Omron F160-2 - 2 Manual

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Cat. No. Z170-E1-02E

F160-2

Vision Sensor

Manual 1:

SETUP MANUAL

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

READ AND UNDERSTAND THIS DOCUMENT

Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments.

WARRANTY

OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING

NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE

PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS

DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR

INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL

DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE

PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR

STRICT LIABILITY.

In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS

REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS

WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO

CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

SUITABILITY FOR USE

THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT

DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED

UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products.

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product.

At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.


• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR

PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO

ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED

FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PERFORMANCE DATA

Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON

Warranty and Limitations of Liability.

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

ERRORS AND OMISSIONS

The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.

COPYRIGHT AND COPY PERMISSION

This document shall not be copied for sales or promotions without permission.

This document is protected by copyright and is intended solely for use in conjunction with the product.

Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety.


F160-2 Vision Sensor

Manual 1: Setup Manual

Revised August 2015



iv


v


Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

!DANGER

Indicates an imminently hazardous situation which, if not avoided, is likely to result in serious injury or may result in death. Additionally there may be severe property damage.

!WARNING

Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.

!Caution

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note Indicates information of particular interest for efficient and convenient operation of the product.

1,2,3...

CHECK

1.

Indicates lists of one sort or another, such as procedures, checklists, etc.

Precaution Indicates information required to take full advantage of the functions and performance of the product. Incorrect application methods may result in the loss of damage or damage to the product. Read and follow all precautionary information.

Indicates points that are important in using product functions or in application procedures.

TwoCamera

SeeAlso

HELP

Indicates information required when using a 2-camera system.

Indicates where to find related information.

Indicates information helpful in operation, such as the definition of terms.



OMRON, 2003

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication. vi


TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

1 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

2 Special or Critical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

3 Regulations and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv

SECTION 1

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 Confirming Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-3 Product Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECTION 2

Installation and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2-1 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2-2 Component Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2-3 Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2-4 Connecting Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2-5 Overview of Available Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2-6 Power Supply and Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SECTION 3

Lenses, Lighting, and Memory Cards. . . . . . . . . . . . . . . . . . . . 21

3-1 CCTV Lenses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3-2 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3-3 Memory Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

SECTION 4

Connecting External Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4-1 Connecting through the Parallel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4-2 Connecting through the Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

SECTION 5

Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . 39

5-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5-2 FAQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5-3 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5-4 Regular Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5-5 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5-6 Connecting a Strobe Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 vii



About this Manual:

This manual describes the hardware for the F160 Vision Sensor and how to install the components, and it includes the sections described below. This is one of four manuals used to operate the F160. Refer to the following table for the contents of each manual.

Manual

1: Setup Manual

2: Conversational

Menu Operation

Manual

3: Expert Menu

Operation Manual

4: Communications

Reference Manual

Contents

Provides information on system hardware and installation. Be sure to read this manual first.

Describes operation of the F160 using the Conversational Menus. The Conversational Menus enable the simplest operation based on registered images of acceptable and unacceptable products.

Describes operation of the F160 using the Expert Menus.

The Expert Menu enable application of all F160 capabilities, including setting region images and criteria.

Describes the communications settings and communications protocol used to transfer data through the parallel interface or serial interface.

Cat. No.

Z170

Z171

Z173

Z172

Please read the above manuals carefully and be sure you understand the information provided before attempting to install or operate the F160.

Section 1 Introduction describes the precautions that must be taken when installing and operating the F160 Vision Sensor.

Section 2 Installation and Connections shows a basic F160 system configuration and explains how to install the F160 and connect it to a power supply and peripheral devices.

Section 3 Lenses, Lighting, and Memory Cards describes how to select and use these components most effectively.

Section 4 Connecting External Devices describes how to connect external devices through a parallel interface (the I/O terminals or I/O connector) or serial interface (the RS-

232C/RS-422 connector).

Section 5 Troubleshooting and Maintenance provides tables to help identify and correct hardware errors that may occur with the F160 as well as information on maintenance and periodic inspections.

!WARNING

Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

ix



PRECAUTIONS

This section provides general precautions for using the F160 Vision Sensor.

The information contained in this section is important for the safe and reliable application of the F160

Vision Sensor. You must read this section and understand the information contained before attempting to set up or operate an F160 Vision Sensor.

1

2

3

General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special or Critical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regulations and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xii xiii xiv xi


General Safety Precautions

1 General Safety Precautions

Battery Precautions

1

!WARNING

Do not disassemble the F160, apply pressure to the F160 that would deform its shape, or incinerate the F160. A lithium battery is built into the F160 and it may combust, explode, or burn if not treated properly.

!WARNING

Do not short circuit, attempt to charge, disassemble, apply pressure that would deform, or incinerate the lithium battery. The lithium battery may start a fire, explode, or burn if not treated properly.

Installation Environment Precautions

!Caution

Do not use the F160 in environments with flammable or explosive gases.

!Caution

Install the F160 away from high-voltage devices and moving machinery to allow safe access during operation and maintenance.

!Caution

Do not block the F160's cooling vents.

Cooling vents

BUSY

GATE

OR

DO15

STEP

RESET

COM

IN

RUN

ERR

OR

COMOUT

POWER

RUN

CONSOLE

F160

VISION MATE

CONTROLLER

CAMERA 0

CAMERA

1

RS-232C

/422

MON

ITOR

+

-

24VDC

1.2A

Cooling vents

Before the F160 is shipped, a protective label is attached to the top of the

F160 to cover the cooling vents. This label prevents wire strands from falling into the F160 during wiring, so it must not be removed until wiring is completed. The label must be removed after wiring to allow proper cooling during operation.

!Caution

Be sure to securely tighten the screws when mounting the F160.

Power Supply and Wiring Precautions

!Caution

Use the F160 with the power supply voltages specified in this manual.

!Caution

Use the wire and crimp terminals of the proper sizes as specified in this manual. Do not connect the power supply wires by just twisting stranded wire and connecting directly to the terminals.

!Caution

Use a DC power supply with countermeasures against high-voltage spikes

(safe extra low-voltage circuits on the secondary side).

xii


Special or Critical Applications

Note

2

1.

Keep the power supply wires as short as possible (10 m max.).

2.

Ground the F160's ground terminal to less than 100 Ω .

3.

Use a grounding point as close as possible to the F160 and keep the ground line as short as possible.

4.

Wire the F160 to the ground with a separate ground wire. To avoid grounding problems, do not share the ground wiring with any other devices or ground the F160 to the building's steel framing/plumbing.

• Check the wiring once again prior to turning ON the power.

Other Precautions

!Caution

Do not attempt to dismantle, repair, or modify the F160.

!Caution

Do not touch fluorescent or halogen lights while the power is ON or immediately after the power is turned OFF. These lights get very hot and can cause burns.

!Caution

If you suspect an error or malfunction, stop using the F160 immediately, turn

OFF the power supply, and consult your OMRON representative.

Note Dispose of the F160 as industrial waste.

2 Special or Critical Applications

When the F160 will be used in one of the conditions or applications listed below, allow extra safety margins in ratings and functions, add extra safety features such as fail-safe systems, and consult your OMRON representative.

• Operating conditions or environments which are not described in the manual

• Nuclear power control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement equipment, or safety equipment

• Other systems, machines, and equipment that may have a serious influence on lives and property and require extra safety features xiii


Regulations and Standards

3 Regulations and Standards

3

The F160 complies with the international regulations and standards below.

1.

EC Regulations

EMC Directive: No.2004/108/EC

2.

EN Standards (European Standards)

EN61326-1

Electromagnetic environment : Industrial electromagnetic environment

(EN/IEC 61326-1 Table 2)

Also, the following condition is applied to the immunity test of this product.

: If the level of disturbance of the video is that with characters on the monitor are readable, the test is pass.

3.

TRACEABILITY INFORMATION:

Importer in EU:

Omron Europe B.V.

Wegalaan 67-69

2132 JD Hoofddorp,

The Netherlands

Manufacture:

Omron Corporation,

Shiokoji Horikawa, Shimogyo-ku, Kyoto 600-8530 JAPAN

4.

The following notice applies only to products that carry the CE mark:

Notice:

This is a class A product. In residential areas it may cause radio interference, in which case the user may be required to take adequate measures to reduce interference.

5.

Notice for Korea Radio Law xiv


SECTION 1

Introduction

This section describes the precautions that must be taken when installing and operating the F160 Vision Sensor.

1-1 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1-1 Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1-2 Component Installation and Handling. . . . . . . . . . . . . . . . . . . . . . . .

1-2 Confirming Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3 Product Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

5

2

2

6

1


Installation Precautions Section 1-1

1-1 Installation Precautions

The F160 is highly reliable and resistant to most environmental factors. The following guidelines, however, must be followed to ensure reliability and optimum use of the F160.

!Caution

Read the Precautions section before proceeding with installation or operation.

1-1-1 Controller Installation

Installation Site

1,2,3...

Do not install the F160 in locations subject to the following conditions:

1.

Ambient temperatures outside of the 0 to 50 ° C (32 to 122 ° F) range

2.

Rapid temperature fluctuations (likely to cause condensation)

3.

Relative humidities outside of the 35% to 85% range

4.

Presence of corrosive or flammable gases

5.

Presence of dust, salt, or iron particles

6.

Direct vibration or shock

7.

Direct sunlight

8.

Water, oil, or chemical fumes or spray

Orientation of Controller

To improve heat dissipation, install the Controller in the following orientation only:

CORRECT

STEP

RESET

COMIN

RUN

ERROR

BUSY

GATE

OR

DO15

COMOUT

POWER

RUN

ERR

OR

CONSOLE

F160

LER

CAMERA

0

CAMERA 1

RS-232C/422

MONIT

OR

+

-

24V

1.2A

DC

Do not install the Controller in the orientations shown in the following diagram.

INCORRECT

MEMOR

Y CARD

PARALLEL

2



Ambient Temperature

1,2,3...

1.

Maintain a minimum clearance of 50 mm above and below the F160 to improve air circulation.

2.

Do not install the F160 immediately above significant heat sources, such as heaters, transformers, or large-capacity resistors.

3.

Do not let the ambient operating temperature exceed 50 ° C (122 ° F).

4.

Provide a forced-air fan cooling or air conditioning if the ambient temperature is near 50 ° C (122 ° F) so that the ambient temperature never exceeds

50 ° C (122 ° F).

Control panel

F160

Louver

Noise Resistance

1,2,3...

Use the following measures to help increase noise resistance.

1.

Do not install the F160 in a cabinet containing high-voltage equipment.

2.

Do not install the F160 within 200 mm of power cables.

Power cable

200 mm min.

200 mm min.

F160

1-1-2 Component Installation and Handling

OMRON Components

Use a Camera, Camera Cable, and Console designed specifically for the

F160.

Connecting Cables

Always turn OFF the F160's power before connecting or disconnecting a Camera or cable.

Handling the Camera

The Camera's case is connected to the 0V line in the internal circuits. Observe the following precautions to prevent noise interference.

1,2,3...

1.

Do not ground the Camera.

2.

Do not remove the base attached to the Camera.

3.

Do not remove the core attached to the F150-VS Camera Cable.

Camera Optical Axis

The optical axis center of each Camera varies slightly. Confirm that the image is centered on the monitor when connecting the Camera.

3



Touching Signal Lines

To prevent damage from static electricity, use a wrist strap or another device for preventing electrostatic discharges when touching terminals or signal lines in connectors.

Removing the Memory Card

Before removing a Memory Card, stop the power supply to the Card or turn

OFF the F160. The Memory Card or the F160 itself may be damaged if a

Memory Card is removed while power is being supplied.

(Stop the power supply to the Memory Card from the menu.)

Turning OFF the Power

Do not turn OFF the power while a message is being displayed indicating that processing is being performed. Data in memory will be corrupted, and the

F160 may not operate correctly the next time it is started.

0.Scn 0 MON ---- ---ms

Saving data.

Using the RESET Signal

Do not use the RESET input immediately after power is turned ON. When using the RESET input to synchronize startup timing, wait at least 1 second after the F160's power supply is turned ON before turning ON the RESET signal.

4


Confirming Package Contents Section 1-2

1-2 Confirming Package Contents

Check the contents of the package as soon as you receive the F160. It is extremely rare for components to be missing, but contact the nearest OMRON representative if any of the following items are missing.

1,2,3...

1.

F160 Vision Mate Controller Qty.: 1

STEP

RESET

COMIN

RUN

ERROR

BUSY

GATE

OR

DO15

COMOUT

POWER

RUN

ERR

OR

CONSOLE

F160

VISION MATE

CONTROLLER

CAMERA 0

CAMERA

1

RS-232C/422

MONIT

OR

+

-

24VDC

1.2A

2.

Mounting Bracket (for rear surface mounting)

Screws (M3 x 6): Qty: 4

3.

Connector for I/O Terminals Qty.: 1

(Phoenix Contact model MC1.5/10-STF-3.5)

4.

Ferrite Core for F150-VM Monitor Cable Qty.: 1

5.

Setup Manual (this manual) Qty.: 1

6.

Conversational Menu Operation Manual Qty.: 1

7.

Expert Menu Operation Manual

8.

Communications Reference

Qty.: 1

Qty.: 1

5


Product Availability Section 1-3

1-3 Product Availability

Some of the products listed may not be available in some countries. Please contact your nearest OMRON sales office by referring to the addresses provided at the back of this manual.

6


SECTION 2

Installation and Connections

This section shows a basic F160 system configuration and explains how to install and wire the F160.

2-1 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 Component Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3 Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-1 DIN Track Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-2 Rear Surface-mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-3 Side Surface-mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-4 Bottom Surface-mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4 Connecting Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-1 Connecting a Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-2 Connecting a Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-3 Connecting a Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5 Overview of Available Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6 Power Supply and Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6-1 Crimp Terminals and Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6-2 Ground (Earth) Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6-3 Wiring the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

18

18

19

16

16

16

16

12

14

15

15

8

10

11

11

7


Basic System Configuration

2-1 Basic System Configuration

Section 2-1

Precaution The following diagram shows the basic F160 system configuration. Some of the components shown in the configuration diagram are special OMRON products that cannot be substituted with comparable devices. These items are indicated with an asterisk.

Console

F160-KP

(2-m cable)

F150-KP

(2-m cable)

STEP

RESET

COMIN

RUN

ERROR

OR

BUSY

GATE

DO15

COMOUT

Controller

The F160 performs the image processing specified by the user settings and outputs the measurement results.

POWER

RUN

ERROR

F160

VISION MATE

CONTROLLER

CONSOLE

CAMERA0

*Camera Cable

F150-VS (3 m)

RS-232C/422

CAMERA1

Power Supply page 18

MONITOR

+

24VDC

−

Recommended model:

OMRON S8VS-06024

Monitor Cable

F150-VM (2 m)

BNC Jack

(Included with the F150-VM.)

Monitors

Color LCD Monitor

(F150-M05L)

The Monitor is used to check the image and display menus when making settings.

POWER

SYNC

(RCA plug input)

8


Basic System Configuration Section 2-1

Cameras

Images of measurement objects are obtained using Cameras. Up to 2

Cameras can be connected to an F160, but the 2 Cameras can be used with the Expert Menu only. Just 1 Camera can be used with the

Conversational Menu.

Two different models of Camera can be connected as long as the Cameras are of the same type. (The model number prefix (F150 or F160) indicates the

Camera's type, so two Cameras can be connected together if they have the same prefix.)

Double-speed Cameras

Camera with Intelligent Lighting

F160-SLC20 (20-mm field of vision)


Camera Only

Use the Camera by itself when the field of vision of the Camera with Intelligent Light does not match the size of the measurement object. A standard

CCTV lens and light source will be needed.

F160-S2

F150 Cameras

Camera with Intelligent Lighting



Camera with Light

F150-SL20A (20-mm field of vision)

F150-SL50A (50-mm field of vision)

Camera Only

Use the Camera by itself when the field of vision of the Camera with Intelligent Light does not match the size of the measurement object. A standard

CCTV lens and light source will be needed.

F150-S1A

9


Component Names and Functions Section 2-2

2-2 Component Names and Functions

The following diagram shows the F160 Vision Mate Controller's major external components.

Console connector

Memory Card indicator

POWER indicator

RUN indicator

ERROR indicator

I/O terminals

(Control lines)

STEP

RESET

COM

IN

RUN

ERR

OR

OR

BUSY

GATE

DO15

COMOUT

POWER

RUN

ERR

OR

CONSO

LE

F160

VISIO

CONTROL

LER

Memory Card slot

Battery cover

CAMERA

0

I/O connector

(Control and data lines)

CAMERA 1

RS-232C/422

Card lock

Camera connectors

Power supply terminals

MONIT

OR

+

-

24V

DC

RS-232C/RS-422 connector

Monitor connector Ground terminal

1.

Lit while power is ON.

2.

Lit while the F160 is in Run Mode.

3.

Lit when an error has occurred.

4.

Connects the F160 to external devices such as a sync sensor or PLC.

5.

Connects the F160 to external devices such as a sync sensor or PLC.

6.

Connects to the Camera(s).

7.

Connects to the power supply.

8.

Connects to the monitor.

9.

Connects to the ground wire.

10. Connects the F160 to an external device such as a personal computer or

PLC.

11. This lock secures the Memory Card so that it does not disconnect unintentionally from vibration.

12. Covers the compartment that contains the F160's battery.

13. This slot receives the Memory Card.

10


Mounting the Controller Section 2-3

14. Lit when power is being supplied to the Memory Card. (The Memory Card must not be inserted or removed when this indicator is lit.)

15. Connects the F160 to a Console.

2-3 Mounting the Controller

There are four ways to mount the Vision Mate Controller: DIN Track mounting, rear surface-mounting, side surface-mounting, or bottom surface-mounting.

2-3-1 DIN Track Mounting

The Vision Mate Controller can be easily mounted to or removed from 35-mm

DIN Track.

DIN Track

PFP-M End Plate

(OMRON)

The following DIN Tracks are available from OMRON.

Model

PFP-100N

PFP-50N

PFP-100N2

Length

1 m

50 cm

1 m

Mounting the Controller

Hook the Controller into the DIN Track as shown in the diagram and then press in at the bottom until the Controller locks into place.

11



Removing the Controller

Use a screwdriver to pull the hook down and then pull out the Controller from the bottom.

2-3-2 Rear Surface-mounting

1.

Attach the mounting bracket to the F160 Controller using the four machine screws (M3 × 6) included with the bracket.

STEP

RESET

COMIN

RUN

ERR

OR

BUSY

GATE

OR

DO15

COMOUT

POWER

RUN

ERR

OR

CONSOLE

F160

VISION

CONTROLLER

CAMERA 0

CAMERA

1

RS-232C

/422

MON

ITOR

+

24VDC

-

12



2.

Fasten the F160 Controller and Mounting Bracket to the mounting surface with four M4 screws.

STEP

RESET

COMIN

RUN

ERRO

R

BUSY

GATE

OR

DO15

COMOUT

POWER

RUN

ERR

OR

CONSOLE

F160

VISION

CONTROLLER

CAMERA 0

CAMERA

1

RS-232

C/422

MON

ITOR

+

-

24VDC

Use the holes and dimensions shown in the following diagram.

Unit: mm

45±0.2

Four, M4

(62.2)

13



2-3-3 Side Surface-mounting

The F160 Controller can be side-mounted directly to a panel as shown in the following diagram.

STEP

RESET

COMIN

RUN

ERRO

R

BUSY

GATE

OR

DO15

COMOUT

POWER

RUN

CONSOLE

F160

CAM

ERA 0

CAMERA

1

RS-232

C/422

MON

ITOR

+

-

24VDC


Unit: mm

(12) 60±0.46

Four, M3 (Screw depth: 4.8 mm max.)

(110)

14


Connecting Peripheral Devices

2-3-4 Bottom Surface-mounting

STEP

RES

ET

COMIN

RUN

ERROR

BUSY

GATE

OR

DO15

COMOUT

POWER

RUN

ERR

OR

CONSOLE

F160

CAM

ERA 0

CAMERA

1

RS-232C/422

MON

ITOR

+

-

24VDC

Section 2-4


Unit: mm

(9)

Four, M4 (Screw depth: 6 mm max.)

92±0.54

2-4 Connecting Peripheral Devices

This section shows how to connect peripheral devices to the F160.

Precaution Always turn OFF the power supply before connecting or disconnecting a peripheral device's cable. The peripheral device may be damaged if it is connected while the power is ON.

At the time of delivery, a cap is mounted to all of the connectors. To prevent the penetration of dust and dirt and to protect against static electricity, leave the caps on unused connectors.

15


Overview of Available Cameras Section 2-5

2-4-1 Connecting a Console

Connect the Console to the F160's CONSOLE connector. An F160-KP or

F150-KP Console can be connected.

ESC

SHIFT

ENT

TRIG

CONSOLE

2-4-2 Connecting a Monitor

Connect the monitor cable to the F160’s MONITOR connector, and attach the enclosed Ferrite Core to the monitor cable. The Ferrite Core should be attached to the cable approximately 10 mm from the MONITOR connector.

MONITOR

Approx. 10 mm Ferrite Core

Wrap the cable in one loop in the Ferrite Core.

2-4-3 Connecting a Camera

Connect the camera cable to the F160's CAMERA connector.

CAMERA

Note The connector is capped when the F160 is shipped. When not using the connector, leave the cap in place to protect against dust, dirt, and static electricity.

2-5 Overview of Available Cameras

The F160 Camera with Light is a special F160 Camera that has a special lens and light source already attached. The light source and lens are contained in a single unit, so installation is very simple. Just mount the Camera at the proper distance from the measurement object and it is ready to use.

16


Overview of Available Cameras

Camera with Light

Item

Field of vision

Mounting distance

Relationship between Camera and object

F150-SL20A

20 mm

×

20 mm

61 to 71 mm

F150-SL50A

50 mm

×

50 mm

66 to 76 mm

Section 2-5

Measurement object

Mounting distance

Field of vision

Lighting precautions None in particular

Camera with Intelligent Lighting

Item

Field of vision

Mounting distance

Relationship between Camera and object

F150-SLC20 or F160-SLC20

20 mm × 20 mm

15 to 25 mm

F150-SLC50 or F160-SLC50

50 mm × 50 mm

16.5 to 26.5 mm

Mounting distance

Measurement object

Field of vision

Lighting precautions Use with DIP switch pins 1 and 2 both set to

OFF.

Use with DIP switch pins 1 and 2 both set to

OFF.

O

F

F

1

2

Camera Only

Item

Field of vision and distance to object

F150-S1A or F160-S2

Determine the required field of vision based on the size of the measurement object and select an appropriate CCTV lens (C mount).

Lighting precautions Provide a light source appropriate for the measurement object.

CHECK Observe the following precautions when using a Camera with Light or Camera with Intelligent Lighting.

17


Power Supply and Ground

SeeAlso

Section 2-6

• The lens has a fixed focal point. The actual field of vision and focal point vary from lens to lens, so adjust the distance to the measurement object after replacing the lens or camera.

• The camera mounting distance listed in the following tables is an approximate value. Mount the Camera so that the distance to the measurement object can be adjusted easily.

If the object size and field of vision are incompatible, use a standard CCTV lens and light source.

page 22

2-6 Power Supply and Ground

Wire the power supply and the ground to their respective terminals. Tighten the screws to a torque of between 0.49 N • m.

After wiring, confirm that the wiring is correct.

2-6-1 Crimp Terminals and Cables

The terminal block uses M3 terminal screws. Use appropriate crimp terminals for M3 screws, as shown below.

Forked Round

6.2 mm max.

6.2 mm max.

Applicable wire size: Insulated wire of 1.31 to 1.65 mm

2

(AWG16 to AWG15)

2-6-2 Ground (Earth) Wiring

Always connect a ground wire to the F160's ground terminal. To avoid grounding problems, do not share the ground wire with any other devices or wire the ground to the building's steel framing.

Use a grounding point that is as close as possible and keep the ground wire as short as possible.

F160

Ground to 100

Ω

or less.

18


Power Supply and Ground Section 2-6

2-6-3 Wiring the Power Supply

Wire the Power Supply Unit independently of other devices. In particular, keep the power supply wired separately from inductive loads. Also, keep the power supply wiring as short as possible (less than 10 m).

Use a power supply that meets the following specifications. We recommend using OMRON's S8VS-06024 Power Supply.

Item

Output current

Power supply voltage

Specification

1.6 A min.

24 VDC

+10%

/

-15%

CHECK Use a DC power supply with countermeasures against high voltages (safe extra low-voltage circuits on the secondary side). If the system must meet UL standards, use a UL class II power supply.

F160

+

−

24 VDC

+

24VDC

−

!Caution

After wiring, replace the protective cover on the power supply terminals.

19



SECTION 3

Lenses, Lighting, and Memory Cards

This section provides additional information on CCTV lenses, lighting, and Memory Cards.

3-1 CCTV Lenses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1-1 Optical Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1-2 Lenses and Lens Diameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1-3 Extension Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2-1 Lighting Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3 Memory Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3-1 Installing a Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3-2 Removing the Memory Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3-3 Using Memory Cards in a Personal Computer . . . . . . . . . . . . . . . . .

24

24

26

27

22

22

23

24

27

28

21


CCTV Lenses

3-1 CCTV Lenses

Section 3-1

When using a Camera without a light (F150-S1A or F160-S2), refer to the following graph to select the appropriate Lens and Extension Tube. The lens will differ depending on the size of the measurement object and the distance from the Camera.

3-1-1 Optical Chart

The values in the following chart are approximations, and the Camera must be adjusted after it is mounted.

10,000

1,000

100

30

2 t0 t50 t40 t40 t50 t30 t30 t25 t25 t20 t20 t15 t15 t10 t10 t5 t5 t5 t1 t10 t5 t2 t1 t30 t25 t20 t15 t20 t40 t25 t20 t15 t10 t10 t5 t15 t5 t2 t1 t1 t0.5

t0.5

t1 t2 t2 t1 t0.5

t0.5

t0.5

t0.5

t1

10 100 t0 t0 t0 t0 t0 t0 t0 t0 t0 t0

3Z4S-LE

SV-03514V

SV-04514V

SV-0614V

SV-0813V

SV-1214V

SV-1614V

SV-2514V

SV-3518V

SV-5018V

SV-7527V

SV-10035V t: Extension tube

Examples t0: Extension tube is not required.

t5: A 5-mm extension tube is required.

1,000 Y axis of field of view (mm)

The horizontal axis of the diagram indicates the Y field of view (mm), and vertical axis indicates camera installation distance (mm) or working distance

(mm). This diagram shows the relationship between the field of view of lenses and the installation distance for different types. Make sure to verify the lens type when checking the graph as the field of view value is different for each type. Points such as "t5.0" on the graph correspond to the thickness of the extension tube used. "t0" is used if an extension tube is not necessary, and

"t5.0 is used if a 5 mm extension tube is used.

Example

If you use a 3Z4S-LE SV-2514V CCTV Lens for a measurement object that requires field of view of 40 mm, the camera installation distance must be 300 mm and a 2 mm extension tube is required.

Camera installation distance

Camera

Extension Tube t @ (mm)

Lens

Measurement object

Y view

22


CCTV Lenses

3-1-2 Lenses and Lens Diameters

Section 3-1

Filter thread

1-32 UNF

(C-mount thread)

Max. dia.

Full length

Lens

3Z4S-LE SV-0614V

3Z4S-LE SV-0813V 8.05 mm

3Z4S-LE SV-1214V 12.43 mm

3Z4S-LE SV-1614V 16.34 mm

3Z4S-LE SV-2514V 25.17 mm

3Z4S-LE SV-3518V

3Z4S-LE SV-5018V

3Z4S-LE SV-7527V

Focal length Brightness

3Z4S-LE SV-03514V 3.5mm

3Z4S-LE SV-04514V 4.5mm

6.20 mm

34.75 mm

47.97 mm

76.71 mm

3Z4S-LE SV-10035V 95.4 mm

F1.4

F1.4

F1.4

F1.3

F1.4

F1.4

F1.4

F1.8

F1.8

F2.7

F3.5

Maximum outer diameter

29.5mm

29.5mm

29 mm

28 mm

29 mm

29 mm

29 mm

29 mm

32 mm

32 mm

32 mm

Full length Filter size

30.4mm

29.5mm

30.0 mm

34.0 mm

29.5 mm

24.0 mm

24.5 mm

33.5 mm (WD: ) to

37.5 mm (WD: 300 mm)

37.0 mm (WD: ) to

39.4 mm (WD: 1000 mm)

42.0 mm (WD: ) to

44.4 mm (WD: 1000 mm)

43.9 mm (WD: ) to

46.3 mm (WD: 1000 mm)

---

---

M27 P0.5

M25.5 P0.5

M27 P0.5

M27 P0.5

M27 P0.5

M27 P0.5

M30.5 P0.5

M30.5 P0.5

M30.5 P0.5

23


Lighting

Section 3-2

3-1-3 Extension Tubes

One or more Extension Tubes can be inserted between the lens and the Camera to focus the Camera image. Use a combination of one or more of the seven tubes to achieve the required length.

Extension T u be

Model Maximum outer diameter

3Z4S-LE SV-EXR 31 dia.

Length

Set of 7 tubes

0.5 mm, 1.0 mm, 2.0 mm, 5 mm, 10 mm,

20 mm, and 40 mm

Length: 40 mm 20 mm 10 mm 5 mm 2.0 mm 1.0 mm 0.5 mm

Precaution • Do not use the 0.5-mm, 1.0-mm, and 2.0-mm Extension Tubes attached to each other. Since these Extension Tubes are placed over the threaded section of the Lens or other Extension Tube, the connection may loosen when more than one 0.5-mm, 1.0-mm, or 2.0-mm Extension Tube are used together.

• Reinforcement may be required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration.

3-2 Lighting

A stable image must be obtained to ensure accurate inspection. Use appropriate lighting for the application and the measurement object if using a Camera without a light (F150-S1A or F160-S2).

3-2-1 Lighting Methods

Back Lighting

A stable, high-contrast image can be obtained using back lighting.

24


Lighting Section 3-2

Applications: Inspection of exterior shape or positioning inspection

Camera

Measurement object

Light source

Reflected Lighting

Ring Lights

Light is shone uniformly on the measurement object.

Applications: Surface inspections

Camera

Light source

Measurement object

Oblique Lighting

Detection can be made utilizing the difference in regular and diffuse reflected light.

25


Memory Card

Applications: Inspections for surface gloss

Section 3-3

Camera

Light source

Measurement object

Coaxial Lighting

A stable image can be obtained with few shadows from uneven surfaces on the measurement object.

Applications: Surface inspections, positioning, and hole inspections of comparatively small objects

Half mirror

Camera

Light source

Measurement object

3-3 Memory Card

Use a Memory Card to backup data such as settings and image data or increase the number of scenes when you are using the Scene Group function.

Data from the F160 can be backed up in a personal computer just by inserting the Memory Card into the computer and copying the desired data.

We recommend the OMRON F160-N256S (256 MB) Memory Card.

CHECK A filler card with no memory is inserted into the F160's Memory Card slot before the F160 is shipped. Remove this filler card and install a Memory Card to use this function.

If Memory Card is not being used, leave the filler card in place to prevent dust or dirt from entering the Memory Card slot.

26


Memory Card

3-3-1 Installing a Memory Card

1.

Open the Memory Card slot's card lock.

F160

CHECK Do not force the lock open; lift the latch gently.

2.

Insert the Memory Card.

F160

Section 3-3

3.

Close the card lock to secure the Memory Card.

F160

3-3-2 Removing the Memory Card

1.

Stop the power supply to the Memory Card or turn OFF the F160.

SeeAlso Refer to the Conversational Menu Operation Manual or the Expert Menu

Operation Manual for details on turning OFF the power supply to the Memory Card.

2.

Verify that the Memory Card indicator is not lit.

F160

Memory Card indicator

27


Memory Card

Precaution

Section 3-3

Do not remove the Memory Card if the Memory Card indicator is lit. Doing so may damage the Memory Card or the F160 itself.

3.

Open the card lock.

Eject button F160

4.

Press the eject button over the Memory Card slot.

5.

Pull the Memory Card straight out from the slot.

3-3-3 Using Memory Cards in a Personal Computer

The F160's Memory Cards can be used in a personal computer with a PC

Card drive (PCMCIA 2.0 or higher, type II compatible) or “Compact Flash” drive.

The Memory Card must be inserted into a PC Card Adapter in order to be used in a PC Card drive. We recommend the OMRON HMC-AP001 PC Card

Adapter.

PC Card

Adapter

28


SECTION 4

Connecting External Devices

This section describes how to connect external devices through a parallel interface (the I/O terminals or I/O connector) or serial interface (the RS-232C/RS-422 connector).

4-1 Connecting through the Parallel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-1 I/O Terminal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-2 I/O Connector Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-3 I/O Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 Connecting through the Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-1 Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-2 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34

35

36

36

37

30

30

31

33

29


Connecting through the Parallel Interface Section 4-1

4-1 Connecting through the Parallel Interface

This section explains how to connect I/O to the F160 through its parallel interface to input signals such as measurement triggers or output signals such as measurement results.

Either the I/O terminals or I/O connector can be used for the parallel interface.

The I/O terminals and I/O connector cannot be used simultaneously.

I/O Terminals

When the required control signals are being connected to the I/O terminals, attach the control wires to the included connector (Phoenix MC1.5/10-STF-

3.5) and then insert the connector into the F160.

I/O Connector

When you want to use the parallel interface to input commands and output measurement results, prepare a parallel I/O cable and connect it to the I/O connector. Refer to the Communications Reference Manual for details on communications settings and I/O formats.

4-1-1 I/O Terminal Connections

Wire the cable carrying the control signals to the connector that was included with the F160 and insert the connector into the F160. The following diagram shows the I/O allocation of the F160's I/O terminals. Just wire the terminals that are needed.

STEP

RESET

COMIN

RUN

ERROR

OR

BUSY

GATE

DO15

COMOUT

ERROR

CONSOLE

F160

STEP

RESET

(Input: Measurement trigger signal)

(Input: Restarts the F160.)

COMIN

RUN

(Common for input terminals)

(Output: ON for measurement mode)

ERROR

OR

BUSY

GATE

(Output: ON when error occurred)

(Output: Combined judgement result)

(Output: ON while processing)

(Output: ON for set output time)

DO15 (Output: Measurement results)

COMOUT (Common for output terminals)

(See note.)

Note 1.

COMOUT is connected to COMOUT1 and COMOUT3 of the I/O connector.

2.

Use wire of cross-sectional area 0.14 to 1.5 mm

2

(AWG 24 to AWG 16) with a cable length not exceeding 30 m.

Precaution Do not input the RESET input immediately after turning ON the power. When using RESET input to synchronize startup timing, wait at least 1 s after turning

ON the F160's power supply before turning ON the RESET signal.

CHECK Use a DC power supply with countermeasures against high voltages (safe extra low-voltage circuits on the secondary side) for the COMIN terminal. If the system must meet UL standards, use a UL class II power supply.

30



Wiring the Connector

1.

Use a flat-blade precision screwdriver to loosen the connector's set screw.

Counter-clockwise

2.

Insert the signal wire.

3.

Tighten the set screw to secure the wire. Tighten to a torque of 0.22 to

0.25 N • m.

Clockwise

4.

Insert the connector into the F160.

5.

Tighten the connector's mounting screws. Tighten to a torque of 0.22 to

0.25 N

• m.

4-1-2 I/O Connector Connections

Use an F160-VP Parallel I/O Cable (sold separately) to connect to the F160's

I/O connector. Align the connectors and insert the cable's connector straight

31


Connecting through the Parallel Interface Section 4-1 into the F160's I/O connector. Tighten the connector's mounting screws to secure the connection.

F160

F160-VP Parallel I/O Cable (2 m)

A1 B1

CAMERA1

RS-232C/422

A20

Precaution

B20

FG terminals

(Ground to 100

Ω

or less.)

Wire color

Marking

B2

B3

B4

B5

B6

B7

A9 RUN

A10 BUSY

A11 OR

A12 DO0

A13 DO2

A14 DO4

A15 DO6

A16 DO8

A17 DO9

A18 DO11

A19 DO13

A20 DO15

B1 COMIN

DSA

DI1

DI3

DI5

DI7

DI9

A4

A5

A6

A7

A8

Pin

A1

A2

A3

• Turn OFF the power supply before connecting or disconnecting the Parallel I/O Cable. Peripheral devices may be damaged if the cable is connected or disconnected with the power ON.

• A cover is screwed onto the connector when the F160 is shipped. When not using the I/O connector, leave the cover in place to protect against dust, dirt, and static electricity.

Signal

RESET

STEP

DI0

DI2

DI4

DI6

DI8

STGOUT0

Wire color Marking

Light brown

■

(black)

Yellow

■

(black)

Green

Gray

■ (black)

■

(black)

White

■

(black)

Light brown

■■

(black)

Yellow

Green

■■ (black)

■■

(black)

Function

Restarts the F160.

Measurement trigger signal input

Command input

Strobe trigger 0 output

(See note 1.)

Gray

White

Green

Gray

■■ (black)

■■

(black)

ON while in Run Mode

ON during processing

Light brown

■■■

(black) Combined judgement result

Yellow

■■■

(black) Data output

■■■ (black)

■■■

(black)

White

■■■

(black)

Light brown

■■■■

(black)

Yellow

Green

■■■■ (black)

■■■■

(black)

Gray

White

■■■■

(black)

■■■■

(black)

Light brown ■ (red)

Yellow

■

(red)

Green

Gray

■

(red)

■

(red)

White ■ (red)

Light brown

■■

(red)

Yellow

■■

(red)

Common for input signals

Data send request signal input

Command input

32



Pin

B8

Signal

STGOUT1

B9 ERROR

B10 GATE

B11 COMOUT1

B12 DO1

B13 DO3

B14 DO5

B15 DO7

B16 COMOUT2

B17 DO10

B18 DO12

B19 DO14

B20 COMOUT3

Wire color

Green

■■

Marking

(red)

Function

Strobe trigger 1 output

(See note 1.)

Gray

White

■■ (red)

■■

(red)

Light brown

■■■

(red)

ON when an error occurred.

ON for the set output time.

Common for control signals

(See note 2.)

Yellow

Green

■■■

(red)

■■■

(red)

Data output

Gray

■■■

(red)

White ■■■ (red)

Light brown

■■■■

(red) Common for DO0 to DO7

Yellow

Green

Gray

White

■■■■

(red) Data output

■■■■

(red)

■■■■ (red)

■■■■

(red) Common for DO8 to DO15

Note 1.

Use the STGOUT0 or STGOUT1 signal when you want to connect a strobe device to the F160.

SeeAlso For details, refer to page 61.

2.

Pins A8 to A11 and B9 to B10 are for control signals.

Precaution Do not input the RESET input immediately after turning ON the power. When using RESET input to synchronize startup timing, wait at least 1 s after turning

ON the F160's power supply before turning ON the RESET signal.

CHECK Use a DC power supply with countermeasures against high voltages (safe extra low-voltage circuits on the secondary side) for the COMIN terminal. If the system must meet UL standards, use a UL class II power supply.

Making a Parallel I/O Cable

A parallel I/O cable can be assembled using the connector and cover listed in the following table or equivalent components. Keep the cable length less than

30 m.

Manufacturer Component

Connector

Cover

Fujitsu

Fujitsu

Model number

FCN-361J040-AU

FCN-360C040-B

CHECK Double-check the connector wiring for mistakes before turning ON the power supply for the first time.

4-1-3 I/O Specifications

Input Specifications

Item

Model

Input voltage

ON current (See note 1.)

ON voltage (See note 1.)

OFF current(See note 2.)

OFF voltage(See note 2.)

ON delay

F160-C10E (NPN mode)

12 to 24 VDC

±

10%

5 to 15 mA

8.8 V max.

0.1 mA max.

4.5 V min.

RESET input: 10 ms max.

Other inputs: 0.5 ms max.

Specification

F160-C15E (PNP mode)

33


Connecting through the Serial Interface

OFF delay

Item

RESET input: 15 ms max.

Other inputs: 0.7 ms max.

Internal circuits

COM IN

+

Specification

Input terminal

Section 4-2

Input terminal

COM IN

Note 1.

The ON current/voltage is the value of the current/voltage that changes the status from OFF to ON. The value of the ON voltage is the potential difference between COM IN and each input terminal.

2.

The OFF current/voltage is the value of the current/voltage that changes the status from ON to OFF. The value of the OFF voltage is the potential difference between COM IN and each input terminal.

Output Specifications

Item

Model

Output voltage

Load current

ON residual voltage

OFF leakage current

Internal circuits

F160-C10E (NPN mode)

12 to 24 VDC

±

10%

45 mA max.

2 V max.

0.1 mA max.

Specification

F160-C15E (PNP mode)

Output terminal

Load

+

COM OUT

CHECK

COM OUT

Load

Output terminal

The I/O contacts are shared by the I/O terminals and I/O connector. The following diagram shows the wiring diagram for the STEP signal as an example.

I/O terminals

COMIN

STEP

I/O connector

COMIN

STEP

4-2 Connecting through the Serial Interface

The F160's serial interface (RS-232C/RS-422 connector) can be used to connect input signals such as measurement triggers or output signals such as measurement results. Additionally, data that has been set in the F160 can be backed up in a personal computer.

Refer to the Communications Reference Manual for details on communications settings and I/O formats.

34



4-2-1 Connection Examples

1:1 Connection (No-protocol, Menu Operation)

Section 4-2

RS-232C cable

F160 Computer

Multi-drop Connection (No-protocol)

Communications between one computer and several F160s is possible using

Link Adapters.

31 Units max.

RS-422 cable

RS-232C cable

Link Adapter

OMRON

K3SC-10 24 VAC/DC recommended

RS-422 cable

Computer

Link Adapter

RS-422 cable

Link Adapter Link Adapter

OMRON

B500-AL001 recommended

F160 F160

1:1 Connection (Host Link)

F160

RS-232C cable

F160 PLC

35


Connecting through the Serial Interface Section 4-2

4-2-2 Connector

The F160's RS-232C/RS-422 Connector is a 9-pin D-SUB female connector.

The pin allocation is shown below.

7

6

9

8

3

4

5

1

2

6

7

8

9

Pin

5

4

3

2

1

Signal

FG

SD

RD

NC

RDB(+)

RDA(-)

SDB(+)

SDA(-)

GND

Name

Protective frame ground

For RS-232C

Not connected

For RS-422

Signal ground

The following plug and hood are recommended and are available from

OMRON.

Plug

Hood

Model Model No.

XM2A-0901

XM2S-0911

4-2-3 Wiring

The maximum cable length is 15 m for RS-232C or RS-422

RS-232C Wiring

Signal

SD

RD

GND

F160

Pin

2

3

9

External device

Pin Signal

SD

RD

GND RS/CS control cannot be used.

Use only shielded cable.

36



RS-422 Wiring

Signal

RDB

RDA

SDB

SDA

F160

Pin

5

6

7

8

External device

Pin Signal

RDB

RDA

SDB

SDA

Section 4-2

Use only shielded cable.

Note Pin numbers on the external device will depend on the device being connected. Refer to the manual for the personal computer or PLC being connected.

4-2-4 Connection

Align the connector with the socket and press the connector straight into place. Tighten the two mounting screws to secure the connector.

F160

Precaution • Always turn OFF the power supply before connecting or disconnecting cables. The peripheral device may be damaged if connected or disconnected with the power supply turned ON.

• The connector is capped when the F160 is shipped. When not using the serial interface, leave the cap in place to protect against dust, dirt, and static electricity.

37



SECTION 5

Troubleshooting and Maintenance

This section provides tables to help identify and correct hardware errors that may occur with the F160 as well as information on maintenance and periodic inspections.

5-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1-1 Connection Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1-2 Menu Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1-3 Parallel Interface Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1-4 Serial Interface Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2 FAQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2-1 Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2-2 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3-1 Replacing the Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3-2 Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4 Regular Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-5 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-6 Connecting a Strobe Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

42

43

44

46

61

41

41

41

42

40

40

40

40

39


Troubleshooting

5-1 Troubleshooting

Section 5-1

5-1-1 Connection Errors

Problem

The POWER indicator is not lit.

The Monitor is blank.

The Video Monitor image is not clear.

Probable cause

The Power Supply is not connected properly.

The supply voltage is not 24 VDC

+10%

/

-15%

.

The power to the Monitor is not ON.

The Monitor Cable is not connected properly.

The Monitor is malfunctioning.

The power supply capacity is insufficient.

There is electrical noise entering from the power supply or cables.

The Monitor Cable is not correctly connected.

The Console Cable is not correctly connected.

Cannot make key inputs from the

Console.

Camera images do not appear on the screen (for Cameras with Light

Source).

Camera images do not appear on the screen (when a standard CCTV lens and lighting are used).

The indicators do not turn ON (for

Cameras with Light Source).

The Camera Cable is not correctly connected.

The lighting cable is not properly connected to the Camera.

The lens cap has not been removed.

The Camera Cable is not properly connected.

The lens iris is opened or closed too far.

The shutter speed is not suitable.

The lighting method is not suitable.

The lighting cable is not correctly connected to the Camera.

Power is not being supplied to the F160.

When using a Camera with Intelligent Lighting, the DIP switch pins are not set to 0.

When using an F160-S2 Camera with Intelligent Lighting, the number of lines is not set to 484.

5-1-2 Menu Operation Errors

Problem

The measurement results are not displayed on the Monitor.

Probable cause

The F160 is not in Monitor or Run mode.

5-1-3 Parallel Interface Errors

Trigger signals (input signals) are not received.

Problem Probable cause

The cables are not correctly wired.

The signal line is disconnected.

The status of communications can be checked with the I/O monitor.

The F160 is not in Monitor or Run mode.

Signals cannot be output externally.

The trigger signal has not been input.


The signal line is disconnected.


The F160 is not in Run mode.

40


FAQ

5-1-4 Serial Interface Errors

Problem

No communications are possible.

The Unit operates well initially, but after a while there is no response from the F160.

Cannot perform menu operations from the computer.

Section 5-2

Probable cause


The F160's communications specifications do not match those of the external device.

The communications mode was not selected under System/Communications settings/Serial .

Select Normal , Host link , or Menu operations under RS-232C/Operating mode . (Normal is no-protocol.)


The reception buffer on the external device (e.g., computer) is full. Check that settings allow the data to be properly received.

The communications mode was not set to Menu operations in the System/Communications settings/Serial settings.

5-2 FAQ

5-2-1 Cameras

Question

When more than one Camera is connected, is the timing of the shutter trigger pulse synchronized?

Answer

F160-S2, F150-S1

The timing is not synchronized. In order to prevent light interference from other Cameras, the timing is staggered by a displacement time

(tD). The displacement time depends on the type of Camera connected.

F160-S2: tD = Approx. 500 µ s

F150-S1: tD = Approx. 1 ms

When using a strobe, the timing of the strobe trigger signal is staggered in the same way as the shutter trigger pulse.

Can more than one internally synchronized Camera be connected?

Can the F150-LT10A Light be connected to the F160-S2?

Camera 0

Camera 1 tD

( : Shutter trigger pulse turns ON)

Other Cameras

The timing is synchronized. There is no displacement time.

No. Only one internally synchronized Camera (F200-S) can be connected. Connect it to camera connector 0. The internally synchronized

Camera cannot be used in 2-line random trigger mode, which requires

2 Cameras.

Yes. In addition to the Camera and Light, provide the appropriate lens.

20-mm field of vision: F150-LE20

50-mm field of vision: F150-LE50

41


Maintenance

5-2-2 Cables

Question

Is there a recommended RS-232C cable?

Section 5-3

Answer

One of the following OMRON cables can be used. Select a cable that works with the device being connected.

Connecting to a PC/AT or compatible computer (9-pin connector)

• XW2Z-200S-V (2 m)

• XW2Z-500S-V (5 m)

Connecting to a SYSMAC device (9-pin connector)

• XW2Z-200T (2 m)

• XW2Z-500T (5 m)

5-3 Maintenance

5-3-1 Replacing the Light

• The Light will gradually lose brightness over time (about 20% loss after

1,500 hours of use). Replace the Light after about 1,500 hours of use.

• Replace the Light if it is damaged or not fully functional.

F150-SL20A/SL50A

Use the following procedure to replace a Light with the F150-LT10A Light.

(The F150-LT10A cannot be connected to the older F150-S1 Camera.)

2

Camera base

3

1

Hold this part when removing the Cable.

4

Precaution

Light

Lighting connector

Camera cable connector

1.

Disconnect the light cable from the light connector on the back of the Camera.

2.

Remove the light cable from the slot in the camera base.

3.

Remove the two screws securing the Light.

4.

Remove the Light from the Camera.

5.

Reverse steps 1 through 4 when installing the Lens and Light.

Do not disassemble the Lens. Disassembly can damage the Lens.

42


Maintenance Section 5-3

F150-SLC20/SLC50 or F160-SLC20/SLC50

Use the following procedure to replace a Light with an F150-LTC20 (20-mm field of vision) or F150-LTC50 (50-mm field of vision) Light.

5

3

Camera base

Precaution

CHECK

2

Light

4

1

Hold this part when removing the Cable.

1.

Disconnect the light cable from the light connector on the back of the Camera.

2.

Remove the light cable from the slot in the camera base.

3.

Remove the two screws securing the Light at the top.

4.

Remove the two screws securing the Light at the bottom.

5.

Remove the Light from the Camera.

6.

Reverse steps 1 through 4 when installing the Lens and Light.

Do not disassemble the Lens. Disassembly can damage the Lens.

When you want to use the Camera alone without connecting an Intelligent

Lighting, use M2 × 3 screws in the bottom of the Camera instead of the long screws removed in step 4. The screws removed in step 3 are not needed.

5-3-2 Replacing the Battery

The F160 contains a battery that backs up the time and date information.

When the battery is nearly discharged, the message “BATTERY LOW” will be displayed at startup. Replace the battery with an OMRON 3Z49-BAT1 Battery.

Dispose of the spent battery properly.

CHECK • Always turn OFF the power supply before replacing the battery.

• The F160's clock will be reset if the new battery is not connected within 2 minutes of removing the spent battery.

If the clock is inadvertently reset, the time and date will have to be set again.

SeeAlso Refer to the Conversational Menu Operation Manual or the Expert Menu

Operation Manual for details.

43


Regular Inspections Section 5-4

Replacement Procedure

1.

Open the battery cover on the side of the F160. The cover can be opened with a small flat-blade screwdriver.

STEP

RESET

COM

IN

RUN

ERROR

OR

BUSY

GATE

DO15

COMOUT

POWER

RUN

ERR

OR

CONSOLE

F160

CAMERA 0

CAMERA 1

RS-232C/422

2.

The battery is mounted to the inside of the battery cover. Hold the battery connector by its base and pull it off.

2.

STEP

RESET

COM IN

RUN

ERROR

OR

BUSY

GATE

DO15

COMOUT

POWER

RUN

ERR

OR

CONSOLE

F160

VISIO

N MATE

LLER

CAMERA 0

CAMERA 1

RS-232C/422

3.

Binding band

3.

Cut the binding band that secures the battery and remove it from the cover.

4.

Reverse steps 1 through 3 to install the new battery. Use the new binding band included with the new battery to attach it to the battery cover.

!Caution

Do not short the battery terminals, recharge the battery, disassemble, crush, or dispose of the battery in fire. Doing so may cause the battery to start a fire, leak, or explode.

5-4 Regular Inspections

To maintain the F160 in the best condition, perform the following regularly.

• Clean the Lens and LED indicators with a lens-cleaning wipe or blow off dust with an aerosol air sprayer.

• Lightly wipe off dirt with a soft cloth.

Inspection point

Power supply

Ambient temperature range

Ambient humidity range

Details

The voltage measured at the power supply terminals must be 24 VDC

+10%

/

-15%

.

The operating ambient temperature inside the cabinet must be between 0 and 50

°

C.

The operating ambient humidity inside the cabinet must be between 35% and 85%.

Tools required

Circuit tester

Thermometer

Hygrometer

44


Regular Inspections

Precaution

Section 5-4

Inspection point

Installation

Indicators

Details

Each component must be firmly secured.

Each cable connector must be correctly inserted and locked.

The Cameras must be firmly secured.

The camera lens mounts must be firmly secured.

All indicators must light when the power is turned ON.

Verify that a through-image is displayed.

When using an Intelligent Lighting, verify that the light level settings are set to their maximum values.

Tools required

Phillips screwdriver

---

• Turn OFF the power and take safety precautions before conducting inspections. Electrical shock can result from attempting safety inspections with the power turned ON.

• Do not use thinners or benzene to clean the F160. They will damage

F160 components.

45


Specifications Section 5-5

5-5 Specifications

This section provides the specifications and dimensions of the F160 and its peripheral devices.

F160-C10E-2/C15E-2 Vision Mate Controller

12 60

Four M3 taps,

Depth 4.8

56 Four M3 taps,

Depth 4.8

Unit: mm

60 12

110 11 1.8

115 min.

Four holes,

10.2 dia.

9 92 Four M4 taps,

Depth 6

Model

Item

Input/Output type

Supply voltage

Current consumption

Insulation resistance

F160-C10E-2

NPN

Specification

F160-C15E-2

PNP

20.4 to 26.4 VDC

1.6 A max.

20 M

Ω

min. between all DC external terminals and GR terminal (100 VDC Megger, with internal surge absorber removed)

Dielectric strength 1,000 VAC, 50/60 Hz between all DC external terminals and GR terminal (with internal surge absorber removed)

10 mA max.

Leakage current

Noise resistance 2,000 V; pulse width: 50 ns; rise time: 5 ns (pulse)

Burst continuation time: 15 ms; Period: 300 ms

Vibration resistance

Shock resistance


150 m/s

2

, 3 times each in 6 directions

Operating: 0 to 50

°

C (with no condensation)

Storage: -25 to 65 ° C (with no condensation)

Ambient humidity range Operating and storage: 35% to 85% (with no condensation)

Ambient environment

Ground

Degree of protection

10 to 150 Hz; half-amplitude: 0.35 mm; maximum acceleration: 50 m/s

2

, 10 times for 8 minutes each in 3 directions (except for bottom surface-mounting.)

No corrosive gases

Class 1 (Ground resistance 100

Ω

max.)

IEC60529 IP20 (in-panel)

Case material

Weight

ABS/PC

Approx. 570 g (Controller only)

46


Specifications

F150 Cameras

Cameras with Light

■

F150-SL20A/SL50A

39

27

67

Section 5-5

(70.5) Unit: mm

F150-LT10A Light

(50.25) (16.75)

Two M4 taps, Depth 8

(40.25) 20±0.1

1/4-20UNC tap,Depth 8

(6.75)

47



Cameras with Intelligent Lighting

■

F150-SLC20

70

12 12

F150-LTC20 Light

73 40

Section 5-5

Unit: mm

(85)

(10) 25

12

31

40

12

(96.25)

(86.25)

30.5

(16.75)



20±0.1

(6.75)

48



16

■

F150-SLC50

90

16

F150-LTC50 Light

80 40

Section 5-5

Unit: mm

(85)

(10) 25

16

31

60

16

(103.25)

30.5

(16.75)

(93.25)



20±0.3

(6.75)

49



Camera Only

■

F150-S1A

(15.5)

8

48

(40) (6)

Section 5-5

(6.2)

Unit: mm

(6.2)

Light Connector

(8.8 dia.)

1"-32UN-2A

(C mount)

30.5

31.25±2 (16.75)

1.5


31

Camera Cable

Connector

(11.8 dia.)

21.25±2 20±0.1


(6.75)

50



F160 Cameras

Cameras with Intelligent Lighting

■

F160-SLC20

70

12 12

F150-LTC20 Light

73 46.5

Section 5-5

Unit: mm

(85)

(10) 25

12

31

40

12

(96.25)

30.5

8

(23.25)


(86.25) 20±0.3

(13.25)


51



16

90

■

F160-SLC50

16

F150-LTC50 Light

80 46.5

Section 5-5

Unit: mm

(85)

(10) 25

16

31

60

16

(103.25)

30.5

(23.25)

8


Camera Only

■

F160-S2

(15.5)

8

54.5

(46.5)

(93.25) 20±0.3

(13.25)


(6)

(6.2)

Unit: mm

(6.2)

Light Connector

(8.8 dia.)

1"-32UN-2A

(C mount)

31.25±2

21.25±2

30.5

(23.25)

8 31


Camera Cable

Connector

(11.8 dia.)


20±0.1

(13.25)

52


Specifications Section 5-5

Camera Specifications

General Specifications



Item

Supply voltage F150-series: 12 VDC

F160-series: 13 VDC

Specification

Current consumption F150-S1A: 100 mA max.

F150-SL20A/SL50A: 110 mA max.

F150-SLC20/SLC50: 200 mA max.

F160-S2: 165 mA max.

F160-SLC20: 260 mA max.

F160-SLC50: 310 mA max.



2

, 10 times for 8 minutes each in 3 directions

Shock resistance

150 m/s

2


Operating: 0 to 50

°


Storage: -25 to 65

°


Operating and storage: 35% to 85% (with no condensation)

Ambient environment No corrosive gases

Camera materials Cover: Galvanized steel sheet metal

Case: Die-cast aluminum alloy

Camera mounting base: Fiber-reinforced plastic (black)

Light materials

(Cameras with Lights)

Weight

Case: ABS

Transparent cover: PC

F150-S1A: Approx. 80 g

F150-SL20A/SL50A: Approx. 135 g

F150-SLC20: Approx. 280 g


F160-S2: Approx. 85 g



Characteristics

Item

Picture element

Effective pixels

Synchronization

Shutter speed

(Electronic shutter)

Lens mounting

■

Camera Characteristics

Specification

1/3" Interline CCD (reading all pixels)

659

×

494 (H

×

V)

External sync. via horizontal sync signal

F150-series: 1/100 s, 1/500 s, 1/2000 s, 1/10000 s

F160-series: 1/120 s, 1/200 s, 1/500 s, 1/1000 s, 1/2000 s, 1/4000 s, 1/8000 s,

1/20000 s

C mount

Item

Lens model

Method

■

Lens Characteristics (Cameras with Lights only)

Specification

F150-SL20A: F150-LE20

F150-SL50A: F150-LE50

F150-SLC20: F150-LE20

F150-SLC50: F150-LE50

F160-SLC20: F150-LE20

F160-SLC50: F150-LE50

Fixed focal point, fixed iris

53



Item

Brightness

Focal point distance

F2.8

F150-SL20A: 13 mm

F150-SL50A: 6.1 mm

F150-SLC20:13 mm

F150-SLC50: 6.1 mm

F160-SLC20:13 mm

F160-SLC50: 6.1 mm

Specification

■

Light Characteristics (Cameras with Lights only)

Item

Light model

Light source

F150-SL20A/SL50A: F150-LT10A

F150-SLC20:F150-LTC20

F150-SLC50:F150-LTC50

F160-SLC20:F150-LTC20

F160-SLC50:F150-LTC50

Specification

F150-SL20A/SL50A:

Red LED (Peak emission wavelength: 680 nm)

F150-SLC20/SLC50 and F160-SLC20/SLC50:

Red and green LED combination

(Peak emission wavelengths: 660 nm and 570 nm)

Light emission method Pulse emission (synchronized with the camera shutter)

Item

Mounting distance

Field of vision

■

Other Characteristics

Specification

F150-S1A: Depends on lens being used.

F150-SL20A: 61 to 71 mm

F150-SL50A: 66 to 76 mm

F150-SLC20: 15 to 25 mm

F150-SLC50: 16.5 to 26.5 mm

F160-SLC20: 15 to 25 mm

F160-SLC50: 16.5 to 26.5 mm

F150-S1A: Depends on lens being used.

F150-SL20A: 20 mm

×

20 mm

F150-SL50A: 50 mm

×

50 mm

F150-SLC20: 20 mm

×

20 mm

F150-SLC50: 50 mm

×

50 mm

F160-SLC20: 20 mm

×

20 mm

F160-SLC50: 50 mm

×

50 mm

Section 5-5

54



Consoles

■

F150-KP Console

50

ESC TRIG ENT

Section 5-5

1.5

Unit: mm

13

40

34

SHIFT

CONSOLE

2000 23 5 10

Item


Shock resistance


Specification

10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions

196 m/s

2

; 3 times each in 6 directions

Operating: 0 to 50 ° C (with no condensation)

Storage: -25 to 65

°


35% to 85% (with no condensation) Ambient humidity range


Degree of protection IEC60529 IP20 (in-panel)

Minimum bending radius

75 mm

Materials

Weight

Body: ABS

Cable sheathing: Heat-resistant chlorinated vinyl

Connector: PC and PBT

Approx. 135 g

55



■

F160-KP Console

48

SHIFT

ENT

ESC TRIG

F1

F4

F7

F3

F2

F5

F6

F9

F8

29.7

20

Unit: mm

Section 5-5

4.8 dia.

12 dia.

Item

Current consumption Approx. 10 mA


Shock resistance



Specification


2

,10 times for 8 minutes each in 3 directions

150 m/s

2

; 3 times each in 6 directions


Storage: -25 to 65

°


35% to 85% (with no condensation)




75 mm

56



Materials

Item

Weight

CHECK

Section 5-5

Body: ABS


Connector: PC and PBT

Approx. 160 g

Specification

The switch on the back of the F160-KP must be set to “ENABLE”.

SHIFT

ENT

ESC TRIG

F1

F4

F2

F5

F7

F8

F9

F3

F6

These keys will be disabled if the switch is set to "DISABLE".

ENABLE

ENABLE DISABLEE

Cables

Camera Cables

■

Camera Cable Specifications

The F150-VS Camera Cables have different dimensions and wiring, but they share the same specifications.

Item


Shock resistance



Specification

10 to 150 Hz; half-amplitude: 0.15 mm, 4 times for 8 minutes each in 3 directions

196 m/s

2


Operating: 0 to 50

°


Storage: -25 to 65

°




Materials Cable sheathing: Heat-resistant chlorinated vinyl

Connector: Fiberglass-reinforced PC and PBT


Weight

75 mm

Approx. 170 g

57



Section 5-5

■

F150-VS Camera Cable (For F150-S

@

, F160-S

@

Cameras)

3000

Unit: mm

(100)

36

51 (30)

35

43

F160 Connector

Signal Pin

Power

GND

GND

VIDEO GND

1

2

3

4

VD

ESCNT1

VIDEO

HD

5

6

7

8

SCAN

ESCNT2

INDEX

TRG

Shell

9

10

11

12

Connector model:

Hirose RP17A-13PA-12PC(71)

F150-VM Monitor Cable

2000

Camera Connector

6

7

4

5

Pin

1

2

3

10

11

8

9

12

Signal

GND

Power

GND

VIDEO

VIDEO GND

HD

ESCNT1

ESCNT2

INDEX

TRG

SCAN

Shell

Connector model:

Hirose HR10A-10P-12SC(73)

Unit: mm

53.5

53.5

Item


Shock resistance


Specification


196 m/s

2


Operating: 0 to 50

°


Storage: -25 to 65

°


58






Materials

Item Specification


Connector: PVC

50 mm Minimum bending radius

Weight

Accessories

Approx. 40 g

BNC Jack Adapter

F160-VP Parallel I/O Cable

40 40

20 200 20

40

Section 5-5

Unit: mm

200

2000

200

Item


Shock resistance




Materials Cable sheathing: Heat-resistant PVC

Connector: Polyester resin

120 mm Minimum bending radius

Weight Approx. 340 g

Specification


196 m/s

2


Operating: 0 to 50

°


Storage: -25 to 65

°



50

59



F150-M05L LCD Color Monitor

Section 5-5

Unit: mm

Mounting plate thickness: 1.6 to 4.8

(46 max.)

Mounting bracket

POWER

SYNC

Panel opening dimensions

(100)

185

174

(5.5)

F150-VM Monitor Cable

· Tolerance:

±

1 mm

The dimensions in parentheses are provided for reference.

133.5

+0.5mm

0

175.5

+0.5mm

0

Item

Supply voltage 20.4 to 26.4 VDC

Current consumption 700 mA max.


Specification

10 to 150 Hz; half-amplitude: 0.1 mm; maximum acceleration: 15 m/s minutes each in 3 directions

2 , 10 times for 8

Shock resistance



150 m/s

2







Materials Case: ABS/PC

Display surface: PMMA (Acrylic)

5.7 inches Panel size

Panel type

Resolution

Image pitch

Contrast

Viewable angle

Luminance

Backlight

Response speed

Input signal

TFT color liquid crystal

640 × 480 dots

0.1815 × 0.1815 mm (H × V)

850:1 (typical)

80 ° up/down and 60 ° left/right (with a contrast ratio > 10:1)

400 cd/m

2

(typical)

LED

18 ms (typical)

NTSC composite video (1.0 V/75 Ω termination)

60


Connecting a Strobe Device

Item

Weight

Accessories

Memory Cards

F160-N256S

Approx. 1 kg

Four mounting brackets

42.8

Specification

3.3

Unit: mm

Section 5-6


Item Specification



8% to 95% (with no condensation) Ambient humidity range


Life expectancy 300,000 overwrite operations

Number of pins

Weight

50 pins

Approx. 15 g

5-6 Connecting a Strobe Device

Use the I/O connector's strobe trigger outputs to control the strobe flash timing. There are two strobe trigger outputs, STGOUT0 and STGOUT1, i.e., one for each of camera 0 and camera 1.

SeeAlso Refer to page 31 for details.

Check the strobe device's specifications and set the appropriate “Shutter trigger polarity” and “Shutter trigger width” in the Camera settings (Detail) Menu.

The Camera settings (Detail) window is displayed at startup and can be displayed at other times by selecting

Camera settings

from the System Menu.

61


Connecting a Strobe Device Section 5-6

CHECK The STGOUT0 and STGOUT1 signals will not be output if a Camera is connected only to camera connector 1. When using only one Camera, always connect it to camera connector 0.

Shutter trigger width Strobe specifications

STGOUT0 or STGOUT1 signal when the flash is synchronized to the OFF-to-ON transition of the strobe trigger signal.

Shutter trigger polarity

Positive

W

STGOUT0/1

OFF

ON

STGOUT0 or STGOUT1 signal when the flash is synchronized to the ON-to-OFF transition of the strobe trigger signal.

Negative

W

STGOUT0/1

OFF

ON

The “shutter trigger width” setting determines the pulse width W.

When using a Double-speed Camera:

W = Shutter trigger width setting (H)

×

32

µ s

(1H = 32

µ s)

When using a Camera other than a Doublespeed Camera:

W = Shutter trigger width setting (H)

×

63

µ s

(1H = 63

µ s)

Note: Depending upon the timing, W may have an error of up to

±

1H.

Combining an OMRON Camera and Strobe

The following table shows the timing polarity. Use a strobe that is compatible with this timing.

Camera

F150-S1A

F160-S2

Shutter trigger polarity

Positive

Positive

Shutter trigger width

3H (1H = 63

µ s)

3H (1H = 32

µ s)

Note The window used to change the shutter trigger polarity and shutter trigger pulse will not be displayed when an F150-S1A or F160-S2 Camera is connected, but the STGOUT0 and STGOUT1 signals will be output with the polarity and width shown in the table above.

62


A

ambient temperature, 3

B

battery replacing, 43

C

cables, 3

Camera Cable specifications, 57

Camera characteristics, 53

Camera Only, 17 camera specifications, 53

Camera with Intelligent Lighting, 17

Camera with Light, 17

Cameras, 3 connecting, 16 overview, 16

CCTV lenses, 22 communications wiring, 36 communications connector, 36 components, 3, 10 computers using Memory Cards, 28 connector, 36

Consoles connecting, 16 specifications and dimensions, 55 crimp terminals, 18

D

dimensions, 46

DIN Track, 11

E

Extension Tubes, 24 external devices connecting, 29

Index

F

F150 Cameras dimensions, 47

F150-KP, 55

F150-M05L, 60

F150-S1A, 50

F150-SL20A/SL50A, 42, 47

F150-SLC20, 48

F150-SLC20/SLC50, 43

F150-SLC50, 49

F150-VS, 58

F160 Cameras dimensions, 51

F160-C10E/C15E, 46

F160-KP, 56

F160-N128S, 61

F160-S1, 52

F160-SLC20, 51

F160-SLC20/SLC50, 43

F160-SLC50, 52

F160-VP, 59 field of vision, 54

G

ground, 18

I

I/O specifications, 33

I/O terminals, 30 inspections, 44 installation site, 2

L

LCD Monitor, 60 lens characteristics, 53 lens diameters, 23 lenses, 22 light replacing, 42 light characteristics, 54 lighting, 24

63


M

maintenance, 42 manuals, ix

Memory Cards, 26 removing, 4

Monitor connecting, 16 specifications, 60 mounting, 11 bottom surface, 15 rear surface, 12 side surface, 14 mounting distance, 54

N

noise resistance, 3

O

optical chart, 22 orientation, 2

P

package contents confirming, 5

Parallel I/O Cable, 31 parallel interface connecting external devices, 30 part names, 10 peripheral devices connecting, 15 power supply, 18 turning OFF, 4 wiring, 19 precautions, xi applications, xiii battery, xii general safety, xii installation, 2 installation environment, xii power supply and wiring, xii products availability, 6

Index

R

RESET signal precaution, 4

RS-232C, 36

RS-422, 36

S

serial interface connecting external devices, 34 signal lines, 4 specifications, 46

I/O, 33 strobe connecting, 61 system configuration, 8

T

terminals, 30 troubleshooting, 40 cables, 42 connection errors, 40 menus, 40 parallel interface, 40 serial interface, 41

W

wiring communications, 36

64


Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. Z170-E1-02E

Revision code

The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.

Revision code

01

01A

01B

02

02A

02B

02C

02D

02E

Date

February 2003

February 2004

July 2004

May 2005

June 2006

April 2007

December 2010

March 2012

August 2015

Revised content

Original production

Page xi: Removed suffixes from model numbers.

Page 23: Changed lens model, field of vision, and camera distance in example.

Changed information on warranty and limitations of liability at the front of the manual.

Page 52: Removed “F160-S1” from heading.

Page 53: Removed current consumption information for F160-S1 from table.

Information on warranty and liability at the front of the manual updated.

The following changes were also made.

Pages 3 and 40: "Video monitor" changed to "monitor."

Page 4: Information on securing the video monitor removed.

Page 8: "S82K-05024" changed to "S8VS-06024" in graphic and information on video monitor removed.

Page 9: Reference to F160-S1 and information on F200- and F300series Cameras removed.

Pages 17, 22, 24, 41, 53, and 54: Reference to F160-S1 removed.

Page 19: "S82K-05024" changed to "S8VS-06024."

Page 40: "When using an LCD Monitor" removed from cause description of "the Monitor is blank" problem.

Pages 46, 53, 55, 56, 57, 60, 61 and 64: "Ambient temperature" and

"Ambient humidity" changed to "Ambient temperature range" and "Ambient humidity range" respectively.

Page 59: Information on F160-VSR3 Camera Cable removed.

Page 60: Information on F160-VSR4 Camera Cable removed.

Page 63: Information on F150-M09 Video Monitor removed.

Pages 64 to 65: 5-6 F300 Camera Parameters removed.

Page 66: Information on F160-S1 and F300-series Cameras removed from table.

Pages 8, 16, and 58: Illustrations updated.

Page 22: Note added and graph updated.

Page 23: Model number and camera distance changed at top of page and table replaced.

Page 26: Memory Card model number and capacity changed.

Page 37: Illustration corrected.

Page 57: Camera Cable model numbers removed.

Page 61: Memory Card model numbers changed.

Page 22: Deleted note at the top of page and modified optical chart.

Page 24: Changed "six tubes" to "seven tubes" in first paragraph and modified table, graphic, and precautions to add 2.0-mm Extension Tube.

Page 35: Changed model name of interface converter in middle graphic.

Page xiv : Changed Regulations and Standards.

Page 42 : Removed question and answer of cables.

Page 58 : Changed graphic of the connector and minor corrections.

Page 60 : Changed specifications of monitor.

Page xiv : Additions for Notice for Korea Radio Law

Page xiv : Additions corresponding to change of EN standard.

65




OMRON Corporation Industrial Automation Company

Kyoto, JAPAN

Contact: www.ia.omron.com

Regional Headquarters

OMRON EUROPE B.V.

Wegalaan 67-69, 2132 JD Hoofddorp

The Netherlands

Tel: (31)2356-81-300/Fax: (31)2356-81-388

OMRON ELECTRONICS LLC

2895 Greenspoint Parkway, Suite 200

Hoffman Estates, IL 60169 U.S.A.

Tel: (1) 847-843-7900/Fax: (1) 847-843-7787

OMRON ASIA PACIFIC PTE. LTD.

No. 438A Alexandra Road # 05-05/08 (Lobby 2),

Alexandra Technopark,

Singapore 119967

Tel: (65) 6835-3011/Fax: (65) 6835-2711

OMRON (CHINA) CO., LTD.

Room 2211, Bank of China Tower,

200 Yin Cheng Zhong Road,

PuDong New Area, Shanghai, 200120, China

Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200

Authorized Distributor:

© OMRON Corporation 2003 All Rights Reserved.

In the interest of product improvement, specifications are subject to change without notice.

Cat. No. Z170-E1-02E 0815 (0203) (B)


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