineup and install outer (B) pieces.

2 02/15/11

27

OUTDOOR 42

INSTALLATION

6) Manoeuvre remaining (B) pieces and position in each corner of the frame - fl at side facing out - see 2 diagrams below.

9) Position remaining 2 - (C) pieces offset from center rib as shown below.

(C)

7) LIne up screw holes on top / bottom (A) with each (B)- secure with 3 wafer screws each on top and bottom - 6 screws in total for each outer (B) (3 top- 3 bottom).

(B)

10) Position (D) on top of (C) pieces - line up screw holes and secure (D) to (C) with 12 wafer screws.

(D)

(A)

11) Measure 44-11/16" from fl oor (bottom of the header location) line up (E) (header) with appropriate screw holes.

8) Position 4 - (C) pieces with the fl at side back to back with the fl at side of each inner Part B as shown below. Secure each

(C) to bottom (A) with 3 wafer screws (one on each side and one at top as shown below.

(C )

(E)

44-11/16"

(C)Screw locations

28 918-964

(B)+ (C) - fl at sides back to back

3

OUTDOOR 42

INSTALLATION

12) LIne up screw holes on (E) (header) and (B) (inner vertical support). Secure with 2 wafer screws on each side (4 total) as shown below. This will now be the front of the frame.

14) Line screw holes on 1 (F) (corner brace) with (B) + (A) and secure with 4 wafer screws. as shown below.

(A)

(F)

(B)

(E)

13) On the back side of the frame. Install both (F) pieces (corner brace) on opposite corners.

Important: (F) parts must be installed opposite from one another for rigidity as shown below.

15) Repeat step 14 for opposite corner as shown below.

(F)

(B)

(D)

(F) corner brackets positioned in opposite corners

4

16) Final assembly.

Note: Confi rm assembly is level and square before proceeding with further materials.

02/15/11

29

30

INSTALLATION

REMOTE PROPANE / LP GAS ENCLOSURES INSTALLATION GUIDELINES

If the unit is permanently connected to a gas piping system from a remote supply tank, installation must be in accordance with local codes or, in absence of local codes, with the

National fuel Gas codes ANSI Z223/1.NFPA 54.

• Bottom opening must provide a minimum of 1/2 square inches (3.23 cm²) for each pound of propane/LP contained in the tank (see example below).

If constructing an enclosure to conceal the propane / LP cylinder- the enclosure must adhere to the following construction requirements:

Enclosures may be constructed with one side completely open OR if the enclosure is built with four (4) sides, a top and a bottom:

• Ventilation openings in side walls must not communicate directly with other enclosures of the appliance.

• A Propane / LP gas cylinder enclosure requires four

(4) ventilation openings at the top and bottom of the enclosure. The openings must adhere to the minimum requirements according to the capacity of the cylinder (see Diagram 1).

• Each opening in the enclosure must be equally sized and spaced at a minimum of 180

Openings must remain unobstructed.

• The cylinder valve must be easily accessible by hand. Connections should be easy to leak test inside the enclosure. A door on the enclosure is acceptable only if easily opened without the use of tools and is non locking.

• The enclosure needs to isolate the cylinder from the burner compartment and provide protection from radiation, act as a flame barrier and protect the cylinder from foreign material.

• Top ventilation openings are required on the side walls of the enclosure within 5" (127mm) of the top of the enclosure. They need to be of equal size, unobstructed and spaced 180

apart. The openings need to be a total area of 1 in

ð

/lb (14.2 cm

ð

/kg) of fuel storage capacity.

•

• The enclosure needs to allow connection, disconnection and inspection of the connection of the LP

- gas cylinder.

•

Every opening must have minimum dimensions to allow entrance of a 1/8" (3.2mm) diameter rod.

The enclosure should allow testing of any connection on the LP cylinder that might be disturbed during installation.

A

Propane / LP Tank Enclosure Specifications

A

B

Opening 180 apart from each other

Minimum of 2" (50.8mm) from floor/ground to base of tank

C Maximum of 1" (25.4mm) from to base of tank to bottom of opening

5” Max.

5” Max.

Diagram 1

1” Max.

2” Min.

C

B


OPERATING INSTRUCTIONS

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31


OPERATING INSTRUCTIONS

&23<2)/,*+7,1*3/$7(,16758&7,216

The lighting plate is located on the underside of the front access panel in the unit.

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or gas supplier.

AVERTISSEMENT. Quiconque ne respecte pas à la lettre les instructions dans la présente notice risquede déclencher un incendie ou une explosion entraînant des dommages, des blessures ou la mort.

Une installation, d'ajustement, de modifi cation, de service ou d'entretien peut provoquer des blessures ou des dommages matériels. Reportez-vous au manuel du propriétaire de l'information fournie avec cet appareil. Pour obtenir de l'aide ou des informations supplémentaires consulter un installateur qualifi é, une agence de service ou fournisseur de gaz.

A) This appliance is equipped with an ignition device which automatically lights the pilot.

Do not try to light the pilot by hand.

B) BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to

the fl oor because some gas is heavier than air and will settle on the fl oor.

WHAT TO DO IF YOU SMELL GAS

- Do not try to light any appliance.

- Do not touch any electric switch, do not use any phone in your building.

- Immediately call your gas supplier from a neighbours phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the fi re department.

A) Cet appareil est muni d’un dispositif d’allumage qui allume automatiquement la veilleuse.

Ne tentez pas d’allumer la veilleuse manuellement.

B) AVANT DE FAIRE FONCTIONNER , renifl ez tout autour de l’appareil pour déceler une odeur

de gaz. Renifl ez près du plancher, car certains gaz sont pluslourds que l’air et peuvent

s’accumuler au niveau du sol.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :

• Ne pas tenter d’allumer d’appareil

• Ne touchez à aucun interrupteur; ne pas vous servir des téléphones se trouvant dans le

bâtiment.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les

instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur, appelez le service des incendies

CAUTION:

H o t w h i l e i n operation. Do not t o u c h . S e v e r e

Burns may result.

Due to high surface t e m p e r a t u r e s k e e p c h i l d r e n , c l o t h i n g a n d furniture, gasoline and other liquids having flammable vapors away. Keep burner and control compartment clean.

See installation a n d o p e r a t i n g i n s t r u c t i o n s a c c o m p a n y i n g appliance.

LIGHTING INSTRUCTIONS

STOP! Read the safety information on this label.

1) Turn on ON/OFF switch

2) After approximately 4 seconds the spark ignition system will spark for 60 seconds to light the main burner.

3) The unit will turn on.

Note: The fi rst attempt to ignition will last approximately 60 seconds.

If there is no fl ame ignition (rectifi cation) the board will stop sparking for approximately 35 seconds. After this wait time, the board will start a second try for ignition by sparking for approximately 60 seconds.

If there is still no positive ignition after the second attempt the board will go into lock out.

The system will need to be reset as follows (after going into lock out mode): a) Wait 5 minutes - turn the system off using ON/OFF switch. b) After approximately 2 seconds turn on ON/OFF switch.

c) Unit will repeat step 2.

1) Appuyez le bouton ON / OFF

2) Attendre 4 secondes. Le système d’allumage produira des étincelles pendant 60 secondes afi n d’amorcer le brûleur principal.

3) Les fl ammes s’allumeront.

Remarque : Au premier allumage, le système tente d’allumer les fl ammes pendant 60 secondes. Si l’essai est infructueux, le système fait une pause de 35 secondes.

C’est ce qu'on appelle l'étape de rectifi cation. Ce délai

écoulé, le système tente à nouveau d'allumer les fl ammes en produisant des étincelles pendant 60 secondes. Si les fl ammes ne s’allument toujours pas, le système se met en mode verrouillage.

Il faut alors le réinitialiser en suivant les

étapes ci-dessous (pour le déverrouiller) :

a) Attendre 5 minutes et éteindre l’appareil en réglant l’interrupteur à la position « OFF »;

b) Attendre 2 secondes et rallumer le système

à l’aide de l’interrupteur.

c) L'unité répétera l'étape 2.

TO TURN OFF

GAS APPLIANCE

1) Turn off ON/OFF switch

2) If service is to be performed - you must disconnect power to the unit, from the battery pack, refer to manual

1) Appuyez sur le bouton ON /

OFF

2) Si le service est effectuée, vous devez débrancher l'appareil, du bloc-piles, voir le manuel d'instruction pour plus de détails.

DO NOT REMOVE

THIS INSTRUCTION PLATE

918-892a

FOR YOUR SAFETY READ BEFORE LIGHTING

This appliance must be installed in accordance with local codes, if any;

Natural Gas and Propane Installation Codes, CSA B149.1.

explosion may result causing property damage, personal injury or loss of life. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or or gas supplier.

AVERTISSEMENT. Quiconque ne respecte pas à la lettre les instructions dans la présente notice risquede déclencher un incendie ou une explosion entraînant des dommages, des blessures ou la mort.

d'entretien peut provoquer des blessures ou des dommages matériels. Reportez-vous au manuel du propriétaire de l'information fournie avec cet appareil. Pour obtenir de l'aide ou des informations suppléfournisseur de gaz.

A) This appliance is equipped with an ignition device which automatically lights the pilot.

Do not try to light the pilot by hand.

B) BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to

the fl oor because some gas is heavier than air and will settle on the fl oor.

WHAT TO DO IF YOU SMELL GAS

- Do not try to light any appliance.

- Do not touch any electric switch, do not use any phone in your building.

- Immediately call your gas supplier from a neighbours phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the fi re department.

A) Cet appareil est muni d’un dispositif d’allumage qui allume automatiquement la veilleuse.

Ne tentez pas d’allumer la veilleuse manuellement.

B) AVANT DE FAIRE FONCTIONNER , renifl ez tout autour de l’appareil pour déceler une odeur

de gaz. Renifl ez près du plancher, car certains gaz sont pluslourds que l’air et peuvent

s’accumuler au niveau du sol.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :

• Ne pas tenter d’allumer d’appareil

• Ne touchez à aucun interrupteur; ne pas vous servir des téléphones se trouvant dans le

bâtiment.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les

instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur, appelez le service des incendies

CAUTION:

H o t w h i l e i n t o u c h . S e v e r e

Burns may result. t e m p e r a t u r e s c l o t h i n g a n d furniture, gasoline having flammable burner and control compartment clean. a n d o p e r a t i n g a c c o m p a n y i n g appliance.

LIGHTING INSTRUCTIONS

STOP! Read the safety information on this label.

1) Turn on ON/OFF switch

2) After approximately 4 seconds the spark ignition system will spark for 60 seconds to light the main burner.

3) The unit will turn on.

Note: The fi rst attempt to ignition will last approximately 60 seconds.

If there is no fl ame ignition (rectifi cation) the board will stop sparking for approximately 35 seconds. After this wait time, the board will start a second try for ignition by sparking for approximately 60 seconds.

If there is still no positive ignition after the second attempt the board will go into lock out.

The system will need to be reset as follows (after going into lock out mode): a) Wait 5 minutes - turn the system off using ON/OFF switch. b) After approximately 2 seconds turn on ON/OFF switch.

c) Unit will repeat step 2.

1) Appuyez le bouton ON / OFF en mode verrouillage.

c) L'unité répétera l'étape 2.

Part #: 918-892a

2) Attendre 4 secondes. Le système d’allumage produira des étincelles pendant 60 secondes afi n d’amorcer le brûleur principal.

3) Les fl ammes s’allumeront.

Remarque : Au premier allumage, le système tente d’allumer les fl ammes pendant 60 secondes. Si l’essai est infructueux, le système fait une pause de 35 secondes.

C’est ce qu'on appelle l'étape de rectifi cation. Ce délai

écoulé, le système tente à nouveau d'allumer les fl ammes en produisant des étincelles pendant 60 secondes. Si les fl ammes ne s’allument toujours pas, le système se met

Il faut alors le réinitialiser en suivant les

étapes ci-dessous (pour le déverrouiller) :

a) Attendre 5 minutes et éteindre l’appareil en réglant l’interrupteur à la position « OFF »;

b) Attendre 2 secondes et rallumer le système

à l’aide de l’interrupteur.

1) Turn off ON/OFF switch

2) If service is to be performed - you must disconnect power to the unit, from the battery pack, refer to manual

1) Appuyez sur le bouton ON / line (dotted line) limited clearance.

Size: 100%

w- 2.4"

TO TURN OFF

GAS APPLIANCE

Colours: Black on Grey, except for parts indicated as being

Red.

**Decal can not be any wider than cut

2) Si le service est effectuée,

h- 16.9"

918-892a

Jan 19/10: Created draft for approval

Feb 16/10: Changed size of decal

Part #: 918-892a

Colours: Black on Grey, except for parts indicated as being

Red.

**Decal can not be any wider than cut line (dotted line) limited clearance.

Size: 100%

w- 2.4"

h- 16.9"

Jan 19/10: Created draft for approval

Feb 16/10: Changed size of decal


MAINTENANCE

0$,17(1$1&(,16758&7,216

Always turn off the gas valve and unplug the batteries before cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year. When cleaning the logs, use a soft clean paint brush as the logs are fragile and easily damaged.

Clean appliance with a damp cloth (never when unit is hot). Never use an abrasive cleaner. The glass should be cleaned with a gas fireplace glass cleaner.

3 ) Hand and finger marks should be cleaned off with a soft cloth and a stainless steel cleaner. Most stainless steel cleaners leave a film/

residue on the surface of the panels. Use an ammonia based cleaner (ie. glass cleaner) to remove this film before applying heat to the unit.

Failure to do this will result in burn stains on panels which you will be unable to remove.

The heater is finished in a heat resistant paint and should only be refinished with heat resistant paint. firegearOutdoors uses StoveBright Paint - Metallic Black #6309.

Make a periodic check of burner for proper position and condition. Visually check the flame of the burner periodically, making sure the flames are steady; not lifting or floating. If there is a problem, call a qualified service person.

The appliance must be inspected before use, and at least annually, by a qualified field service person, to ensure that the flow of combustion and ventilation air is not obstructed.

Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. This is not covered under the terms of the warranty policy.

Verify operation after servicing.

33


MAINTENANCE

9$/9($66(0%/<5(3/$&(0(17

1) Turn the unit off and allow it to cool down to room temperature.

2) Turn off the gas supply to the unit.

3) Remove trim.

9) Remove the front access panel by lifting up and out.

Remove the faceplate by lifting it up and off the unit.

10) Remove the burner tray by lifting up and out.

5) Remove the glass wind shield by lifting it up and out- place on a soft surface.

11) Remove left and right screws from the burner legs.

6) Remove the screw and panel clip on the right side. Remove the right side panel once the clip has been removed.

7) Remove the screw and panel clip on the left side. Remove the left side panel once the clip has been removed.

8) Remove the back panel once the 2 side panels have been removed.

34


Slide the burner to the right and lift up and out of the firebox.

Remove the 5 screws securing the Digital Fireplace Burner Control to the firebox.

14) Remove the DFBC from the unit - see instructions in manual.

15) Remove 6 screws an lift out valve tray.

16) Replace with new valve tray and reverse steps. Inspect gasket condition, replace if necessary.


MAINTENANCE

35

MAINTENANCE

',*,7$/),5(3/$&(%851(5&21752/

5(029$/

To access to the Digital firebox burner control box - follow steps 1-11 from the Valve assembly replacement instructions on pages 35,36.

Disconnect the yellow ground wire with green diagonal stripe for pilot

(CN2). See Diagram 4 below.

Disconnect the Black Pilot sensor wire with Red Spade connector from the 'ON' on DFBC ( 'LJLWDO¿UHSODFHEXUQHUFRQWUROER[

6HH'LDJUDPEHORZ

*URXQGZLUH 'LDJUDP

'LDJUDP

3LORW6HQVRU

:LUH

Disconnect the Black sparker wire with black spade connector from CN3.

See Diagram 2 below.

Disconnect the three valve wires (yellow wire with green stripe).


9DOYHZLUH

'LDJUDP

'LDJUDP

6SDUNHU:LUH

Disconnect the white and green On/Off switch wires.


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'LDJUDP

212))ZLUHV

36


3DUW

1) 326-552

2) 326-009

'HVFULSWLRQ

Faceplate Assembly

Heat Deflector

5) 904-777 Orifice # 29 (NG)

904-434 Orifice # 47 (LP)

0$,1$66(0%/<

326-054

326-036

326-037/F

326-074

910-363

919-001

6) 326-574/P

326-576/P

Valve Assembly NG

Valve Assembly LP

7) 326-007/P Front access panel

8) 326-048 Burner Tray Cover

Pilot Hood

Top nailing strip

Side nailing strip

Weather Cover

Wall Switch

Manual

PARTS LIST

2

8

7

6

5

1

37


PARTS LIST

3DUW

9) 326-525

326-525

10) 911-024

911-025

'HVFULSWLRQ

Valve NG SIT 880

Valve LP SIT 880

Burner Assembly NG

Burner Assembly LP

12) 911-006

911-007

Pilot Assembly - NG

Pilot Assembly - LP

Flame Sensor

Igniter

%851(5$66(0%/<

3DUW 'HVFULSWLRQ

904-777 Orifice #29 NG

904-434 Orifice #47 LP

326-930 Twig Set

9

38

11

10

12


3DUW 'HVFULSWLRQ

14) 940-368/P

15) 326-552

946-676

946-695

Glass windshield

Faceplate Brushed Stainless

Copper Fireglass

Garden Stones

$&&(6625,(6

PARTS LIST


15 14

13

39

NOTES

40


NOTES


41

NOTES

42


WARRANTY

A DIVISION OF SKYTECH PRODUCTS GROUP

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LWOHDYHVRXUIDFLOLW\¿UHJHDU2XWGRRUVLVSOHDVHGWRH[WHQGWKLVOLPLWHGZDUUDQW\WRWKHRULJLQDOSXUFKDVHURID¿UHJHDU2XWGRRUV3URGXFW7KLVZDUUDQW\LVQRWWUDQVIHUDEOH

/LPLWHG:DUUDQW\

The combustion chamber is covered for parts only, against defect in manufacture only, for a period of (5) fi ve years from date of purchase.

The gas valve, burner tube, pilot assembly, fl ame sensor, electrode, control modules, switches and wiring for battery compartment are all covered for (2) two years on parts against defect in manufacture, from date of purchase.

Ceramic logs, spa, and garden stones, glass crystals, and tempered glass wind shield carry a (1) one year warranty against manufacturing defect, from date of purchase.

Specials fi nishes such as stainless steel components are not covered against environmental damage, misuse, cleaning or handling issues that cause discoloration. To receive consideration any damage claim against stainless steel components must be submitted at the time of installation. Damage from abrasive cleaners and discoloration to stainless steel components caused by heat, are not covered under warranty. Damage reported after installation will not be covered.

Repair/replacement parts purchased by the consumer from fi regear Outdoors after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only.

Any item shown to be defective will be repaired or replaced at our discretion.

&RQGLWLRQV

Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at fi regear Outdoors's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent 7UDQVSRUWDWLRQ3UHSDLG if requested.

It is the general practice of fi regear Outdoors to charge for replacement parts and issue credit once the replaced component has been returned to fi regear Outdoors and evaluated for manufacturer defect.

The authorized selling dealer is responsible for all in-fi eld service work carried out on your fi regear Outdoors product. fi regear Outdoors will not be liable for results or costs of workmanship from unauthorized service persons or dealers.

At all times fi regear Outdoors reserves the right to inspect product in the fi eld which is claimed to be defective.

All claims must be submitted to fi regear Outdoors by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.

([FOXVLRQV

Batteries are not covered under warranty policy.

At no time will fi regear Outdoors be liable for any consequential damages which exceed the purchase price of the unit. fi regear Outdoors has no obligation to enhance or modify any unit once manufactured. ie. as products evolve, fi eld modifi cations or upgrades will not be performed.

fi regear Outdoors will not be liable for travel costs for service work.

Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.

Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.

The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence or problems caused by environmental or geographical conditions, inadequate ventilation.

Freight damage to replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.

fi regear Outdoors will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.

Malfunction | damage of this appliance due to mother nature (wind, rain, snow, etc.) is not covered under the terms of the warranty policy.

Performance problems due to operator error will not be covered by this warranty policy.

Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from fi regear Outdoors, may create a danger and nullify your warranty on this product.

Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of fi regear Outdoors.

43


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© Copyright 2013. All rights reserved.

Printed in Canada

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