Omcan MG-IT-0012-C, MG-IT-0022-C Instruction Manual

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Omcan MG-IT-0012-C, MG-IT-0022-C Instruction Manual | Manualzz

Meat Grinders

Models MG-IT-0012-C, 0022-C

Items 11051, 11053

Instruction Manual

Revised - 5/21/2015

Toll Free: 1-800-465-0234

Fax: 905-607-0234

Email: [email protected]

www.omcan.com

Table of Contents

Model MG-IT-0012-C / Model MG-IT-0022-C

Section Page

General Information --------------------------------------------------------------------------- 3 - 4

Safety and Warranty --------------------------------------------------------------------------- 4 - 5

Technical Specifications

-------------------------------------------------------------------------- 5

Installation and Operation -------------------------------------------------------------------- 5 - 7

Maintenance ------------------------------------------------------------------------------------ 7 - 8

Troubleshooting ------------------------------------------------------------------------------------- 9

Parts Breakdowns -------------------------------------------------------------------------- 10 - 13

Electrical Schematics ---------------------------------------------------------------------- 14 - 15

Notes ------------------------------------------------------------------------------------------- 16 - 18

Warranty Registration ---------------------------------------------------------------------------- 19

2

General Information

Omcan Manufacturing and Distributing Company Inc. and Food Machinery of America, Inc. dba Omcan are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of sound mind, and not under the influence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modification to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while in operation.

CHECK PACKAGE UPON ARRIVAL

Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed damage to the machine. If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be filled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse for damaged products that were shipped collect or third party.

Omcan Fabrication et distribution Companie Limité et Food Machinery d’Amerique, dba Omcan ne sont pas responsables de tout dommage ou blessure causé du fait que toute personne ait utilisé cet équipement de façon irrégulière. Le produit ne doit être exploité que par quelqu’un de plus de 18 ans, saine d’esprit, et pas sous l’influence d’une drogue ou d’acohol, qui a été formé pour utiliser cette machine correctement, et est vêtu de vêtements de sécurité approprié. Toute modification de la machine annule toute garantie, et peut causer un préjudice à des personnes utilisant la machine ou des personnes à proximité de la machine pendant son fonctionnement.

VÉRIFIEZ LE COLIS DÈS RÉCEPTION

Dès réception d’une expédition d’Omcan veuillez inspecter pour dommages externes. Si aucun dommage n’est visible sur l’emballage externe, ouvrez le carton afin de s’assurer que tous les éléments commandés sont dans la boîte, et il n’y a aucun dommage dissimulé à la machine. Si le colis n’a subi aucune mauvaises manipulations, de bosses ou de dommages (visible ou cachée), notez-le sur le bond de livraison avant d’accepter la livraison et contactez Omcan dans les 24 heures qui suivent, pour que nous puissions engager une réclamation auprès du transporteur. Un rapport détaillé sur l’étendue des dommages causés à la machine doit être rempli dans un délai de trois jours, à compter de la date de livraison indiquée dans les documents d’expédition. Omcan n’a aucun droit de recours pour les produits endommagés qui ont été expédiées ou cueilli par un tiers transporteur.

Omcan Empresa De Fabricacion Y Distribucion Inc. Y Maquinaria De Alimentos De America, Inc. dba

Omcan no son responsables de ningun daño o perjuicío causado por cualquier persona inadecuada o el uso descuidado de este equipo. El producto solo podra ser operado por una persona mayor de 18 años, en su sano juicio y no bajo alguna influencia de droga o alcohol, y que este ha sido entrenado en el correcto funcionamiento de esta máquina, y ésta usando ropa apropiada y autorizada. Cualquier modificación a la máquina anúla la garantía y puede causar daños a las personas usando la máquina mientras esta en el funcionamiento.

3

General Information

REVISE EL PAQUETE A SU LLEGADA

Tras la recepcion de un envio Omcan favor inspeccionar daños externos. Si no hay daños evidentes en el empaque exterior, Habra el carton para asegurararse que todos los articulos solicitados ésten dentro de la caja y no encuentre daños ocultos en la máquina. Si el paquete ha sufrido un manejo de poco cuidado, golpes o daños (visible o oculto) por favor anote en la factura antes de aceptar la entrega y contacte Omcan dentro de las 24 horas, de modo que podamos iniciar una reclamación con la compañia. Un informe detallado sobre los daños causados a la máquina debe ser llenado en el plazo de tres días, desde la fecha de entrega que se muestra en los documentos de envío. Omcan no tiene ningun recurso por productos dañados que se enviaron a recoger por terceros.

Safety and Warranty

WARNINGS ON THE RESIDUAL RISKS

RESIDUAL RISK DUE TO THE FIXED PROTECTIONS REMOVAL OR INTERRUPTION ON BROKEN/

WORN PARTS.

The operator must not try to open or remove a fixed protection or tamper with a safety device.

During operation, maintenance and cleaning, keep hands or other body parts away from the machines dangerous areas, a residual risk remains due to:

1. Knocks with the machines manufacturing parts.

2. Grazing and/or abrasion with the machines rough parts.

3. Cuts with the sharp parts.

PROTECTION DEVICES ON THE MACHINE

The machine protections and safety devices must not be removed.

The machines transmission parts are completely isolated by means of fixed protections which does not allow access. The moving elements are not isolated from fixed protections, moving protections or other safety devices. The grinding group parts are placed away from access points so they are not reachable.

1 YEAR PARTS AND LABOUR BENCH WARRANTY

Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule a drop off to either an Omcan authorized service depot in the area, or to an Omcan Service warehouse to repair the equipment.

Unauthorized maintenance will void the warranty. Warranty covers electrical and part failures not improper use.

4

Safety and Warranty

WARNING:

The packaging components are classified as normal solid urban waste and can therefore be disposed of without difficulty.

In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.

DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!

Technical Specifications

Model

Horsepower

RPM

Throat Opening

Electrical

Weight

Dimension

Item #

MG-IT-0012-C

745.7 W / 1 HP

140

2” / 50.8mm

42 lbs. / 19.1 kgs.

16.25” x 8” x 17.5”

412.8 x 203.2 x 444.5mm

11051

110V/60/1

MG-IT-0022-C

1118.5 W / 1.5 HP

90

2.25” / 57.2mm

50 lbs. / 22.7 kgs.

17” x 9” x 20”

431.8 x 228.6 x 508mm

11053

Installation and Operation

TRANSPORTATION, HANDLING AND STORAGE

All transportation and handling operations must be performed from trained personnel and must have read and understood the safety precautions mentioned in this manual.

1. Perform the machine handling and transportation only when unplugged.

2. Verify that the lifting means are able to support the loading weight and overall dimensions in safe conditions.

3. Avoid dropping or shaking the unit during transportation.

5

Installation and Operation

PREPARATION PRELIMINARY OPERATIONS

STABILITY

The machines stability is designed so that it can be used without the risk of falling or unwanted movement.

ELECTRICAL SUPPLY

The electrical supply connection must be in conformance with the country legislation in which it is being used.

1. The electrical supply must match the required specifications indicated on the rating plate. If excessive voltages are applied, some components will be damaged beyond repair.

2. The device must be grounded in conformance to the local standards.

3. The electrical supply cable outside the machine cover must be adequately protected.

GRINDING GROUP ASSEMBLY / DISASSEMBLY

The assembly / disassembly operations of any machine part are performed with the machine in the OFF position, and the plug disconnected from the socket.

To assemble the grinder, do the following steps in this order:

1. Insert into the shaft (1) in order: the worm (2), the cutting knife oriented as shown in the figure (3), and the plate (4).

2. Screw down and tighten the screw (5).

To disassemble, do the above in reverse order.

FUNCTIONING DESCRIPTION

STARTING THE MACHINE

To start the machine, the switch has to be placed on the “I” position.

STOPPING THE MACHINE

To stop the machine, the switch has to be placed on the “O” position.

FUNCTIONING SAFETY

If the machine is under stress, operated for a long period of time or overloaded, stop immediately for the thermal protection functioning. In this case wait for the unit to cool completely before using again.

OPERATION

The machine operator can begin operation of the machine when:

1. The machine is installed properly.

2. The machine is connected to the electrical supply.

3. The hopper is inserted in the correct position.

4. The grinding group assembly is installed correctly.

5. The worm rotates in the correct direction.

6. Tests the switch.

6

Installation and Operation

7. Checks that all safety conditions are being met.

8. Checks that the plug is in the correct socket.

9. Place a collecting tray below the shaft to collect the final product.

10. Start the machine by placing the switch to the “I” position.

11. Manually introduce the chopped meat into the machine neck and use the supplied stomper to push the meat into the shaft.

12. Once the operation is completed, or when the product no longer comes out of the plate, place the switch to the “O” position to stop the machine.

It is recommended to only operate the machine when there is product in the unit.

AFTER EACH USE

Once the machine has been operated and is no longer needed for use, please do the following:

1. Before turning off the unit, wait until the food product has finished going through the plate.

2. Turn off the machine by placing the switch to the “O” position.

3. Unplug the unit from the electrical socket.

4. Perform the cleaning and maintenance steps detailed in the “Maintenance” section.

UNBLOCK IN CASE OF OBSTRUCTION

During operation, or during the worm rotation, due to the food products being introduced with incompatible parts (ie: bones), the machine could become blocked and cause a malfunction.

To be able to resume normal operation, the grinding group must be disassembled, and the blockage must be removed.

Maintenance

PROTECTIVE SAFETY DEVICES

For any procedures described in this section, it is necessary to remove some of the fixed protections from their positions. The removal can only be performed by an authorized Omcan technician. At the end of the maintenance procedures, these protections must be replaced and fastened in their original positions.

The machine must be switched off and unplugged prior to any maintenance and cleaning.

EXTRAORDINARY MAINTENANCE

In the event of any extraordinary maintenance, it can only be completed by an authorized Omcan service technician.

7

Maintenance

CLEANING

All cleaning procedures must be started only when the machine is no longer in operation and is unplugged from the electrical socket.

The machine, the electrical equipment and electrical components must never be submerged, sprayed, or washed with water. Use a dry cloth to wipe these components.

Follow the steps as listed:

FREQUENCY PERSONNEL

At the end of every use and before daily use.

Operator

SOLUTION

DISINFECTION

• Use PH neutral detergents.

• Use demineralized water if temperatures exceed 60°C/140°F.

• If any other products are used, they must be adequate to the materials being disinfected.

PERIODS OF LONG INACTIVITY

• If the machine has been inactive for a long period of time, vigorously wipe the machine with a cloth soaked in Vaseline to create a protective barrier.

PRODUCTS NOT TO USE:

• Compressed or pressurized air jets.

• Vapor equipment.

• Detergent that contains any of the following compounds:

- Bleach.

- Hydrochloric acid.

- Products that are used to clear drains.

- Caustic soda products for cleaning marble.

- Etc.

• Steel wool, brushes or abrasive discs produced with other metals or alloys, or tools that have previously cleaned other metals or alloys.

• Detergents in abrasive dust.

• Fuel, solvents or inflammable and/or corrosive fluids.

• Substances used to clean silver.

8

Troubleshooting

The following indicated problems that may occur:

TYPE

The electrical supply is not adequate.

The machine stops.

The machine doesn’t function: the worm will not rotate.

POTENTIAL CAUSE/S

General blackout.

Blown fuse.

The protection device stops the machine.

SOLUTIONS

Contact an electrician.

Replace the fuse, if the problem continues, contact an electrician.

Contact an electrician to eliminate the causes, once the cause has been determined, restore the machine to the recommended function.

The cause could not be identified.

Contact Omcan directly.

The electrical supply is not adequate.

Check and restore the electrical supply.

The switch is on the “O” position.

Place the switch to the “I” position.

Blown fuse.

Replace the fuse.

The unit is overheated.

Wait for the unit to cool completely before starting.

9

Parts Breakdown

Model MG-IT-0012-C

11051

10

Parts Breakdown

Model MG-IT-0012-C

11051

Item

No.

OMC ID

15351 FTS1201

15352 FTS1202

15353 FTS1203

15380 FTS1204

15381 FTS1205

15382 FTS1206

15383 FTS1207

15469 FTS1208

15384 FTS1209

15385 FTS1210

15370 FTS1211

15387 FTS1212

15388 FTS1213

15389 FTS1214

15392 FTS1215

15390 FTS1216

15391 FTS1217

15391 FTS1218

Description

Screw 4x8 (2 pcs.)

Disc Locking ABS DA 80mm.

Screw 5x30 (4 pcs.)

Cap Fan

Bearing 6203 ZZ

Crankshaft

Rotor

Stator V.230/50Hz 4 Poles

Motor Housing Short

Steel Band Short

Rivets (4 pcs.)

Oil from 40x25x7

Pin Portaingranaggio

Bearing 6203 2RS

Double Gear

Propeller Gear

Key 3x3x15 for Magnification.

Small

Key 4x4x12 for Magnification.

Big

18

14

15

16

12

13

10

11

17

7

8

5

6

3

4

1

2

Position

9

OMC ID

FTS1219

FTS1220

FTS1221

FTS1222

FTS1223

FTS1224

FTS1225

FTS1226

FTS1227

FTS1228

FTS1229

FTS1230

FTS1231

Item

No.

15393

15381

15394

15389

15387

15395

15346

15458

15459

15398

15397

15401

15400

15406

17235

15404

FTS1233

FTS1236

FTS1237

17233 FTS1238

Description

Gear Big Easy

Bearing 6203 ZZ

Seeger of 40

Bearing 6203 2RS

Oil from 40x25x7

Pin Driver

Union Meat

Ring 164.5x2

Washer Sealing Thread

(2 pcs.)

Oil Cap Rubber

Screw 6x25 (4 pcs.)

Knob Fermabocca

Pestle

Hopper

Aluminum Wheel

Pin Knifeholder

Aluminum Screw

Mouth Meat Grinder Cast

Iron

Position

25

26

23

24

21

22

19

20

27

32

33

36

30

31

28

29

37

38

Item

No.

OMC ID

15402 FTS1239

15362 FTS1240

15460 FTS1241

19378 FTS1242

15410 FTS1243

15411 FTS1244

15413 FTS1245

15412 FTS1246

15351 FTS1248

15407 FTS1249

15408 FTS1251

Description

Screw

Container MIS.250x180

Base Gasket

Bipolar Switch

Screw 8x22 (2 pcs.)

ABS Seat

Condenser 16 uF

Screw 4.8x12 (4 pcs.)

Cordset Mod. Schuko V.230

47

Position

45

46

43

44

41

42

39

40

Screw 4x8

Gland PG11

Rubber Feet (4 pcs.)

Base TS.12

Ring Mounting Fan

Fan

Crankshaft Fan

Long Fan Housing

52

53

54

50

51

48

49

55

11

Parts Breakdown

Model MG-IT-0022-C

11053

12

Parts Breakdown

Model MG-IT-0022-C

11053

Item

No.

OMC ID

15351 FTS2201

15352 FTS2202

15353 FTS2203

15380 FTS2204

15381 FTS2205

15414 FTS2206

15415 FTS2207

15445 FTS2208

15446 FTS2209

20178 FTS2210

15386 FTS2212

15370 FTS2213

15387 FTS2214

15447 FTS2215

15389 FTS2216

15390 FTS2217

15392 FTS2218

15391 FTS2219

Description

Screw 4x8 (2 pcs.)

Disc Locking Abs DA 80mm.

Screw 5x30 (4 pcs.)

Cap Fan

Bearing 6203 ZZ

Ring Mounting Fan

Fan

Crankshaft V.230/50Hz

Rotor

6 Pole Stator V.230/50Hz

Steel Band Fan

Rivets (4 pcs.)

Oil from 40x25x7

Pin Portaingranaggio

Bearing 6203 2RS

Propeller Gear

Double Gear

Key 3x3x15 for Magnification

Small

4

5

6

7

13

14

15

16

17

18

10

12

8

9

19

1

2

3

Position OMC ID

FTS2220

FTS2221

FTS2222

FTS2223

FTS2224

FTS2225

FTS2226

FTS2227

FTS2228

FTS2229

FTS2230

FTS2231

FTS2232

FTS2233

FTS2234

FTS2235

FTS2236

FTS2237

15459

15442

15448

15391

15393

15381

15394

15389

15387

15395

15450

15401

15443

15400

15449

Item

No.

15458

15441

15444

Description

Ring 164.5x2

Hub Cap with Housing

Brass Oil Cap

Washer Sealing Thread

(2 pcs.)

Screw 6x20 (4 pcs.)

Seal Rubber Nozzle

Key 4x4x12 for

Magnification. Big

Gear Big Easy

Bearing 6203 ZZ

Seeger of 40

Bearing 6203 2RS

Oil from 40x25x7

Pin Driver

Union

Knob Fermabocca

Screw 6x18 (4 pcs.)

Pestle

Hopper

23

24

25

26

31

32

33

34

35

36

29

30

27

28

37

Position

20

21

22

Item

No.

OMC ID

15455 FTS2238

15454 FTS2241

15453 FTS2242

15451 FTS2243

15452 FTS2244

15456 FTS2245

18658 FTS2247

19378 FTS2248

15360 FTS2250

18657 FTS2251

15410 FTS2252

15407 FTS2253

15351 FTS2254

Description

Aluminum Wheel

Pin Knife Holder

Aluminum Screw

Mouth Meat Grinder Cast

Iron

Screw

Container MIS.300x220

Base Gasket

Base

Bipolar Switch

Bottom Base Closure

Foot Thread (4 pcs.)

Condenser 25 uF

Screw 8x22 (2 pcs.)

Gland PG11

Screw 4x8

Cordset Mod.Schuko V.230

43

44

45

46

53

54

55

51

52

49

50

47

48

Position

38

41

42

13

Electrical Schematics

Model MG-IT-0012-C

11051

14

Model MG-IT-0022-C

11053

Electrical Schematics

15

Notes

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16

Notes

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Notes

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18

Warranty Registration

Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at the perforation and then send to the address specified below. You can also register online by visiting:

Merci d’avoir acheté un produit Omcan. Pour enregistrer votre garantie pour ce produit, complétez les informations ci-dessous, détachez la carte au niveau de la perforation, puis l’envoyer à l’adresse spécifié ci-dessous. Vous pouvez également vous inscrire en ligne en visitant:

Gracias por comprar un producto Omcan usted. Para registrar su garantía para este producto, complete la información a continuación, cortar la tarjeta en la perforación y luego enviarlo a la dirección indicada a continuación. También puede registrarse en línea en: www.omcan.com/warrantyregistration.html

For mailing in Canada

Pour postale au Canada

Por correo en Canadá

OMCAN INC.

PRODUCT WARRANTY REGISTRATION

3115 Pepper Mill Court,

Mississauga, Ontario

Canada, L5L 4X5

For mailing in the US

Pour diffusion aux États-Unis

Por correo en los EE.UU.

OMCAN

PRODUCT WARRANTY REGISTRATION

4450 Witmer Industrial Estates, Unit 4,

Niagara Falls, New York

USA, 14305

Purchaser’s Information

Name:

Address:

City:

Country:

Province or State:

Dealer from which Purchased:

Dealer City:

Invoice:

Postal or Zip:

Dealer Province or State:

Company Name:

Telephone:

Email Address:

Type of Company:

Restaurant Bakery

Butcher Supermarket

Institution (specify) :

Other (specify) :

Deli

Caterer

Model Name:

Machine Description:

Date of Purchase (MM/DD/YYYY):

Model Number: Serial Number:

Date of Installation (MM/DD/YYYY):

Thank you for choosing Omcan | Merci d’avoir choisi Omcan | Gracias por elegir Omcan

19

Since 1951 Omcan has grown to become a leading distributor of equipment and supplies to the North

American food service industry. Our success over these many years can be attributed to our commitment to strengthen and develop new and existing relationships with our valued customers and manufacturers.

Today with partners in North America, Europe, Asia and South America, we continually work to improve and grow the company. We strive to offer customers exceptional value through our qualified local sales and service representatives who provide convenient access to over 3,500 globally sourced products.

Depuis 1951 Omcan a grandi pour devenir un des “leaders” de la distribution des équipements et matériel pour l’industrie des services alimentaires en Amérique du Nord. Notre succès au cours de ces nombreuses années peut être attribué à notre engagement à renforcer et à développer de nouvelles et existantes relations avec nos clients et les fabricants de valeur. Aujourd’hui avec des partenaires en

Amérique du Nord, Europe, Asie et Amérique du Sud, nous travaillons continuellement à améliorer et développer l’entreprise. Nous nous efforçons d’offrir à nos clients une valeur exceptionnelle grâce à nos ventes locales qualifiées et des représentants de service qui offrent un accès facile à plus de 3500 produits provenant du monde entier.

Desde 1951 Omcan ha crecido hasta convertirse en un líder en la distribución de equipos y suministros de alimentos en América del Norte industria de servicios. Nuestro éxito en estos años se puede atribuir a nuestro compromiso de fortalecer y desarrollar nuevas relaciones existentes con nuestros valiosos clientes y fabricantes. Hoy con socios de América del Norte, Europa, Asia y América del Sur, que trabajan continuamente para mejorar y crecer la empresa. Nos esforzamos por ofrecer a nuestros clientes valor excepcional a través de nuestro local de ventas y representantes de los servicios que proporcionan un fácil acceso a más de 3,500 productos con origen a nivel mundial.

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