Kemppi Pro Evolution 3200, 4200, 5200 Owner's Manual

1913130E

0617

Kemppi pRO eVOLUTiON

3200, 4200, 5200

Kemppi pRO eVOLUTiON

3200 mVU, 4200 mVU, 5200 mVU

contents

1.

2. preface ........................................................................................................................3

1.1.

1.2.

1.3.

1.4.

InstallatIon ...............................................................................................................7

2.1.

Introduction .......................................................................................................................3

Product introduction ..........................................................................................................3

1.2.1. Operation control and connectors ................................................................................... 4

Accessories .......................................................................................................................5

1.3.1.

1.3.2.

1.3.3.

Remote control devices ................................................................................................... 5

Control panels ................................................................................................................. 5

Cables ............................................................................................................................. 6

Operation safety ................................................................................................................6

Siting the machine and mounting the control panels PL and PX ......................................7

2.2.1.

2.2.2.

Connection to the mains supply ...................................................................................... 7

Welding and earth cables ................................................................................................ 8

3.

4.

5.

6. operatIon control swItches and potentIometers and theIr use ..... 8

3.1.

3.2.

3.3.

3.4.

4.1.

Main switch I/O ..................................................................................................................8

Pilot lamps .........................................................................................................................9

Local or remote control of welding current ........................................................................9

Operation of cooling fan ....................................................................................................9

accessorIes ...............................................................................................................9

PL and PX control panels’ operation in MMA welding .......................................................9

4.1.1.

4.1.2.

4.1.3.

4.1.4.

Control for MMA welding dynamics (PL, PX) .................................................................. 9

Control of ignition pulse current (PX) ............................................................................ 10

Meter display (PL, PX) .................................................................................................. 10

Operation mede selection (PX) ..................................................................................... 10 coolIng unIt supply .............................................................................................. 11 maIntenance ............................................................................................................ 11

6.1.

6.2.

6.3.

Cables ............................................................................................................................. 11

Power source ..................................................................................................................12

Regular maintenance ......................................................................................................12

operatIon dIsturbances ....................................................................................12

7.

8.

9.

7.1.

7.2.

7.3.

7.4.

7.5.

Operation of the overload protection ...............................................................................12

Control fuses ...................................................................................................................12

Under- and overvoltages in the mains supply .................................................................13

Loss of a phase in the mains supply ...............................................................................13

Disposal of the machine ..................................................................................................13

orderIng numbers ................................................................................................13

technIcal data .......................................................................................................14

10. terms of guarantee .............................................................................................15

– Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © Kemppi oy

1. preface

1.1. IntroductIon

Congratulations on having purchased this product. Properly installed Kemppi products should prove to be productive machines requiring maintenance at only regular intervals. This manual is arranged to give you a good understanding of the equipment and its safe operation. It also contains maintenance information and technical specifications. Read this manual from front to back before installing, operating or maintaining the equipment for the first time. For further information on Kemppi products please contact us or your nearest Kemppi distributor.

The specifications and designs presented in this manual are subject to change without prior notice.

In this document, for danger to life or injury the following symbol is used:

Read the warning texts carefully and follow the instructions. Please also study the Operation safety instructions and respect them when installing, operating and servicing the machine.

1.2. product IntroductIon

Kemppi Pro Evolution 3200, 4200 and 5200 are multi-operator power sources designed for demanding professional use. They are suitable for MMA/MIG and pulsed MIG as well as for

TIG welding in DC. Kemppi Pro Evolution can be used as power source with a welding auto mate or robot.

Power control of Kemppi Pro Evolution power source has been realized with at approx. 20 kHz frequency IGBT transistors operating and control unit with microprosessor.

Kemppi Pro machines can be seen in operating instructions for each unit. Mounting intructions for control panels PX and PL are in their packages.

This manual handles installation and use of Kemppi Pro Evolution power sources.

This equipment’s electromagnetic compatibility (EMC) is designed for use in an industrial environment. Class A equipment is not intended for use in residential location where the electrical power is provided by the public low-voltage supply system.

© Kemppi oy Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 – 3

1.2.1. Operation control and connectors

H12

H11

S11

01

F11

X16

F12

pro evolutIon

F11 Fuse for connetion for control table 6,3 A delayed

H11 Signal lamp I/O

H12 Warning lamp for thermal protection

S11 Main switch I/O

X11, Welding connection

X12 parallel

X13 Earth connection

X14, Connection for control cable

X15

01 Inlet of mains cable parallel

02 Inspection cover for control panel PL, PX Accessories

X16 Socket outlet

F12 Fuse for socket outlet

Fuse 230 V, 250 VA

1,0 A delayed

S11

H12

H11

01

F11

pro evolutIon mvu

4 – Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © Kemppi oy

X11

X12

X13

X15

X14

X11

X12

X13

X15

X14

1.3. accessorIes

1.3.1. Remote control devices

R10 6185409

R61

Control of MMA/TIG welding current (R61), reference scale 1 … 10.

R20 6185419

R63 R61

S31

S32

MIG-MAG remote control device with controls for wire feed (R63) and voltage (R61), memory scales 1 … 10.

You can use control device also for control of MMA current from potentiometer R63.

1.3.2. Control panels

P21 P22 P23 R22

P31

S33

R21

P32 P33 H31 H32

S34 S35

S21

S36

S37

PL panel 6185801

P21 Current meter set value / welding current

P22 Voltage meter open circuit / terminal voltage

P23 Display for adjustment value of MMA welding dynamics -9 … 0 …+9

R21 Adjustment of welding current

R22 Adjustment of MMA welding dynamics

S21 Selection for local / remote control local / MIG/TIG / remote control

PX panel 6185802

H31 Signal lamp for voltage display

H32 Signal lamp for display of adjustment status

P31 Current meter / set value / welding current

P32 Voltage meter / open circuit / terminal voltage

P33 Display for adjustment value of MMA welding dynamics and start current -9 … 0 …+9

S31, Adjustment of welding current + / -

S32

S33 Selection for local / remote control local / MIG/TIG / remote control

S34 Selection for characteristics

Point to point welding / normal welding / carbon arc gouging

S35 Selection of property to be adjusted

MMA welding dynamics / start current

S36, Adjustment for MMA welding dynamics

S37 and start current + / -

RECALL STD = resetting of factory set up (=0)

© Kemppi oy Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 – 5

1.3.3. Cables

Pro Evolution 3200

Pro Evolution 4200

Pro Evolution 5200

Pro Evolution 3200 MVU

Pro Evolution 4200 MVU

Pro Evolution 5200 MVU

16d Extension cable for remote control

20 Earth cable

21 MMA welding cable

R10, Remote control devices, see also page 5

R20

1.4. operatIon safety

Please study these Operation safety instructions and respect them when installing, operating and servicing the machine.

Welding arc and spatters

Welding arc hurts unprotected eyes. Be careful also with reflecting arc flash. Welding arc and spatter burn unprotected skin. Use safety gloves and protective clothing.

Danger for fire or explosion

Pay attention to fire safety regulations. Remove flammable or explosive materials from welding place. Always ensure that you have sufficent fire fighting equipment available where you are welding. Be prepared for hazards in special welding jobs, eg. for the danger of fire or explosion when welding container type work pieces. Note! Fire can break out from sparks even several hours after the welding work has been finished!

Mains voltage

Never take welding machine inside a work piece (eg. container or truck). Do not place welding machine on a wet surface. Always check cables before operating the machine. Change damaged cables without delay. Damaged cables may cause an injury or set out a fire. Connection cable must not be crushed, it must not touch sharp edges or hot work pieces.

Welding power circuit

Isolate yourself by using proper protective clothing, do not wear wet clothing. Never work on a wet surface or use defect cables. Do not put the MIG-gun or welding cables on welding machine or on other electric equipment. Do not press the MIG-gun switch, if the gun is not directed towards a work piece.

Welding fumes

Take care that there is sufficient ventilation during welding. Take special safety precautions when welding metals which contain lead, cadmium, zinc, mercury or beryllium.

6 – Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © Kemppi oy

2. InstallatIon

2.1. sItIng the machIne

Site the machine on a stationary, horizontal, dry base in a position that does NOT allow dust, dirt or metal particles to enter the machines cooling air flow.

60 0 max. 15 0

- Preferably site the machine somewhat higher above the

floor level.

- Ensure that the front as well as the rear of the machine

there is at least 20 cm free distance to allow good

circulation of the cooling air through the machine.

- Protect the machine against heavy rain and in hot

circumstances against direct sunshine. Ensure the free

circulation of the cooling air.

rain water

Degree of protection of machine IP23 allows at its maximum the water spray coming in 60º angle to hit machine’s outer covering.

See to that the machine is positioned away from the line of particle spray, created by grinding tools etc.

2.2. mountIng the control panels pl and pX

Mounting of panel should only be carried out by competent electrician.

Attention! Disconnect plug of machine from mains socket and wait for approx. 2 min before removing cover plate.

- On the front face of machine there is a cover plate where the control panel is mounted.

Without a panel the machine is controlled either from remote control unit or Promig

or Protig unit.

- Mount PL or PX panel according to mounting instructions delivered with them.

2.2.1. Connection to the mains supply

Kemppi Pro Evolution power sources are delivered equipped with 5 m mains cable without plug.

If local electricity regulations of operating country are stating otherwise, the mains cable should be replaced in conformity with the local regulations.

Connection of the mains cable, mounting and change of the plug should only be carried out by a competent electrician.

Remove the machine’s right side plate to enable the mounting of a mains cable.

© Kemppi oy Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 – 7

If changing the mains cable take into consideration the following:

The cable is entered into the machine through the inlet ring on the rear panel of the machine and fastened with a cable clamp (05). The phase conductors of the cable are coupled to connectors

L1, L2 and L3. The earth protection coloured green-yellow is coupled to connector

If you are using 5-lead cable, you must connect neutral conductor with terminal N.

05

Sizes of the mains cables and fuse ratings for the machine at 100% duty cycle are specified in the table below:

Rated voltage Mains voltage range Fuses, slow-blow

Pro Evolution 3200

Pro Evolution 4200

Pro Evolution 5200

400 V 3~

400 V 3~

400 V 3~

360 V… 440 V

360 V… 440 V

360 V… 440 V

25 A

35 A

35 A

Pro Evolution 3200 MVU 400 V 3~ 230 V 3~ 360 V… 440 V 200 V… 260 V 35 A

Pro Evolution 4200 MVU 400 V 3~ 230 V 3~ 360 V… 440 V 200 V… 260 V 50 A

Pro Evolution 5200 MVU 400 V 3~ 230 V 3~ 360 V… 440 V 200 V… 260 V 60 A

Connection cable *) mm 2

4 x 6.0 S

4 x 6.0 S

4 x 6.0 S

4 x 6.0 S

4 x10 S

4 x 16 S

*) In cables of S type there is a protective grounding conductor coloured green-yellow.

2.2.2. Welding and earth cables

Recommended copper cables with cross-sectional area are as follows:

Kemppi Pro Evolution 3200 50 ... 70 mm 2

Kemppi Pro Evolution 4200 70 ... 90 mm 2

Kemppi Pro Evolution 5200 70 ... 90 mm 2

In enclosed table are shown typical load capacities of rubber insulated copper cables, when ambient temperature is 25 ºC and lead temperature is 85 ºC.

CABLE DUTY CYCLE ED VOLTAGE LOSS / 10m

...........................100% .........60% ........... 30%

50 mm 2 ..............285 A .........370 A ......... 520 A ...........0,35 V / 100 A

70 mm 2 ..............355 A .........460 A ......... 650 A ...........0,25 V / 100 A

95 mm 2 ..............430 A .........560 A ......... 790 A ...........0,18 V / 100 A

Do not overload welding cables due to voltage losses and heating.

Fasten the earth clamp of the return current cable carefully, preferably direct onto the piece to be welded. The contact surface of the earth clamp should always be as large as possible.

Clean the fastening surface from paint and rust.

3. operatIon control swItches and potentIometers and theIr use

3.1. maIn swItch I/o

When you turn the switch into I-position, pilot lamp H11 on the front face is illuminated and the machine is ready for use.

Always turn the machine on and off with the mains switch, never use the mains plugs as a switch.

– Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © Kemppi oy

I

2

3.2. pIlot lamps

The pilot lamps of the machine report the electric operation:

The green pilot lamp H11 when lit indicates that the machine is on and ready for use and it is connected to the mains supply with the main switch in the I-position.

H12 indicates when lit that the thermal protection of the machine has been activated due to over heating. The cooling fan will continue to run and cool the machine down and when the lamp is off the machine ia ready to weld.

3.3. local or remote control of weldIng current

You can control welding current either from local controls of PX or PL control panel, or from remote control unit which is connected to remote control connector X14 or X15, or from Promig or Protig unit.

Selector switch of control panel has to be in a position corresponding to control mode: local control / MIG/TIG / remote control unit.

Suitable remote control units R10 and R20, see page 5.

At MIG and TIG welding, current control is made according to operation instruction of control ling MIG or TIG unit.

3.4. operatIon of coolIng fan

In Kemppi Pro Evolution 3200 there is one and in 4200 and 5200 there are two simultaneously operating fans.

- The fan is started for a moment when main switch is placed into postion I.

- The fan will start during welding as the machine heats up and it will run for 1 to 10 minutes

after the welding has stopped.

- On no-load fan is started in intervals of approx. half an hour for minute’s time.

4. accessorIes

4.1. pl and pX control panels’ operatIon In mma weldIng

4.1.1. Control for MMA welding dynamics (PL, PX)

With control for electrode dynamics you can influence arc behaviour in different kinds of opera tion situations.

When arc is roughened, blowing is increasing and at the same time also spatter.

Soft arc. Object to reduce amount of spatter in welding at the upper end of recommen ded currents for electrode.

Factory setup (PX). Normal setting for all electrode types.

Rough arc. Object e.g. cellulose covered electrodes and thin stainless electrode in welding at the lower end of the recommended curents for electrode.

9

0

-9

0 =

Roughening

Factory setup

Softening

© Kemppi oy t

Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 –

I

2

4.1.2. Control of ignition pulse current (PX)

Display 0 corresponds to factory set up of ignition pulse. Number of ignition pulsesd epends on electrode type and diameter which are used. Ignition pulse changes with set value of welding current in such a way that at low values ignition pulse is low and short and at high values it is higher and longer.

Low, short ignition pulse. Object e.g. small stainless electrodes.

Factory set up. Object e.g. basic electrodes.

High, long ignition pulse. Object e.g. high efficiency electrodes.

9

0

-9

0 = factory set up

4.1.3. Meter display (PL, PX)

t

Voltage meter shows machine’s terminal voltage which is voltage between connectors X11/X12 and X13.

Accurancy of current true value in respect to real value is ±2,5 %, ±2 A.

Accurancy of voltage true value in respect to real value is ±2,5 %, ±0,2 V.

Depending on welding cable legth and copper cross section, real arc voltage and meter display might differ main volts from each other. Error will incease when current is growing. See table in paragraph ”Welding and earth cables”, page 8.

In current measurement the same error won’t appear.

4.1.4. Operation mede selection (PX)

Normal MMA welding

U

2

In normal MMA welding there are constant current characteristics in the machine. The machine is trying to keep welding current value regardless of arc length changes.

U

2

=20V+0,04xI

2 norm line max.

statically constant current

I

2

10 – Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © Kemppi oy

U

2

Point to point welding

Point to point welding is necessary then when the seam to be welded does not withstand heat of continuous arc and welding has to be carried out by interrupting arc. The reason is usually thin materials or variable fittings.

The machine has characteristic curve which makes interrupting of arc easier when electrode is drawn further from seam.

U

2

=20V+0,04xI

2

U

U

2

I

2 statically constant current U is limited below max. voltage of machine

Carbon arc gouging

In carbon arc gouging there are dynamic constant voltage curves. If the tip gouging carbon makes a short circuit, the power source will make an strong increase to the current, the short circuit ends rapidly and the arc will remain or reignite easier.

dynamically constant voltage

I

2

5. coolIng unIt supply

1~230 v / 250 va

Kemppi Pro Evolution 4200 and 5200 power sources have as stardard a by productive earthed outlet X16 isolated safety transformer. Procool cooling unit is connected to this outlet.

6. maIntenance

The amount of use and the working environment shoud be taken into consideration when planning the frequency of maintenance of the machine. Careful use and preventive maintenance will help to ensure trouble-free operation.

6.1. cables

Check the condition of welding and connection cables daily. Do not use damaged cables.

Make sure that the mains cables in use are safe and according to laid down regulations.

The repair and mounting of a mains connection cables should be carried out only by an authorized electrician.

© Kemppi oy Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 – 11

6.2. power source

Note! Disconnect the plug of the machine from the mains socket and wait approx. 2 minutes (capacitor charge) before removing the cover plate.

Check at least every half year:

- Electric connectors of the machine - clean the oxidized parts and tighten the loosened ones.

- Note! You must know correction tension torques before starting the reparation of the joints.

- Clean the inner parts of the machine from dust and dirt e.g. with a soft brush and vacuum

cleaner. Also clean the ventilation net behind the front grate.

- Do not use compressed air, there is a risk that dirt is packed even more tightly into gaps

of cooling profiles.

- Do not use pressure washing device.

- Only authorized electrician shall carry out repairs to the machines.

6.3. regular maIntenance

Kemppi Service Workshops make regular maintenance according to agreement.

The major points in the maintenace procedure are listed as follows:

- Cleaning of the machine

- Checking and maintenance of the welding tools

- Checking of connectors, switches and potentiometers

- Checking of electric connections

- Meter checking

- Checking of mains cable and plug

- Damaged parts or parts in bad connection are replaced by new ones

- Maintenace testing. Operation and performance values of the machine are checked, and

adjusted when necessary by means of test equipment.

7. operatIon dIsturbances

In case of problems contact the Kemppi works in Lahti, Finland, or your local Kemppi dealer.

Check the maintenace objects before the machine is sent to the Service Workshop.

7.1. operatIon of the overload protectIon

Yellow pilot lamp H12 of thermal protection is lit when thermostat has operated due to overheating of machine.

The thermostat of machine will operate, if machine is continuously loaded over rated values or cooing air circulation is blocked.

Cooling fan cools down the machine and when the pilot lamp is not lit the machine is automati cally ready for welding.

7.2. control fuses

Fuse F11, 6,3 A delayed, on the rear wall of machine is as protection for connection of auxiliary devices X14-15.

Voltage unit for auxiliary devices (1~230 V/240 VA) has a fuse of its own F12 1,0 A delayed.

Use same type and rating of fuse which is marked beside the fuse adapter.

Damage caused by a wrong type fuse is not covered by the guarantee.

1 – Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © Kemppi oy

7.3. under- and overvoltages In the maIns supply

Primary circuits of machine are protected against sudden, transient overvoltages.

Machine is designed to withstand 3 x 440 V voltage continiously (see technical data). See to it that voltage is kept within admissble limits especially when mains supply is taken e.g. from combusition engine generator.

If the mains has undervoltage (under approx. 300 V), machine control stops to operate automa tically.

7.4. loss of a phase In the maIns supply

Loss of a phase causes noticeable poorer welding properties than normally or the machine doesn’t get started at all. Loss of a phase can be due to following:

- blowing of mains supply fuse

- defective mains cable

- bad connection of mains connection cable on terminal block or plug of machine

7.5. dIsposal of the machIne

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility. As the owner of the equipment, you should get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human health!

8. orderIng numbers

Kemppi Pro Evolution 3200

Kemppi Pro Evolution 4200

Kemppi Pro Evolution 5200

Kemppi Pro Evolution 3200 MVU

Kemppi Pro Evolution 4200 MVU

Kemppi Pro Evolution 5200 MVU

Return current cable

Return current cable

5 m - 50 mm 2

5 m - 70 mm 2

Cable for MMA welding

Cable for MMA welding

PL

PX

5 m - 50 mm 2

5 m - 70 mm 2

R10

R20

Remote controlled interconnecting cable 10 m

T10

T120

P40

P40L

P30W

© Kemppi oy

6131320

6131420

6131520

613132003

613142003

613152003

6184511

6184711

6184501

6184701

6185801

6185802

6185409

6185419

6185481

6185231

6185252

6185264

6185264L

6185262

Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 – 13

9. technIcal data

Mains voltage

3~50/60 Hz

Pro Evolution 3200

400 V -15%...+20%

Voltage supply for cooling unit

PROCOOL 10 1~, 230 V / 250 VA

X 16 fuse 1,0 A delayed

Pro Evolution 4200

400 V -15%...+20%

Rated power

80 % ED

100 % ED

Connection cable/ fuse delayed

Max. welding voltage 40 0 C

Extemal dimensions length width height

Weight

Voltage supply for auxiliary devices

X 14, X 15

320 A / 13,3 kVA

4 x 6 S - 5 m / 25 A

530 mm

230 mm

520 mm

37 kg

50 V DC fuse 6,3 A delayed

420 A / 19,7 kVA

400 A / 18,6 kVA

4 x 6S - 5 m /35 A

520 A / 26,6 kVA

440 A / 20,0 kVA

4 x 6S - 5 m / 35 A

70 % ED

80 % ED

100 % ED

Welding current range

MMA

TIG

MIG

320 A / 32,8 V

Max. welding voltage 20 0 C

100 % ED 320 A / 32,8 V

10 A ... 320 A

5 A ... 320 A

12 V ... 37 V

Max. welding voltage

Open circuit voltage

Open circuit power

Efficiency at nominal values

46 V / 300 A appr. 65 V

< 75 W appr. 85 %

Power factor at nominal values

Storage temperature range

Operating temperature range

Temperature class

Degree of protection appr. 0,93

-40 ... +60

-20 ... +40

H (180

IP 23 C

0

0

0

C

C

C) / B (130 0

420 A / 36,8 V

400 A / 36 V

420 A / 36,8 V

10 A ... 420 A

5 A ... 420 A

12 V ... 39 V

46 V / 400 A appr. 65 V

< 75 W appr. 85 % appr. 0,93

-40 ... +60 0 C

-20 ... +40 0 C

C) H (180

IP 23 C

0 C) / B (130 0

520 A / 40,0 V

440 A / 37,6 V

480 A / 39,6 V

10 A ... 520 A

5 A ... 520 A

12 V ... 42 V

50 V / 500 A appr. 65 V

< 75 W appr. 85 % appr. 0,93

-40 ... +60

C) H (180

IP 23 C

0

0 C

-20 ... +40 0 C

C) / B (130 0 C)

530 mm

230 mm

520 mm

41 kg

50 V DC fuse 6,3 A delayed

530 mm

230 mm

520 mm

48 kg

50 V DC fuse 6,3 A delayed

1~, 230 V / 250 VA fuse 1,0 A delayed

Pro Evolution 5200

400 V -15%...+20%

1~, 230 V / 250 VA fuse 1,0 A delayed

14 – Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © Kemppi oy

9. technIcal data

Mains voltage

3~50/60 Hz

Rated power

80 % ED

100 % ED

Connection cable/ fuse delayed

Pro Evolution 3200 MVU Pro Evolution 4200 MVU Pro Evolution 5200 MVU

400 V -15%...+20%

230 V -10%...+10%

320 A / 13,3 kVA

4 x 6 S - 5 m / 35 A

Max. welding voltage 40 0 C

70 % ED

80 % ED

100 % ED 320 A / 32,8 V

Max. welding voltage 20 0 C

100 % ED 320 A / 32,8 V

Welding current range

MMA

TIG

MIG

10 A ... 320 A

5 A ... 320 A

12 V ... 37 V

Max. welding voltage

Open circuit voltage

Open circuit power appr. 65 V

< 75 W

400 V -15%...+20%

230 V -10%...+10%

420 A / 19,7 kVA

400 A / 18,6 kVA

4 x 10S - 5 m / 50 A

420 A / 36,8 V

400 A / 36 V

420 A / 36,8 V

10 A ... 420 A

5 A ... 420 A

12 V ... 39 V

46 V / 300 A appr. 65 V

< 75 W

400 V -15%...+20%

230 V -10%...+10%

520 A / 26,6 kVA

440 A / 20,0 kVA

520 A / 40,0 V

440 A / 37,6 V

10 A ... 520 A

5 A ... 520 A

12 V ... 42 V

46 V / 400 A 50 V / 500 A appr. 65 V

< 75 W

4 x 16S - 5 m / 63 A

480 A / 39,6 V

Efficiency at nominal values

Power factor at nominal values

Storage temperature range

Operating temperature range

Temperature class

Degree of protection

Extemal dimensions

Weight length width height appr. 85 % appr. 0,93

-40 ... +60

-20 ... +40

H (180

IP 23 C

0

530 mm

230 mm

630 mm

45 kg

0

0

C

C

C) / B (130

Voltage supply for auxiliary devices 50 V DC

X 14, X 15 fuse 6,3 A delayed

Voltage supply for cooling unit

PROCOOL 10 1~, 230 V / 250 VA

X 16 fuse 1,0 A delayed

0 appr. 85 % appr. 0,93

-40 ... +60

C) H (180

IP 23 C

530 mm

230 mm

630 mm

49 kg

0

50 V DC

0 C

-20 ... +40 0 C

C) / B (130 fuse 6,3 A delayed

1~, 230 V / 250 VA fuse 1,0 A delayed

0 C) appr. 85 % appr. 0,93

-40 ... +60

-20 ... +40 0 C

H (180

IP 23 C

0

530 mm

230 mm

630 mm

56 kg

50 V DC

0 C

C) / B (130 fuse 6,3 A delayed

1~, 230 V / 250 VA fuse 1,0 A delayed

0 C)

© Kemppi oy Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 – 15

10. terms of guarantee

Kemppi Oy provides a guarantee for products manufactured and sold by them if defects in manufacture and materials occur. Guarantee repairs must be carried out only by an Authorised

Kemppi Service Agent. Packing, freight and insurance costs to be paid by orderer. The guarantee is effected on the date of purchase. Verbal promises which do not comply with the terms of guarantee are not binding on guarantor.

Limitations on guarantee

The following conditions are not covered under the terms of guarantee: defects due to natural wear and tear, non-compliance with operating and maintenance instructions, connection to incorrect or faulty supply voltage (including voltage surges outside equipment spec.), incorrect gas pressure, overloading, transport or storage damage, fire of damage due to natural causes i.e. lightning or flooding.

This guarantee does not cover direct or indirect travelling costs, daily allowances or accommodation.

Note: Under the terms of guarantee, welding torches and their consumables, feeder drive rolls and feeder guide tubes are not covered. Direct or indirect damage due to a defective product is not covered under the guarantee. The guarantee is void if changes are made to the product without approval of the manufacturer, or if repairs are carried out using non-approved spare parts.

The guarantee is also void if repairs are carried out by non-authorised agents.

Undertaking guarantee repairs

Guarantee defects must be informed to Kemppi or authorised Kemppi Service Agents within the guarantee period. Before any guarantee work is undertaken, the customer must provide proof of guarantee or proof of purchase, and serial number of the equipment in order to validate the guarantee.

The parts replaced under the terns of guarantee remain the property of Kemppi.

Following the guarantee repair, the guarantee of the machine or equipment, repaired or replaced, will be continued to the end of the original guarantee period.

16 – Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © Kemppi oy

KEMPPI OY

PL 13

FIN – 15801 LAHTI

FINLAND

Tel (03) 899 11

Telefax (03) 899 428 www.kemppi.com

KEMPPIKONEET OY

PL 13

FIN – 15801 LAHTI

FINLAND

Tel (03) 899 11

Telefax (03) 7348 398 e-mail: myynti.fi @kemppi.com

KEMPPI SVERIGE AB

Box 717

S – 194 27 UPPLANDS VÄSBY

SVERIGE

Tel (08) 590 783 00

Telefax (08) 590 823 94 e-mail: [email protected]

KEMPPI NORGE A/S

Postboks 2151, Postterminalen

N – 3103 TØNSBERG

NORGE

Tel 33 34 60 00

Telefax 33 34 60 10 e-mail: [email protected]

KEMPPI DANMARK A/S

Literbuen 11

DK – 2740 SKOVLUNDE

DANMARK

Tel 44 941 677

Telefax 44 941 536 e-mail:[email protected]

KEMPPI BENELUX B.V.

Postbus 5603

NL – 4801 EA BREDA

NEDERLAND

Tel +31 (0)76-5717750

Telefax +31 (0)76-5716345 e-mail: [email protected]

KEMPPI (UK) Ltd

Martti Kemppi Building

Fraser Road

Priory Business Park

BEDFORD, MK443WH

ENGLAND

Tel 0845 6444201

Fax 0845 6444202 e-mail: [email protected]

KEMPPI FRANCE S.A.

65 Avenue de la Couronne des Prés

78681 EPONE CEDEX

FRANCE

Tel (01) 30 90 04 40

Telefax (01) 30 90 04 45 e-mail: [email protected]

KEMPPI GmbH

Otto – Hahn – Straße 14

D – 35510 BUTZBACH

DEUTSCHLAND

Tel (06033) 88 020

Telefax (06033) 72 528 e-mail:[email protected]

KEMPPI SP. z o.o.

Ul. Piłsudskiego 2

05-091 ZA¸BKI

Poland

Tel +48 22 781 6162

Telefax +48 22 781 6505 e-mail: [email protected]

KEMPPI WELDING

MACHINES AUSTRALIA PTY LTD

P.O. Box 404 (2/58 Lancaster Street)

Ingleburn NSW 2565, Australia

Tel. +61-2-9605 9500

Telefax +61-2-9605 5999 e-mail: [email protected]

Ver. 9

www.kemppi.com