Schmalz SCPS 2-14 G02 NC M12-5 PNP Compact ejector Operating Instructions
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The Schmalz SCPS 2-07 G02 NC M12-5 PNP is a compact, energy-efficient vacuum generator with a wide range of applications in industrial automation. Its innovative Eco-Nozzle Technology and integrated vacuum/pressure display make it an ideal choice for delicate handling of flat, air-permeable workpieces. The ejector features adjustable blow-off volume flow, ensuring reliable workpiece deposition. With its PNP switching output, it can easily be integrated into existing control systems.
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Operating instructions
30.30.01.00663
EN
SCPS-2
Eco-Nozzle Technology
S CHMALZ SCPS 2
C
ONTENTS
S CHMALZ SCPS 2
1 S
AFETY
I
NSTRUCTIONS
S CHMALZ SCPS 2
I
MPORTANT SYMBOLS
This symbol indicates important information and instructions.
Caution!
This symbol indicates a potentially dangerous situation.
If it is not avoided, slight or minor injuries may result.
Danger!
This symbol indicates an immediate hazard.
If it is not avoided, death or serious injuries may result.
G ENERAL SAFETY INSTRUCTIONS
These operating instructions contain important information on using the ejector. Please read the operating instructions thoroughly and keep them for later reference.
Never look into any open or closed vacuum vents (e.g. vacuum connections or suction pads).
Serious injuries could occur as a result. Eyes can be sucked in.
Compressed air can cause closed containers to explode. A vacuum can cause closed containers to implode.
The ejector may only be operated with a silencer. Never look into the exhaust air jet of the silencer.
The ejector emits noise. We recommend wearing ear protection.
This device is not intended for use with hazardous dust, oil mist, vapors or aerosols, etc. If drawn in, these materials will enter the exhaust air and may result in poisoning.
Use only the connections, mounting holes and attachment materials that have been provided.
Carry out mounting and removal only when the device is in an idle, depressurized state.
No person may sit or stand in the area in which the load is to be transported.
No person may sit or stand in the danger zone while the machine or system is in automatic mode.
Components may be installed by trained specialist personnel only.
1-4
S CHMALZ SCPS 2
Specialist personnel must be familiar with current safety rules and requirements. For example, these apply to the use of components such as solenoid valves and pressure switches as well as to controllers used in devices, machines and systems.
Specialist personnel must also be familiar with the system’s control concept. In particular, they must be familiar wit h the system’s redundant control components and feedback signals.
I NTENDED USE
The ejector is designed to generate a vacuum for gripping and transporting objects when used in conjunction with suction pads. Neutral gases in accordance with EN 983 are approved as evacuation media. Neutral gases include air, nitrogen and inert gases (e.g. argon, helium and neon). Aggressive gases or media such as acids, acid fumes, bases, biocides, disinfectants or detergents are not permitted.
The ejector is not suitable for transporting or sucking through liquids or bulk material such as granulates.
Personal injury or damage to the ejector may occur.
1-5
S CHMALZ SCPS 2
I NSTALLATION AND OPERATION
For safe installation and trouble-free operation, please observe and comply with the following points:
The ejector may only be operated using power supply units with protected extra-low voltage (PELV). The system must incorporate safe electrical cutoff of the power supply in compliance with EN60204.
Do not operate the ejector in environments where there is a risk of explosion.
Risk of fire and explosion.
Output signals (discrete signals as well as IO-Link signals) can change when the power supply is switched on or the M12 connectors are plugged in. Depending on the function of the machine/system, this can result in serious personal injury or damage to the equipment.
The device may not be operated outside its specified performance limits.
Doing so may cause it to malfunction or be destroyed.
During installation and maintenance, make sure that the ejector is disconnected and depressurized and that it cannot be switched on again without authorization.
Personal injury or damage to the ejector may occur.
Protect the ejector from damage at all times.
No modifications may be made to the ejector.
Opening the ejector will damage the “tested” labels. This voids the warranty.
Connection symbols and labels are located on the ejector.
These must be observed.
Only the intended connections may be used.
Pneumatic and electrical line connections must be securely connected and attached to the ejector.
The ejector may be installed in any position.
If these instructions are not observed, malfunctions, material damage and serious injury
– including fatal injury – may result.
If the ejector is no longer operative, the components must be disposed of in an ecologically sound manner.
1-6
2 P
RODUCT
O
VERVIEW
S CHMALZ SCPS 2
G
ENERAL DESCRIPTION OF FUNCTIONS
V ACUUM GENERATION ( PICKING UP THE WORKPIECE )
The ejector is designed for vacuum handling of parts in combination with suction systems.
The Venturi nozzle is activated and deactivated via the suction signal input. In the NO version, the Venturi nozzle is deactivated when the suction input signal is present. In the NC version, the Venturi nozzle is activated when the suction input signal is present.
An integrated sensor records the vacuum generated by the Venturi nozzle. This is evaluated by an electronics system and serves as the basis for displaying the system states and switching the output.
The ejector has an integrated air-saving function. The ejector automatically regulates the vacuum while in suction mode. The electronics system switches the Venturi nozzle off when the switching point H1 set by the user is reached.
If small volumes are to be evacuated, the set switching point H1 might be exceeded considerably before the vacuum is switched off. This system behavior does not constitute an error.
When objects with dense surfaces are picked up, the integrated non-return valve prevents the vacuum from dropping. If leakage causes the system vacuum to drop below the switching point H1-h1, the Venturi nozzle is switched on again.
B LOW OFF ( DEPOSITING THE WORKPIECE )
In blow-off mode, the vacuum circuit of the ejector is supplied with compressed air. This ensures that the vacuum drops quickly, depositing the workpiece quickly as well. Blow-off mode can be controlled externally or internally.
When controlled externally, blowoff mode is activated by the “blow-off” signal input.
When controlled internally (automatic blow-off), the blow-off valve is actuated for a defined period after suction mode is exited.
The ejector also has a manual mode. In this mode, the ejector can be controlled using the buttons on the ejector’s foil keypad. See the “Manual mode” section for more details.
2-7
S CHMALZ SCPS 2
V ACUUM / PRESSURE DISPLAY
The current system vacuum is always displayed in the 8-digit LED bar display. The 2
LEDs, H1 and H2, indicate which range the vacuum level is in relative to the threshold values set.
V
ERSIONS
Each ejector has a specific item designation (e.g. SCPS-2-07-G2-NO-M12-5-PNP).
The item designation can be broken down as follows:
Type
Perfomance class
Pneumatic connection
Idle position
Electrical connection
Signal input /
Signal output
SCPS 2-07
2-09
2-14
G2
(2x G1/8”)
S2 (D6 at 1, D8 at 2)
S4 (2x D6)
NO
Normally open
NC
Normally closed
M12-5
(1xM12, 5-pin)
NPN
PNP
E JECTOR VERSION PNP OR NPN
The switching properties of the ejector’s electrical inputs and output are permanently set on the device, meaning they are independent of the version.
Input Output
NPN
PNP
E LECTRICAL CONNECTION
The electrical connection is established using a 5-pin M12 connector that supplies the ejector with voltage, and contains the two input signals and the output signal. The inputs and outputs are not electrically isolated from one another.
2-8
S CHMALZ SCPS 2
E
JECTOR DESIGN
1 2 5
6
8
9
10
4
7
3
10
Only screw unions with cylindrical G-threads can be used at pos. 4 and pos. 8.
We recommend using washers on the mounting holes.
Do not look into the exhaust outlet (compressed air) during operation!
Position Description
Max. tightening torque
5
6
7
1
2
3
4
8
9
10
Process state display: suction/blow-off
Controls
Blow-off valve screw
G1/8" vacuum connection (label: 2 [V])
G1/8" vacuum connection (label: 2 [V])
D6 – SCPSb – 07/10
D8 – SCPSb – 15
M12 electrical connection
Controller
Mounting holes
Compressed air connection G1/8" in H version (label: 1 [P])
Compressed air connection (label: 1 [P]) D6
Silencer cover
Exhaust outlet (label 3 and Silencer cover)
2-9
4 Nm
Hand-tight
2 Nm
4 Nm
0,5Nm
O PERATING AND DISPLAY ELEMENTS
S CHMALZ SCPS 2
The foil keypad with the LED bar and 4 additional LEDs allows for very simple operation of the ejector.
Position Description
1 LED-bar
7
6 3
1
2
5
4
2
5
6
3
4
LEDs for threshold values H1 / H2
MENÜ - button
UP - button
DOWN - button
LED process state: suction
7 LED process state: blow-off
P ROCESS S TATE LED S
The process states „Suction“ and „Blow-off“ are each assigned an LED.
Process state LEDs Ejector status
LEDs
are both off No suction on ejector
Suction LED is continuously lit
Ejector is in suction state or being controlled
Blow-off LED is continuously lit
Ejector blows off
2-10
LED S FOR THRESHOLD VALUES H1/H2
S CHMALZ SCPS 2
The LEDs for the H1 and H2 threshold values indicate the current level of the system vacuum relative to the configured switching points.
Threshold value LEDs Ejector status
LEDs
are both off
Rising vacuum:
Vacuum < H2
Falling vacuum:
Vacuum < (H2-h2)
H2 LED
is continuously lit
Rising vacuum:
Vacuum > H2 and < H1
Falling vacuum:
Vacuum > (H2-h2) and < (H1-h1)
LEDs
are both continuously lit
Rising vacuum:
Vacuum > H1
Falling vacuum:
Vacuum > (H1-h1)
A DDITIONAL DISPLAY FUNCTIONS
Display
Max. - LED lights up briefly
10% - LED flashes rapidly
Entire LED bar lights up
Max. - LED flashes rapidly
Max. - LED flashes rapidly
Meaning
Supply pressure present, otherwise no LED is active
Vacuum < permitted range
(for example, during blow off)
Vacuum > permitted range
Supply pressure
> permitted range
2-11
S CHMALZ SCPS 2
3 D
ESCRIPTION OF
F
UNCTIONS
O
PERATING MODES
The ejectors are differentiated according to their start position when in the idle state: NO
(normally open) and NC (normally closed).
When the ejector is connected to the power supply, the ejector is in automatic mode and ready for operation. This is the normal operating mode, in which the ejector is operated by the system controller.
In addition to automatic mode, you can also change the operating mode of the ejector to manual mode using the buttons on the foil keypad.
Parameterization of the ejector is always performed in automatic mode.
A U T O M A T I C – M O D E
M A N U A L M O D E P A R A M E T R I Z A T I O N
3-12
S CHMALZ SCPS 2
A U T O M A T I C – M O D E
Suction
Venturinozzle active
Air-saving function [ctr = on]:
Vacuum
H1
Vacuum < H1-h1
Venturinozzle inactive
Suction OFF
Auto blow-off
NC, NO
Blow-off ON
NC, NO
IN2 = on
Blow-off
Suction ON
NC : IN1 = on
NO : IN1 = off)
NO: Power failure
Suction OFF
NC : IN1 = off
NO : IN1 = on
NC:
Power failure
Pneumatically OFF
Blow-off OFF
NC, NO:
IN2 = off
Change in
External signal
Pneumatically OFF
> 3s
No button
> 2 min
Venturinozzle active
Vacuum
H1
Vacuum
< H1-h1
Venturinozzle inactive
Suction Air-saving function
M A N U A L M O D E
Blow-off
P A R A M E T E R I Z A T I O N
3-13
S CHMALZ SCPS 2
A NSTEUERUNG E JEKTORVARIANTE NO
„ Suction“ [IN1]
„ Blow-off“ [IN2]
- p
„Suction“ Mode
0 bar
1
0 p
„Blow-off“ Mode
0 bar
1
0
A NSTEUERUNG E JEKTORVARIANTE NC
„ Suction“ [IN1]
„ Blow-off“ [IN2]
- p
„Suction“ Mode
0 bar
1
0 p
„Blow-off“ Mode
0 bar
1
0
3-14
S CHMALZ SCPS 2
G
ENERAL FUNCTIONS
M ANUAL MODE
The output signals may change during set-up in manual mode.
Ensure that the machine or system does not start moving as a result.
Personal injury or damage to the ejector could result.
Starting manual mode always switches the ejector to “pneumatically OFF” mode.
In other words, starting manual mode interrupts an active suction process.
Danger due to falling parts.
In manual mode, the pick-up and blow-off ejector functions can be controlled independently of the higher-level controller using the buttons on the operating panel.
In this operating mode, the H1 and H2 LEDs both flash.
A CTIVATING MANUAL MODE
Activate manual mode as follows:
Press and hold the and buttons together for more than 3 seconds
M ANUAL SUCTION
In manual mode, suction is activated by pressing the button. Exit suction mode by pressing the button again or by pressing the button.
If the air-saving function is activated this is also activated in manual mode.
M ANUAL BLOW OFF
Blow-off mode is activated in manual mode by pressing the remains active as long as the button is pressed.
button. This mode
D EACTIVATING MANUAL MODE
Exit manual mode using the button.
The ejector also exits manual mode when the statuses of the external signal inputs change.
This automatic exiting of manual mode due to changes in external signals can cause the object being handled to move (due to suction or blow-off).
3-15
M ONITORING THE SYSTEM VACUUM
S CHMALZ SCPS 2
Every ejector has an integrated sensor for monitoring the current system vacuum. The vacuum level provides information on the process and has an effect on the following signals and parameters:
Threshold value LED H1
Threshold value LED H2
Signal output H2
C ONTROL FUNCTION
This ejector function allows you to conserve compressed air. Vacuum generation is interrupted once the configured threshold value H1 is reached. If leakage causes the vacuum to fall below the hysteresis threshold H1-h1, vacuum generation resumes.
The control function can be deactivated by setting the threshold value for H1 to “Max.”.
B LOW OFF MODES
E XTERNALLY CONTROLLED BLOW OFF
The blow-off valve is controlled directly via the blow-off signal input. The ejector switches to blow-off mode for as long as the signal is present.
I NTERNALLY TIME CONTROLLED BLOW OFF
The “Blow-off” valve is automatically activated for the time period set as soon as the ejector leaves the “Suction” mode. This function makes it possible to save an output on the controller.
The time-controlled blow-off is activated by setting a value greater than zero for the blow-off time.
S IGNAL OUTPUT
The ejector has a signal output.
O UTPUT FUNCTION
The signal output is a normally open (NO) contact and cannot be changed.
The signal output is switched on or off when the system vacuum is higher or lower than the relevant threshold value.
3-16
S CHMALZ SCPS 2
V ACUUM UNIT
The vacuum level in the LED bar is shown as a percentage of the maximum possible vacuum.
If the vacuum is outside the permitted range, the LED next to this bar will flash rapidly.
That means the LED flashes “10%” when overpressure is applied.
O PERATING VOLTAGE DISPLAY
In operating modes in which no LEDs are activated, the “Max” LED will light up briefly. This indicates an operating voltage.
L OCKING THE KEYPAD
Pressing the and keys at the same time locks the keypad. Pressing both keys again unlocks the keypad.
S ETTING THE BLOW OFF VOLUME FLOW
+
-
There is a valve screw below the vacuum connection (2). This valve screw can be used to set the blow-off volume flow.
Turning the screw clockwise reduces the volume flow. Turning the screw counterclockwise increases the volume flow.
The valve screw is equipped with a stop on both sides.
Do not turn the valve screw past the stops. A minimum volume flow of approx.
10% is always necessary for technical reasons.
The blow-off volume flow can be set between 10% and 100%.
3-17
S CHMALZ SCPS 2
4 O
PERATION AND
S
ETTINGS
The three keys on the foil keypad are used for operation and setting the parameters. If no parameters are set, the ejector is in display mode. The current vacuum is displayed.
If settings are changed, this can cause undefined changes to the system status for a shot period of time (approx. 50 ms) in certain situations.
V
IEWING AND SETTING PARAMETERS
The following parameters can be set for the ejector:
H1 threshold value for the controller
H2 threshold value for the signal output
Blow-off period for time-controlled blow-off
The hystereses for the threshold values are pre-defined.
LED-bar H1 h1 H2
10% - - 100 mbar
20%
30%
40%
55%
65%
75%
200 mbar
300 mbar
400 mbar
40 mbar
60 mbar
80 mbar
200 mbar
300 mbar
400 mbar
550 mbar 110 mbar 550 mbar
650 mbar 130/75 mbar * 650 mbar
750 mbar 150/75 mbar* 750 mbar h2
10 mbar
Blow-off time
20 ms
10 mbar
10 mbar
10 mbar
50 ms
100 ms
250 ms
10 mbar
10 mbar
10 mbar
500 ms
750 ms
1000 ms
Max Control desabled - - 1500 ms
*If a value > (H1-h1) is selected for H2, the hysteresis h1 will be dynamically adjusted so that (H1-h1) is 25 mbar above H2.
The value set for H1 must always be greater than the value set for H2. Only settings that meet this specification can be made.
For H1, the hysteresis is always 20% of the H1 value; the hysteresis h2 is always 10 mbar.
4-18
S CHMALZ SCPS 2
By pressing the key, you can view the first parameter (threshold value H1). If you press the key again, the second parameter (threshold value H2) and the third parameter
(blow off time) are displayed. You can use the and keys to change any parameter. Press the key again to exit the setting mode.
The LEDs assigned to the parameters flash to indicate which value is currently being displayed or changed.
LED Parameter
Parameter for H1 is being displayed or changed
Parameter for H2 is being displayed or changed
Parameter for blow off time is being displayed or changed
The value will flash briefly to indicate that a changed parameter is being applied.
O
VERVIEW OF THE OPERATING STRUCTURE
4-19
S CHMALZ SCPS 2
5 O
PERATION
O VERVIEW
During operation of the ejector, all input and output signals are connected to a controller, either directly or using intelligent terminal boxes.
For this purpose, not only the supply voltage but also two input signals and one output signal should be connected to allow the ejector to communicate with the controller.
With these connections, the basic functions of the ejector can be used, including suction, blow-off and feedback signals. The individual connections are as follows:
Ejector inputs Ejector output
Suction ON/OFF
Blow-off ON/OFF
Feedback H2
The parameters are set via the operating and display elements.
M OUNTING
SCPS2 …
1
2
We recommend using washers when mounting the securing screws.
Position Description
1
2
M4 securing screw
Top-hat rail clamp for TS35 top-hat rail, incl. plastic tapping screws (optional)
5-20
Max. tightening torque
2 Nm
0,5 Nm
S CHMALZ SCPS 2
P NEUMATIC CONNECTION
Use only well-maintained compressed air (air or neutral gas according to EN 983, filtered to 5 µm, oiled or unoiled).
High-quality compressed air is important to ensure a long service life for the ejector.
Dirt particles or foreign bodies in the ejector connections, hoses or pipelines can lead to partial or complete ejector malfunction.
Hoses and pipelines should be laid such that distances are minimized.
If the internal diameter on the compressed air side is too small, insufficient compressed air will be supplied. This prevents the ejector from performing as specified in the performance data.
Excessive flow resistance occurs if the internal diameter on the vacuum side is too small. This leads to both a reduction in suction capacity and increased evacuation times. Blow-off times are also lengthened.
Hose lines must be laid without bends or crimps.
Only use hoses or pipes with the internal diameters recommended for the ejector. If this is not possible, use the next largest internal diameter.
R ECOMMENDED LINE CROSS SECTIONS ( INTERNAL DIAMETERS )
SCPS performance class
Line cross-section (internal diameter) [mm]
1)
Compressed air side Compressed air side
2-07
2-09
4
4
4
4
2-14 4 6
1)
Based on a maximum hose length of 2 m. For longer hoses, the cross-section should be correspondingly larger.
5-21
S CHMALZ SCPS 2
E LECTRICAL CONNECTION
The ejector’s electrical connection is established using a 5-pin M12 connector.
The plug connectors may not be connected or disconnected while the system is live.
The ejector may only be operated using power supply units with protected extra-low voltage (PELV). The system must incorporate safe electrical cut-off of the power supply in compliance with EN60204.
The lines for the power supply, the signal inputs and the signal outputs can have a maximum length of 30 meters.
Direct connection Connection via I/O box
BUS
I/O
U
S
/ U
A
BUS
I/O
U
S
/ U
A
BUS
Schmalz connection lines may be used to connect the ejector directly to the controller.
Art. no. 21.04.05.00080 (5-pin) external Blow-Off automatic Blow-Off
Schmalz connection distributors and Schmalz connection lines may be used to connect the ejector to IO boxes.
Art.-No. 21.04.05.00158 M12 (5-pin) to M12 (5pin), 1m
Art.-No. 10.02.02.03490 M12 (5-pin) to 2xM12
(5-pin), 1m
5-22
S CHMALZ SCPS 2
P IN ASSIGNMENT OF THE CONNECTION PLUG
M12 5PIN CONNECTOR
Plug Pin Lead color 1) Symbol Function
1 Brown
2 White
U
S/A
IN1
Supply voltage
“Suction” signal input
3 Blue Gnd
S/A
Ground
4 Black OUT “Component check” signal output (H2/h2)
IN
5 Gray IN2 “Blow-off” signal input
1)
When Schmalz connection line part no. 21.04.05.00080 is used
The system may only be operated using power supply units with protected extra-low voltage (PELV) and safe electrical cut-off of the operating voltage, in accordance with EN60204.
Do not forcibly connect or disconnect plug connectors.
The behavior of the ejector may change when the supply voltage is switched on or when the M12 connectors are plugged in. Depending on the function of the machine/system, this can result in serious personal injury or damage to the equipment.
5-23
S CHMALZ SCPS 2
P ROJEKTIEREN
For operation of the ejector, all process signals must be wired in parallel. This means that three lines for the process signals are required for each ejector.
P ROCESS DATA INPUT
Signal
0
Symbol
OUT 1
Parameter
Switching point H2 (component check)
P ROCESS DATA OUTPUT
Signal
0
1
Symbol
IN 1
IN 2
Parameter
Suction ON/OFF
Blow-off ON/OFF
S TART OF OPERATIONS
A typical handling cycle is divided into three steps: pick-up, blow-off and the idle state.
During the pick-up step, output 2 is monitored to determine whether a sufficient vacuum has been established.
SCPS – xx – NO – xx
Step
Signal State
1
2
3
4
5
6
IN1
OUT2
IN1
IN2
IN2
OUT2
Saugen
EIN
Vakuum
> H2
Saugen
AUS
Abblasen
EIN
Abblasen
AUS
Vakuum
< (H2-h2)
Signal status switches from inactive to active |
SCPS – xx – NC – xx
Signal State
IN1
OUT2
IN1
IN2
IN2
OUT2
Saugen
EIN
Vakuum
> H2
Saugen
AUS
Abblasen
EIN
Abblasen
AUS
Vakuum
< (H2-h2)
Signal status switches from active to inactive
5-24
S CHMALZ SCPS 2
6 M
AINTENANCE
G
ENERAL MAINTENANCE
E XTERIOR SOILING
Remove dirt on the exterior of the device with a soft cloth and soap suds (max. 60°C). Ensure that the silencer and the controller are not soaked with soap suds.
S ILENCER
Because it is open, the silencer may be exposed to high levels of dust, oil, etc., which may dirty the silencer to the point of reducing the suction capacity. If this happens, it must be replaced. Cleaning is not recommended due to the capillary effect of the porous material.
PRESS IN FILTERS
The vacuum and compressed air connections contain press-in screens.
Over time, dust, chips and other solids can become deposited in the filters.
If you notice that the performance of the ejector system has declined, simply replace the screens.
Do not operator the ejector system without press-in screens! This can damage the ejector system.
W
ARRANTY
,
SPARE PARTS AND WEARING PARTS
This system is guaranteed in accordance with our general terms of trade and delivery. The same applies to spare parts, provided that these are original parts supplied by us.
We are not liable for any damage resulting from the use of non-original spare parts or accessories.
Wearing parts are not covered by the warranty.
The following list contains the primary spare and wearing parts.
Legend: - Spare part= S
- Wearing part= W
6-25
S CHMALZ SCPS 2
S PARE AND WEARING PARTS
Type Designation
Silencer insert
Filter
Article no.
10.02.02.04141
10.02.02.04404
Legend
W
S
When tightening the securing screws on the silencer module, observe the maximum tightening torque of 0,5 Nm.
T
ROUBLESHOOTING
Fault Possible cause Solution
Press-in screen contaminated Replace the screen
Vacuum level is not reach or vacuum is created too slowly
Payload cannot be held securely
Vacuum level too low
Suction pad too small
A
CCESSORIES
Silencer is dirty
Leakage in hose line
Leakage at suction pad
Operating pressure too low
Replace silencer
Check hose connections
Check suction pad
Increase operating pressure (observe max. limits)
Internal diameter of hose lines too small
See recommended hose diameters
Increase the control range if the airsaving function is activated
Select a larger suction pad
Designation
M12 connection cable, 5-pin
M12 connection cable, 5-pin to M12, 5-pin, 1m
Connection distributor, M12 5-pin to 2x M12 4-pin
Top-hat rail clamp for TS35 top-hat rail, incl. plastic tapping screws (optional)
Article no.
21.04.05.00080
10.02.02.00158
10.02.02.03490
10.02.02.04149
6-26
S CHMALZ SCPS 2
7 T
ECHNICAL
D
ATA
Operating the ejector system outside of the specified values can result in damage to the system and attached components.
E
LECTRICAL PARAMETERS
Parameter
Supply voltage
Rated current from U
SA
2)
Symbol
Limit values
Units Comment
Min. Typ Max.
U
S/A
19,2
.
26,4 V
DC
PELV
1)
SCPS-2 – xx – xx - NO – M12
I
S/A
110 mA U
S/A
= 24,0V
SCPS-2 – xx – xx - NC – M12
Rated current from U
S/A
2)
I
S/A
70 mA U
S/A
= 24,0V
Voltage of signal output (PNP)
Voltage of signal output (NPN)
Current of signal output (PNP)
Current of signal output (NPN)
Voltage of signal input (PNP)
Voltage of signal input (NPN)
Current of signal input (PNP)
Current of signal input (NPN)
Reaction time of signal inputs
Reaction time of signal output
U
OH
U
S/A
-2
V
S/A
V
DC
I
OH
< 150 mA
U
OL
0
2 V
DC
I
OL
< 150 mA
I
OH
150 mA Short-circuit-proof
3)
I
U
OL
U
IH
IL
15
0
-150 mA Short-circuit-proof
3)
U
S/A
V
DC
Relative to Gnd
S/A
9 V
DC
Relative to U
S/A
I
IH
5 mA U
S/A
= 24V
I
IL t
I
-5
3
mA U ms
S/A
= 24V t
O
2
ms Adjustable
1)
The power supply must comply with the requirements of EN60204 (protective extra-low voltage).
The power supply, signal inputs and signal outputs are all protected against reverse polarity.
2)
Plus the output currents
3)
The signal output is protected against short circuits. However, the signal output is not secured against overloading.
Constant load currents of > 0.15 A can lead to unacceptable heat levels and subsequent destruction of the ejector.
7-27
S CHMALZ SCPS 2
M
ECHANICAL DATA
G ENERAL PARAMETERS
Parameter
Ambient temperature
Storage temperature
Humidity
Degree of protection
Operating pressure
Operating medium
Symbol
T amb
T
Sto
H
P rel
Limit values
Min. Typ Max.
Unit
0
50 °C
-10
60 °C
10
90 % r.h.
Comment
Free from condensation
IP65
2 4 6 bar
Air or neutral gas, filtered to 5 µm, oiled or unoiled, compressed air w/ quality class 3-3-3 acc. to ISO 8573-1
M ATERIALS USED
Component
Basic body
Inner components
Controller housing
Silencer insert
Seals
Lubricants
Screws
M ECHANICAL PARAMETERS
Material
PA6-GF
Anodized aluminum, Anodized aluminum alloy, brass, galvanized steel, stainless steel, PU, POM
PC, ABS
Porous PE
NBR
Silicone-free
Galvanized steel
Type
Nozzle size
Max. vacuum
2
Suction rate
1
Max. blow-off capacity
1
SCPS-2-07 mm
0,7 mbar
870
SCPS-2-09 0,9 870
SCPS-2-14 1,4 870
1)
at 4 bar
2)
at optimum pressure l/min
32
45
67 l/min
115
115
115
Air consumption
1 l/min
24
40
82
Sound level
1
Free sucking sucked dBA dBA
67 58
Weight kg
0,195
72
78,5
59
70
0,195
0,195
7-28
D IMENSIONS
SCPS 2...
S CHMALZ SCPS 2
L L1 L2 L3 L4 B B1 H H2 H3 H4 H5
93,8 107,1 91,5 22 29,5 18 18,6 99 40,8 47,5 16,5 5,5 d d1 d2
1 d3 X1 X2 Y1 Y2 G1 G2 G3
4,4 6 6 2,6 36,9 16 12 12
G1/8”-
IG
G1/8”-
IG
M12x1
-AG
1)
only with Push-In Connection All dimensions in mm
7-29
P NEUMATIC CIRCUIT DIAGRAMS
SCPS 2...NO...
S CHMALZ SCPS 2
SCPS 2...NC...
7-30
S CHMALZ SCPS 2
8 C
ONFORMITY
D
ECLARATION
8-31
S CHMALZ SCPS 2
8-32
S CHMALZ SCPS 2
Visit us online:
Schmalz online – www.schmalz.com
These operating instructions were originally written in German and have been translated into English.
We reserve the right to make technical changes. No responsibility is taken for print errors or other types of errors.
All information and specifications are subject to change without notice.
© J. Schmalz GmbH. All rights reserved.
8-33
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Table of contents
- 15 Safety Instructions
- 15 Important symbols
- 15 General safety instructions
- 15 Intended use
- 15 Installation and operation
- 16 Product Overview
- 16 General description of functions
- 16 Vacuum generation (picking up the workpiece)
- 16 Blow-off (depositing the workpiece)
- 16 Vacuum/pressure display
- 16 Versions
- 16 Ejector version PNP or NPN
- 16 Electrical connection
- 16 Ejector design
- 16 Operating and display elements
- 17 Description of Functions
- 17 Operating modes
- 17 Ansteuerung Ejektorvariante NO
- 17 Ansteuerung Ejektorvariante NC
- 17 General functions
- 17 Manual mode
- 17 Monitoring the system vacuum
- 17 Control function
- 17 Blow-off modes
- 17 Signal output
- 17 Vacuum unit
- 17 Operating voltage display
- 17 Locking the keypad
- 17 Setting the blow-off volume flow
- 18 Operation and Settings
- 18 Viewing and setting parameters
- 18 Overview of the operating structure
- 19 Operation
- 19 Overview
- 19 Mounting
- 19 Pneumatic connection
- 19 Electrical connection
- 19 Pin assignment of the connection plug
- 19 Projektieren
- 19 Start of operations
- 20 Maintenance
- 26 General maintenance
- 26 Exterior soiling
- 26 Silencer
- 26 press-in filters
- 26 Warranty, spare parts and wearing parts
- 26 Spare and wearing parts
- 26 Troubleshooting
- 26 Accessories
- 27 Technical Data
- 27 Electrical parameters
- 27 Mechanical data
- 27 General parameters
- 27 Materials used
- 27 Mechanical parameters
- 27 Dimensions
- 27 Pneumatic circuit diagrams
- 28 Conformity Declaration