Omcan MG-IT-0012-C, MG-IT-0022-C Instruction Manual
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Omcan MG-IT-0022-C is a powerful meat grinder with a 1.5 HP motor and a 2.25” throat opening. It can grind up to 110 lbs. of meat per hour, making it a great choice for both home and commercial use. The MG-IT-0022-C comes with three grinding plates (coarse, medium, and fine) so you can grind meat to your desired consistency. It also has a built-in sausage stuffer, making it easy to make your own homemade sausages.
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Meat Grinders
Models MG-IT-0012-C, 0022-C
Items 11051, 11053
Instruction Manual
Revised - 5/21/2015
Toll Free: 1-800-465-0234
Fax: 905-607-0234
Email: [email protected]
www.omcan.com
Table of Contents
Model MG-IT-0012-C / Model MG-IT-0022-C
Section Page
General Information --------------------------------------------------------------------------- 3 - 4
Safety and Warranty --------------------------------------------------------------------------- 4 - 5
Technical Specifications
-------------------------------------------------------------------------- 5
Installation and Operation -------------------------------------------------------------------- 5 - 7
Maintenance ------------------------------------------------------------------------------------ 7 - 8
Troubleshooting ------------------------------------------------------------------------------------- 9
Parts Breakdowns -------------------------------------------------------------------------- 10 - 13
Electrical Schematics ---------------------------------------------------------------------- 14 - 15
Notes ------------------------------------------------------------------------------------------- 16 - 18
Warranty Registration ---------------------------------------------------------------------------- 19
2
General Information
Omcan Manufacturing and Distributing Company Inc. and Food Machinery of America, Inc. dba Omcan are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of sound mind, and not under the influence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modification to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while in operation.
CHECK PACKAGE UPON ARRIVAL
Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed damage to the machine. If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be filled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse for damaged products that were shipped collect or third party.
Omcan Fabrication et distribution Companie Limité et Food Machinery d’Amerique, dba Omcan ne sont pas responsables de tout dommage ou blessure causé du fait que toute personne ait utilisé cet équipement de façon irrégulière. Le produit ne doit être exploité que par quelqu’un de plus de 18 ans, saine d’esprit, et pas sous l’influence d’une drogue ou d’acohol, qui a été formé pour utiliser cette machine correctement, et est vêtu de vêtements de sécurité approprié. Toute modification de la machine annule toute garantie, et peut causer un préjudice à des personnes utilisant la machine ou des personnes à proximité de la machine pendant son fonctionnement.
VÉRIFIEZ LE COLIS DÈS RÉCEPTION
Dès réception d’une expédition d’Omcan veuillez inspecter pour dommages externes. Si aucun dommage n’est visible sur l’emballage externe, ouvrez le carton afin de s’assurer que tous les éléments commandés sont dans la boîte, et il n’y a aucun dommage dissimulé à la machine. Si le colis n’a subi aucune mauvaises manipulations, de bosses ou de dommages (visible ou cachée), notez-le sur le bond de livraison avant d’accepter la livraison et contactez Omcan dans les 24 heures qui suivent, pour que nous puissions engager une réclamation auprès du transporteur. Un rapport détaillé sur l’étendue des dommages causés à la machine doit être rempli dans un délai de trois jours, à compter de la date de livraison indiquée dans les documents d’expédition. Omcan n’a aucun droit de recours pour les produits endommagés qui ont été expédiées ou cueilli par un tiers transporteur.
Omcan Empresa De Fabricacion Y Distribucion Inc. Y Maquinaria De Alimentos De America, Inc. dba
Omcan no son responsables de ningun daño o perjuicío causado por cualquier persona inadecuada o el uso descuidado de este equipo. El producto solo podra ser operado por una persona mayor de 18 años, en su sano juicio y no bajo alguna influencia de droga o alcohol, y que este ha sido entrenado en el correcto funcionamiento de esta máquina, y ésta usando ropa apropiada y autorizada. Cualquier modificación a la máquina anúla la garantía y puede causar daños a las personas usando la máquina mientras esta en el funcionamiento.
3
General Information
REVISE EL PAQUETE A SU LLEGADA
Tras la recepcion de un envio Omcan favor inspeccionar daños externos. Si no hay daños evidentes en el empaque exterior, Habra el carton para asegurararse que todos los articulos solicitados ésten dentro de la caja y no encuentre daños ocultos en la máquina. Si el paquete ha sufrido un manejo de poco cuidado, golpes o daños (visible o oculto) por favor anote en la factura antes de aceptar la entrega y contacte Omcan dentro de las 24 horas, de modo que podamos iniciar una reclamación con la compañia. Un informe detallado sobre los daños causados a la máquina debe ser llenado en el plazo de tres días, desde la fecha de entrega que se muestra en los documentos de envío. Omcan no tiene ningun recurso por productos dañados que se enviaron a recoger por terceros.
Safety and Warranty
WARNINGS ON THE RESIDUAL RISKS
RESIDUAL RISK DUE TO THE FIXED PROTECTIONS REMOVAL OR INTERRUPTION ON BROKEN/
WORN PARTS.
The operator must not try to open or remove a fixed protection or tamper with a safety device.
During operation, maintenance and cleaning, keep hands or other body parts away from the machines dangerous areas, a residual risk remains due to:
1. Knocks with the machines manufacturing parts.
2. Grazing and/or abrasion with the machines rough parts.
3. Cuts with the sharp parts.
PROTECTION DEVICES ON THE MACHINE
The machine protections and safety devices must not be removed.
The machines transmission parts are completely isolated by means of fixed protections which does not allow access. The moving elements are not isolated from fixed protections, moving protections or other safety devices. The grinding group parts are placed away from access points so they are not reachable.
1 YEAR PARTS AND LABOUR BENCH WARRANTY
Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule a drop off to either an Omcan authorized service depot in the area, or to an Omcan Service warehouse to repair the equipment.
Unauthorized maintenance will void the warranty. Warranty covers electrical and part failures not improper use.
4
Safety and Warranty
WARNING:
The packaging components are classified as normal solid urban waste and can therefore be disposed of without difficulty.
In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!
Technical Specifications
Model
Horsepower
RPM
Throat Opening
Electrical
Weight
Dimension
Item #
MG-IT-0012-C
745.7 W / 1 HP
140
2” / 50.8mm
42 lbs. / 19.1 kgs.
16.25” x 8” x 17.5”
412.8 x 203.2 x 444.5mm
11051
110V/60/1
MG-IT-0022-C
1118.5 W / 1.5 HP
90
2.25” / 57.2mm
50 lbs. / 22.7 kgs.
17” x 9” x 20”
431.8 x 228.6 x 508mm
11053
Installation and Operation
TRANSPORTATION, HANDLING AND STORAGE
All transportation and handling operations must be performed from trained personnel and must have read and understood the safety precautions mentioned in this manual.
1. Perform the machine handling and transportation only when unplugged.
2. Verify that the lifting means are able to support the loading weight and overall dimensions in safe conditions.
3. Avoid dropping or shaking the unit during transportation.
5
Installation and Operation
PREPARATION PRELIMINARY OPERATIONS
STABILITY
The machines stability is designed so that it can be used without the risk of falling or unwanted movement.
ELECTRICAL SUPPLY
The electrical supply connection must be in conformance with the country legislation in which it is being used.
1. The electrical supply must match the required specifications indicated on the rating plate. If excessive voltages are applied, some components will be damaged beyond repair.
2. The device must be grounded in conformance to the local standards.
3. The electrical supply cable outside the machine cover must be adequately protected.
GRINDING GROUP ASSEMBLY / DISASSEMBLY
The assembly / disassembly operations of any machine part are performed with the machine in the OFF position, and the plug disconnected from the socket.
To assemble the grinder, do the following steps in this order:
1. Insert into the shaft (1) in order: the worm (2), the cutting knife oriented as shown in the figure (3), and the plate (4).
2. Screw down and tighten the screw (5).
To disassemble, do the above in reverse order.
FUNCTIONING DESCRIPTION
STARTING THE MACHINE
To start the machine, the switch has to be placed on the “I” position.
STOPPING THE MACHINE
To stop the machine, the switch has to be placed on the “O” position.
FUNCTIONING SAFETY
If the machine is under stress, operated for a long period of time or overloaded, stop immediately for the thermal protection functioning. In this case wait for the unit to cool completely before using again.
OPERATION
The machine operator can begin operation of the machine when:
1. The machine is installed properly.
2. The machine is connected to the electrical supply.
3. The hopper is inserted in the correct position.
4. The grinding group assembly is installed correctly.
5. The worm rotates in the correct direction.
6. Tests the switch.
6
Installation and Operation
7. Checks that all safety conditions are being met.
8. Checks that the plug is in the correct socket.
9. Place a collecting tray below the shaft to collect the final product.
10. Start the machine by placing the switch to the “I” position.
11. Manually introduce the chopped meat into the machine neck and use the supplied stomper to push the meat into the shaft.
12. Once the operation is completed, or when the product no longer comes out of the plate, place the switch to the “O” position to stop the machine.
It is recommended to only operate the machine when there is product in the unit.
AFTER EACH USE
Once the machine has been operated and is no longer needed for use, please do the following:
1. Before turning off the unit, wait until the food product has finished going through the plate.
2. Turn off the machine by placing the switch to the “O” position.
3. Unplug the unit from the electrical socket.
4. Perform the cleaning and maintenance steps detailed in the “Maintenance” section.
UNBLOCK IN CASE OF OBSTRUCTION
During operation, or during the worm rotation, due to the food products being introduced with incompatible parts (ie: bones), the machine could become blocked and cause a malfunction.
To be able to resume normal operation, the grinding group must be disassembled, and the blockage must be removed.
Maintenance
PROTECTIVE SAFETY DEVICES
For any procedures described in this section, it is necessary to remove some of the fixed protections from their positions. The removal can only be performed by an authorized Omcan technician. At the end of the maintenance procedures, these protections must be replaced and fastened in their original positions.
The machine must be switched off and unplugged prior to any maintenance and cleaning.
EXTRAORDINARY MAINTENANCE
In the event of any extraordinary maintenance, it can only be completed by an authorized Omcan service technician.
7
Maintenance
CLEANING
All cleaning procedures must be started only when the machine is no longer in operation and is unplugged from the electrical socket.
The machine, the electrical equipment and electrical components must never be submerged, sprayed, or washed with water. Use a dry cloth to wipe these components.
Follow the steps as listed:
FREQUENCY PERSONNEL
At the end of every use and before daily use.
Operator
SOLUTION
DISINFECTION
• Use PH neutral detergents.
• Use demineralized water if temperatures exceed 60°C/140°F.
• If any other products are used, they must be adequate to the materials being disinfected.
PERIODS OF LONG INACTIVITY
• If the machine has been inactive for a long period of time, vigorously wipe the machine with a cloth soaked in Vaseline to create a protective barrier.
PRODUCTS NOT TO USE:
• Compressed or pressurized air jets.
• Vapor equipment.
• Detergent that contains any of the following compounds:
- Bleach.
- Hydrochloric acid.
- Products that are used to clear drains.
- Caustic soda products for cleaning marble.
- Etc.
• Steel wool, brushes or abrasive discs produced with other metals or alloys, or tools that have previously cleaned other metals or alloys.
• Detergents in abrasive dust.
• Fuel, solvents or inflammable and/or corrosive fluids.
• Substances used to clean silver.
8
Troubleshooting
The following indicated problems that may occur:
TYPE
The electrical supply is not adequate.
The machine stops.
The machine doesn’t function: the worm will not rotate.
POTENTIAL CAUSE/S
General blackout.
Blown fuse.
The protection device stops the machine.
SOLUTIONS
Contact an electrician.
Replace the fuse, if the problem continues, contact an electrician.
Contact an electrician to eliminate the causes, once the cause has been determined, restore the machine to the recommended function.
The cause could not be identified.
Contact Omcan directly.
The electrical supply is not adequate.
Check and restore the electrical supply.
The switch is on the “O” position.
Place the switch to the “I” position.
Blown fuse.
Replace the fuse.
The unit is overheated.
Wait for the unit to cool completely before starting.
9
Parts Breakdown
Model MG-IT-0012-C
11051
10
Parts Breakdown
Model MG-IT-0012-C
11051
Item
No.
OMC ID
15351 FTS1201
15352 FTS1202
15353 FTS1203
15380 FTS1204
15381 FTS1205
15382 FTS1206
15383 FTS1207
15469 FTS1208
15384 FTS1209
15385 FTS1210
15370 FTS1211
15387 FTS1212
15388 FTS1213
15389 FTS1214
15392 FTS1215
15390 FTS1216
15391 FTS1217
15391 FTS1218
Description
Screw 4x8 (2 pcs.)
Disc Locking ABS DA 80mm.
Screw 5x30 (4 pcs.)
Cap Fan
Bearing 6203 ZZ
Crankshaft
Rotor
Stator V.230/50Hz 4 Poles
Motor Housing Short
Steel Band Short
Rivets (4 pcs.)
Oil from 40x25x7
Pin Portaingranaggio
Bearing 6203 2RS
Double Gear
Propeller Gear
Key 3x3x15 for Magnification.
Small
Key 4x4x12 for Magnification.
Big
18
14
15
16
12
13
10
11
17
7
8
5
6
3
4
1
2
Position
9
OMC ID
FTS1219
FTS1220
FTS1221
FTS1222
FTS1223
FTS1224
FTS1225
FTS1226
FTS1227
FTS1228
FTS1229
FTS1230
FTS1231
Item
No.
15393
15381
15394
15389
15387
15395
15346
15458
15459
15398
15397
15401
15400
15406
17235
15404
FTS1233
FTS1236
FTS1237
17233 FTS1238
Description
Gear Big Easy
Bearing 6203 ZZ
Seeger of 40
Bearing 6203 2RS
Oil from 40x25x7
Pin Driver
Union Meat
Ring 164.5x2
Washer Sealing Thread
(2 pcs.)
Oil Cap Rubber
Screw 6x25 (4 pcs.)
Knob Fermabocca
Pestle
Hopper
Aluminum Wheel
Pin Knifeholder
Aluminum Screw
Mouth Meat Grinder Cast
Iron
Position
25
26
23
24
21
22
19
20
27
32
33
36
30
31
28
29
37
38
Item
No.
OMC ID
15402 FTS1239
15362 FTS1240
15460 FTS1241
19378 FTS1242
15410 FTS1243
15411 FTS1244
15413 FTS1245
15412 FTS1246
15351 FTS1248
15407 FTS1249
15408 FTS1251
Description
Screw
Container MIS.250x180
Base Gasket
Bipolar Switch
Screw 8x22 (2 pcs.)
ABS Seat
Condenser 16 uF
Screw 4.8x12 (4 pcs.)
Cordset Mod. Schuko V.230
47
Position
45
46
43
44
41
42
39
40
Screw 4x8
Gland PG11
Rubber Feet (4 pcs.)
Base TS.12
Ring Mounting Fan
Fan
Crankshaft Fan
Long Fan Housing
52
53
54
50
51
48
49
55
11
Parts Breakdown
Model MG-IT-0022-C
11053
12
Parts Breakdown
Model MG-IT-0022-C
11053
Item
No.
OMC ID
15351 FTS2201
15352 FTS2202
15353 FTS2203
15380 FTS2204
15381 FTS2205
15414 FTS2206
15415 FTS2207
15445 FTS2208
15446 FTS2209
20178 FTS2210
15386 FTS2212
15370 FTS2213
15387 FTS2214
15447 FTS2215
15389 FTS2216
15390 FTS2217
15392 FTS2218
15391 FTS2219
Description
Screw 4x8 (2 pcs.)
Disc Locking Abs DA 80mm.
Screw 5x30 (4 pcs.)
Cap Fan
Bearing 6203 ZZ
Ring Mounting Fan
Fan
Crankshaft V.230/50Hz
Rotor
6 Pole Stator V.230/50Hz
Steel Band Fan
Rivets (4 pcs.)
Oil from 40x25x7
Pin Portaingranaggio
Bearing 6203 2RS
Propeller Gear
Double Gear
Key 3x3x15 for Magnification
Small
4
5
6
7
13
14
15
16
17
18
10
12
8
9
19
1
2
3
Position OMC ID
FTS2220
FTS2221
FTS2222
FTS2223
FTS2224
FTS2225
FTS2226
FTS2227
FTS2228
FTS2229
FTS2230
FTS2231
FTS2232
FTS2233
FTS2234
FTS2235
FTS2236
FTS2237
15459
15442
15448
15391
15393
15381
15394
15389
15387
15395
15450
15401
15443
15400
15449
Item
No.
15458
15441
15444
Description
Ring 164.5x2
Hub Cap with Housing
Brass Oil Cap
Washer Sealing Thread
(2 pcs.)
Screw 6x20 (4 pcs.)
Seal Rubber Nozzle
Key 4x4x12 for
Magnification. Big
Gear Big Easy
Bearing 6203 ZZ
Seeger of 40
Bearing 6203 2RS
Oil from 40x25x7
Pin Driver
Union
Knob Fermabocca
Screw 6x18 (4 pcs.)
Pestle
Hopper
23
24
25
26
31
32
33
34
35
36
29
30
27
28
37
Position
20
21
22
Item
No.
OMC ID
15455 FTS2238
15454 FTS2241
15453 FTS2242
15451 FTS2243
15452 FTS2244
15456 FTS2245
18658 FTS2247
19378 FTS2248
15360 FTS2250
18657 FTS2251
15410 FTS2252
15407 FTS2253
15351 FTS2254
Description
Aluminum Wheel
Pin Knife Holder
Aluminum Screw
Mouth Meat Grinder Cast
Iron
Screw
Container MIS.300x220
Base Gasket
Base
Bipolar Switch
Bottom Base Closure
Foot Thread (4 pcs.)
Condenser 25 uF
Screw 8x22 (2 pcs.)
Gland PG11
Screw 4x8
Cordset Mod.Schuko V.230
43
44
45
46
53
54
55
51
52
49
50
47
48
Position
38
41
42
13
Electrical Schematics
Model MG-IT-0012-C
11051
14
Model MG-IT-0022-C
11053
Electrical Schematics
15
Notes
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Notes
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Notes
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18
Warranty Registration
Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at the perforation and then send to the address specified below. You can also register online by visiting:
Merci d’avoir acheté un produit Omcan. Pour enregistrer votre garantie pour ce produit, complétez les informations ci-dessous, détachez la carte au niveau de la perforation, puis l’envoyer à l’adresse spécifié ci-dessous. Vous pouvez également vous inscrire en ligne en visitant:
Gracias por comprar un producto Omcan usted. Para registrar su garantía para este producto, complete la información a continuación, cortar la tarjeta en la perforación y luego enviarlo a la dirección indicada a continuación. También puede registrarse en línea en: www.omcan.com/warrantyregistration.html
For mailing in Canada
Pour postale au Canada
Por correo en Canadá
OMCAN INC.
PRODUCT WARRANTY REGISTRATION
3115 Pepper Mill Court,
Mississauga, Ontario
Canada, L5L 4X5
For mailing in the US
Pour diffusion aux États-Unis
Por correo en los EE.UU.
OMCAN
PRODUCT WARRANTY REGISTRATION
4450 Witmer Industrial Estates, Unit 4,
Niagara Falls, New York
USA, 14305
Purchaser’s Information
Name:
Address:
City:
Country:
Province or State:
Dealer from which Purchased:
Dealer City:
Invoice:
Postal or Zip:
Dealer Province or State:
Company Name:
Telephone:
Email Address:
Type of Company:
Restaurant Bakery
Butcher Supermarket
Institution (specify) :
Other (specify) :
Deli
Caterer
Model Name:
Machine Description:
Date of Purchase (MM/DD/YYYY):
Model Number: Serial Number:
Date of Installation (MM/DD/YYYY):
Thank you for choosing Omcan | Merci d’avoir choisi Omcan | Gracias por elegir Omcan
19
Since 1951 Omcan has grown to become a leading distributor of equipment and supplies to the North
American food service industry. Our success over these many years can be attributed to our commitment to strengthen and develop new and existing relationships with our valued customers and manufacturers.
Today with partners in North America, Europe, Asia and South America, we continually work to improve and grow the company. We strive to offer customers exceptional value through our qualified local sales and service representatives who provide convenient access to over 3,500 globally sourced products.
Depuis 1951 Omcan a grandi pour devenir un des “leaders” de la distribution des équipements et matériel pour l’industrie des services alimentaires en Amérique du Nord. Notre succès au cours de ces nombreuses années peut être attribué à notre engagement à renforcer et à développer de nouvelles et existantes relations avec nos clients et les fabricants de valeur. Aujourd’hui avec des partenaires en
Amérique du Nord, Europe, Asie et Amérique du Sud, nous travaillons continuellement à améliorer et développer l’entreprise. Nous nous efforçons d’offrir à nos clients une valeur exceptionnelle grâce à nos ventes locales qualifiées et des représentants de service qui offrent un accès facile à plus de 3500 produits provenant du monde entier.
Desde 1951 Omcan ha crecido hasta convertirse en un líder en la distribución de equipos y suministros de alimentos en América del Norte industria de servicios. Nuestro éxito en estos años se puede atribuir a nuestro compromiso de fortalecer y desarrollar nuevas relaciones existentes con nuestros valiosos clientes y fabricantes. Hoy con socios de América del Norte, Europa, Asia y América del Sur, que trabajan continuamente para mejorar y crecer la empresa. Nos esforzamos por ofrecer a nuestros clientes valor excepcional a través de nuestro local de ventas y representantes de los servicios que proporcionan un fácil acceso a más de 3,500 productos con origen a nivel mundial.
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