DeviceNet
TM
Option Kit
CM059 (SI-N1)
The CM059 (SI-N1) option is compatible with these Yaskawa drive products:
Product
Series
Models
(Drive
Nameplate)
Notes
GPD/515/G5 CIMR-G5 For G5U (HHP) drives, refer to IG.G5HHP.13
F7
G7
CIMR-F7
CIMR-G7
--
--
ACA CIMR-ACA 1. The CM059 (SI-N1) option firmware must be version 2.4 or later for operation with the ACA product series.
Refer to the firmware lable on the CM059 (SI-N1) option to identify the firmware. Contact Yaskawa to obtain an updated CM059 (SI-N1) option if required.
2. The ACA product will appear the the same as the G7 product series when viewed on the network.
Unpack the CM059 DeviceNet Option Card and verify that all components are present and undamaged.
CM059 Option Kit Parts List
DeviceNet Option Card (SI-N1)
Qty.
1
Installation Guide (IG.AFD.13) 1
Connect power to the drive and verify that the drive functions correctly. This includes running the drive from the operator keypad. Refer to the appropriate drive technical manual for information on connecting and operating the drive.
Remove power from the drive and wait for the charge lamp to be completely extinguished. Wait at least five additional minutes for the drive to be completely discharged.
Measure the DC bus voltage and verify that it is at a safe level.
Remove the operator keypad and drive cover.
Remove the operator keypad and loosen any screws on the front of the terminal cover.
Simultaneously pushing the locking tabs on the bottom right and left sides of the terminal cover inward, pull the bottom edge of the terminal cover outward.
Loosen any screws on the front of the control cover. Simultaneously pushing the locking tabs on the bottom right and left sides of the control cover inward, pull the bottom edge of the control cover outward. The drive control card should be visible.
Remove the option card hold-down on the left side of the drive case by carefully compressing the top and bottom until it becomes free of its holder. Lift it out.
Mount the DeviceNet Option Card on the drive.
Align the JP2 connector on the back of the DeviceNet Option with its mating 2CN
connector on the drive control card.
Align the two standoffs on the front of the drive control board with the two holes on the right side of the DeviceNet Option Card.
Press the DeviceNet Option Card firmly onto the drive 2CN connector and standoffs until the JP2 connector is fully seated on 2CN and the drive standoffs have locked into their appropriate holes.
Replace the option card hold down.
Connect the ground wire from the ground terminal E on the DeviceNet Option Card to a ground terminal on the terminal assembly.
Apply power to the drive and verify that the drive functions correctly.
Mounting the DeviceNet Option Card on an F7 drive
Connect to the DeviceNet network as shown in the figure to the right.
Terminal Color Name Wire Color Description
1 Black
2 Blue
V- Black
CAN_L Blue CAN Data Low
4 White
5 Red
CAN_H White
V+ Red
CAN Data High
Yaskawa Electric America, Inc – www.yaskawa.com
IG.AFD.13, Page 1 of 4
Date: 09/30/09, Rev: 09-09
Set the DeviceNet Option Card Baud Rate
Set the Baud Rate for the DeviceNet Option to the network baud rate by setting DIP switches DR1 (1) and DR0 (2) as shown in the figure to the right. The baud rate must match the baud rate of the DeviceNet master (PC/PLC/Scanner) in order for the connection to function properly.
Set the DeviceNet Option Card MAC ID
Set the MAC ID of DeviceNet Option Card by setting DIP switches ADR 5 (3) through ADR 0 (8) as shown in the table below. Each device on the network must have a unique MAC ID, typically between 3 and 62. Addresses 0 and 1 are usually reserved for DeviceNet masters, address 2 for diagnostic/monitoring equipment and address 63 for vendor specific functions in some systems. Check the network schematic to verify the MAC ID setting.
MAC ID
Sw
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ADR 5 (3) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
ADR 4 (4) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
ADR 3 (5) 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
ADR 2 (6) 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
ADR 1 (7) 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
ADR 0 (8) 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
Sw
MAC ID
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
ADR 5 (3) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
ADR 4 (4) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
ADR 3 (5) 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
ADR 2 (6) 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
ADR 1 (7) 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
ADR 0 (8) 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
Sw
DR1 (1)
DR0 (2)
Baud Rate
125kbps 250kbps 500kbps N/A
0 0 1 1
0 1 0 1
Verify LED Status
Refer to the table on the following page for a complete listing of LED states.
LED Power-Up Sequence
LED Color
PWR GREEN Steady
WD RED On for 0.25 sec
Condition
WD NONE Off for 0.25 sec
WD GREEN Blink at 0.1ms interval
MS GREEN On for 0.25 sec
MS RED On for 0.25 sec
MS GREEN On for 0.25 sec
NS GREEN On for 0.25 sec
NS RED On for 0.25 sec
LED Normal Operation Status
LED
PWR GREEN
MS GREEN
NS
FLASH GREEN (no communication)
REEN (communicating)
WD FLASH GREEN
Condition
Remove power from the drive and wait for the charge lamp to be completely extinguished. Wait at least five additional minutes for the drive to be completely discharged. Measure the DC bus voltage and verify that it is at a safe level.
Reinstall all drive covers and the operator keypad.
Apply power to the drive and wait for the power-up sequence to complete.
Set parameters b1-01 and b1-02 to their appropriate values. Refer to the table to the right for available b1-01 and b1-02 values.
Parameter b1-01 b1-02
Function
Frequency
Reference Source
Selection
Run Command
Source Selection
Data Description
2 Built-in Modbus RTU
3 Option Card (DeviceNet Option Card)
4 Pulse Input (F7 Only)
2 Built-in Modbus RTU
3 Option Card (DeviceNet Option Card)
Default
1
1
Yaskawa Electric America, Inc – www.yaskawa.com
IG.AFD.13, Page 2 of 4
Date: 09/30/09, Rev: 09-09
Install the EDS File and Configure the Drive on the DeviceNet Network
To simplify the drive configuration, EDS file can be obtained at www.yaskawa.com
. Select Downloads, By Inverter Drives, By Product, and Network Comms-DeviceNet.
Then select the appropriate EDS file based on the drive series and the latest version from those listed. EDS files for individual drive models are compressed into a single
Zip file.
Install the EDS file into the DeviceNet configuration tool (i.e. RSNetworx ® for DeviceNet). There is a separate EDS file for each drive model. Verify that the correct EDS file has been installed for the drive model configured. Refer to the documentation that came with the master configuration tool for information on installing EDS files and configuring a DeviceNet node.
LED Status Indicators and Diagnostics
LED Display
PWR MS NS WD
Content Cause Solution
Off Off Off Off
Solid
Green
Solid
Green
Solid
Green
Solid
Green
Solid
Green
Solid
Green
Solid
Green
Off
Flashing
Green
Flashing
Red
Solid
Red
Solid
Red
Solid
Green
Solid
Green
Off
Off
Off
Off
Solid
Red
Flashing
Red
Solid
Red
Solid Red CPU Fault
Flashing
Green
Flashing
Green
Flashing
Green
Flashing
Green
Flashing
Green
Flashing
Green
Power
Option Board Initialization
Recoverable Option Board
Fault
Unrecoverable Option Board
Fault
Baud Rate Setting Fault
Communication Timeout
Communication Error
The drive is not powered
The option board is not connected correctly or securely to the drive.
The option board CPU is being initialized or has a fault.
Option board Initialization.
An incorrect DIP switch setting or other recoverable fault.
An un-recoverable fault
DR1 and DR0 are both set to ON.
A master communication timeout.
Unrecoverable communication fault.
Check the drive main circuit wiring
Turn on.
Turn Off drive power.
Check the connection of the option board to the 2CN connector on the drive,
Turn
Cycle power to the drive.
If the fault persists, replace the option board.
Wait for initialization to complete
If initialization does not complete within several seconds, cycle power to the drive.
If initialization does not complete after power cycling the drive, replace the option card
Check baud rate setting (DIP switch, DR1 and DR0), and then cycle power to the drive.
If the fault persists, replace the option board.
Cycle power to the drive.
If the fault persists, replace the option board.
Set the baud rate switches correctly.
Cycle power to the drive.
Check network termination.
Check
Check that the communication bus wiring is separated from the main circuit wiring.
Check if other device’s MAC ID is not unique per the network.
Check if the master is correctly configured.
Check if the end termination resistor is correctly connected to the communication bus.
Check if the communication device is correctly connected per wiring diagrams.
Check if the communication bus wiring is separated from the main circuit wiring.
Solid
Green
Solid
Green
Flashing
Green
Flashing
Green
Normal Not Communicating
Connected to a DeviceNet network but not communicating
Send explicit message or I/O message from the master as necessary.
Solid
Green
Solid
Green
Solid
Green
Flashing
Green
Normal Communicating
Connected to a DeviceNet network and communicating normally
-
Note: 1: Do not install, remove or handle a network card connected to the drive with power applied to the drive. Remove power from the drive and wait for the charge lamp to be completely extinguished. Wait at least five additional minutes for the drive to be completely discharged. Measure the DC bus voltage and verify that it is at a safe level.
2: When cycling power to the drive, make sure that the drive is fully discharged prior to reapplying power.
Yaskawa Electric America, Inc – www.yaskawa.com
IG.AFD.13, Page 3 of 4
Date: 09/30/09, Rev: 09-09
DeviceNet
TM
Option Kit
CM059 (SI-N1)
Copies of this Installation Guide along with all technical manuals in “.pdf” format and support files may be obtained from either the CD supplied with the drive or from www.yaskawa.com
. Printed copies of any Yaskawa manual may be obtained by contacting the nearest Yaskawa office. Information on DeviceNet may be obtained from www.odva.org
Reference documents:
DeviceNet Option (CM059) Installation Guide – IG.AFD.13
DeviceNet Option (CM059) Installation Guide for G5HHP
DeviceNet Option (CM059) Technical Manual –
–
TM.AFD.13
IG.G5HHP.13
G5M Technical Manual – TM.4515
G5M Modbus Technical Manual – TM.4025
F7U Drive User Manual – TM.F7.01
F7U Drive Programming Manual – TM.F7.02
F7U Drive Parameter Access Technical Manual – TM.F7.11
G7U Drive Manual – TM.G7.01
CIMR-ACA* Instruction Manual – TOEP C710636 00
G7U Drive Parameter Access Technical Manual – TM.G7.11
DeviceNet TM is a trademark of the ODVA
RSNetworx ® is a registered trademark of Rockwell Automation
YASKAWA ELECTRIC AMERICA, INC.
Chicago-Corporate Headquarters
2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone: (800) YASKAWA (800-927-5292) Fax: (847) 887-7310
Internet: http://www.yaskawa.com
MOTOMAN INC.
805 Liberty Lane, West Carrollton, OH 45449, U.S.A.
Phone: (937) 847-6200 Fax: (937) 847-6277
Internet: http://www.motoman.com
YASKAWA ELECTRIC CORPORATION
New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-0022, Japan
Phone: 81-3-5402-4511 Fax: 81-3-5402-4580
Internet: http://www.yaskawa.co.jp
YASKAWA ELETRICO DO BRASIL COMERCIO LTDA.
Avenida Fagundes Filho, 620 Bairro Saude Sao Paolo-SP, Brasil CEP: 04304-000
Phone: 55-11-5071-2552 Fax: 55-11-5581-8795
Internet: http://www.yaskawa.com.br
YASKAWA ELECTRIC EUROPE GmbH
Am Kronberger Hang 2, 65824 Schwalbach, Germany
Phone: 49-6196-569-300 Fax: 49-6196-888-301
MOTOMAN ROBOTICS AB
Box 504 S38525, Torsas, Sweden
Phone: 46-486-48800 Fax: 46-486-41410
MOTOMAN ROBOTEC GmbH
Kammerfeldstrabe 1, 85391 Allershausen, Germany
Phone: 49-8166-900 Fax: 49-8166-9039
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, Scotland, United Kingdom
Phone: 44-12-3673-5000 Fax: 44-12-3645-8182
YASKAWA ELECTRIC KOREA CORPORATION
Paik Nam Bldg. 901 188-3, 1-Ga Euljiro, Joong-Gu, Seoul, Korea
Phone: 82-2-776-7844 Fax: 82-2-753-2639
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
Head Office: 151 Lorong Chuan, #04-01, New Tech Park Singapore 556741, Singapore
Phone: 65-282-3003 Fax: 65-289-3003
TAIPEI OFFICE (AND YATEC ENGINEERING CORPORATION)
10F 146 Sung Chiang Road, Taipei, Taiwan
Phone: 886-2-2563-0010 Fax: 886-2-2567-4677
YASKAWA JASON (HK) COMPANY LIMITED
Rm. 2909-10, Hong Kong Plaza, 186-191 Connaught Road West, Hong Kong
Phone: 852-2803-2385 Fax: 852-2547-5773
BEIJING OFFICE
Room No. 301 Office Building of Beijing International Club,
21 Jianguomanwai Avenue, Beijing 100020, China
Phone: 86-10-6532-1850 Fax: 86-10-6532-1851
SHANGHAI OFFICE
27 Hui He Road Shanghai 200437 China
Phone: 86-21-6553-6600 Fax: 86-21-6531-4242
SHANGHAI YASKAWA-TONJI M & E CO., LTD.
27 Hui He Road Shanghai 200437 China
Phone: 86-21-6533-2828 Fax: 86-21-6553-6677
BEIJING YASKAWA BEIKE AUTOMATION ENGINEERING CO., LTD.
30 Xue Yuan Road, Haidian, Beijing 100083 China
Phone: 86-10-6232-9943 Fax: 86-10-6234-5002
SHOUGANG MOTOMAN ROBOT CO., LTD.
7, Yongchang-North Street, Beijing Economic & Technological Development Area,
Beijing 100076 China
Phone: 86-10-6788-0551 Fax: 86-10-6788-2878
YEA, TAICHUNG OFFICE IN TAIWAIN
B1, 6F, No.51, Section 2, Kung-Yi Road, Taichung City, Taiwan, R.O.C.
Phone: 886-4-2320-2227 Fax:886-4-2320-2239
Data subject to change without notice.
Yaskawa Electric America, Inc – www.yaskawa.com
IG.AFD.13, Page 4 of 4
Date: 09/30/09, Rev: 09-09
